3H Risk Evaluation Sheet (standard format) Rev.

Evaluation for Apply CNC Panel Marking & Cutting 21-Nov-17

Initial
Stage
Check Point Arising risk and/or requirement Countermaesures and Check Check Result
1 Correctness of Preparation Data
Engineering Stage
Drawing coming from Client as fabrication
Low All fabrication drawing prepared by client. M ACC
instruction.
Drawing panel prepared without Confirm EDS will prepare check list to
risk. Soft copy drawing preparation to CNC make sure input data to CNC marking
High M+D ACC
machine program input incomplete. machine comply with Hard copy drawing
revision.
Check and control document for distribution Confirm, Latest document revision use for
Control document are managed
Low and revision, same management prodecure fabrication process, will monitoring during M+D ACC
correctly
should be applied . activities

Fabrication Stage
Already educated persons are nominated as
Operator knowledge for operation CNC
High Operator CNC marking machine and bring M+D ACC
marking machine are limited.
some guidance for CNC marking operate.
Program CNC marking machine
setting without risk
Operator not familiar to operating CNC Education, training and trial process is
High marking machine, due to this the new necessary to increase experience when M+D ACC
machine. operation of the machine.

Already prepared for a new work flow for

It is first time to use different kind of marking
control CNC marking activities and need
New Work Flow process method using marking machine, and special
Low awaraness to stop process when any M ACC
implementation procedure by Production Shop PP. Keep
machine trouble/ non conformity
monitoring.
document. Keep monitoring
Coordination between Prod. And
CNC marking machine manual book CNC marking machine without manual book Maintenance Dept. to prepare SOP as
Low M ACC
guidance. guidance from manufacturer. guidance to operate of CNC marking
machine.

After work instruction prepare by Foreman. Confirm, Supervisor will carefully check
Work instruction Prepare correctly. Low Work instruction need to carefully check by before sign. Will monitoring during patrol M ACC
supervisor with compare to SWI. activities.

Production issued/inform to engineering

Sub Panel dimensional mistake or not comply
High about allowance of marking consider with a M ACC
with drawing.
mouth of shrinkages

During operation process operator should

Uncontrol check and management during CNC
High be checked appropriateness program and M+D ACC
marking machine operation. keep monitoring
actual drawing.
Confirm operator will check actual sub
Sub Panel identification mistake [DWG
Low panel and compare with drawing, will M ACC
No./Block No.]. Keep monitoring.
Monitoring activity CNC marking monitoring during activities
machine process. Identification of color coding shall be apply on
Low product based on materials P.No. Color coding Confirm, will monitoring during activities M ACC
training Done.

Area and operator are limited, so very

Confirm, foreman will monitoring during
Low important to restricted this area to avoid M ACC
activities.
misuse or mis- operation. Keep monitoring

Mistake marking which not comply with Socialization and education to all Assy Gr
Low standard marking panel on CNC marking [Panel] related standard of marking panel. M ACC
machine. Keep monitoring.

Operator must check result of marking

Marking Result checking & Operator mistake marking due skip checking CNC and records in the marking drawing,
High M+D ACC
Inspection process. and Foreman CNC must cross check result
of CNC marking every day. Keep monitoring

Preparation for un-usual situation

Workflow education to operator CNC
How to make sure workflow process
marking and speed up process to prepare
In Procedure Low implemented to the product without error and M ACC
SOP as operator guidance to minimized risk
troubleshooting can solving by operator.
and trouble.
During marking process, operator must be
When special condition happen, which CNC
checked and good controlled program to
marking machine [Nozzle] clash with
In marking area Low avoid nozzle clash with support/ M+D ACC
support/attachment was install on Panel
attachment or another case happen. Keep
materials, not comply with actual DWG.
monitoring

N/A there aren't any changing will occur on this proposal Risk will check in Monitoring M
Low situation will be changed but relatively Low risk Risk will check in both Demonstration and Monitoring M+D
High situation will be changed and it havepossiblity relatively High risk