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Baylor Elmagco Composite PDF
Baylor Elmagco Composite PDF
Principles of Operation
AC
Airgap
PWM brake control
supply Transformer •
H
c
1—————[?
Drawworks —
r
(
Brake
Y rn
IE
f\\ Rotor
Relief valve
r-rn N
HI
| | Centrifugal pump
Fresh water
5ply
50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300
Draw works shaft speed] rpm] Drawworks shall speed(rpm) Drawworks shaft speed (rpm)
5032 Brake
B-
Boylor Brakes
Hydro-Torque
Hydraulic Auxiliary Braking Systems
Baylor now offers two hydraulic auxiliary braking sys-
tems designed to economically govern drawworks
speed on drilling or workover/well-servicing rigs—the
Hydro-Torque 2200 and the new Hydro-Torque 1500.
With the Hydro-Torque 2200 producing 12,000 ft-lbs of
torque at 700 rpm and the Hydro-Torque 1500 produc-
ing 6,000 ft-lbs at 1400 rpm, both models provide more
torque than any comparable system. They also weigh
less and are narrower than competitive units although
their mountings are directly interchangeable*
Designed with the latest state-of-the-art turbine
research, the Hydro-Torque brakes are much simpler in
design and contain only 14 component parts, greatly
simplifying field service. Both models can be assem-
bled in less than an hour, and shaft location and rota-
tion direction can be reversed in the field without any
additional parts. The major rotary sealing surfaces use
a double-lip seal, and the lubrication systems assist in
sealing the bearing assemblies.
Like other Baylor auxiliary brakes, the Hydro-Torque
This Hydro-Torque 2200 is being installed on a rig working in
Oklahoma. brakes slow the drill string without friction devices of any
kind. Instead of belts, slip rings, brake pads or bands,
braking torque is produced by water circulated
Pilot valve
between the vaned pockets of the impeller and the
(•t driller's console)
facing vaned pockets of a stationary member. The
brakes can be used with either an overrunning clutch
or an air-purging system for tripping out of the hole.
"An adapter plate is provided when interchanging the Hydro-Torque 1500 with the Parmac
15" D.R.
I, Boytor supplied
components
Support/Control Systems
a 50 100 200 300 500 700 1000 1500 2000 3000 40 50 100 200 300 500 700 1000
"Shafts other than the one shown are provided to customer
Brake shaft speed (rpm] Brake shaft speed [ipm) specification.
435
Thyrig Systems
1000-hp DC motors
Mud system
Thyrigger™ SCR
Compact AC-to-DC Rig Power Systems
The Thyrigger, Baylor's most compact SCR system, is • Drilling operations continue at reduced power in
specifically designed for shallow- to medium-depth the event of SCR cooling blower failure.
drilling rigs and workover rigs. Service-conscious design simplifies maintenance
More SCR in less space offers the contractor in- and field service.
creased installation options. • All user-serviceable components are accessible
• Three- or four-bay (motor) systems supply from 0 to from the front.
750v DC at 1200 amps continuous, 1500 amps • Interchangeable electronic DC control modules
intermittent at 50°C ambient temperature. allow for quick troubleshooting, while test jacks
• The system accommodates up to three engine/ provide easy measurement of critical signals.
generator sets, each up to 1500 kva at 600v AC.
Operator-conscious design simplifies operation and
training.
• Go/No-Go diagnostic center is included on each
SCR bay.
i^^yi
• One-glance centralized engine/generator meters
and controls ease synchronization and status
monitoring.
• Linear throttle provides unique low-speed torque
control.
p. .
m ..** - " ,.^SSS
One glance at this Go/No-Go panel indicates the status of the SCR
bay.
M Bovlor Brake control
120/208V __
Thyrigger SCR/ generator
controls
h/
If—
03-
lighting paneT~~
AC plugboard —
^ \ 480v AC motor control center) .
[interchangeable
wtthDC]
Genercjtot connection windows [either siOe)
1 ' II 11 i
M, 300 or 500 k.
-
The Thyrigger and the motor control center can be ordered for All Thyrigger system functions are controlled from this compact drill-
mounting in a customer-supplied structure. Plugboards are fully
cabled and the system is completely tested before del^ery. er's console. Quick-connect wiring throughout the system speeds
rig-up.
437
SCR bridge and DC contactor sections are packaged as a unitized module, and all
user-serviceable components are accessible from the front of the bays.
)——————(
Motor Control Center
Air Handler Air Handler
AIC F
N Compressor '
Plugboard
0"
-X,. sformer
[ 1 1 AC
Thyrig III SC ^/Generator Co trals
mi
Transformer Compressor L
1—————Ti 1 !
Atypical Thyrig III SCR house (generator windows available on either side)
/ c
^ ^ ^ ^ •t
Service bay
Eng ne<g enerator Sync.'feederbay Engine. g«jnerator Feeder'b eakerbay
contrc Ibay contrc bay
Service bay SCR bay SCR bay SCR bay SCR bay
(can be placet
at either end)
\ Q Bna n a a a van a a
y
D
a1 a at
D Ql
j'
i B I .f. ^' I
i8 E
i
8*BS!
|M| B E
c=
i c^
1
§
i i
' n1 b' a1 1
'a' b
M
(488 mm
46 "
1219 mm)
5359mm
Atypical Thyrig III-PM layout with four SCR bays. All functions of the system are controlled from the driller's console,
10
439
11
440
Testing
All Baylor SCR systems are full-load tested through all
assignments before shipping. This full-load test facility
uses a Baylor Brake coupled to two typical DC drilling
motors to fully simulate all drilling functions.
Service
Baylor's staff of highly trained electrical and me-
chanical service people are available on a 24-hour
basis from our Houston headquarters. While all Baylor
equipment is designed for minimum field service, the
Houston service center is equipped with special
troubleshooting gear and an inventory of parts for all
products. Always the emphasis is on preventive
maintenance and service — making sure the equip-
ment keeps on working rather than fixing it after it
goes down.
The information and data in this catalog are accurate to the best of our knowledge and
belief but are intended for general information only. Applications suggested tor the materials
described are made solely to permit the reader to make his own evaluation and decision and
are neither guarantees nor to be construed as express or implied warranties of fitness for
Customer Training these or other applications. All specifications are subject to change without notice.
Baylor's classroom facilities are equipped with au-
diovisual equipment and simulators for all major prod-
ucts to provide hands-on training. Formal instruction is
Headquarters
P.O. Box 36326, Houston, Texas 77236 • 713/240-6111 • Telex 762232