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Abstract: The design of formworks for holding fresh concrete possesses a difficult engineering challenge. Present standards assume fresh
concrete to have a nonviscous fluid behavior when calculating the lateral pressure to which the formwork walls will be the subject. This
paper describes a finite-element model to determine these pressures, taking into account the interaction between the fresh concrete and the
formwork wall. The use of this numerical model shows that present standards may underestimate the lateral pressures that can be exerted
particularly with respect to tall formworks. The paper also discusses the influence of different mechanical variables on the results returned
by the proposed model. The proposed model may be of use to practicing engineers and of interest to researchers examining load
distributions in formworks.
DOI: 10.1061/共ASCE兲CO.1943-7862.0000177
CE Database subject headings: Formwork; Construction; Concrete structures; Computer aided design; Lateral pressure; Finite
element method; Mechanical properties; Sensitivity analysis.
Author keywords: Formwork; Concrete structures; Computer aided design; Lateral pressure; Finite-element method; Mechanical
properties; Sensitivity analysis.
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共Vidal et al. 2005, 2006兲. The former is assumed to be the rigid
surface and the latter the deformable surface. Hence, the target
surface is the formwork wall and the boundary surface of the
fresh concrete represents the contact surface. The formwork wall
was assumed to be rigid, and the Coulomb model used to deter-
mine the friction between the formwork and the fresh concrete
关Eq. 共1兲兴. The shear stress 共兲 was obtained from the normal pres-
sure 共p兲 and the friction coefficient between the formwork and the
fresh concrete 共c兲. The fresh concrete-to-wall adherence 共k兲 was
regarded as negligible
= k + c p 共1兲
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Table 1. Intervals for the Fresh-Concrete Mechanical Parameters Obtained from the Literature and Considered in the Parametric Study
Mechanical parameter Symbol Interval References Selected value
a
Angle of internal friction 共degrees兲 2–40 30
a
Cohesion 共kPa兲 c 2–10 5
a
Dilatancy angle 共degrees兲 2–40 20
b
Modulus of elasticity 共kPa兲 E 2 ⫻ 103 – 2 ⫻ 106 2 ⫻ 104
b
Poisson coefficient 0.30–0.45 0.40
c
Concrete-to-wall friction coefficient c 0.01–0.20 0.05
a
L’Hermite 1949; Ritchie 1962; Olsen 1968; Alexandridis and Gardner 1981.
b
Krauß and Hariri 2006.
c
Djelal et al. 2004.
Mechanical Parameters using the experimental results obtained by Arslan et al. 共2005兲
with a formwork 2 m in height, 1 m in length and 0.15 m in
In agreement with the above, the mechanical variables required
width.
by the proposed model include the angle of internal friction 共兲,
The tests undertaken by Arslan et al. 共2005兲 involved a normal
the cohesion 共c兲, the dilatancy angle 共兲, the modulus of elasticity
concrete made of Type I cement, natural sand 共0–3 mm兲, crushed
共E兲, the Poisson coefficient for fresh concrete 共兲, and the friction
sand 共3–7 mm兲, and crushed gravel 共7–15 mm兲 in the proportion
coefficient between the concrete and the formwork walls 共c兲.
1:1:1.4:1.75. The cement content in the mix was 400 kg/ m3; the
The values for these variables, except the wall friction coefficient
water/cement ratio was 0.48, and the density was 2 , 400 kg/ m3.
values, can be obtained experimentally in triaxial tests.
The pressure recorded at the base of the formwork by strain gauge
The first triaxial tests for the determination of the angle of
plates varied between 18.00 and 26.96 kPa, depending on the
internal friction and the cohesion of fresh concrete mixtures date
formwork material 共Populus nigra, Pinus silvestris, plywood, or
from the end of the 1940s 共L’Hermite 1949兲. Later, Ritchie
steel兲 and whether or not oils were used to facilitate the removal
共1962兲, Olsen 共1968兲, and Alexandridis and Gardner 共1981兲 in-
of the formwork, as shown in Table 2.
vestigated the influence of the composition and consistency of the
For a formwork of the above shape and size and when con-
concrete, the water-cement relationship, and the setting tempera-
templating the fresh concrete mechanical parameters specified in
ture.
Table 1, the proposed model returned a maximum normal pres-
Alexandridis and Gardner 共1981兲 obtained values for the angle
sure on the formwork walls of 20.17 kPa quite similar to the
of internal friction of 34°–41° and cohesion values of 2–6 kPa for
experimental values reported by Arslan et al. 共2005兲. Fig. 2 shows
samples of fresh concrete at different temperatures 共4 – 20° C兲 and
the pressure distribution on the formwork wall obtained with the
different stages of setting 共40, 80, 120, and 160 min兲. Ritchie
FEM.
共1962兲 and Olsen 共1968兲 obtained much lower values for the
angle of internal friction 共2°–10°兲 in concretes with high cement
contents 共aggregate: cement⬍ 4兲. Therefore, in the present para- Numerical Results and Discussion
metric study, the angle of internal friction was taken as ranging
from 2° to 40° and the cohesion range as 2–10 kPa. The range for
the dilatancy angle was assumed to be equal to that of the angle of Comparison of Pressures Obtained by the Numerical
internal friction since its value cannot exceed that of the angle of Model and the Formwork Design Standards
internal friction. A comparison of the results obtained with the FEM and the lateral
Wide ranges were selected for the Poisson coefficient and for pressures predicted according to standards 共DIN 18218, CIRIA
the modulus of elasticity of the fresh concrete, in accordance with
the variability shown by these variables during setting 共Krauß and
Table 2. Lateral Pressures Measured by Arslan et al. 共2005兲 at the Base
Hariri 2006兲. The coefficient of friction between the fresh con-
of Experimental Formworks 2 m in Height, 1 m in Length, and 0.15 m in
crete and the formwork wall was that reported by Djelal et al. Width
共2004兲. The value of this variable 共range of 0.01–0.20兲 depends,
among other factors, on the rate of placement of the concrete, the Lateral pressure
type of mix used, and the use of products to facilitate the removal 共kPa兲
of the formwork. Formwork surface Minimum Mean Maximum
Table 1 shows the intervals for the different mechanical vari-
Populus nigra 19.94 20.93 21.88
ables taken into account in the parametric study plus the values
Populus nigra 21.77 22.85 23.74
selected for the comparison of the results obtained with the nu-
共watered with concrete mold oil兲
merical model and the formwork design standards.
Pinus silvestris 18.01 19.91 21.15
Pinus silvestris 21.39 23.68 25.11
Validation of the FEM 共watered with concrete mold oil兲
Plywood 19.22 21.48 22.81
The validation of the FEM requires the comparison of numerical
Plywood 22.47 24.55 25.96
results with lateral pressures measured in experimental proto-
共watered with concrete mold oil兲
types. The writers of the paper are working now in the implemen-
Steel 24.70 26.19 26.97
tation of an experimental setup in order to achieve this objective.
FEM — 20.17 —
However, a preliminary validation of the model was done by
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above standards were as follows: Type I cement with neither ad-
mixtures nor retarding agents, a slump of 100 mm in the Abrams
cone, a density of 2 , 000 kg/ m3, a setting temperature of 20° C,
and a concrete pouring velocity of 3 m/h.
Table 1 shows the values selected for the mechanical param-
eters required by the numerical model that simulates the behavior
of the fresh concrete. Mean values were selected within the range
obtained from the literature for these mechanical parameters.
The American standard ACI 347-04 proposes pressures be ob-
tained from Eq. 共6兲, where the maximum lateral pressure on the
wall of the formwork 共Pmax兲 depends on the rate of placement of
the concrete 共R, ranging from 2.1 to 4.5 m/h兲, the temperature of
the concrete during placement 共T兲, a nondimensional correction
factor that refers to the specific weight of the fresh concrete 共Cw兲,
and a coefficient related to the type of cement and additives used
in the mix 共Cc兲
Fig. 2. Distribution of normal pressures exerted by fresh concrete on Pmax = CwCc关7.2 + 1,156/共T + 17.8兲 + 244R/共T + 17.8兲兴 共6兲
a vertical formwork 2 m in height and 150 mm thick determined
using the proposed model The German standard DIN 18218 proposes a series of expressions
for the calculation of the pressure on formwork walls 关Eq. 共7兲
shows the final expression兴. In this case, the rate of placement of
108, and ACI 347-04兲 is presented in this section. Different the concrete 共R兲 is the main variable used to calculate the maxi-
heights for the formwork 共2.5, 5, 10, and 15 m兲 were considered, mum lateral pressure on the wall of the formwork 共Pmax兲. In ad-
while the same width 共0.5 m兲 and length 共5 m兲 were assumed for dition, two coefficients 共K1 and K2兲 that depend on the
all cases. consistency of the fresh concrete 共determined using the Abrams
The characteristics of the concrete mix and the execution con- cone test兲 are also used. This standard contemplates a 3%
ditions employed in the calculations using both the FEM and the increase/reduction in the maximum lateral pressure for every 1 ° C
Fig. 3. Distribution of lateral pressures using the proposed model and the different standards for vertical formworks: 共a兲 2.5; 共b兲 5; 共c兲 10; and
共d兲 15 m in height
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Fig. 4. Influence of the angle of internal friction 共兲 on the distribu-
tion of normal pressures against the formwork walls
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Fig. 6. Influence on lateral pressures exerted by fresh concrete due to 共a兲 cohesion; 共b兲 dilatancy angle; and 共c兲 modulus of elasticity of the fresh
concrete
proposed FEM was 37% higher than the highest estimate of any height of 4.25 m was reached 共Fig. 4兲. After this height, however,
of the standards 共71.0 kPa compared to 54.09 kPa兲. and when the angle of internal friction was ⬍20°, the pressure
For formworks greater than 15 m in height, the CIRIA stan- increased as the angle of internal friction became smaller. The
dard calculated a maximum pressure slightly greater than that maximum pressure 共95.30 kPa兲 corresponded to an angle of in-
obtained with ACI 347-04. The maximum pressure determined by ternal friction of 2°. For the most common types of concrete, the
the proposed model, however, was 54% greater 共85.59 kPa com- literature 共Ritchie 1962; Olsen 1968; Alexandridis and Gardner
pared to 55.42 kPa兲. 1981兲 offers angles of internal friction of ⬎20°; in such cases,
International standards 共DIN 18218, CIRIA 108, and ACI 347- this variable would have no influence on the pressure distribution
04兲 propose simplified equations for the design of formworks and patterns obtained by the proposed model.
their predictions provide accurate results for regular formworks The Poisson coefficient 共兲 was found to have a strong influ-
up to 10 m. All of these standards consider that a hydrostatic ence on the pressure exerted on the formwork walls, increasing it
pattern of pressures appears in most part of the formwork wall. by up to 56% 共64.2–100.2 kPa兲 as the coefficient increased from
This assumption leads to an overestimation of lateral pressures, 0.30 to 0.45 共Fig. 5兲. The friction coefficient between the fresh
which is not very significant for reduced height formworks 共Fig. concrete and the formwork wall 共c兲 also seems to exert a sig-
3兲. nificant influence, especially at heights of over 2 m. Fig. 5 shows
However, standards consider that lateral pressures remain con- the increase in maximum pressure to be 111% 共36.5–76.9 kPa兲
stant from a certain depth until the bottom in tall formworks 共over over the interval of values selected for this variable 共0.01–0.2兲.
10 m兲. This hypothesis may lead to an underestimation of lateral The cohesion of the fresh concrete 共c兲, the dilatancy angle 共兲,
pressures for high rates of placement of fresh concrete in tall and the modulus of elasticity for fresh concrete 共E兲 appear to have
formworks. On the other hand, the assumption of a hydrostatic no influence on the distribution of pressure, as determined by the
pattern of pressures leads to a great overestimation of lateral pres- proposed model, when within the intervals indicated in Table 1
sures in tall formworks unless self-compacting concretes are used. 共Fig. 6兲. The values adopted for the mechanical parameters that
The use of the proposed FEM allows obtaining a more accurate represent the behavior of the fresh concrete influence on the mag-
pattern of lateral pressures in formworks. nitude of lateral pressures predicted by the developed FEM 共Figs.
4–6兲. The parametric study shows that for regular concretes with-
Parametric Analysis out retarders or fluidizers only the Poisson ratio 共兲, the friction
coefficient between the fresh concrete and the formwork wall
The scarcity of information relating to the mechanical parameters
共c兲, and the angle of internal friction 共兲 influence on the lateral
necessary for the construction of the proposed model demanded a
pressures exerted over the formwork wall. Experimental tests
sensitivity analysis be performed to assess their influence on the
should be carried out for determining the values of these me-
distribution of the pressures obtained 共Gallego et al. 2007兲. This
chanical parameters for each specific project.
was performed taking into account the 10-m-high formwork de-
scribed above. The value of each variable shown in Table 1 was
separately varied over the range shown in the same table while
maintaining the selected values for the other variables constant. Summary and Conclusions
The results obtained are shown in Figs. 4–6.
The angle of internal friction 共兲 seemed to have no influence The present work shows the possibilities offered by numerical
on the distribution of pressures on the formwork walls until a calculation methods in the determination of the pressure exerted
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Table 3. Influence of the Fresh-Concrete Mechanical Parameters on the Pressure Exerted on Formwork Walls
Parameter E c c
a
Influence No Yes No Yes No Yes
Interval of variation of the maximum pressure 共kPa兲 65 65–100.2 65 65–95.3 65 36.5–76.9
Maximum increase 共%兲 0 56 0 48 0 111
a
Influence only exerted when is greater than 20°.
by fresh concrete on formwork walls; the proposed method allows K1 ⫽ coefficient that depends on the consistency of
the study of the concrete/formwork system as a whole and can be the fresh concrete;
used to simulate different situations. K2 ⫽ coefficient that depends on the consistency of
Based on the results obtained with the proposed model, the the fresh concrete;
following conclusions can be drawn: k ⫽ fresh concrete-to-wall adherence;
1. The experimental formulas in international standards for P ⫽ normal pressure, in kPa;
formwork design are quite safe for formworks smaller than 5 Pmax ⫽ maximum lateral pressure on the wall of the
m in height but may underestimate the pressures exerted by formwork, in kPa;
fresh concrete on the walls of larger formworks. R ⫽ concrete rate of placement, in m/h;
2. The use of numerical models requires knowledge of the val- T ⫽ temperature of the concrete during placement;
ues of different fresh concrete mechanical variables and of Tij ⫽ stress tensor;
others describing the contact between the concrete and the ␣ ⫽ characteristic variable of the material;
formwork walls. The literature, however, contains only scant ⫽ characteristic variable of the material;
information in this regard. ⫽ Lamé constant;
3. The Poisson coefficient 共兲 and the angle of internal friction ⫽ Lamé constant;
共兲 were found to influence the pressures predicted by the c ⫽ friction coefficient between the formwork and
proposed model, while the modulus of elasticity 共E兲, the co- the fresh concrete;
hesion 共c兲, and the dilatancy angle of the fresh concrete 共兲 ⫽ Poisson’s coefficient;
had no influence over the range tested. Table 3 shows a sum- ⫽ shear stress, in kPa;
mary of the influence of the different mechanical variables ⫽ angle of internal friction; and
contemplated on the pressure distribution of fresh concrete ⌿ ⫽ dilatancy angle.
on formwork walls.
4. The variable with the strongest influence on pressure distri-
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