110V Battery Sizing PDF

CHK'D APPVD CERT'D
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ELECTRICITY CO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
110V Battery & Battery charger Sizing Calculations Submitted for approval
DESCRIPTION
DESIGN CALCULATION
OF
110V Battery and Battery Charger Sizing

BY
Calculations
10-Aug-08
DATE
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
THIS DRAWING IS NOT

DRAWING TITLE DRAWING NO. SHEET NO. REV NO.
TO BE USED FOR
CONSTRUCTION OR REINFORCEMENT OF Al Leith 33/13.8kV S/S
FOR ORDERING AG/ALS/E-342 1 of 13 0
MATERIALS UNTIL 110V Battery & Battery charger Sizing Calculations
CERTIFIED AND DATED
JEDDAH SAUDI ARABIA JOB ORDER NO 20641055/00 DWG CONT SHT AG/ALS/G-001
CHK'D APPVD CERT'D
TABLE OF CONTENTS
Page
1- 110V Battery Bank Sizing Calculations 3
2- 110V Battery Charger Sizing Calculations 10

DESCRIPTION
BY
10-Aug-08
DATE
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
THIS DRAWING IS NOT DRAWING TITLE DRAWING NO. SHEET NO. REV NO.
TO BE USED FOR
CONSTRUCTION OR
REINFORCEMENT OF Al Leith 33/13.8kV S/S
MATERIALS UNTIL
CERTIFIED AND 110V Battery & Battery charger Sizing Calculations
DATED
CHK'D APPVD CERT'D
A. 110V BATTERY BANK SIZING CALCULATIONS
1- SCOPE
To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

document deals with sizing 110V battery bank to cater for new as well as relocated equipment
in substation building. 110V DC system shall consist of 1 No. battery bank and charger.
2 - CALCULATIONS
The calculations for sizing the battery are based on IEEE-1115

DESCRIPTION
2-1 CELL SIZING CALCULATIONS :
The station DC auxillary power supply parameters for DC Control System are as follows.
Battery Type = Ni-Cad
Nominal DC system Voltage = 110 V
Minimum allowable system voltage percentage = 0.9
End cell voltage = 1.1 V
Minimum Allowable DC system Voltage = 99 V
Number of cells Required ( Ncell ) = Minimum Allowable DC system Voltage

BY
End cell voltage

10-Aug-08
( Ncell ) = 99/1.1
DATE
= 90 Cells
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
2.2 LOAD CALCULATION :
Continuous load of 401.2 W ( 3.65A ) for Duration of 8 hours is considered.

Load details are given in Table - 1
TABLE-1
Unit Load Total Load

Sl.No. Description Qty
(Watt) (Watt)
Continuous Loads
DESCRIPTION
1 33kV feeder Panel (+ARH05 ) 1 75.2 75.2

2 33kV Bus Coupler feeder Panel (+ARH07 ) 1 24.4 24.4
3 33kV Bus bar Protection Panel ( +ARHBB02 ) 1 29.8 29.8
4 33kV Transformer Protection Panel ( +ARH06 ) 1 61.2 61.2
5 33kV Transformer AVC Panel ( +AVC3) 1 77.3 77.3
6 33kV Transducer Panel 1 133.3 133.3
TOTAL 401W
TOTAL CONTINUOUS CURRENT 401.2/110 3.65A

BY
10-Aug-08
DATE
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
2.3 TRIPPING LOADS
Unit Loads for Trip Coils have been given table-2

a) Worst Critical case of assessing the momentary Loading :
i ) Worst Critical case assessing the momentary loading has been assessed which
involves simultaneous tripping of 5 Nos. of 33kV CBs on 33kV bus fault and
8 Nos. of 13.8kV CBs on 13.8kV bus fault
Load of 5 x 2 No. Trip Coils = 5 x 2 x 50 = 500 W
Load of 8 x 2 No. Trip Coils = 8 x 2 x 50 = 800 W
Total Trip Coils = 1300 W

DESCRIPTION
Nominal DC system Voltage = 110 V
Total Tripping Current = 11.82 A
2.4 RESTORATION LOADS
Momentary Loading for restoration is considered as the load for closing 2 no. 33kV CB,
1 Nos. of 13.8kV CBs, tripping of 1 No. of 13.8kV CB ( if the fault persists ) and 1 No. of
Spring Charging motor running. Load details are given in table 2
i) Load of 2 33kV closing CB = 2 x 50 = 100 W

ii) Load of 1 13.8kV closing CBs = 1 x 50 = 50 W
iii) Load of 1 13.8kV Tripping CB = 1 x 50 = 50 W
iv) Load of one operating motor = 1 x 380 = 380 W
running
Total = 580 W
BY
Total Restoration Current = 5.27 A

10-Aug-08
DATE
Table - 2
NO.
MOMENTARY LOADS
0
REVISIONS Unit Load Total Load

Sl.No Description Qty
DRAWN (Watt ) (Watt )
BY:\ Shabeer.A a) 33kV Switchgear ( assumed)
DATE: 10/08/2008 Circuit Breakers
CHECKED Trip Coil-1 1 50 50
BY: K. Kandiah Trip Coil-2 1 50 50
DATE: 10/08/2008 Closing Coil 1 50 50
OPRG DEPT b) 13.8kV Switchgear
BY: Circuit Breakers
DATE: Drive Mechanism 1 380 380
ENG'G DEPT Trip Coil-1 1 50 50
BY: Trip Coil-2 1 50 50
DATE: Closing Coil 1 50 50
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
2.5 EMERGENCY LOAD
Emergency Lighting load for 1.5 hours is considered as 360W ( 2.88A ) maximum number
of 9 incandascent lamps of 40W each are switched on at any given time by the maintenance
personnel who reach the substation within 1.5 hours of power failure
3 LOAD SUMMARY :
The respective loads are listed below. Duty cycle is given in Annex-1
Continuous Load - 8 hours = 3.65 A
Momentary Tripping Load - 1 min. = 11.8 A

DESCRIPTION
Momentary Restoration Load - 1 min. = 5.27 A
Emergency Lighting Load - 1.5 Hours = 2.88 A
4 BATTERY SIZING WORKSHEET :
Given in Annexure II and III.
5 BATTERY CURVE/ DATA :
Manufactures Data are given in Annexure IV.
6 CALCULATION OF REQUUIRED SIZE :
Maximum uncorrected size = 107.85 Ah

BY
Temperature Correction = 1.20 (Refer IEEE-1106, Table A.1)

(at minimum Temp = -5°C)
10-Aug-08
DATE
Design Margin = 1.15
Aging Factor = 1.25

NO.
0
REVISIONS
DRAWN Required Capacity = Uncorrected Size x Design Margin x Aging factor
BY: Shabeer.A x Temperature Correction Factor
DATE: 10/08/2008
CHECKED
BY: K. Kandiah Required Capacity = 107.84948 x 1.15 x 1.25 x 1.2
DATE: 10/08/2008
OPRG DEPT
BY: Required Capacity = 186.04 Ah
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
7 - CONCLUSION
Required Battery Ah capacity = 186.0 Ah
Nearest available size = 208 Ah

DESCRIPTION
The Total Ampere - hour capacity may be used to determine the intial cell size,
the total capacity = 186.0 Ah and the choosen battery is SBM208
Rated Capcity = 208 Ah
BY
10-Aug-08
DATE
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
A1 = Continuous Load + momentary Tripping = 15.5 A
A2 = Continuous Load = 3.65 A
A3 = Continuous + Emergency = 6.53 A
A4 = Continuous = 3.65 A
A5 = Continuous + Restoration = 8.92 A

DESCRIPTION
BY
10-Aug-08
DATE
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
ANNEXURE - 1
AMPERE
A1= 15.5A
DESCRIPTION
A5=8.92A
BY
5.27 A
A3=6.53A
10-Aug-08
DATE
2.88A
A2=A4=3.65A
NO.
0
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT M1 M2 M3 M4 M5
BY:
DATE:
ENG'G DEPT 0 1 90 180 479 480 MINUTES
BY:
DATE: Al-Leith 33/13.8kV Substation Load duty cycle profile for
CERTIFIED 110V DC Battery Sizing Calculation
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
B. 110V BATTERY CHARGER SIZING CALCULATIONS
1 - SCOPE :
To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

document deals with sizing 110V battery charger to cater for new as well as relocated equipment
in existing SWGR building. DC system shall have one battery float / boost charger.
2 - CALCULATIONS :
The ampere hour rating of a battery charger is determined by equation which is as per
Technical specification
DESCRIPTION
A = (1.25 X L)+ (BIF X AHR) ) / 0.83 1

RT
Where :
A = required charger rating in amperes
L = Maximum Required DC load in amperes = 3.6

( Continuous load is considered )
BIF = Battery inefficiency factor = 1.1
AHR = Ampere hour removed during discharge = 208

(Maximum discharger is considered)
RT = Recharge time in hours = 16

BY
10-Aug-08
DATE
Subsitituting the above values in Equ - 1
AR = [ (1.25 x 3.2 ) + (1.1 x 200) ] / 0.83

NO.
16
0
REVISIONS
DRAWN AR = 22.7
BY: Shabeer.A
DATE: 10/08/2008 Next higher size available = 50A
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE: The battery Charger Current Size = 50A
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
THIS DRAWING IS NOT

DRAWING TITLE DRAWING NO. SHEET NO. REV NO.
TO BE USED FOR
CONSTRUCTION OR REINFORCEMENT OF Al Leith 33/13.8kV S/S
MATERIALS UNTIL 110V Battery & Battery charger Sizing Calculations
CERTIFIED AND DATED
CHK'D APPVD CERT'D
ANNEXURE -II
CALCULATION OF CAPACITY RATING FACTOR.( KT )

REFERENCE : IEEE Std. 1115-2000
Minimum Cell Voltage : 1.1 V
Cell Mfg. : SAFT
Rated Ampere hour capacity (Ay std. Time Rate at 25 ºC

to Std % end of discharge)
Ampere that will be supplied for T minute at 25 ºC
DESCRIPTION
KT =
to given end of discharge voltage
The Kt factor for time t is calculated in the table by interpolation using the formula
(Kt2 - Kt1) x ( t2 - t )
Kt = Kt2 - ( t2 - t1 )
End voltage discharge voltage of cell = 1.1 V
Rated Ampere hour capacity = 208 Ah
Calculation of K T Factor :
BY
Sl.No T minute Total Ampere KT Factor

10-Aug-08
DATE
1 1 354 0.588
2 90 93.9 2.215
NO.
0
3 180 60.6 3.432

REVISIONS
DRAWN
4 479 25.65 8.109
BY: Shabeer.A
DATE: 10/08/2008
5 480 25.60 8.125
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
BY:
DATE:
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
CHK'D APPVD CERT'D
ANNEXURE-III
Require section size

Duration of
change in time to end of (Ah)
period Load (A) operation KT factor

load (A) section (min)
(min) +ve value -ve value
Section - 1 first period only

A1 =
1 A1-0= 15.50 M1 = 1.0 T = M1 = 1.0 0.5880 9.11
15.50
Total 9.11
Section - 2 first two periods only
A1 =
1 A1-0= 15.50 M1 = 1.0 T =M1+M2 = 90 2.2150 34.33
DESCRIPTION
15.50
A2 = A2-A1=
2 M2 = 89.0 T = M2 = 89.0 2.1970 -26.03
3.65 -11.85
Total 8.30
Section - 3 first three periods only
A1 = T = M1+M2+M3 =
1 A1-0= 15.50 M1 = 1.0 3.4320 53.20
15.50 180.0
A2 = A2-A1= T = M2+M3 =
2 M2 = 89.0 3.4190 -40.52
3.65 -11.85 179.0
A3 = A3-A2= T = M3
3 M3 = 90.0 2.2150 6.38
6.53 2.88 90.0
Total 19.06
Section - 4 first four periods only
A1 = T=
1 A1-0= 15.50 M1= 1.0 8.1080 125.67
15.50 M1+M2+M3+M4 =
A2 = A2-A1= T = M2+M3+M4 =
BY
2 M2 = 89.0 8.0920 -95.89

3.65 -11.85 478.0
A3 = A3-A2= T = M3+M4=
10-Aug-08
3 M3 = 90.0 6.6070 19.03

6.53 2.88 389.0
DATE
A4 = A4-A3= - T =M3
4 M4 = 299 5.1090 -14.71
3.65 2.88 299.0
Total 34.10
NO.
0
Section - 5 first five periods only

REVISIONS
DRAWN A1 = T=
1 A1-0= 15.50 M1 = 1.0 8.1250 125.94
BY: Shabeer.A 15.50 M1+M2+M3+M4 =
DATE: 10/08/2008 A2 = A2-A1= T=
2 M2 = 89.0 8.1080 -96.08
CHECKED 3.65 -11.85 M2+M3+M4+M5 =
BY: K. Kandiah A3 = A3-A2= T = M3+M4+M5=
3 M3 = 90.0 6.6240 19.08
DATE: 10/08/2008 6.53 2.88 390
OPRG DEPT A4 = A4-A3= - T = M4+M5
4 M4 = 299 5.1230 -14.75
BY: 3.65 2.88 300
DATE: A5 = A5-A4= T = t4
5 M5 = 1.0 0.5880 3.10
ENG'G DEPT 8.92 5.27 1.0000
BY: Total 37.28
DATE: SECTION - 1 to 5 (TOTAL) 107.85
CERTIFIED
BY:
DATE:
TO BE USED FOR
CONSTRUCTION OR
MATERIALS UNTIL
DATED
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CHK'D APPVD CERT'D

110V Battery and Battery Charger Sizing

THIS DRAWING IS NOT

1- 110V Battery Bank Sizing Calculations 3

2- 110V Battery Charger Sizing Calculations 10

To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

The calculations for sizing the battery are based on IEEE-1115

2-1 CELL SIZING CALCULATIONS :

Battery Type = Ni-Cad

Nominal DC system Voltage = 110 V

Minimum allowable system voltage percentage = 0.9

End cell voltage = 1.1 V

Minimum Allowable DC system Voltage = 99 V

Number of cells Required ( Ncell ) = Minimum Allowable DC system Voltage

End cell voltage

Continuous load of 401.2 W ( 3.65A ) for Duration of 8 hours is considered.

Unit Load Total Load

1 33kV feeder Panel (+ARH05 ) 1 75.2 75.2

TOTAL CONTINUOUS CURRENT 401.2/110 3.65A

Unit Loads for Trip Coils have been given table-2

a) Worst Critical case of assessing the momentary Loading :

Load of 5 x 2 No. Trip Coils = 5 x 2 x 50 = 500 W

Load of 8 x 2 No. Trip Coils = 8 x 2 x 50 = 800 W

Total Trip Coils = 1300 W

Nominal DC system Voltage = 110 V

Total Tripping Current = 11.82 A

2.4 RESTORATION LOADS

i) Load of 2 33kV closing CB = 2 x 50 = 100 W

Total Restoration Current = 5.27 A

REVISIONS Unit Load Total Load

Continuous Load - 8 hours = 3.65 A

Momentary Tripping Load - 1 min. = 11.8 A

Momentary Restoration Load - 1 min. = 5.27 A

Emergency Lighting Load - 1.5 Hours = 2.88 A

4 BATTERY SIZING WORKSHEET :

Given in Annexure II and III.

5 BATTERY CURVE/ DATA :

Manufactures Data are given in Annexure IV.

6 CALCULATION OF REQUUIRED SIZE :

Maximum uncorrected size = 107.85 Ah

Temperature Correction = 1.20 (Refer IEEE-1106, Table A.1)

Design Margin = 1.15

Aging Factor = 1.25

Required Battery Ah capacity = 186.0 Ah

Nearest available size = 208 Ah

A2 = Continuous Load = 3.65 A

A3 = Continuous + Emergency = 6.53 A

A5 = Continuous + Restoration = 8.92 A

To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

A = (1.25 X L)+ (BIF X AHR) ) / 0.83 1

A = required charger rating in amperes

L = Maximum Required DC load in amperes = 3.6

BIF = Battery inefficiency factor = 1.1

AHR = Ampere hour removed during discharge = 208

RT = Recharge time in hours = 16

Subsitituting the above values in Equ - 1

AR = [ (1.25 x 3.2 ) + (1.1 x 200) ] / 0.83

THIS DRAWING IS NOT

CALCULATION OF CAPACITY RATING FACTOR.( KT )

REFERENCE : IEEE Std. 1115-2000

Minimum Cell Voltage : 1.1 V

Cell Mfg. : SAFT