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Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
AUTHOR: J. R. KATTUS
1.054
-
Age or precipitate: 1175 1225F, 12-20 hr. , AC.
For further improvements in fatigue and tensile proper¬
ties induced by small grain size, a "mini -grain" ther-
mornechanical processing procedure, which results in a 2. PHYSICAL AND CHEMICAL PROPERTIES
grain size of ASTM 10-13, has been developed for for¬
gings. This process alters the morphology of the NijTi 2. 01 Thermal Properties
precipitate from a Widmanstatten needle structure to 2.011 Melting range 2245 to 2580F (5).
that of uniformly dispersed spheroidal particles, which 2.012 Phase changes.
minimize grain growth during subsequent thermal re- 2.0121 Time -temperature -transformation diagrams.
.
crystallization The initial forging operation consists 2.0122 In the solution -treated condition, Incoloy 901 has a uni¬
of about 40 percent reduction in thickness at 1800F. A form austenitic structure. During stabilization and ag¬
conditioning treatment of 1650F for 8 hours is then em¬ ing a Ni3Ti phase precipitates into the austenite matrix
ployed to precipitate a Widmanstatten Ni3Ti structure. (2).
The final forging operation is then conducted from 1750F 2.013 Thermal conductivity, Figure 2,013.
with a minimum reduction of 30 percent, resulting in 2.014 Thermal expansion, Figure 2.014.
the dispersion of the needle-like precipitates into uni¬ 2.015 Specific heat.
formly distributed spheroidal particles in the cold- .
2 016 .
Thermal diff us ivity
CODE 4107
PAGE 1
Ni
NONFERROUS ALLOYS revised: December 1975 _
2.02 Other Physical Properties yield strength of bar and forgings, Figure 3,0321.
Ni 2.021 Density. 0.297 lb per cu in. , 8.22 gr per cu cm (3)(12). 3,033 Impact.
2.022 Electrical properties. Table 2.022. 3.0331 Effect of temperature on impact properties, Figure
35 Fe 2.023 Magnetic properties. Paramagnetic. 3.0331.
2.0231 Magnetic permeability (H - 200 oersteads), 1.008. 3.0332 Impact properties at various locations in disc forgings
13 Cr 2.024 Emittance. in two heat-treated conditions, Table 3.0332.
.
2 025 Damping capacity. 3.034 Bending.
6 Mo 3.035 Torsion and shear.
2.03 Chemical Properties 3.0351 Effects of temperature and orientation on shear strength
2.5 Ti 2.031 Incoloy 901 has good corrosion resistance to the gas¬ of bar and forgings. Figure 3.0351.
eous environments in jet engines and gas turbines. At 3.036 Bearing
temperatures up to 1800F its scaling resistance is bet¬
Incoloy ter than 18-8 stainless but slightly inferior to Type 310
3.037 Stress concentration.
3.0371 Notch properties.
stainless steel (3){4)(12).
901 2.032 It is immune to chloride stress corrosion (16).
3,0372
.
3 03S
Fracture toughness.
Combined properties .
2, 04 Nuclear Properties .
3 04 Creep and Creep Rupture Properties
3.041 Creep and rupture curves at 120QF, 1400F, 1600F and
1800F for bar in the solution-treated, stabilized, and
3. MECHANICAL PROPERTIES aged condition. Figure 3.041.
3.042 Creep and rupture curves at 1200F, 1300F and 1500F
3. 01 Specified Mechanical Properties for bar in the solution -treated, stabilized,and aged con¬
Table 3.01. dition, Figure 3.042.
CODE 4107
PACE 2
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
Inertia-welded joints of Incoloy 901, given the conven¬ 1700 1800 1900 2100
tional solution, stabilization and aging treatment, have
tensile, shear and creep properties approaching those
TEMP -F
of the base metal. However, the fatigue-strength of
FIG. 1.062 EFFECT OF ANNEALING TEMPERATURE ON
such joints is appreciably below that of the base metal , HARDNESS OF COLD-ROLLED SHEET. (15)
probably because of grain growth in the weld area (8).
4. 04 Surface Treatment
4. 041 Removal of hot work and heat treat scales is best done
by immersion in one of the commercially available
caustic -base salt baths followed by pickling in hot sul¬
furic and hot nitric-hydrofluoric acid (3)(5).
INCOLOY 901
Alloy Incoloy 901
Source (i)
Minimum Maximum
Carbon - 0.10
Manganese - 1.00
Silicon
Phosphorus
-
-
0.60
0.030
Sulfur - 0.030
Chromium 11.00 14.00
Nickel + Cobalt 40.00 45.00
Cobalt
Molybdenum
-
5.00
1.00
7.00
Titanium 2.35 3.10
Boron 0.010 0.020 THERMAL CONDUCTIVITY
Aluminum
Copper
-- 0.35
0.50 0 200 400 600 800 1000 1200 1400
Iron Remainder -
TEMP F
CODE 4107
PAGE 3
Ni
NONFERROUS ALLOYS REVISED: DECEMBER 1975
~8.5
_ INDIC/iTED _
FROM ROOM 1ÿEMP T<!> TEMP
OS
U
2.5 Tl a
58.0
Incoloy
901 600 800 1000 1200 1400 3100
TEMP -F
FIG. 2.014 THERMAL EXPANSION. <4)
£
QZ
80
60
40
20
CODE 4107
PAGE 4
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
1 1 -i>
' r? n
fin
| (Zÿn®10
[o=d7 2 ÿ
1
TABLE 3.0214 TENSILE PROPERTIES AT VARIOUS LOCATIONS IN DISC FORGINGS IN TWO
HEAT TREATED CONDITIONS
INCOLOY 901
BAR
SOLUTION TREATED AND AGED INCO LOY 90 1
BAR AND FC3RGINC
2000 F 2 HR, WQ + 1450 Fi HR, VC + 13 25 F 24 HR, A C
180
160
140
— TU
120QF
120
\
I100 - - F_
M
m
U 80 A
B
\
60 ffi
H
GO
60
40 \
— T
|
1.0 1.5 2.0 2.5 3.0 0 200 400 600 800 1000 1200 1400 1600
STRAIN - PERCENT TEMP - F
FIG. 3.0311 STRESS-STRAIN CURVES FOR BAR IN THE FIG. 3.0312 EFFECTS OF TEMPERATURE AND ORIENTATION
SOLUTION TREATED AND AGED CONDITION ON TENSILE ULTIMATE AND YIELD STRENGTHS
AT ROOM AND ELEVATED TEMPERATURE. OF BAR AND FORGINGS IN THE SOLUTION TREATED,
<6) STABILIZED, AND AGED CONDITION. (7)
CODE 4107
PAGE
Ni
NONFERROUS ALLOYS revised: December 1975
Ni INCOLOY 901 j :
BAR 11 1 I
35
"
13 Cr
6 Mo
2.5 Ti
Incoloy
901
1
INCOLOY 901
FORGINGS ! I I
•TITANIUM CONTENT ÿ 1750 F 1 HR, AC + 1325F 4 HR, AC + 1200F 12 HR, AC
80 ÿ 2.85 PERCENT A 1800 F 1HR, AC + 1325F 4 HR, AC + 1200F 12 HR, AC
2
30 • 2.60 PERCENT ( # 2000 F 1 HR, AC + 1325 F 4 HR, AC + 120OF 12 HR,
[2I
O
S 20
600 800
TEMP -F
INCOLOY 901
• 2
DISC FORGING
2000 F 2 HR, WQ + 1450F 2 HR, AC + 1325F 24 HR, AC
2:
111
o
TITANIUM CONTENT
TEMP -F
A 2. 85 PERCENT FIG. 3.0315 EFFECTS OF TEMPERATURE AND GRAIN SIZE ON
- ©2. 60 PERCENT •- TENSILE PROPERTIES OF FORGINGS IN THE
I_ SOLUTION-TREATED, STABILIZED, AND AGED CONDITION.
(2)
NOTE: PRIOR TO HEAT TREATMENTS SHOWN, THE
MATERIAL WAS FORGED BY THE MINI-GRAIN THERMAL-
MECHANICAL TREATMENT (SEE SECTION 1.054).
CODE 4107
PAGE 6
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
Incoloy
901
- r _ HOLDING TIME
•
SHEET, SOLUTION-TREATED
+ 1400 F, 2 HR •
O10 SEC
A A 30 MIN
*
_O BAR, 2050 F, 2 HR, OQ +
1300F, 16 HR, AC
>
£
WITHIN 20 SEC AT TEMP
STRAIN RATE
J
OA 0.003\
IN PER IN PER MIN
INCOLOY 901 1 |
-
'0 100 IN STRIP 1 -
COLD-ROLLED, SOLUTION-TREATED, COLD-ROLLED
20 PERCENT, 1400F 2 HR, AC
190
---
ftu
180
-- ROOM-TEMP PROPERTY LEVELS
(NO ELEVATED-TEMPERATURE EXPOSURES)
1
170 - PROPERTIES AT 932F AFTER VARIOUS
EXPOSURE TIMES AT THAT TEMPERATURE
e(2 IN)
e(2 IN)
10 100 1000
EXPOSURE TIME AT 932F
CODE 4107
PAGE 7
Ni
35
13
6
Ni
Fe
Cr
Mo
2.5 Tl
200
INdOLOY 901
5/8 IN BAB
220 .1985 F 2 HR. HQ + 1500 F 2
2 4 HR, AC
HR, AC ÿ
NQNFERROUS ALLOYS
1325 F
100
INCOIjOY 90 1
BAR /LND Ft)RGING
2000F 2 HR, WQ + 450 F
ITÿ
revised: December 1975
HR, A C + 13 25 F 24 X
_ F
CY
__ \
<c
Incoloy
[\
901
„
w
160
60
40
T
\
gl40
\
0 200 400 600 800 1000 1200 1400 1600
120
TEMP - F
40
1
R>
_J •_
-
4
30
1
T
e(2 IN)
4
—H
20
-300 -200 -100 100
TEMP -F
t |
T In j ®S 4 0 20
! i
l 1
|, 28 in rad.
i
CODE 4107
PAGE 8
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
— --T
--I
INCOLOY 901
5/f IN BA.R
19? SF2H[R, WQ ÿ
1500 F 2 HR AC + 1325 F 24 HR, AC
INCOLOY 901
BAR AND F(DRGINC
20001 2 HR, WQ + 1450F HR, ,C + 1325F 24 HR. A c
Ni
35 Fe
13 Cr
100
6 Mo
§ 60 .Fsu„ 2.5 Tl
f ' IE CHj\RPY
\
\
/
I
us
to
60
Incoloy
i S
20
-200 0 200 400 600 800 1000 1200 1400
E
40
— L
\ 901
TEMP F - 20
\
FIG. 3.0331 EFFECT OF TEMPERATURE ON IMPACT
PROPERTIES. (3) 200. 400 600 800 1000 1200 1400 1600
TEMP - F
r
7 in 7
9
n s
did ÿ o c.n"
5
6
4 nrft"j
2
3
A
j7
1 I"- '
------ 28 In rad.
CODE 4107
PAGE 9
Ni
NONFERROUS ALLOYS REVISED: DECEMBER 1975
INCOLOY 901
-0.5 IN BAH
2000F 2 HR, WQ ÿ 1450F 2 HR, AC + 1325F 24 HR, AC
1200 F-
2.5 Ti
1400 F
Incoloy
1600 F
-RUPTURE
-1 PERCENT TOTAL PLASTIC DEFORMATIONÿ
-0.1 PERCENT TOTAL PLASTIC
DEFORMATION
0.1
0.1 1 10
S \
_
1800 F
100 1001
-
TIME HOURS
1350F
INCOLOY 90
7/8 IN BAR
100 .2000 F 2 HR. WQ + 1450 2 W > o + 1325 F 24 HR. AC.
k
90
SO
1200F
r
kk \
140GF
1300r 1500F
\
V
\
N s
\ V \ [\
---
52 50 BAR, 2.85 PERCENT Ti
DISC FORGING, 2.6 PERCENT Ti
-j DISC FORGING. 2.85 PERCENT Ti
1500 F
NvN \ TIME TO RUPTURE - HOURS
FIG. 3.043 CREEP-RUPTURE PROPERTIES OF BAR AND OF DISC
FORGINGS WITH TWO DIFFERENT TITANIUM CONTENTS.
20
* (3)
10 - •
ÿ
RUPrruRi
1 PERCE NT TOTA L
SI"RAI
- 100 '
1000 10,000 100,000
TIME - HOURS
FIG. 3.042 CREEP AND RUPTURE CURVES AT 1200 F, 1300 F
AND 1500 F FOR BAR IN THE SOLUTION-TREATED.
STABILIZED, AND AGED CONDITION. (4)
CODE 4107
PAGE 10
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
1350F Incoloy
10 HR 901
1000 HR Xj
\ X
I
\
1200 F
RUPTURE
"v \
TOTAL
STRAIN
1500 F
INCOLOY 901
1.0 IN BAR
2000 F 2 HR, WQ + 1450F 2 HR, AC
* 1325 F 24 HR, AC
1
INCOLOY 901
0.045 TO O.OGO IN SHEEl 1
. V\
*ÿ
*"l200F
ÿ.1350F
1300 F 1400 F
1000 F
N•
1600 F
\
14O0F
•\» AXIAL
A = 0. 87
• (19)
A (20)
1500 F 1800 F
10 100 1000
TIME - HR CYCLES TO FAILURE
FIG. 3.045 CREEP RUPTURE CURVES FOR FIG. 3.051 FATIGUE LIFE AT VARIOUS TEMPERATURES FOR BAR
SHEET IN THE SOLUTION-TREATED AXIALLY LOADED WITH A STRESS-AMPLITUDE RATIO
AND AGED CONDITION. (19) (20) OF 0.67. (7)
CODE 4107
PAGE 11
Ni
NONFERROUS ALLOYS REVISED: DECEMBER 1975
600 F
•1000 F
L000F
Incoloy 1400F
1400F
AXIAL
AXIAL
A = 0.98 . A = oo
1800 F
1800 F
105 106
CYCLES TO FAILURE
140
INCOLOY 901
1.0 IN BAR
_II_ I _
I
I INCOLOY 901
2000 F 2 HR, WQ + 1450F 2 HR, AC + 1325 F 24 HR, AC BAR
120
2000 F 2 HR, WQ - 1375F 24 HR, AC
75 F
100
600 F 1200 F
HOOF
1350 F
1000 F-
60 1400 F
150OF
1800F
ROTATING BEAM
R = -1 .
10' 10'
CYCLES TO FAILURE CYCLES TO FAILURE
FIG. 3.053 FATIGUE LIFE AT VARIOUS TEMPERATURES FOB EAR FIG. 3.055 FATIGUE LIFE AT VARIOUS TEMPERATURES FOR
AXIALLY LOADED WITH A STRESS-AMPLITUDE RATIO BAR IN THE SOLUTION-TREATED AND AGED
OF 2.0. (7) CONDITION. (3)
CODE 4107
PAGE 12
Ni
REVISED: DECEMBER 1975 NONFERROUS ALLOYS
INCOLOY 901
BAR 1 I 1 Ni
2050 F 2 HR, WQ + 1375F 24 HR, AC
35 Fe
13 Cr
OF SMOOTH SPECIMENS
6 Mo
2.5 Ti
Incoloy
u
C£
1300 F NOTCHED
901
_Kt = 3.4
-j—
75 F NOTCHED
3 Kt = 3.4
s
AXIAL
0.026 0.005 ROOT RAD R = 0.10
CYCLES TO FAILURE
CODE 4107
PAGE 13
Ni
NONFERROUS ALLOYS REVISED: DECEMBER 1975
0.05
INCOLOY 901 REFERENCES
Ni .3/8 IN SQUARE BAR
0.04
2000F, 2 HR, WQ + 1450F 2 HR, A C + 1325F AMS 5660E (May 15, 1971).
35 Fe I
i 24 HR, AC Brown, E.E., Boettncr, R.C. and Ruckle, D.L.,
13 Cr i 0.03 ÿ>*\70F
"Minigrain Processing of Nickel -Base Alloys", MCIC
Report 72-10 (September 1972).
6 Mo "Unitemp 901 High Temperature Metal", Universal-
Cyclops Specialty Steel Division (1971).
2.5 Ti fc 0.02
1000FÿKsÿA "A1 901", Allegheny Ludlum Industries (1961).
ITUdimet 200". Special Metels Inc.
< DMIC Data Sheet 6603-005 (March 1968).
E-"
Incoloy O AXIAL "Research Investigation to Determine Mechanical Pro¬
R= -1 perties of Nickel and Cobalt-Base Alloys for Inclusion
901 in Military Handbook -5", Volume 1, Republic Aircraft
0.01 Corp. , Technical Documentary Report No. ML-TDR-
10' 5 x 102 10° 64-116, Air Force Materials Lab (October 1964).
CYCLES TO FAILURE Doak, R.A. , "Development and Demonstration of Man¬
ufacturing Techniques for Joining Bimetal Shafts",
FIG. 3.059 LOW-CYCLE FATIGUE LIFE AS A FUNCTION OF Pratt L Whitney Aircraft Div. , AFML 70-60 (August
TOTAL LONGITUDINAL STRAIN RANGE AT ROOM 1970).
TEMPERATURE AND 1000 F. (22) Forney, D.M. Jr., Wang, D.Y., "Investigation of
Notched and Unnotched Fatigue Behavior of Several
Heat Resistant Materials for Engine Bolts". WADD
Technical Report 59-25 (February 1960).
10. Mooradian, V.G., Goscb, D.R. andMcIsaac. D.F.,
"Development of Improved Metallic Materials for Elec¬
tronic Components Operating at High Temperatures",
Englehard Industries Inc. for Bureau of Ships (Septembei
30, 1960).
"General Information, Inco 901", Pratt and Whitney Air¬
craft Division (October 1966).
12. "Camvac 901 Data Sheet", Cameron Iron Works.
13. DeVries, R.P., "Electroflux Remeltlng Superalloys and
Steels", Materials Engineering, Volume 67 (January
1968), p. 33-35.
Hcrnlug, n,j, and Swulgcr, F.W. , "Superaixoy corg-
tngs", DMIC Memo 86 (February 10, 1961).
15. "Current Data Rep. No. 6", International Nickel Co.
(March 1956).
16. "Chloride Stress Corrosion Susceptibility of High
Strength Stainless Steel, Titanium Alloy, and Super-
alloy Sheet", Douglas Aircraft Co. , Technical Docu¬
mentary Report No. ML-TDR-64-44, Volume 1, Air
Force Materials Lab (March 1964).
17. Technical Data, International Nickel Co. (1959).
18. Current Data Report No. 4, International Nickel Co. ,
(April 1955).
19. Technical Data, International Nickel Co. (1956).
20. Dance, J. H. and Clauss, F. J. , "Rupture Strength of
Several Nickel-Base Alloys", NASA Technical Note
3976 (April 1957).
21. Data furnished by Wayne H. Everett, Wyman -Gordon
Co. (October 1974).
22. Merrick, H.F., "Hie Low- Cycle Fatigue of Three
Wrought Nickel-Base Alloys", Metallurgical Trans¬
INCOLOY 90 actions, Vol. 5, pp. 891-897 (April 1974).
+ÿ
E
1
\
-24
w • STATIC
A 'DYNAMIC
1 1
4
s V,
CODE 4107
PAGE 14