NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.

625) to
Start at Karur Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

WATER ABSORPTION TEST

TEST METHOD : IS 2386 PART - III

Sample No. 1 Date of Sampling 21.08.08

Location GDCL Crusher Date of Testing 22.08.08

Thaneerpandal Puthur
Source of Material Quarry Proposed use Mastic Asphalt

Type of Material Hot Bin Aggregates Size of Agg 6 mm down

Trial No
Determination Average
1 2 3

Wt of Saturated Surface Dry Aggregates in Air (A gm) 659.0 700.0 685.0

Weight of Oven Dried Aggregates in Air (D gm) 656.0 697.0 682.0

Water Absorption (%) = 100 (A - D)/D 0.4573 0.4304 0.4399 0.44

Remarks :

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

 Date
Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to
Start at Karur Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

WATER ABSORPTION TEST

TEST METHOD : IS 2386 PART - III

Sample No. 1 Date of Sampling 21.08.08

Location GDCL Crusher Date of Testing 22.08.08

Thaneerpandal Puthur
Source of Material Quarry Proposed use Mastic Asphalt

Type of Material Hot Bin Aggregates Size of Agg 3mm down

Trial No
Determination Average
1 2 3

Wt of Saturated Surface Dry Aggregates in Air (A gm) 700.0 695.0 689.0

Weight of Oven Dried Aggregates in Air (D gm) 695.0 690.0 684.0

Water Absorption (%) = 100 (A - D)/D 0.7194 0.7246 0.7310 0.73

Remarks :

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

 Date
Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

PENETRATION TEST
(TEST METHOD : IS 1203)

Sample No 1 Date of Sampling 22.08.08

Location @ Crusher Lab Date of Testing 22.08.08

Bitumen Grade 10/20 Source of material STP,CHENNAI

Observation No: 1 2 3

Test Load (gms) 100 100 100

Test Temp (0C) 25 25 25

Time For Penetration (Sec) 5 5 5

Penetration 14 15.0 15

Average Penetration 14.67

Acceptance Creteria : As per MoRT&H,TABLE : 500 - 29 15+/- 5

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,
Project Company : M/s. NK Toll Road Ltd.,
EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

SOFTENING POINT TEST

(TEST METHOD : IS 1205)

Lab. Sample No : 1 Date of Sampling 22.08.08

Type of material Binder for mastic Asphalt Date of Testing 22.08.08

Source of material STP,CHENNAI

Apparatus Used : Ring and Ball Apparatus

Period of Cooling at Room Temperature (min) : 30 0C

Period of Cooling in Water bath (min) : 15 Min @ 50C

Description Ball No 1 Ball No 2 Softening Point Mean Value

Temperature at which sample

69.50 70.50 70.00
touches the bottom Plate

Acceptance Creteria : As per MoRT&H,TABLE : 500 - 29 65+/-10 0C

Remarks

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material : TPQ Date of Sampling 22.08.08

Location : Crusher Lab Date of Testing 22.08.08

Type of material Coarse Aggregates - 6 mm down Total Weight (gm) 1500

Sample No 1

Weight Retained Cumulative Cumulative % Cumulative %

I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

19.000 0.0 0.0 0.00 100.00

13.200 0.0 0.0 0.00 100.00

6.300 20.0 20.0 1.33 98.67

2.360 1435.0 1455.0 97.00 3.00

PAN 45.0 1500.0 100.00 0.00

Sample No 2 Weight of Sample Taken (gms) : 1500

19.000 0.0 0.0 0.00 100.00

13.200 0.0 0.0 0.00 100.00

6.300 21.0 21.0 1.40 98.60

2.360 1429.0 1450.0 96.67 3.33

PAN 50.0 1500.0 100.00 0.00

Sample No 3 Weight of Sample Taken (gms) : 1500

19.000 0.0 0.0 0.00 100.00

13.200 0.0 0.0 0.00 100.00

6.300 20.0 20.0 1.33 98.67

2.360 1445.0 1465.0 97.67 2.33

PAN 35.0 1500.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 22.08.08

Location : Crusher Lab Date of Testing 22.08.08

Type of material Fine Aggregates - 3 mm down Total Weight (gm) 1000

Sample No 1

Weight Retained Cumulative Cumulative % Cumulative %

I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 345.0 345.0 34.50 65.50

0.212 425.0 770.0 77.00 23.00

0.075 198.0 968.0 96.80 3.20

PAN 32.0 1000.0 100.00 0.00

Sample No 2 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 325.0 325.0 32.50 67.50

0.212 439.0 764.0 76.40 23.60

0.075 218.0 982.0 98.20 1.80

PAN 18.0 1000.0 100.00 0.00

Sample No 3 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 359.0 359.0 35.90 64.10

0.212 418.0 777.0 77.70 22.30

0.075 185.0 962.0 96.20 3.80

PAN 38.0 1000.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 22.08.08

Location : Crusher Lab Date of Testing 22.08.08

Type of material Filler (Lime Powder) Total Weight (gm) 500

Sample No 1
Weight Retained Cumulative Cumulative % Cumulative %
I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 2 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 3 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

COMBINED GRADATION FOR FINE AGGREGATE AND LIME POWDER

TEST METHOD : MORT&H TABLE 500 - 29

Sample No 1 Date of Sampling 22.08.08

Location/Source Thaneerpanthal Pudur Quarry Date of Testing 22.08.08

3 mm Hot Bin Crusher Dust and
Type of Material
Lime powder Tested by Jointly with Consultant

Total Wt (gms) 1000

Specificaion
I.S.Sieve (mm) Weight Retained % Wt Retained JMF
limits

2.360 0 0.00 0 0.00

0.600 210 21.00 0 - 25 20.40

0.212 264 26.40 10 - 30 25.80

0.075 122.0 12.20 10 - 30 12.00

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

 1000

100 100 100 0.0 100 1000 1000 0 1000

79 100 89.5 20.4 80 796 -204 12 -192

59 79 69 25.8 74 742 -54 12 -42

52 72 62 12.0 88 880 138 12 150

 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrafts Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

DETERMINATION OF BITUMEN CONTENT BY CENTRIFUGE & GRADATION

(As per Table 30 in section 500 of MoRT&H)
Sample No 1 Date Sampled 22.08.08
Location/Source Hot Mix Plant Date Tested 22.08.08

Type of Material Mastic Asphalt Mix without C.A. Tested by Jointly with Consultant

Sl.No Description

1 Weight of Mix W1(gm) 1200.0

2 initial Weight of Filter Paper (gm) 9.0

3 Weight of Aggregate After Extraction W2 (gm) 1008.0

4 Weight of Filter Paper After Extraction with Fine Material (gm) 10.0

5 Increase wt of Fiter Paper W3 (gm) 1.0

6 Weight of Binder w4 = w1- (w2+w3) (gm) 191.0

7 Binder Content = w4 / w1 x 100 15.92

Total Weight of Aggregate After Extaraction (gm) 1009.00

Limits as per Table 500 - 30

Weight
I.S.Sieve (mm) %Wt Retained %Wt Passing JMF
Retained Min Max

2.360 0.00 0.00 0.00 0.00 0.00

0.600 210.00 20.81 0.00 22.00 20.40

0.212 265.00 26.26 4.00 30.00 25.80

0.075 125.00 12.39 8.00 18.00 12.00

0.075 35.00 25.00 45.00 40.00

Contractor's Rep. Concessionaire's Rep. IC'Rep
Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 22.08.08

Location at Crusher Lab Date of Testing 22.08.08 & 23.08.08

Bitumen(%) 15.92 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

FA ,FILLER & ADDITION OF
SL NO MATERIAL NAME FA & FILLER
BITUMEN CA
1 COARSE AGG 0.0 0.00 10.00

2 FINE AGG 60.0 50.45 45.40

3 LIME 40.0 33.63 30.27

4 ASPHALT 0.0 15.92 14.33

TOTAL 100.0 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 13.20

2 12.70

3 13.25 13.17 10 - 20

4 13.80

5 12.90

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) To Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India
Independent Consultant : M/s. Intercontinental Consultants and Technocrafts Pvt. Ltd.,
Project Company : M/s. NK Toll Road Ltd.,
EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,
Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

TRIAL PATCH TEST REPORT SUMMERY FOR MASTIC ASPHALT

Trial Patch Location : Ch 259+600 Fly Over

Trial Patch Date : 22.08.08

Specification Limit
Sl No Trial Patch Parameters Test Result As Per MORTH JMF Value
section 500 - 15
Within the JMF
1 Gradation of Fine Aggregate and Filler Table - 29
Limits
Within the JMF
2 Gradation of Aggregate in mix Table - 30
Limits
3 Filler Cooking Temperature 190oC 170 - 210

4 Bitumen Heating Temperature 175oC 170 - 180

5 Mixed Material Cooking temperature 195oC 170 - 210

6 Binder Content (%) 15.92 14 - 17% 16.0%

7 Hardness Number 13.17 10 - 20 12.94

Properties of Materials

1.0 Physical Properties of Binder

1.1 Penetration of Binder 15 15+/-5 12.00

1.2 Softening Point 69.5 65+/-10 0C 69.00

2.0 Physical Properties of Filler (Lime)

2.1 75 mic passing 100.00 100% Passing 100.00%

3.0 Physical Properties of Fine Aggregates

3.1 Water Absorption of Fine Aggregate(%) 0.73 Max 2% 0.70%

4.0 Physical Properties of Coarse Aggregates

4.1 Water Absorption of Coarse Aggregate(%) 0.44 Max 2% 0.46%

Contractor Rep Concessionaire's Rep. IC's Rep

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at
Namakkal (Km. 248.625) To Start at Karur Bypass (Km.
292.600) in the state of Tamilnadu

MASTIC ASPHALT MIX TRIAL PATCH REPORT

SUBMITTED TO

Client : National Highways Authority of India

: M/s. Intercontinental Consultants and Technocrats Pvt. Ltd in

Independent Consultant
Association with M/s Feedback venture Pvt Ltd.

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

SUBMITTED BY

M/s. Gannon Dunkerley & Co Ltd.,

(Construction Contractor)