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Abstract
Over the last 30 years, poly(ortho esters) have evolved through four families, designated as POE I, POE II, POE III and
POE IV. Of these, only POE IV has been shown to have all the necessary attributes to allow commercialization, and such
efforts are currently underway. Dominant among these attributes is synthesis versatility that allows the facile and
reproducible production of polymers having the desired mechanical and thermal properties as well as desired erosion rates
and drug release rates that can be varied from a few days to many months. Further, the polymer is stable at room temperature
when stored under anhydrous conditions and undergoes an erosion process confined predominantly to the surface layers.
Important consequences of surface erosion are controlled and concomitant drug release as well as the maintenance of an
essentially neutral pH in the interior of the matrix because acidic hydrolysis products diffuse away from the device. Two
physical forms of such polymers are under development. One form, solid materials, can be fabricated into shapes such as
wafers, strands, or microspheres. The other form are injectable semi-solid materials that allow drug incorporation by a simple
mixing at room temperature and without the use of solvents. GMP toxicology studies on one family of POE IV polymers has
been concluded, an IND filed and Phase I clinical trials are in progress. Important applications under development are
treatment of post-surgical pain, osteoarthritis and ophthalmic diseases as well as the delivery of proteins, including DNA.
Block copolymers of poly(ortho ester) and poly(ethylene glycol) have been prepared and their use as a matrix for drug
delivery and as micelles, primarily for tumor targeting, are being explored.
2002 Elsevier Science B.V. All rights reserved.
Keywords: Poly(ortho ester); Bioerodible polymer; Injectable semi-solid; Drug delivery; Protein delivery; Post-surgical pain; Periodontal
disease; Ophthalmic delivery; Micelles; Tumor targeting
Contents
0169-409X / 02 / $ – see front matter 2002 Elsevier Science B.V. All rights reserved.
PII: S0169-409X( 02 )00055-8
1016 J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039
Poly(ortho esters) have already been extensively Poly(ortho ester) I, the first such polymer pre-
reviewed so no attempt will be made to provide a pared, has been developed at the Alza Corporation
further exhaustive review. Instead, the reader is and described in a series of patents by Choi and
referred to a comprehensive article in Advances in Heller [3–7]. This polymer was originally designated
Polymer Science that covers all work with poly(ortho as Chronomer 姠 but the name was later changed to
esters) prior to and including 1992 [1], and a chapter Alzamer . The polymer is prepared as shown in
in Encyclopedia of Controlled Drug Delivery that Scheme 2.
includes all work up to 1998 [2]. When placed in an aqueous environment, the
Poly(ortho esters) have been under development polymer will hydrolyze as shown in Scheme 3.
since 1970 and during that time, four polymer Because ortho ester linkages are acid sensitive and
families have been developed. These are shown in hydrolysis of this polymer produces g -butyrolactone
Scheme 1. which rapidly opens to g -hydroxybutyric acid, the
In this review, we will concentrate on POE IV and polymer must be stabilized with a base such as
on the latest developments in the use and characteri- Na 2 CO 3 to avoid an uncontrolled, autocatalytic
zation of this material. However, for the sake of hydrolysis reaction.
completeness, for each poly(ortho ester) family, we The polymer has been used in the treatment of
will present a brief, updated review with pertinent burns [8], in the delivery of the narcotic antagonist
references, and refer the reader to the original naltrexone [9] and in the delivery of the contracep-
literature for additional details. tive steroid levonorgestrel [10]. The polymer has
J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039 1017
Scheme 1.
Scheme 2.
Scheme 3.
Scheme 4.
development of this polymer has been published tion reaction, no small molecule by-products are
[20]. evolved so that dense, crosslinked materials can be
Poly(ortho ester) II is prepared by the addition of a prepared by using triols, or higher functionality
diol to the diketene acetal 3,9-diethylidene 2,4,8,10- hydroxy-containing monomers, as shown in Scheme
tetraoxaspiro[5.5]undecane, as shown in Scheme 4 6 [25]. The ability to form dense, crosslinked
[21,22]. matrices that completely biodegrade to small, water-
This synthesis represent a very significant im- soluble molecules is unique to poly(ortho esters).
provement over that used to prepare poly(ortho ester) Another significant advantage is that mechanical
I since it is merely necessary to dissolve the mono- and thermal properties of the polymer can be ad-
mers in a polar solvent such as tetrahydrofuran and justed by using diols having different degrees of
to add a trace of an acidic catalyst. The reaction chain flexibility, so that materials that range from
proceeds to completion virtually instantaneously, is hard, glassy materials, to materials that are semi-
highly reproducible and polymer molecular weights solids at room temperature can be obtained.
can be readily adjusted by controlling stoichiometry. However, because poly(ortho esters) are extremely
Polymer hydrolysis occurs as shown in Scheme 5 hydrophobic materials [26], the amount of water
[23]. Even though the hydrolysis produces acidic available to react with the hydrolytically labile ortho
hydrolysis products, unlike POE I, it is not au- ester linkage is limited and for this reason, under
tocatalytic because the initial hydrolysis products are physiological conditions, the polymer is very stable.
neutral. Details of the hydrolysis mechanism have Therefore, means of controlling erosion rates of the
been published [24]. polymer must be devised if devices having erosion
Even though the synthesis is via a polycondensa- rates that can be varied from a few days to months
are desired.
Because ortho ester linkages are acid-labile [27],
one means of controlling polymer erosion rates is by
lowering the pH at the polymer–water interface. A
considerable amount of work has been expended in
attempts to achieve control of erosion rates by taking
advantage of the acid-sensitivity of ortho ester
linkages by the addition of acidic excipients, for
example suberic acid, to the polymer matrix. This
approach was only marginally successful and for that
reason devices using acidic excipients have never
reached commercialization. Because that work has
been reviewed in considerable detail [1,2], it will not
be summarized here.
Scheme 6.
funding and following the transfer of the technology mixing procedure at room temperature without the
to the University of Geneva [29], was then exten- use of solvents and the fact that such materials can
sively characterized and investigated by this group in be easily injected. However, molecular weight must
ocular and other applications. This work has recently be limited so that injection through a needle size no
been reviewed [30]. larger than about 20 gauge is possible.
The polymer is prepared as shown in Scheme 7 Unlike the synthesis of POE II which is virtually
[28]. Because this polymer has a very flexible instantaneous after dissolution of the monomers in
backbone, it is a semi-solid material at room tem- tetrahydrofuran and the addition of a trace of an
perature. Such materials offer a number of important acidic catalyst, the synthesis shown in Scheme 6
advantages. Dominant among these is the possibility requires long reflux times and azeotroping out etha-
of incorporating therapeutic agents by a simple nol to drive the reaction to high molecular weight.
Scheme 7.
1020 J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039
Scheme 8.
Also, unlike the synthesis of POE II, it is very 5.1. Polymer synthesis
difficult to achieve reproducible results. The polymer
hydrolyzes as shown in Scheme 8 [31]. As already mentioned, POE II is an extremely
A detailed study of the hydrolysis mechanism hydrophobic material and despite the reactivity of
using model compounds has established that only the ortho ester linkages when exposed to water, polymer
1 and 2 isomeric esters are produced. Thus, the hydrolysis is slow and devices fabricated from the
absence of the 6-isomer indicates that cleavage polymer are highly stable. This stability is shown in
occurs exclusively by an exocyclic cleavage [31]. Fig. 1, which shows weight loss of a wafer as a
Even though this material offers a number of function of time when placed in a pH 7.4 buffer at
significant advantages, and has shown excellent 37 8C [33].
biocompatibility in rabbit eyes [32], difficulties in To make this polymer system adaptable to a wide
synthesis and especially difficulties in reproducibly range of delivery times, it is essential to devise a
preparing materials of chosen molecular weights, means of reproducibly controlling erosion rates. This
has made practical applications difficult and this has been achieved by the incorporation of a short
material is no longer under development. segment based on glycolic acid, or lactic acid into
the polymer backbone [34]. Such segments act as
latent acids, because they readily hydrolyze to gly-
5. Poly(ortho ester) IV colic, or lactic acids, which then catalyze hydrolysis
of ortho ester linkages in the polymer backbone.
POE IV is a modification of POE II that allows Then, by controlling the concentration of such
control over erosion rates without the need to add segments in the polymer, rate of erosion can be
acidic excipients. accurately controlled. Such polymers have been
J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039 1021
Scheme 9.
1022 J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039
Scheme 10.
The latent acid diol is prepared by the reaction links. Further hydrolysis of ortho esters then
between a diol and either lactide, or glycolide, as proceeds in two steps to first generate the diol, or
shown in Scheme 10 [36]. This reaction produces a mixture of diols used in the synthesis and penta-
range of products in varying concentrations with erythritol dipropionate, followed by ester hydrolysis
n-values varying between 1 and 7, as shown by the to produce pentaerythritol and propionic acid.
gel permeation chromatogram trace in Fig. 3. To Fig. 4 shows polymer weight loss and release of
control erosion rates, the exact structure of the latent lactic acid [37]. The most significant finding of this
acid diol is not important, and it is the total con- study is the linearity of weight loss and the concomi-
centration of the a -hydroxy acid segments in the tant release of lactic and propionic acid. While linear
polymer that determines erosion rates. rate of weight loss alone does not necessarily
indicate surface erosion [38], the concomitant linear
5.2. Polymer hydrolysis weight loss and release of lactic acid argues convinc-
ingly for a process confined predominantly to the
Polymer hydrolysis occurs as shown in Scheme 11 surface layers of the polymer matrix. The process is
[37]. not pure surface erosion because there is a significant
The hydrolysis proceeds in three consecutive drop in molecular weight of the remaining polymer,
steps. In the first step, the lactic acid or glycolic acid indicating that some hydrolysis is taking place in the
segment in the polymer backbone hydrolyzes to bulk material.
generate a polymer fragment containing a carboxylic The following process would account for the
acid end-group that will catalyze ortho ester hy- observed facts. Initially, due to the highly hydro-
drolysis. A second cleavage produces free a -hydroxy phobic nature of the polymer surface, no hydrolysis
acid that also catalyzes hydrolysis of the ortho ester takes place, and an induction period is observed.
Fig. 3. Gel permeation chromatograph of reaction products between lactide and triethylene glycol.
J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039 1023
Scheme 11.
To prepare semi-solid materials, it is necessary to Polymer molecular weight control can be achieved
use highly flexible diols, and in order to allow direct by using an excess of diol relative to the diketene
injection of such materials, their viscosity must be acetal, but can also be accomplished by using a
limited by preparing polymers having molecular chain-stopper. In this approach, a calculated amount
weights no higher than about 5 kDa. While it is, of of a monofunctional alcohol is used [44]. As shown
course, possible to prepare a great variety of semi- in Scheme 12, when n-decanol is used as a chain-
solid polymers by using a range of highly flexible stopper in combination with 1,10-decanediol, both
diols, in order to limit toxicology studies preparatory polymer ends have n-decanol residues so that a
to regulatory approval, this work was confined to chain-stopped material is somewhat more hydro-
two diols, triethylene glycol and 1,10-decanediol. phobic relative to a stoichiometry-controlled material
Semi-solids based on triethylene glycol produce that has terminal hydroxyl groups.
somewhat hydrophilic materials while semi-solids The use of chain-stoppers allows excellent and
based on 1,10-decanediol produce hydrophobic ma- reproducible molecular weight control by varying the
terials. ratios of 1,10-decanediol to n-decanol as shown in
The most significant advantage of semi-solid Fig. 17 [44]. The existence of terminal methyl
materials is that therapeutic agents can be readily groups has been established by 1 H NMR studies
incorporated by mixing at ambient temperature and [44].
without the use of solvents. Such conditions are mild Because the principal means of administration of
enough to incorporate even the most sensitive thera- semi-solid materials is by injection, preparation of
peutic agents. Mixing can be accomplished on a materials having reproducible viscosities is impor-
small scale by using a mortar and pestle, but on a tant. Synthesis reproducibility as measured by
somewhat larger scale it is better carried out using a Brookfield viscosity, for a number of different
three-roll mill [43]. preparations is shown in Fig. 18 [45]. Clearly, the
Scheme 12.
1030 J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039
Fig. 17. Effect of n-decanol on the molecular weight of a Fig. 19. Room temperature stability for a polymer prepared from
poly(ortho ester) prepared from 3,9-diethylidene-2,4,8,10-tetraox- 3,9-diethylidene-2,4,8,10-tetraoxaspiro[5.5]undecane, triethylene
aspiro[5.5]undecane, 1,10-decanediol and 1,10-decanediol lactide glycol, and triethylene glycol glycolide (60 / 50 / 50). Material
(100 / 70 / 30 (from Ref. [44]). stored under anhydrous conditions (from Ref. [45]).
6.3.1.1. Post-surgical pain control Fig. 21. Release of bupivacaine from a polymer prepared from
Post-surgical pain originates at the site of surgery, 3,9-diethylidene-2,4,8,10-tetraoxaspiro[5.5]undecane, triethylene
glycol, and triethylene glycol glycolide (60 / 50 / 50) containing 50
a relatively small area, so that treatment by the wt% monomethoxy poly(ethylene glycol) and 10 wt% bupivacaine
systemic administration of analgesic agents with the free base. Phosphate buffer, pH 7.4, 37 8C (from Ref. [45]).
well-known side-effects such of drowsiness, consti-
pation and others does not represent optimal treat-
ment. Instead, the administration of a sustained
release formulation at the site of surgery is more below the cardiotoxic level. Fig. 21 [45] shows the
appropriate. desired short time release using a formulation com-
Poly(lactic acid) microspheres have been evalu- prised of 40 wt% polymer, 50 wt% monomethoxy
ated as a sustained delivery system for local anes- poly(ethylene glycol) M Wt 550 and 10 wt% bupi-
thetics such as butamben, tetracaine and dibucaine vacaine free base. The poly(ethylene glycol) deriva-
[46,47]. The use of poly(lactic-co-glycolic acid) tive was added to improve ease of injection.
copolymers was also investigated as a delivery The in vivo functionality of a bupivacaine delivery
system for the release of bupivacaine and dexa- system has been investigated using a rat sciatic nerve
methasone using a rat sciatic nerve blockage model model. In this model, the sciatic nerve in the hind
[48,49]. However, in many applications, such as limb of the rat is exposed and the formulation
treatment of post-operative pain, an analgesic activi- containing bupivacaine placed in the close proximity
ty of only a few days would be desirable. Because of the nerve. The hind limb is then electrically
erosion times of poly(lactic acid) is measured in stimulated. No response is indicative of total nerve
months, and even years and the erosion time of block while dragging of the hind limb is indicative of
poly(lactic-co-glycolic acid) copolymers is measured motor block. Results of that study are shown in Fig.
in weeks, these erosion times are clearly not optimal 22 [50]. Clearly, sustained motor block has been
for short term therapy. Because the erosion time of achieved while blood levels remained far below the
poly(ortho ester) can be as short as a few days days recognized cardiac and CNS toxic level of 2–4
and injectable semi-solid formulations can be pre- mcg / ml [51]. Additional in vivo data are presented
pared, such polymers are currently under investiga- in the following chapter.
tion as delivery systems for analgesic agents, such as Another important application of semi-solid ma-
bupivacaine, or mepivacaine. terials is in the delivery of peptides and proteins.
Because anesthetic and analgesic agents such as Clearly, an appealing feature of semi-solids is that
bupivacaine are cardiotoxic, it is important to control therapeutic agents can be incorporated by a simple,
the amount released at the post-operative site to room-temperature mixing procedure without the need
achieve analgesia while blood levels remain well for solvents. Such a procedure should not com-
1032 J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039
Scheme 13.
weight 2 kDa, was effective in reducing the lag-time structures [58]. Such structures have a number of
in BSA delivery from extruded strands. However, important applications, but perhaps the most im-
poly(ethylene glycol) had to be physically mixed into portant application is tumor targeting using the
the powdered polymer prior to extrusion, and the enhanced permeability and retention effect [59].
addition of very small amounts of an excipient Briefly, this effect is based on differences in per-
represents an additional complications. For this meability between normal vasculature and that feed-
reason, we have investigated the use of an AB-block ing tumors. Because vasculature feeding tumors in
copolymer containing 6 wt% of a 2-kDa poly- newly formed, it has an incompletely formed endo-
(ethylene glycol) in the polymer chain as a matrix for thelium and is thus more permeable than normal
BSA release. vasculature. Thus, macromolecules, or micelles hav-
Release of FITC-BSA from this AB block co- ing dimension in the order of 50 nanometers can not
polymer is shown in Fig. 26 [42]. Clearly, there has escape normal vasculature, but are able to escape
been a very significant improvement, and the use of tumor vasculature and accumulate in the tumor, and
AB and ABA block copolymers comprised of poly- because tumors have poor lymphatic drainage, such
(ethylene glycol) and poly(ortho esters) is now under agent will be retained in the tumor.
active development as release matrices for the deliv- In the actual application of micelles in tumor
ery of proteins and other therapeutic agents. targeting, a hydrophobic anticancer agent is phys-
ically entrapped in the hydrophobic core of the
7.1.2. Micelles micelle and the formulation injected intravenously.
When amphiphilic polymers are dispersed in The physical entrapment of drugs is preferable to one
water, they spontaneously self-assemble into micellar where the drug is chemically attached to the hydro-
J. Heller et al. / Advanced Drug Delivery Reviews 54 (2002) 1015–1039 1035
Scheme 14.
based on trans-cyclohexanedimethanol was chosen the desired range of 50–80 nanometers can be
because this diol will produce the most hydrophobic prepared.
structure. Thus, these micelles appear to be a promising
Ongoing work has shown that the entrapment delivery system and are currently under active
efficiency of ABA block copolymers is higher than development.
that AB block copolymers based on other biodegra-
dable segments. Optimization studies are currently
ongoing, but taxol has been entrapped at a loading as 8. Conclusions
high as 40 wt% which is significantly higher than
that achieved with other bioerodible micelles using Poly(ortho esters) have evolved through a number
doxorubicin. Unfortunately, no direct comparison of families to the current version, POE IV and this
with taxol is available. polymer has significant potential for producing use-
The stability of these micelles measured by mi- ful, commercially relevant bioerodible drug delivery
celle size as a function of pH and in the presence of products. The success of POE IV is largely based on
BSA has been investigated and is shown in Fig. 27. the versatility of the synthesis that allows excellent
Thus, at the pH encountered in tumor cells, the control over erosion rates by selecting the proper
micelles will rapidly loose their micellar structure ratios of diol to latent acid diol, and excellent control
and deliver the entrapped drug, in this case taxol, to of mechanical properties by appropriate selection of
the tumor. diols used in the synthesis.
When micelles are injected, they undergo a very Also of great importance is ease of synthesis and
significant dilution. For this reason, they must have a synthesis reproducibility, thermal stability that makes
very low critical micelle concentration (CMC). We compression, extrusion or injection molding possible
have determined that this value is in the order of and ability to withstand radiation sterilization with-
10 24 g / l which is low enough to assure that upon out excessive loss of molecular weight. Most im-
injection, micellar structure will be maintained. Light portantly, the polymer can be stored under anhydrous
scattering measurements have shown that micelles in conditions at room temperature for long periods of
time. In vitro and in vivo studies, have shown that
the polymer erodes to completion and drug depletion
coincides with total polymer erosion.
GLP toxicology studies for a triethylene glycol
semi-solid polymer have been completed and an IND
for post-operative pain control filed. An initial
human clinical trial has been completed and a Phase
I human clinical trial using injectable, semi-solid
formulation is now in the advanced planning stages.
Acknowledgements
Hui-Rong Shen, and Dr Ellen Qi Li. At the Universi- mann, The effect of a composite of polyorthoester and
demineralized bone on the healing of large segmental defects
ty of Geneva, major contributions were made by Dr
of the radius in rats, J. Bone Joint Surg. Am. 74 (1992)
Suzanne Einmahl and Dr Alexandra Rothen- 1456–1463.
Weinhold. At the University of Gent, the micelle [15] E.M. Pinholt, E. Solheim, G. Bang, E. Sudmann, Bone
work was carried out by Professor Etienne Schacht induction by composites of bioresorbable carriers and de-
and Dr Veska Toncheva. mineralized bone in rats: A comparative study of fibrin–
collagen paste, fibrin sealant and polyorthoester with gen-
tamicin, J. Oral Maxillofac. Surg. 50 (1992) 1300–1304.
[16] B. Sudmann, O.G. Anfinsen, M. Rait, G. Bang, R. Koppang,
S.O. Stolen, H.S. Koppang, E. Sudmann, Assessment in rats
of a new bioerodible wax-like polymer, Acta Orthop. Scand.
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