Professional Documents
Culture Documents
26.06.2020
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
TRIUMF
Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors
up to 2400 Bar.
All measurements are performed electronically.
The software with test plans is included.
The TRIUMF test bench can be equipped with a software and hardware package that allows the
assignment of correction codes to injectors of such manufacturers as BOSCH, Delphi (C2I, C3I), DENSO.
Test bench TRIUMF allows you to simultaneously check 4 injectors, as well as control the temperature of
the test liquid on each injector.
Software CASCADE
DL-CR50015
Encoding sensor
2
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
3
Connection line for pressure regulator
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
DL-CR10015 DL-RFJ
Fixing frame with injector holders, for nozzles 7 mm and
sleeves
DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc);
DL-UNI31021 -d19,2(1pc); DL-UNI31022 -d21(1pc.)
and DL-UNI31231 -d21,4(1pc.)
Foot (4 pcs.)
4
Key for door lock (4 pcs.)
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench .
DL-UNF20420L Set of pit filters for the injector testing on TRIUMF test bench
Designed for pre-cleaning the injectors before they are tested on the test bench.
Set of delivery:
1.DL-UNF20300L Pit filter (input left) - 2 pcs.
2.DL-UNI31427 1/8" x M14x1.5 mm adapter - 4 pcs.
3.Quick adapter straight e.6x1/4" - 2 pcs.
4.Quick adapter angular e.6x1/4" - 2 pcs.
5.DL-UNI31399 Spreader ¼" x 1/8" - 1 pc.
Note! All elements are also sold separately
DL-UNF20300L
Pit filter (entrance from left side)
DL-UNI31399
Splitter ¼”
Splitter connected to:
1. 2 quick connectors d.8mm (at the ends)
2. 2 anglular quick connectors d.6mm
5
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench .
Set of delivery:
1. DL-TRF50244 Holder
2. DL-UNI31217 Wrench.17х17mm- 1 pc
3. DL-UNI31219 Wrench. 19х19mm - 1 pc.
4. DL-UNI31222 Wrench. 22х22mm - 1 pc.
Note! Also sold separately !
6
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench .
ATTENTION! The three low-pressure fuel lines (LPFL, items 25, 26 and 27) can be supplied as a single 433cm
LPFL
7
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench
Equipment for 0-8 bar low pressure generation for checking of HEUI
unit injectors using the test bench TRIUMF
8
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench
.
Equipment for 0-8 bar low pressure generation for checking of HEUI
unit injectors using the test bench TRIUMF
9
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench
Accessories include:
1.DL-HEUI50223 Adapter for installing the unit injector
2.DL-HEUI50240 Set of hydraulic hoses and HP line 400mm 14x14mm
3.DL-HEUI50218 Adapter holder with clamping strip.
4.DL-HEUI50230 Adapter cable for connecting the unit injector
5.DL-UNI50084 Angular adapter M14.
Note! All accessories are sold separately!
10
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the TRIUMF test bench
Accessories include:
1.DL-HEUI50221 Adapter for installing the unit injector 2.DL-HEUI50240 Set of
hydraulic hoses and HP line 400mm 14x14mm
3.DL-HEUI50218 Adapter holder with clamping strip.
4.DL-HEUI50230 Adapter cable for connecting the unit injector.
5.DL-UNI50084 Angular adapter M14.
ATTENTION! All accessories are sold separately!
11
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
CRUIS
The CRUIS test bench allows performing procedures related to the testing of Common Rail injectors
from various manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI)
installed on light and medium-gravity diesel engines, including high-speed engines of passenger cars
and trucks, buses, agricultural machinery and tractors, as well as special technique.
CRUIS test benches are manufactured with the possibility of retrofitting with a hardware and software
complex for encoding Bosch, Delphi, Denso injectors.
SOFTWARE CASCADE
For thermostabilization of the test liquid in the tank, two radiators with forced air cooling are used for the
backflow from the injection pump and the backflow from the pressure accumulator (rail).
- independent refrigerating unit with air heat exchanger.
- 1000 W tubular electric heater
Working pressure up to 1800 bar. It is possible to increase the working pressure to 2400 bar.
The test bench has an electronic measuring system with the possibility of testing one injector
12
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
13
Cable for pressure regulator
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR50015
Encoding sencor Ø= 7 mm (1 pc.)
Legs (4 pcs.)
14
Key for door lock (3 pcs.)
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
.
DL-UNF20420R Set of pit filters for the injector testing on CRUIS test bench
Designed for pre-cleaning the injectors before they are tested on the test bench.
Set of delivery:
DL-UNF20300R Pit filter (entrance on the right) - 2 pcs.
DL-UNI31427 1/8" x M14x1.5 mm adapter - 4 pcs.
Quick adapter straight e.6x1/4" - 2 pcs.
Quick adapter angular e.6x1/4" - 2 pcs.
DL-UNI31399 Spreader ¼" x 1/8" - 1 pc.
Note! All elements are also sold separately
DL-UNF20300R
Pit filter (entrance on the right)
In the filter there are :
1.Holes for the input and output of M14x1.5 mm.
2. Fixing holes d.8mm
DL-UNI31399
Splitter ¼”
Splitter connected to:
1. 2 quick connectors d.8mm (at the ends)
2. 2 anglular quick connectors d.6mm
15
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
ATTENTION! The three low-pressure fuel lines (LPFL, items 25, 26 and 27) can be supplied as a
single 216cm LPFL
16
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
Equipment for 0-8 bar pressure generation for checking of HEUI unit
injectors using the test bench CRUIS
17
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
.
Equipment for 0-8 bar pressure generation for checking of HEUI unit
injectors using the test bench CRUIS
18
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
.
Equipment for 0-8 bar pressure generation for checking of HEUI unit
injectors using the test bench CRUIS
19
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
Accessories include:
1.DL-HEUI50223 Adapter for installing the unit injector
2.DL-HEUI50240 Set of hydraulic hoses and TVD 400mm 14x14mm
3.DL-HEUI50219 Adapter holder with clamping strip.
4.DL-HEUI50230 Adapter cable for connecting the unit injector.
5.DL-UNI50084 Angular adapter M14.
Note! All accessories are sold separately!
20
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CRUIS
test bench
21
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
CR-Test 4Е
Test bench for Common Rail pumps and injectors with beaker-free 4-channel measuring unit.
Test bench allows to test following injectors: BOSCH, DENSO, DELPHI, SIEMENS , pumps
BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3), regulators and pressure
sensors. System pressure up to 1800 bar. There is option to upgrade system pressure up to
2200 bar . Software with testplans is included in the set of delivery of CR-Test -4E.
22
Equipment for CR-Test -4E
23
Equipment for CR-Test -4E
DL-CR10015 DL-RFJ
Fixing frame with injector holders, for nozzles 7 mm
and sleeves
DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc);
DL-UNI31021 -d19,2(1pc); DL-UNI31022 -d21(1pc.)
and DL-UNI31231 -d21,4(1pc.)
Legs (4 pcs.)
25
Equipment for CR-Test -4E
Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and
for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of
Bosch instead of coupling 1685702090. 26
Equipment for CR-Test -4E
DL-FMDE064 The hose for measuring the "supply" of the fuel pump from the pressure
accumulator to the inlet of the cooling radiator (RAIL -CR PUMP FM1) ∅12x3 /
8x200mm with bolt, Banjo union and 2 gaskets. 1 PC.
DL- FMDE025 Set of 2х hoses for connection from „CR PUMP FM1“ and „CR
PUMP FM2“ to connectors „IN1“ and „IN2“ of controller „FMDE“. (hoses are
instaleed on the bench). Set includes:
Hose 3/8х3/8х250mm – 1pc.
Hose 3/8х3/8х350mm – 1pc.
DL- FMDE045 Set of 2х hoses for connection from „OUT 1“ and „OUT 2“ of
controller „FMDE“ to the fittings of the drain tank (hoses are installed on the
bench) .Set includes:
Hose 3/8х3/8х1550mm – 1pc.
Hose 3/8х3/8х1550mm – 1pc
DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes :
•Hose ∅12х3/8х700mm -1pc.
• Hose ∅12х3/8х800mm -1pc.
•Hose ∅12х3/8х850mm -1pc.
• Hose ∅12х3/8х900mm -1pc.
• Hose ∅3/8х3/8х1250mm -1pc.
Set includes:
Conical socket 3/8 "x 10 mm - 4 pcs .;
Conical cone 3/8 "x8mm - 3 pcs .;
Clamp Ø15 - 7 pcs .;
Clamp Ø10 - 7 pcs .;
Banjo Ø16mm x 10mm - 2 pcs;
Banjo Ø14mm x 10mm - 2 pcs;
Banjo Ø12mm x 8mm - 2 pcs;
Bolt Banjo M16 - 2 pieces;
Bolt Banjo M14 - 2 pieces;
Bolt Banjo M12 - 6 pcs .;
Gasket Ø12mm - 16 pcs .;
Gasket Ø14mm - 12 pcs .;
Gasket Ø16mm - 12 pcs .;
Gasket Ø21mm (1/2 ") - 1 piece;
Fitting for pumps.
VDO (Siemens) - 1 pc.
Connection 1/2 "х3 / 8" - 1 piece;
Fitting M16x1.5x3 / 8 "- 1 pc.
Adapter M12xM16 (step1,5mm) - 4 pcs.
Adapter M12xM14 (step1,5mm) - 4 pcs.
Adapter M12xM12vn (step1,5mm) - 4 pcs.
Equipment for the test bench CR-Test -4E
0281002494 0281002842
Pressure regulator for Pressure sensor for
Rail, installed on the Rail, installed on the
bench bench
28
Pressure regulator cable
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CR-Test-4E
test bench
Accessories include:
1.DL-HEUI50223 Adapter for installing the unit injector
2.DL-HEUI50240 Set of hydraulic hoses and TVD 400mm 14x14mm
3.DL-HEUI50219 Adapter holder with clamping strip.
4.DL-HEUI50230 Adapter cable for connecting the unit injector.
5.DL-UNI50084 Angular adapter M14.
Note! All accessories are sold separately!
29
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Accessories and equipment for the CR-Test-4E
test bench
30
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Additional equipment for test bench CR-Test-4E and CR-Jet4EM
Contents of delivery:
Control Valve
Vacuum manometer
* Pressure accumulator (Rail)
Coding sensor
Backpressure valve for Delphi
injectors
Venturi tube
Signal amplifier
Connecting tube ᴓ 6mm
Adjusting valve
Electric motor ~ 230 V 50 Hz
Coupling
Bracket
Vacuum pump
Tee with nozzle
Connecting hose ᴓ 8mm
Connecting hose ᴓ 10mm
* Optional
31
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Additional equipment for test bench CR-Test-4E and CR-Test-2P
.
DL-UNF20400 Set of pit filters for testing HP pumps on test bench CR-TEST-
4E and CR-TEST-2P
Set of delivery:
DL-UNF20300L Pit filter (entrance left) - 2 pcs.
DL-UNI50211 Extended 3/8" x M14x1.5 mm adapter -
2 pcs.
DL-UNI31161 Adapter shortened 3/8 "x M14x1.5 mm -
2 pcs.
DL-UNI50213 Filter mounting bracket.
DL-UNF20410 Pit filter set for injector testing on CR-TEST-4E test bench
Designed for pre-cleaning the injectors before they are tested on the test bench.
32
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Additional equipment for TRIUMF, CRUIS , CR-Test -4E и CR-JET-4EM .
33
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
CR-Test 2Р
Test bench for Common Rail pumps with electronic measuring unit
Test bench allows to test BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2,
HP3). System pressure up to 1800 bar. There is option to upgrade system pressure up
to 2200 bar. Software with testplans is included.
34
Equipment for CR-Test -2Р
0281002494 0281002842
Pressure regulator Bosch for Pressure sensor Bosch for
Rail (3 pcs), installed on the Rail, installed on the bench
bench
Key (4 pcs.)
Foot(4 pcs.)
Equipment for CR-Test -2P
Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and
for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of
Bosch instead of coupling 1685702090. 36
Equipment for CR-Test -2Р
DL-FMDE014 Hose for measuring “supply” of HPFP from pressure accumulator to inlet
connection of cooler (RAIL –CR PUMP FM1) ∅12х3/8х900mm with bolt, Banjo fitting
and 2 gaskets. 1pc.
DL- FMDE024 Set of 2 hoses for connection from fittings on the front panel
“COOLER OUT 1” and “COOLER OUT 2” to fittings “IN1” and “IN2” of
flowmeter “FMDE”. (hoses are installed on the bench ) . Set includes:
Hose 3/8х3/8х700mm – 1pc.
Hose 3/8х3/8х800mm – 1pc.
DL- FMDE044 Set of 2 hoses for connection from fittings “OUT1” and
“OUT2”of flowmeter “FMDE” to the drain fittings (hoses are installed on the
bench). Set includes:
Hose 3/8х3/8х700mm – 1pc.
Hose 3/8х3/8х800mm – 1pc.
DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes:
• Hose ∅12х3/8х700mm - 1pc.
• Hose ∅12х3/8х800mm - 1pc.
• Hose ∅12х3/8х850mm - 1pc.
• Hose ∅12х3/8х900mm - 1pc.
• Hose ∅3/8х3/8х1250mm - 1pc.
DL-USN0021
Universal holder for disassembly and assembly of Common Rail pumps
Set of delivery:
Rotating stand 1pc,
Set of flanges for fixing CR pumps 6 pcs,
Set of plate-holders for pumps 4 pcs.
38
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-USN0021
Universal holder for disassembly and assembly of Common Rail pumps
Set of delivery:
Rotating stand 1pc,
Set of flanges for fixing CR pumps 6 pcs,
Set of plate-holders for pumps 4 pcs.
39
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-ORV2
Cooling stand.
Radiator-fan type.
2 radiators with fans
Power 2 x 38 W.
Power supply 230 V 50 Hz.
DL-MSP
Lubrication station.
40
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Additional equipment and accessory parts for test benches .
SRS
Calibration fluid
ISO 4113-CV-AW (VS 15665-OL-CV) , canister 20
litres.
Used in test benches for CR injectors, unit
injectors and PLD sections.
41
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
Optional equipment for test benches
DL-TVD–G
High pressure fuel pipe 600 x 14 x 14 mm 2500 Bar
D-CR14P2000
Manometer for 2000 bar
DL-CR50177
Backpressure valve for piezo injectors Bosch
DL-CR50120
Backpressure valve for Delphi , used for coding
DL-CR50015
Sensor for encoding 42
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
43
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
44
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
FLAGMAN-MUFI-CR.
Measuring unit for CR injectors, 8-channel for
CR Tester Flagman 5040
Computer control of the kit through the
software "CASCADE".
FLAGMAN-FULL.
Test kit for CR injectors
The FLAGMAN-FULL system is designed to
diagnose Common Rail injectors of Bosch,
Denso, Delphi, Siemens VDO on the test bench.
The measurement takes place in the 8-channel
MUFI -CR system. There is a possibility of
retrofitting with a hardware-based system for
encoding the injectors.
Computer control of the kit via the „CASCADE“
software.
FLAGMAN-CODE.
Test kit for CR injectors
The FLAGMAN-CODE system is designed to
diagnose Common Rail injectors of Bosch,
Denso, Delphi, Siemens VDO on the test bench.
The measurement takes place in the 8-channel
MUFI-CR system. The complex consists of a
MUFI-CR measuring unit and a Flagman CRT-
5040 controller. The complex is also equipped
with a vacuum system for encoding the Delphi
C2i, C3i injectors.
Computer control kit through the software
„CASCADE“.
DL-CR50015
Encoding sensor
45
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
FLAGMAN-CODE.
CR injector test kit.The FLAGMAN-FULL complex
is designed to test the injectors of the Common
Rail system manufactured by Bosch, Denso,
Delphi, Siemens VDO, on the test bench.
Measurement takes place in the 8-channel
electronic MUFI-CR system. The complex
consists of a measuring unit MUFI-CR and a
controller Flagman CRT-5040. The complex is
also equipped with a vacuum system for coding
nozzles Delphi C2i, C3i. Included software
"Cascade".
DL-CR50015
Coding sensor
DL-CR50015
Sensor for encoding
CR-Active
The CR-Active actuator is designed to provide a control
signal to the Common Rail injector solenoid valve.Used to
measure valve stroke when measuring the magnetic gap of
Common Rail electromagnetic injectors.
PTC-2520 CP TESTER
Common Rail high pressure fuel pump diagnostic and
testing device with cable set.
FMDE-520
Device to test the performance of Common Rail fuel pumps
from various manufacturers: Bosch, Delphi, Denso,
Siemens, Cummins. It is a 2-channel liquid flow meter
(pump feed and return discharge) in various modes, with
digital information output on the backlit LCD display.
DL-LSF-45L0-M1
Flowmeter - Mounted on the FMDE-520 and FMDE-
500 dual-channel flowmeter.
DL-LSN(F)45L0-M2
Strap set for flowmeter DL-LSF-45L0-M1.
Delivery set includes:
1. Gauge piston - 2 pcs.
2. Sealing ring -1 pcs.
48
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
CRISTINA
CRistina-PIEZO
The device is designed to test the piezo injectors.
The device detects all malfunctions of the piezo.
Identifies problems that similar devices or stands
do not detect .The device was developed for the
assembly of Siemens injectors, but it is also
capable of operating with BOSCH injectors.
49
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-UNI20060 PR-TESTER.V05
2-channel electronic manometer in an aluminum
case
DL-UNI20061 PR-TESTER.V05
2-channel electronic manometer in an aluminum
case
50
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-UNI20065 PR-TESTER.V05
Electronic pressure gauge complete with
charger
DL-CR10058
DL-CR10059 Pressure sensor1500 bar
DL-CR10060
DL-RP400
Manual press for testing nozzles with a mechanical
pressure gauge. Scope of delivery:
mechanical press -1pcs,
mechanical pressure gauge-1pcs,
connecting pipe-2 pcs.
DL-RP500
Manual press for testing nozzles with a
mechanical pressure gauge. Scope of delivery: 51
mechanical press -1pcs,
mechanical pressure gauge-1pcs,
connecting pipe-2 pcs.
51
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR10030 Basic equipment set for CR injectors testing with CR-tester CRT-5040
controller and HPFP 088. The basic equipment set is designed to test common rail
injectors from different manufacturers (Bosch, Denso, Delphi, VDO (Siemens)
Cummins, Caterpillar, AZPI.
The DL-CR00088 HPFP set is used with an operating pressure of 1800 bar.
The DL-CR00139 HPFP set is used with an operating pressure of 2400 bar and is
available on request. Also when the DL-CR00139 is installed in the basic set, the
sensor and pressure regulator must be replaced with 2400 bar and 2200 bar
respectively.
52
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR10030 Basic equipment set for CR injectors testing with CR-tester CRT-5040 controller
and HPFP 088. The basic equipment set is designed to test common rail injectors from
different manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI.
The DL-CR00139 HPFP set is used with an operating pressure of 2400 bar or 2200 bar and is
available on request. Also when the DL-CR00139 is installed in the basic set, the sensor and
pressure regulator must be replaced with 2400 bar and 2200 bar respectively.
53
Section 1. Test benches and accessories for Common Rail
pumps and injectors testing.
DL-12CRM
Beaker set for CR injector backflow measurement
DL-36CRM
Adapter set for CR injector backflow connection
DL-24CRM
Beaker set with adapters for CR injector backflow
measurement
54
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-80CRM Set of connections for measuring the fuel backflow from CR injectors
Set of delivery:
1. DL-6015168 connection for injectors Ford (Siemens VDO) - 4pcs
2. DL-6015188 connection for injectors FORD Transit (Siemens VDO) - 4pcs
3. DL-60151111 connection for injectorsк BOSCH Piezo - 4pcs
4. DL-6015166 connection for injectors SIEMENS VDO - 4pcs
5. DL-GSDE connection with clip for injectors Denso - 4pcs
6. DL-OCDE connection banjo for injectors Denso -4pcs
7. DL-6015195 connection for injectors DELPHI - 4pcs
8. DL-6015176 connection for injectors 0445110368 (BOSCH) - 4pcs
9. DL-6015130 connection for injectors DELPHI - 4pcs
10. DL-6015161 connection for injectors SIEMENS - 4pcs
11. DL-KLB01 connection with clip for injectors BOSCH - 4pcs
12. DL-SMS01 long clip for connection SIEMENS - 4pcs
13. DL-SMS02 medium clip for connection SIEMENS - 4pcs
14. DL-SMS03 standart clip for connection SIEMENS - 4pcs
15*. DL-6015181 connection for injectors SIEMENS - 4pcs
16*. DL-6015193 connection for injectors 0445110550 (BOSCH)- 4pcs
* is not included and is available on request.
55
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
56
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
57
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
58
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR 50013
Universal adapter for truck CR injectors (Bosch , Denso, Delphi Smart) for supply and
backflow lines at angles of 0⁰, 4⁰ and 13⁰.
The scope of delivery :
1. DL-CR 30219 Adapter body
2. DL-CR 50035 Bracket with connecting piece and fitting for backflow connection
3. DL-CR 30419 Adapter for backflow connection for Delphi Smart CR injector
4. DL-CR 30238 Long fitting for supply line
5. DL-CR 30225 Normal fitting for supply line
6. DL-CR 30661 Adapter for backflow connection for Bosch CR injectors 0445120147, 0445120098
7. DL-CR 30269 Fitting for backflow connection of Delphi Smart, Denso, Bosch injectors 0445120147, 0445120098.
8. D-27-200078 O-ring for backflow fitting (2pcs).
9. Allen key 3 mm.
DL-CR50135
Repair set for universal adapter DL-CR50013.
Set includes :
1.Rubber ring D-27-026000 1 pc .
2.Rubber ring D-27-026210 1 pc .
3.Rubber ring D-27-200078 4 pc .
59
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
Examples of use of universal adaptor DL-CR 50013.
Use of adapter for Bosch injector 0445120218 with strait connection “0°”.
The following components are used:
• Adapter body DL-CR 30219 (wide shelf towards the nozzle);
• Normal fitting DL-CR 30225 for supply connection;
• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow.
Use of adapter for Bosch injector 0445120067 with angled connection “13°”.
The following components are used:
• Adapter body DL-CR 30219 (wide shelf towards the nozzle);
• Long fitting DL-CR 30238 for supply connection;
• Allen key for tightening of adapter body tilting plate at angle of 13°;
60
• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
Examples of use of universal adaptor DL-CR 50013.
Use of adapter for Bosch injectors 0445120147,0445120098 with strait connection “0°”.
The following components are used:
• Backflow adapter DL-CR 30661
• Adaptor body DL-CR 30219 (wide shelf towards the nozzle);
• Normal fitting DL-CR 30225 for supply connection;
• Short connecting piece with fitting DL-CR 30269 for the backflow.
Use of adapter for Delphi Smart injector with strait connection “0°”.
The following components are used:
• Adaptor body DL-CR 30219 (wide shelf towards the nozzle);
• Normal fitting DL-CR 30225 for supply connection;
• Backflow adapter DL-CR 30419;
• Short connecting piece with fitting DL-CR 30269 for the backflow.
DL-UNI50039-20,9
Key for assembling/ disassembling of nozzle nut Ø
20,9 mm for Delphi Smart injector
(for torque wrench)
DL-CR30767
Adapter for testing nozzles of Delphi Smart injector
(1725282).
62
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR50140
Adapter for cargo injectors CR Denso, including Volvo21952974 for connection of the supply
and backflow.
Set includes:
1. DL-CR 31031 Adapter housing
2. DL-CR 30225 Supply connector
3. DL-CR 50035 Holding bracket with connecting piece and fitting for backflow
63
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-02
Adapter for Bosch 0445120098,
0445120147 and MAN 29mm truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-04A
Adapter for RENAULT 32 mm truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (9mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-05N
Adapter for CUMMINS truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-06
Adapter for DENSO truck injectors 27mm
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-07
Adapter for DENSO 23,5 mm truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-08
Adapter for MAN 26 mm truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-09
Adapter for VOLVO 28 mm truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 64
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-010 (DL-05К)
Adapter for CUMMINS truck injectors
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-011 (DL-CR30985)
Adapter for connection of return line of truck injectors
SIEMENS VDO FORD
Scope of delivery : adapter 1 pc, injection chamber (7mm) ,1 pc,
fitting 2 pcs, screw 1 pc.
DL-012 (DL-0203)
Adapter for Bosch 0445120063 truck injector
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-014 (DL-022)
Adapter for Denso 24 mm truck injector backflow
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-015 (DL-CR30822)
Adapter for Denso return line
18,5 mm
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-017 (DL-0216)
Adapter for backflow connection of truck
injector Bosch 0445120066
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
65
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-018 (DL-CR30595)
Adapter for backflow connection of truck Injector Cursor 9
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-019 (DL-CR30804)
Adapter for return line of truck injectors
форсунок Bosch MTU
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-020 (DL-CR30596)
Adapter for backflow connection for truck
injector Scania 4PIN
Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-030 (DL-CR30818)
Adapter for Bosch truck injectors 0 445 120 178
Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs.,
side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.
DL-031 (DL-CR31040)
Adapter for connecting backflow of injectors Bosch
0445120303
Supply includes:
Adaptor 1 pc., collector (7mm) 1 pc,
fitting 2 pcs, screw 1 pcs.
DL-032 (DL-CR31430)
Adapter for connecting backflow injectors Bosch
0445120134
Supply includes: Adaptor 1 pc., collector (7mm) 1 pc,
fitting 2 pcs, screw 1 pcs.
66
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR30429 (DL-EA)
Side connecting piece for truck Adapters
DL-K7 (CR25)
Injection chamber for injector nozzle
(nozzle adapter) Ø 7 mm
Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs.
DL-K9
Injection chamber for injector nozzle
(nozzle adapter) Ø 9 mm
Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs.
DL-UNI30156 (DL-PG)
Foam dumper
Scope of delivery: foam dumper 1 pcs., fitting 1 pcs.
DL-МOK 6 mm х 6 mm
Coupling with check valve
(fitting-quick coupling)
Strait 6mm X 6mm
67
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-KD (CR40)
Bracket for Rail DL- CR30181 DL- CR30522
From the set of CR equipment
DL-RF (CR39)
Frame injector holder
DL-ASB (CR23)
Stepped cylinder-adapter for Bosch injectors
To be used with the frame of CR-equipment
DL-ASD (CR24)
Stepped cylinder-adapter for Delphi injectors
To be used with the frame of CR-equipment
DL-CR10015 DL-RFJ
Fixing frame with injector holders, for nozzles 7 mm and
sleeves
DL-UNI31019 -d17(4pcs.); DL-UNI31020 -d18,9(1pc); DL-UNI31021 -
d19,2(1pc); DL-UNI31022 -d21(1pc.) and DL-UNI31231 -d21,4(1pc.)
DL-CR10006
Polycarbonate safety screen 6 mm thick.
The safety screen is installed on the brackets DL-CR10011 or
DL-CR-10025
The set of delivery:
Safety screen -1 pcs.
Handle U-shaped - 2 pcs.
DL-CR10010
Polycarbonate safety screen 10 mm thick.
The safety screen is installed on the brackets DL-CR10011 or
DL-CR-10025
The set of delivery:
Safety screen -1 pcs.
Handle U-shaped - 2 pcs.
DL-CR10011
Set of brackets for installation of protective screen
They are installed with a DL-CR10006 and DL-CR10010
polycarbonate safety screen directly on the test bench plate.
Set of delivery:
Bracket for securing - 2 pcs.
Fixing screw - 2 pcs.
69
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR30181 (for 2 pressure regulators)
Pressure accumulator (Rail) for testing CR injectors and
pumps on the bench
Rail has holes for :
●connection of pressure sensor М18х1,5,
●connection of pressure regulator М24х1,5 (3 holes.),
●connection of backflow М12х1,5 (5 holes),
●liquid supply to the rail М14х1,5 (2 holes.),
●liquid exiit from the rail М14х1,5 (4 holes.),
●connection of safety valve М20х1,5,
●a pressure drop if it is exceeded diam. 3mm. or М12х1,5,
●manometer mounting М6 (2 blind holes.),
●rail mounting М8 (2 or 4 blind holes.).
Scope of delivery : pressure accumulator (Rail) -1 pc, fitting М14х1,5 - 6 pc,
plug М14- 5 pcs, plug instead of pressure regulator- 2 pcs.,
Plug instead of safety valve М20х1,5-1pc.
DL-CR30526
Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,
СР4, Delphi, Denso and CR injectors using with pressure
sensor. (Holes for mounting 180° from the fittings.)
Rail has threaded holes for :
● connection of pressure sensor М18х1,5,
● connection of pressure regulator М24х1,5,
● connection of backflow 1 hole М12х1,5,
● fluid supply and exit from the rail 2 holes for fittings М14х1,5,
● rail mounting М8 (2 blind holes).
Scope of delivery: pressure accumulator l(Rail) - 1 pc, fitting М14х1,5 - 3 pcs., plug
instead of regulator- 1pc., plug with inner thread М14х1,5
DL-CR30878
Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,
СР4, Delphi, Denso and CR injectors using with pressure
sensor. (Holes for mounting 90° from the fittings.)
Rail has threaded holes for :
● connection of pressure sensor М18х1,5,
● connection of pressure regulator М24х1,5,
● connection of pressure regulator 1hole. М12х1,5,
● fluid supply and exit from the rail 2 holes for fittings М14х1,5,
● rail mounting М8 (2 blind holes.). 70
Scope of delivery : pressure accumulator (Rail) - 1 pc, fitting М14х1,5 - 3 pc., plug instead
of pressure regulator- 1pc., plug with inner thread М14х1,5
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR30180
Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3,
СР4, Delphi, Denso and CR injectors
Rail has threaded holes:
●connection of pressure regulator М24х1,5,
●connection of backflow 1hole М12х1,5,
●fluid supply and exit from the rail 2 holes for fittings М14х1,5,
●mounting of rail М8 (2 blind holes)
●nipple М14х1,5 .
Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5 - 2 pc.
DL-CR30479
Pressure accumulator (Rail) for testing pumps and injectors
using with pressure regulator and safety valve.
Rail has threaded holes:
● connection of pressure regulator М24х1,5 (1 hole)
● connection of backflow М12х1,5 (1 hole)
● fluid supply and exit from the rail М14х1,5 (3 holes)
● connection of safety valve М20х1,5
● a pressure drop if it is exceeded М12х1,5
● mounting of manometer М6 (2 blind holes)
● mounting of rail М8 ( 4 blind holes)
Attention! The pressure sensor is connected through an adapter М14хМ18
Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5 -3 pc., plug М14х1,5
-3 pc., Special adapter for pressure sensor М14хМ18, plug instead of pressure regulator-1
pc, plug instead of safety valve- 1 pc.
DL-CR30188
Pressure accumulator (Rail) for testing pumpsСР1, СР2, СР3,
СР4, Delphi, Denso and CR injectors. Rail has threaded holes
for improved thermostabilization and testing of CR injectors
and pumps.
Rail has threaded holes:
●connection of pressure sensor М18х1,5,
●connection of pressure regulator,
● connection of backflow 1 hole М12х1,5,
●fittings for connection of hose or line for cooling rail diam.8mm,
● fluid supply and exit from the rail 3 holes for fittings М14х1,5,
●mounting, 4 blind holes. М8.
Комплект поставки: pressure accumulator (Rail) - 1 pc.,fitting М14х1,5 - 3 pcs., fluid
supply and exit from the rail diam.8mm – 2 pcs.,plug instead of pressure regulator – 1pc.,
plug instead of pressure senor М18х1,5 – 1pc., plug with inner thread М14х1,5 – 2pcs.
DL-KD-NR-OHL
Mounting bracket for Rail DL-CR30188
71
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR31053
Pressure accumulator for 3 regulators with cooling
Scope of delivery:
1. Pressure accumulator
2. Plugs instead of pressure regulator 3pc.
3. Set of nozzles with tubes for backflow 1set
4. Set of nozzles for backflow 1set.
5. Plugs in backflow channels 2pcs.
6. Connection nozzles for cooling hoses 2pcs.
7. High pressure nozzleМ14(1,5)хМ14(1,5) 2pcs
8. Plug for high pressure nozzle 2pcs.
ATTENTION! DL-UNI30828 is not included in the set!
DL-UNI30828
Adapter with Bosch high pressure filter for testing pumps СР2-СР4,
installing on Rail.
Adapter has thread wholes :
● for filter М18х1,5 (1 whole.)
● for liquid supply М14х1,5 (2 wholes up)
● for connection of pressure sensor М18х1,5 (1 whole.)
● for connection of safety valve М20х1,5 (1 whole)
● for pressure relief when exceeding М5 (1 whole).
Scope of delivery: adapter - 1 pc,
high pressure filter1687012144 Bosch - 1 pc., special fitting for the high
pressure filter М14хМ18 - 1 pc., fitting М14х1,5 -2 pc., washer -3
pc.,plug М14х1,5 -1 pc., fitting Ø 6mm х М5.
72
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR31257
Pressure accumulator for 2 regulators with cooling
Set of delivery:
1. Pressure accumulator
2. Plugs instead of the pressure regulator 2 pcs.
3. A set of fittings for backflow 1set
4. Plugs in the channels of backflow 2pcs.
5. Fitting for connecting cooling hoses 2pcs.
6. High pressure union M14 (1.5) xM14 (1.5) 2pcs.
7. Plug for high pressure union 2pcs.
ATTENTION! Regulators and pressure sensor not included!
DL-UNI50084
adapter angled М14х1.5 to М12х1.5
Scope of delivery:
adapter 1 pcs.
removable nut М14х1,5 1 pcs.
DL-UNI50088
adapter angled М12х1.5 to М12х1.5
Scope of delivery:
adapter 1 pcs.
removable nut М14х1,5 1 pcs.
DL-UNI30980
Nut М16х1.0 to М18х1.5 for injector CR Bosch 0445120303
(MB)
DL-UNI30981
Nut М16х1.5 to М18х1.5 for pumps CR BoschCP4
0445010637, 0445010506, 0445010512.
73
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
.
DL-UNI50087
Strait adapter М12х1.5 to М12х1.5
Scope of delivery:
adapter 1 pcs.
removable nut М14х1,5 1 pcs.
DL-UNI50083
Strait adapter М14х1.5 to М12х1.5
Scope of delivery:
adapter 1 pcs.
removable nut М14х1,5 1 pcs.
DL- UNI50175
Straight extended adapter M14xM12 (1.5mm ) with
an internal cone
It is used to check the piezo injectors of BOSCH and
other manufacturers
74
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-CR50121
Adapter for high pressure fuel filter 1687012144, installed
instead of fitting in the pressure accumulator (Rail)
DL-CR30479,DL-CR30180,DL-CR30181,
DL-CR30188, DL-CR30522,DL-CR30526.
Scope of delivery : adapter-1 pc., case of adapter with case М14 х1,5 -1pc.
D - 1110010028
Safety valve 1800 bar for pressure accumulator (Rail)
Scope of delivery : valve 1 pc.
D – F00N010001
Pressure relief valve 2400 bar for pressure regulator (Rail)
Scope of delivery : valve 1 pc.
DL-UNI30650
Adapter for safety valve for pressure accumulator(Rail) DL-
CR30188,DL-CR30180.
Scope of delivery: adapter 1 pc.
DL-UNI30796
Thread adapter М14 to М18 for installing of pressure sensor
in the pressure accumulator DL-CR30479,DL-CR30180.
Scope of delivery: adapter 1 pc.
DL-UNI50055
Thread adapter М14 to М12
Scope of delivery: adapter 1 pc..
DL-UNI50056
Thread adapter М12 to М14
Scope of delivery: adapter 1 pc.
75
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
D-CR14P2000
Manometer 2000 bar
DL-SM
Washer for manometer D-CR14P2000
DL-UNI30287
adapter 1/2” for 2000 Bar manometer.
DL-КМ2000 DL-КМ3000
Bracket for manometer
Bracket for manometer
2000 bar for installing on the
2000bar
test bench
For «rail» DL-CR30181 and
Scope of delivery :
DL-CR30522
-bracket ;
Scope of delivery:
-profile bolt with washer,
-bracket;
nut ;
-clamping strap;
-clamping strap;
-bolt М6х60,
-bolt М6Х60mm with
- washers ,nuts ;
washer , nut.
-bolt М6х45,washers
D-CR14P2500
Manometer 2500 bar
DL-UNI30508
Adapter 20х1,5 for 2500 bar manometer
DL-КМ2500 DL-КМ3500
Bracket for manometer
Bracket for manometer
2500 bar for installing on the
2500 bar. For«rail» DL-
test bench
CR30181 and DL-CR30522
Scope of delivery :
Scope of delivery :
-bracket;
-bracket ;
- ring for bracket;
-ring for bracket;
-profile bolt with washer;
-bolt М6х45,washers (2sets)
-bolt М6 х30mm with washer
-bolt М6х30,washers (2sets)
(2sets).
-bolt М6х10mm, (3pcs.).
- bolt М6х10mm, (3pcs.)
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR10058
Bosch Pressure sensor 1500 bar
DL-CR10059
Bosch Pressure sensor 1500 bar
DL-CR10060
Bosch Pressure sensor 1500 bar
DL-CR10050
Bosch Pressure sensor 1800 bar
DL-CR10061
Bosch Pressure sensor 1800 bar
DL-CR10052
Bosch Pressure sensor 2200 bar
DL-CR10053
Bosch Pressure sensor 2400 bar
DL-CR10062
Bosch Pressure sensor 2400 bar
DL-CR10063
77
Bosch Pressure sensor 2400 bar
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR10051
Bosch pressure regulator1800
bar
DL-CR10064
Bosch pressure regulator1800
bar
DL-CR10065
Bosch pressure regulator1800
bar
DL-CR10054
Bosch pressure regulator2200
bar
DL-CR10055
Bosch pressure regulator2700
bar
DL-CR10056
Bosch safety valve 1800 bar
DL-CR10066
Bosch safety valve 1800 bar
DL-CR10057
Bosch safety valve 2400 bar
78
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
.
DL-CR50111
Backpressure valve for piezo
injectors Bosch
New article DL-CR50177
DL-CR50177
Backpressure valve for Bosch
piezo injectors
D-0986612922
Backpressure valve for Bosch
v piezo injectors
79
Section 1. Test benches and accessories for Common
Rail pumps and injectors testing.
DL-CR50204
Set of delivery:
1. Pressure gauge
2. Special nozzle adapter for pressure
gauge
3. Plug with rubber gasket for
connection to the backflow pipe in the
car.
4. Plug with locking screw for installation
in the backflow pipe of the nozzle
5. Tee with quick-release connections.
6. Fitting, quick-release - 2 pcs.
7. Bracket-holder for mounting in the
hanging state
8. Teflon tube - 3 meters.
80
Section 1. Test benches and accessories for
Common Rail pumps and injectors testing.
DL-UNI30218 (CR11)
Fitting М14х1,5 for pressure accumulator (Rail)
DL-CR30493
Plug М20х1,5 to replace safety valve for Rail
DL-CR30497
Plug М24х1,5 with sealing heat-treated washer for rail as a
replacement of pressure regulator.
DL-UNI30159
Heat-treated plug М24х1,5 for rail as a replacement of
pressure regulator.
DL-UNI30162
Plug М18х1,5 to replace 1800Bar pressure sensor for Rail
DL-UNI30636
Plug М12х1,5 for outlet opening for Rail
DL-UNI30529
plug М14х1,5 for Rail
DL-CR30
Fitting plug М14х1,5 for Rail
81
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50149 Retrofit set of CR-Jet test benches for pressure 2400 bar
Set of delivery:
1. Rail plug- 4 pcs.
2. Plug instead of pressure regulator
3. Pressure sensor 2400 bar
4. Pressure regulator 2400 bar
5. Bracket for rail
6. Connector 1/8" x 1,5 - 2 pcs.
7. Quick connector М12 x 1,5 - 2 pcs.
8. Corner fittings 8 x 8 - 2 pcs.
9. Connector М14 x М14 ( 1,5) - 4 pcs.
10. Teflon line d=8mm
11. Rail with cooling
12. Flange d=107mm
13. Hose d=8mm
14. Banjo 14,5 x 8mm, banjo bolt М14 x 1,5 (for test fluid supply to injection pump)
15. Rubber-metal washers М14 x 1,5 - 2 pcs.
16. Connector М14 x 1,5 for backflow from injection pump
17. Rubber-metal washer 14 x 1,5
DL-CR50149
18. Connector М12 x 1,5 - 3 pcs. (2 for injection pump and one for Rail drain)
19. Rubber-metal
Комплект washer
дооснащения М12 CR-Jet на давление 2400бар
стендов
20. Clamp 13 mm - 3 pcs.
21. Injection pump
DL-CR50176 Retrofit set of CR-Jet test benches for pressure 2400 bar without
the injection pump
82
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
CRISTINA
CRistina repair- and testing complex is dedicated to assembing
and disassembling Bosch, Denso and Delphi Common Rail
inejctors according to manufacturer specified steps and
mechanical tolerances. The complex offers the ability to
measure relevant mechanical tolerances of the injector parts
and electrical characteristics of the electromagnet. The
assembly/disassembly steps and critical measurement points
are presented by convenient step-by-step instructions
descriptions and relevant images of the work process itself.
• CRISTINA- BASIC SET
• CRISTINA- FULL SET
83
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
CRISTINA-BASIC SET
84
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
CRISTINA-FULL SET
21. DL-TORX12 Wrench for mounting and dismounting internal
1. DL-CRN005 Stand Cristina for measuring and adjusting the ring-nut 12mm, torx, Bosch CR
parameters of the injector 22. DL-AP2 Tweezers, non-magnetic
2. DL-KIP020TESA Digital indicator TESADigico 305M1 23. DL-08CR5-244 Set of shims 55 pcs
12,5/0,001 24. DL-09CR5-219 Set of shims 55 pcs
3. DL-KIP021 USB Interface for digital indicator TESADigico 25. DL-11CR5-236 Set of shims 55 pcs
305M1 26. DL-12CR5-245 Set of shims 130 pcs
4. DL-CRN50094 Set of probes (11pcs.) 27. DL-16CR5-232 Set of shims 60 pcs.
5. DL-CRN50099 Set of adapters (4pcs.) 28. DL-18CR5-271 Set of shims 55 pcs
6. DL-CRistina Valve stroke actuator with set of cables : 29. DL-19CR5-273 Set of shims 55 pcs.
-Power supply cable 220V. 30. DL-25CR5-288 Set of shims 55 pcs.
-Extension cable-adapter 31. DL-28CR5-287 Set of shims 110 pcs
-Universal cable adapter for cars. 32. DL-125BIZON Bench vice L=250mm
-Cable adapter for trucks 33. DL-STN Special worktable :
-Earth lead -2 drawers
-Crocodile type connector for earth lead -Perforated backplate
-Plug for resistance calibration -Lamp with mounting brackets
-Cable USB A plug; USB B plug -Shelf for notebook
-Cable USB A plug; USB B micro plug -Shelf for device
7. Software CRistina 34. PC or notebook
8. Manual 35. DL-KIP011 Digital indicators0,001 (2pcs.)
9. D-MV200UM Electronic microscope, 36. DL-KIP010 Digital indicator 0,01(1pc.)
10.D-07147122 Torque wrench 1/2" , 20-100 N, 37. DL-KIP012 Digital indicator 0,001 25,4 (1 pc)
11. DL-CR50104 Kit of tools to extract and re-place the fiber 38. DL-ST-01 Special clamp device.
ring of the CR nozzleholders. 39. D-07147122 Torque wrench 1/4"-1/2" , 1-25 N,
12. DL-UNI30390 CR nozzle holder wrench, 30mm. 40. D-1012020001 Stainless steel tray,
13. DL-UNI30389 CR nozzle holder wrench, 29mm. 41. D-M035 Digital micrometer
14. DL-UNI30435 Wrench for opening the solenoid of the CR 42. DL-M040 Micrometer stand
(Cummins) nozzleholder, 28 43. DL- CRN50113 Set of protractors,
15. DL-UNI30434 Wrench for opening the solenoid of Common 44. DL-TX10 Т-key Тх 10.
Rail Man nozzleholder,27 45. DL-TX25 Т-key 2,5 mm.
16. DL-UNI50046 Dismounting wrench for CR Nippodenso 46. DL-TX30 Т-key 3 mm.
injector ring-nut. 47. DL-TR13U Wrench 13 mm.
17. DL-UNI30545 Dismounting wrench for CR Siemens injector 48. DL-TR14U Wrench 14 mm.
ring-nut 49. DL-TR15U Wrench 15 mm.
18. DL-UNI50050 Wrench set for mounting CR injector solenoid 50. DL-TR19U Wrench 19 mm.
nut-octagon 16, 17.5 Hexagon 14, 15, 17, 19, UNI30382 51. DL-CR50052 Device for refilling the hydro compensator of
Hexagonal open wrench with dinamometric connection of 1/2". Bosch piezo injector
19. DL-CR30561 Special bit SW 10. 52. DL- UNI50043 Universal clamp for fixation in vise CR
20. DL-TORX10 Wrench for mounting and dismounting internal injectors 52. DL-UNI50032 Clamp for fixation in vise CR Denso
ring-nut 10mm, torx, Bosch CR 53. DL-1219KIT Set of wrenches/ring
spanners12mm,13mm,14mm,15mm,17mm,19mm
54. DL-UNI30776 Adapter for torque wrench
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CRN50139
Stand for holder :
Package Contents:
• base CRN30918 1 pc;
• rack CRN30919 4 pcs:
• bolt with internal hexagon DIN912 M8x25 8 pcs.
DL-1219KIT
Set of spanners
• DL-UNI31210 -10mm,
• DL-UNI31212 -12mm,
• DL-UNI31213- 13mm,
• DL-UNI31214- 14mm,
• DL-UNI31215- 15mm,
• DL-UNI31217- 17mm,
• DL-UNI31219- 19mm.
86
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-PNP08
Pneumatic press for pressing the
restrictor sleeve of the adjusting
shim of Common Rail Bosch
injectors with a pressure range of
0-8 bar.
Scope of delivery:
• pneumatic press;
• adapter DL-CRN30914:
• pusher DL-CRN30921;
• adapter DL-CRN30915;
• pusher DL-CRN30920.
DL-CRN30915 adapter ,
DL-CRN30920 pusher for
pneumatic press.
DL-CRN30914 adapter ,
DL-CRN30921 pusher for
pneumatic press.
DL-CRNRLS02
Set of adapters for pneumatic press
• adapter DL-CRN30914:
• pusher DL-CRN30921; 87
• adapter DL-CRN30915;
• pusher DL-CRN30920.
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
DL- CRN50094
Measuring probes set:
• DL – CRN30096
• DL – CRN30503
• DL – CRN30097
• DL – CRN50106
• DL – CRN50007
• DL – CRN30100
• DL – CRN30098
• DL – CRN30101
• DL – CRN30095
• DL – CRN50006
DL- CRN50099
Injector adapters set:
1. DL-CRN30027 1.1 CRN30028
Needle stroke adapter for BOSCH nozzle, excessive
stroke adapter BOSCH CRI 2.0/2.2
2. DL-CRN30031 2.1 CRN30032
Magnetic gap adaptor for BOSCH injectors CR1 2.1
3. DL-CRN30033 3.1 CRN30034
Excessive stroke adapter for Denso injectors
4. DL-CRN30029 43.1 CRN30030
Magnetic gap adaptor for BOSCH injectors CRI 1, CRI
2.0/2.2, CRIN 1/1.6.
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-ST01
Clamping for CR injectors assembling and disassembling with two stops for
injector nozzle (Ø7mm, Ø9mm)
Scope of delivery:
1. Foot STD50115 1 pc 13. Shaft STD30812 1 pcs.
2. Clip *big STD50116 1 pc 14. Adjustment screw STD30468 3 pcs.
3. Clamping jaws STD30498 2 pcs. 15. Screw M4x8 Din012 4 pcs.
4. Shaft STD30540 1 pc. 16. Screw M4x16 Din012 1 pcs.
5. Clip *small STD50117 1 pc 17. Screw M4x20 Din012 2 pcs
6. Shaft 7mm STD30148 1 pc 18. Nut M20 Din034 2 pcs
7. Shaft 9 mm STD30147 1 pc 19. Washer 21x37x3 Din0125 2pcs
8. Clamping jaws STD30752 2pcs. 20. Stopper 20 Din 127 2 pcs
9. Bracket STD30610 1 pc. 21. Bolt M10x30 Din033 4pcs
10. Handle STD30610 3 pcs. 22. Nut M10 Din034 4 pcs.
11. Adjustment screw 1 pcs. 23. Washer 10,5x20x2 Din0125 4 pcs
12. Holder STD30813 1 pc. 24. Stopper 10 Din127 4pcs 93
25. Cursor for protractor STD30874 1 pc
26. Holder for the cursor STD30873 1 pc.
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
DL-STD50070 К
Holder set for unit-pump sections
(PLD sections)
Including:
• Holder АТ STD-50077
• Holder АС STD-50078
• Plate STD-30671
• Bar STD-30672
• Stopper STD-30673
• Bolt 2 pcs.
DL-STD50071 К
Holder set for unit-pump
Including:
• Holder STD-50009 VW 2.0
• Holder STD-50010 VW 1.9
• Plate STD-30656
• Bar STD-30657 2pcs.
• Stopper STD-30678
• Bolt STD-30658
94
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
DL-STD50072 КIT
A unit pump section holder kit (PLD section) and unit-injectors (from a
kit of clamp DL-ST02)
The scope of delivery:
• holder АТ STD-50077
• holder АС STD-50078
• strap STD-30671
• bar STD-30672
• stopper STD-30673
• fixing bolt М8 2 pcs.
• clip STD-50009 VW 2.0
• clip STD-50010 VW 1.9
• strap STD-30656
• bar STD-30657 2шт
• stopper STD-30678 95
• bolt STD-30658
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
.
Additional equipment for DL-ST01.
STD-30498
Clamping jaws replaceable for DL-
ST01 universal
STD-30752
Clamping jaws DL-ST01 replaceable for
the Denso injectors
96
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment for DL-ST01
.
DL-STD50207
Holder for unit injector AUDI / VW 1.9 for
adjusting the magnet on the clamp ST-01
/ ST-02
DL-STD50206
Holder for unit injector AUDI/VW 2,0 for
adjusting the magnet on the clamp ST-
01/ST-02
97
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
DL- CRN50091
Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve
and needle stroke measurement.
Scope of delivery:
1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032
Magnetic gap adaptor for BOSCH injectors CR1 2.1
2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708
Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6
3. DL-DENSO 016-N, CRN30033 3.1 CRN30034
Excessive stroke adapter for Denso injectors
4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028
Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2
5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030
Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,
excessive stroke adapter BOSCH CRI2.0/2.2
6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706
Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement
7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007
Injector valve stroke adapter BOSCH CRI2.1 direct measurement
8. DL-VFK-DFK, CRN30709 8.1 CRN30710
Nozzle spring and injector anchor spring adapter BOSCH
9. DL-CRIN 2/3 AHE, CRN50090
BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3
10. Digital dial indicator 0-12.7 mm, 0,001 mm
98
11. Digital dial indicator 0-25.4 mm, 0,001 mm
12. Allen key 2.5 mm.
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CRN50092
Adapter set with digital dial indicators for assembly gaps measurement and nozzle
valve and needle stroke measurement.
Scope of delivery:
1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032
Magnetic gap adaptor for BOSCH injectors CR1 2.1
2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708
Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6
3. DL-DENSO 016-N, CRN30033 3.1 CRN30034
Excessive stroke adapter for Denso injectors
4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028
Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2
5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030
Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,
excessive stroke adapter BOSCH CRI2.0/2.2
6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706
Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement
7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007
Injector valve stroke adapter BOSCH CRI2.1 direct measurement
8. DL-VFK-DFK, CRN30709 8.1 CRN30710
Nozzle spring and injector anchor spring adapter BOSCH
9. DL-CRIN 2/3 AHE, CRN50090
BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3
10. Digital indicator 0-12.7 mm, 0,0001 mm DL-KIP025MS
11. Digital indicator 0-25.4 mm, 0,001 mm DL-KIP027MS 99
12. Allen key 2.5 mm.
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
CRistina-PIEZO
The device is designed to test the piezo
injectors.
The device detects all malfunctions of the piezo.
Identifies problems that similar devices or stands
do not detect .The device was developed for the
assembly of Siemens injectors, but it is also
capable of operating with BOSCH injectors.
DL-UNI20050
Complete kit for repair of injectors CR Siemens
VDO.
The equipment allows to make a correct and
quick assembly of CR injectors Siemens VDO.
The package includes:
1. Controller CRistina-Piezo
2. The clamp-holder of injectors Piezo ST-04
3.Bracket holder.
4. The air meter.
5. The air filter.
6. The distributive air valve.
7. Reducer for air.
8. The electronic manometer.
9. Set of tubes.
10. Quick coupling 6mm.
11. Set of 2 nozzles for the backflow of the
Siemens VDO injectors
12.DL-CR50157 Set of adapters for measuring f
the valve stroke of CR VDO Siemens injector
13.Connector M12x1,5X1/8"
100
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-UNI20051
CR Siemens VDO injector repair kit (without
clamp-holder for the injectors)
The scope of delivery includes:
1. Controller CRistina-Piezo
2. Bracket holder
3. The air meter.
4. The air filter.
5. The distributive air valve
6. Reducer for air.
7. The electronic manometer
8. A set of tubes.
9. Quick coupling 6mm.
10. A set of 2 nozzles for the backflow of the
injectors Siemens VDO
11.Connector M12x1,5X1/8"
DL-UNI20052
CR Siemens VDO injector repair kit (without Cristina-
Piezo controller)
1. Injector holder Piezo ST-04
2. Bracket holder
3. The air meter.
4. The air filter.
5. The distributive air valve
6. Reducer for air.
7. The electronic manometer
8. A set of tubes.
9. Quick coupling 6mm.
10. A set of 2 nozzles for the backflow of the injectors
Siemens VDO
11.Connector M12x1,5X1/8"
DL-UNI20053
CR Siemens VDO injector repair kit (without Cristina-
Piezo controller and injector holder Piezo ST-04)
Kit includes:
1.Bracket holder
2. The air meter.
3. The air filter.
4. The distributive air valve
5. Reducer for air.
ADDITIONALLY! To the DL-UNI20051, DL- 6. The electronic manometer
UNI20052, DL-UNI20053 sets you need a 7. A set of tubes.
set of adapters with measuring head DL- 8. Quick coupling 6mm.
CR50157 9. A set of 2 nozzles for the backflow of the injectors
Siemens VDO
10.Connector M12x1,5X1/8"
101
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50146
Set of adapters without indicator for measuring the CR VDO Siemens
injector parameters.
Set of delivery:
1. Adapter DL-CR31079 for testing piezo pack .
2. Adapter DL-CR50147 (case with nut) for measuring valve stroke.
3. DL-CR31177 Measuring probe
4. D-7153136 Hexagonal key 2mm
NOTE ! INDICATOR is not included.
DL-CR50157
Set of adapters with indicator for measuring the CR VDO Siemens injector
parameters.
Комплект поставки:
1. Adapter DL-CR31079 for testing piezo pack
2. Adapter DL-CR50147 (case with nut) for measuring valve stroke. .
3. DL-KIP002 Mechanical indicator 0,001mm, stroke 5mm
4. D-7153136 Hexagonal key, 2mm
5. DL-CR31177 Measuring probe
6. Organizer.
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50165
Complete set for measuring the valve stroke of the CR VDO Siemens injectors
of all types
Set includes:
DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors
DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors
DL-CR31080 adapter body for measuring the injector valve stroke
DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector
M25x1
DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1
injector
D-7153136 Hexagon key 2mm
DL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mm
DL-CR31177 measuring probe
Organizer
DL-CR50166
Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all
types, without the measuring indicator
Set includes:
DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors
DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors
DL-CR31080 adapter body for measuring the injector valve stroke
DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector
M25x1
DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 103
injector
D-7153136 Hexagon key 2mm
DL-CR31177 measuring probe
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50168
Set of adapters and keys for repairing injectors CR VDO Siemens
Set include:
1. DL-CR50165 Complete set for measuring the valve stroke of the CR VDO Siemens injectors of
all types
DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors
DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors
DL-CR31080 adapter body for measuring the injector valve stroke
DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector
M25x1
DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1
injector
D-7153136 Hexagon key 2mm
DL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mm
DL-CR31177 measuring probe
Organizer
2. DL-CR50163 The key for mounting / dismounting the piezo package of injectors CR VDO
Siemens 25mm
With the elongated base, this key provides convenient operation with the CR VDO Siemens
injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust.
Dimensions of the key:
Hexagon 25mm for piezo pack
1/2 "square for torque wrench
3. DL-CR50164 The key for mounting / dismounting the piezo pack of injectors CR VDO Siemens
27mm
With the elongated base, this key provides convenient operation with the CR VDO Siemens
injectors.
The closed areas of the injector are excluded and the piezo pack is easier to adjust.
Dimensions of the key:
Hexagon for piezo package 27 mm
1/2 "square for torque wrench
104
4. DL-UNI30545 The key for mounting / dismounting the SIEMENS injector multiplier nut
ATTENTION! All keys are sold separately!
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50163
The key for mounting / dismounting the piezo
package of injectors CR VDO Siemens 25mm
With the elongated base, this key provides convenient
operation with the CR VDO Siemens injectors. The
closed areas of the injector are excluded and the piezo
pack is easier to adjust.
Dimensions of the key:
Hexagon 25mm for piezo pack
1/2 "square for torque wrench
DL-CR50164
The key for mounting / dismounting the piezo
package of injectors CR VDO Siemens 27mm
With the elongated base, this key provides convenient
operation with the CR VDO Siemens injectors. The
closed areas of the injector are excluded and the piezo
pack is easier to adjust.
Dimensions of the key:
Hexagon 27mm for piezo pack
1/2 "square for torque wrench
DL-CR30545
Key for mounting / detaching of
multiplexor nut of SIEMENS injectors.
DL-CR30843
The key for easy and safe dismantling of the
piezo injectors tube (under 27 mm key).
Prevents damage to the injector backleak fitting
105
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-UNI20150
The device CRistina-PIEZO
The device is designed to test piezo and the piezo
pack
Features:
Signal to activate the injector on the hand press,
Measuring the resistance of the piezo pack
Checking the breakdown on the body
Measuring the capacity of the piezo pack
Measurement of the smooth flow of the piezo
pack
ATTENTION! Hand press is not included in the kit!
DL- RP400
Hand press for injectors testing with mechanical
pressure gauge
Set of delivery:
hand press-1pc,
mechanical pressure gauge- 1pc,
tube-2 pc.
DL-RP500
Manufacturer Zeca, Italy
Hand press with mechanical pressure gauge
Set of delivery:
Hand press-1pc,
Mechanical pressure gauge-1pc,
high pressure tube-2 pc.
DL-RP430
Atomized fuel aspirator
Manufacturer Zeca, Italy
Allows to improve the visual checking of the injectors, and, at
the same time, to fully extract the fuel nebulized during the
test and to canalize it into a proper collecting tank. The
aspirator operates by a proper use of the depression got by
compressed air, to guarantee highest safety. A supporting
clip holds the injector steady during the test.
106
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
MP-250 SASH
Lapping machine for injector valves
(multiplexors).
Available in two versions:
MP-250 SASH-Z complete with collet;
MP-250 SASH-S complete with self-locking
chuck.
• Vibromachines in a protective casing
• Table height adjustment with the screw.
• Compact design.
Scope of delivery:
• 120° lap - 5 pcs.;
D - 261102
Lapping plate 200 Х 200 mm
DL-MPS30439 DL-MPZ30506
Plate cover for self-locking Plate cover for machine with
machine collet
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Paste for manual processing.
АСМ 7/5 C
DL-ACM75C Lapping diamond
paste. The grain fraction is
large 7/5 (50g.)
АСМ 5/3 C
DL-ACM3(С) KIT DL-ACM53C Lapping diamond
Set of diamond lapping pastes for paste. The grain fraction is
handwork average 5/3 (50g.)
The set includes:
DL-ACM75C Lapping diamond paste. The
grain fraction is large 7/5 (50g.)
DL-ACM53C Lapping diamond paste. The АСМ 3/2 C
grain fraction is average 5/3 (50g.) DL-ACM32C Lapping diamond
DL-ACM32C Lapping diamond paste. The paste. The grain fraction is
grain fraction is small 3/2 (50gr.) small 3/2 (50gr.)
D-261102
Lapping plate 200 Х 200 mm
DL-CR50112
Set of laps for CR injector valve seat
108
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-MPS31241
BOSCH piezo injector nozzle housing holder
Used when restoring the BOSCH piezo injector
nozzle housing
Suitable for working with the MP-250 SASH
lapping machine
Application: Suitable for BOSCH piezo 0445115
DL-MPS31240
The lapping of medium softness (CM) for restoring
the CR BOSCH piezo injector nozzle housing.
Sharpening angle 60 degrees.
Example: BOSCH CR 04455115
DL-MPS31250
Medium hardness lapping (CT) for restoring CR
BOSCH piezo-injector nozzle housing.
Sharpening angle 60 degrees.
Example: BOSCH CR 04455115
DL-MPS31291
Lapping for repair of valve of pump pressure
regulators CR CP-1. Recovery is done using MP-250
SASH
DL-MPS31322
Lapping of increased hardness with an elbor tip for
restoring the atomizer body of the CR BOSCH piezo
nozzles. Sharpening angle 60 degrees.Example:
BOSCH CR 04455115
109
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR31199
BOSCH CR piezoelectric valve seat retainer during its restoration
Used for BOSCH 0445115
Can be used with SASH MP-250
Can be used also with mashines like SASH MP-250 from different manufacturers.
DL-MPS50173
Set of laps with different angles
1.DL-MPS31220 7pcs.
2.DL-MPS31221 7pcs
Note! All laps are also sold
separately!
110
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Accessories to the MP-250 machine
111
Section 2. Tools and accessories for Common Rail pumps
and injectors repair.
ТОM–2 CP-230
Grinding machine for dressing of the laps.
• Compact design.
112
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50174
BOSCH PIEZO injector recovery kit
1.DL-CR31199 BOSCH CR piezoelectric valve seat retainer during its restoration
2.DL-CR50171 Collet holder for grinding valves of piezo injector Bosch
3.DL-CR50160 Clamp for pressing and crimping the valve core pins of the CR injectors piezo
BOSCH.
4. DL-MPS31220 – Lap 77 (6pc.)
5. DL-MPS31221 – Lap 127 (6pc.)
6.DL-CR31204 Plate N1 for restoration of the CR BOSCH Piezo injector valve
7.DL-CR31205 Plate N2 for restoration of the CR BOSCH Piezo injector valve
8.DL-CR50169 Adapter for measuring the BOSCH piezo injector valve stroke
9.DL-KIP002 Indicator
113
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50160
Clamp for pressing and crimping the valve core
pins of the CR injectors piezo BOSCH. Used for
BOSCH PIEZO of ser. 0445115
DL-CR50169
Adapter for measuring the BOSCH piezo injector
valve stroke
Suitable for piezo injectors 0445115
Contents of delivery:
1. Adapter DL-CR31201
2. Measuring probe DL-CR31206
ATTENTION! The measuring indicator is not
included in the scope of delivery!
DL-CR31204
Plate N1 for restoration of the CR BOSCH Piezo
injector valve
DL-CR31205
Plate N2 for restoration of the CR BOSCH Piezo
injector valve
114
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-CR50171
Collet holder for grinding valves of piezo injector
Bosch
Suitable for piezo injectors 0445115
DL-CR50209
Collet chuck valve holder of BOSCH piezo injectors
for restoring geometry by grinding. Suitable for
injectors BOSCH piezo series 0445115.The collet
holder has a tapered tail and a shank diameter of 7
mm. The collet holder can be used both on bench-
drilling machines, and on grinding machines GR-
7300, GR-7400, GR-7500 and also on lapping
machines MP-250.
DL-CR50052
Device for filling in Bosch CR piezo
injector’s hydraulic tappet.
Consists of two parts: body with
guides and plunger
115
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-GR7500
116
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-GR7400
117
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
DL-GR7300
118
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300,GR-7400 and GR-7500
DL-UNI20030
Industrial microscope with monitor, elongated stand and
backlight
120
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300,GR-7400 and
GR-7500
121
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300, GR-7400 and
GR-7500 .
122
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300, GR-7400 and
GR-7500
DL-NG50194
Set of drive pulleys for grinding machines GR-7300,GR-
7400,GR-7500.
Material: polyurethane
Set includes:
1. DL-NG31264 Drive pulley 15х3 for nozzle needle
2. DL-NG31264-01 Drive pulley 15х4 for nozzle needle
3. DL-NG31264-02 Drive pulley15х5 for the valve holder of
piezo injector
4. DL-NG31196 Drive pulley 15х7 for lapping
Note! All drive pulleys are sold separately
123
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300, GR-7400 and
GR-7500 .
DL-NG31253
Holder for the valve (pin) of the Bosch piezo
injector. Used while grinding.
124
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300, GR-7400 and
GR-7500 .
125
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
Additional equipment and component parts to the GR-7300, GR-7400 and
GR-7500 .
DL-NG50201
Prisms with holder and motor
Set of delivery includes:
1. DL-NG50200 Prisms with holder
2. DL-NG31189 Platform for mounting prisms, motor
and bracket with a diamond pen
3. DL-NG50199 Motor 12 volts 1000 rpm in a
protective casing with a mounting bracket and pulley.
4. DL-NG31246 Diamond pen holder (without
diamond pen).
DL-NG31309 Diamond pen
5. DL-NG31290 Extension to install long parts for
grinding.
6. DL-NG31183 Bracket for an emphasis of the
workpiece with a standard length
126
5. DL-NG31290 Extension to install long 6. DL-NG31183 Bracket for an emphasis of
parts for grinding the workpiece with a standard length
Section 2. Tools and accessories for Common Rail
pumps and injectors repair.
GM-08
Surface grinding machine with
movable worktable.
Designed for grinding adjusting shims,
nozzle cases and other parts of fuel
equipment.
Specifications
1. Motor power 0.37 kW
2. Graduation value 1 micron
3. Working stroke of wheel 35 mm
4. Height / length / width
505/370/340 mm
5. Supply voltage ~ 220 V ± 15%
6. Weight 60 kg
127
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
Spare parts and accessories for the surface grinding machine GM-08
128
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50043
Universal adapter for fixing CR injectors in vise.
DL-UNI50032
Universal adapter for fixing CR Denso injector in vise.
DL-CR31054
Universal block for vise with slot sizes 11, 12,
13, 19mm for installing injectors CR BOSCH and
DELPHI. (analog of BOSCH 0986612786, analog
of SIRINI AB0122-01)
DL-CR31055
Universal block for vise with slot sizes 14, 16,
20 mm for installation of injectors CR VOLVO,
Fiat Dukato, BMW (analog of SIRINI АВ0122-
02)
130
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR31056
Universal unit for vise with slot sizes 15, 17, 18,
22 mm for installation of injectors CR (analog of
SIRINI АВ0122-03)
DL-CR50158
A set of CR injector holder blocks for the vice.
Blocks have been heat treated.
Set of delivery:
DL-CR31054 universal block for vise with slot
sizes 11, 12, 13, 19mm for installing injectors
CR BOSCH and DELPHI. (analog of BOSCH
0986612786, analog of SIRINI AB0122-01)
DL-CR31055 universal block for vise with slot
sizes 14, 16, 20 mm for installation of injectors
CR VOLVO, Fiat Ducato, BMW (analog of
SIRINI АВ0122-02)
DL-CR31056 universal unit for vise with slot
sizes 15, 17, 18, 22 mm for installation of
injectors CR (analog of SIRINI АВ0122-03)
131
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR50167
Set of 4 CR injector holder blocks for the vice
Set of 4 CR injector holder blocks for the vice
Blocks have been heat-treated, which increases their life cycle
many times.
Package Include:
DL-CR31054 Universal block for vise with slot sizes 11, 12, 13,
19mm for installing injectors CR BOSCH and DELPHI. (similar to
BOSCH 0986612786, similar to SIRINI AB0122-01)
DL-CR31055 Universal block for vise with slot sizes 14, 16, 20
mm for installation of injectors CR VOLVO, Fiat Dukato, BMW
(similar to SIRINI AB0122-02)
DL-CR31056 Universal block for vise with slot sizes 15, 17, 18,
22 mm for installing injectors CR (analog SIRINI AB0122-03)
DL-CR31158 Universal block with slot sizes 13, 15, 18, 22 mm
for installation of CR injectors PIEZO BOSCH and SIEMENS
DL-CR31093
The key for dismantling the electromagnet of the injectors
DENSO, CAT, PERKINS
Key Specifications:
The key has 12 faces.
Distance between faces 27,5mm
Connecting square 1/2 "
Analog SIRINI AC0529-00
DL-UNI50046
A key with three pins for assembling / disassembling of
Denso injectors.
Scope of delivery:
• key;
• guiding nut;
• pin punch;
• 3 extra pins.
132
The key has special openings that allow replacement of
broken or worn out pins.
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR50109
set of keys for mounting / detaching of Bosch CR injector electronic part nut.
Consists of: DL-CR30543, DL-CR30558, DL-CR30561, DL-CR30393.
DL-CR30543
Key for mounting / detaching of Bosch CR injector
multiplexor nut, hexagonal 10mm part with internal Ø
7,5 mm and hexagonal part to suit 17mm key.
DL-CR30558
Key for mounting / detaching of Bosch CR injector
multiplexor nut, hexagonal 10mm part with internal
1/2” socket for torque wrench.
DL-CR30561
Key 10-13 for mounting / detaching of Bosch CR
injector multiplexor nut, hexagonal 10mm part with
internal Ø 7,5 mm for torque wrench.
DL-CR30393
Key for mounting / detaching of Bosch CR injector
electronic part nut. 133
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50058
32 teeth key for mounting / detaching of DELPHI
truck injector nut.
DL-CR30545
key for mounting / detaching of multiplexor nut of
SIEMENS injectors.
DL-UNI30434
27mm 12-point key for mounting / detaching of CR
injector solenoid nut.
DL-UNI30435
28mm 12-point key for mounting / detaching of CR
injector solenoid nut.
DL-UNI30389
29mm hexagonal key for mounting / detaching of CR
injector solenoid nut.
DL-UNI30390
30 mm hexagonal key for mounting / detaching of CR
injector solenoid nut.
134
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR31092
DL-CR31288
Nozzle wrench for mounting/dismounting the nozzle nut
BOSCH 0445120460 (GAZ) octahedron 15mm.
DL-CR31394
Nozzle wrench for mounting /dismounting the multiplier
nut of SIEMENS injectors
Has an internal octahedron. Used with a 27mm key,
made of high quality tool steel, followed by heat
treatment. Durability guaranteed.
DL-CR31395
Nozzle wrench for mounting/dismounting the BOSCH
nozzle nut 04451118 with 8 grooves. The wrench has 8
lugs inside. It is used on a turn-key basis 27mm. It is
made of high-quality tool steel with the subsequent heat
treatment. Durability is guaranteed.
DL-CR31- - -
Nozzle wrench for mounting/dismounting the BOSCH
Nozzle Sprayer Nut with 10 grooves. The key has 10 lugs
inside. It is used on a turn-key basis 27mm. It is made of
high-quality tool steel with the subsequent heat
treatment. Durability is guaranteed.
135
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50050
Set of keys for CR injector nozzle nut
tightening of all manufacturers: BOSCH,
DELPHI, DENSO, SIEMENS. Includes
hexagonal keys 14, 15, 17, 19mm, octagonal
keys 16, 17,5mm and 27mm key for torque
wrench.
DL-UNI30384
14mm Internal hexagon key adapter.
DL-UNI30385
Key adapter with 15mm internal hexagon.
DL-UNI30386
Key adapter with 17mm internal hexagon.
DL-UNI30387
Key adapter with 19mm internal hexagon.
DL-UNI30388
Key adapter with 16mm internal octagon.
DL-UNI30392
Key adapter with 17,5mm internal hexagon.
136
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50054
Set of keys for CR injector nozzle nut
tightening of all manufacturers: BOSCH,
DELPHI, DENSO, SIEMENS. Includes
hexagonal keys 14, 15, 17, 19mm with
flange, octagonal keys 16, 17,5mm with
flange and 27mm key for torque wrench.
DL-UNI30459
Key adapter with 16mm internal octagon and flange.
DL-UNI30691
Key adapter with 17,5 mm internal octagon and flange.
DL-UNI30460
Key adapter with 14mm internal hexagon and flange.
DL-UNI30461
Key adapter with 15mm internal hexagon and flange.
DL-UNI30462
Key adapter with 17mm internal hexagon and flange.
DL-UNI30463
Key adapter with 19mm internal hexagon and flange.
137
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50105
Set of crowfoot keys with hexagons 25, 27,
29, 30 mm and square socket for torque
wrench.
DL-UNI30803
DL-UNI30624
25 mm hexagonal crowfoot key with square socket
for torque wrench.
DL-UNI30382
27 mm hexagonal crowfoot key with square socket
for torque wrench.
DL-UNI30541
29 mm hexagonal crowfoot key with square socket
for torque wrench.
DL-UNI30625
30 mm hexagonal crowfoot key with square socket
for torque wrench. 138
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR30814
Key- adapter 18B for mounting / detaching of nozzle nut for
CR SCANIA 1881565
DL-CR30816
Key-adapter 2V for mounting / detaching of solenoid nut
for CR SCANIA 1881565
DL-CR30815
Key-adapter 16Z for mounting/ detaching nut of CR SCANIA
1881565
DL-CR50119
Key set for mounting/ detaching of CR SCANIA 1881565
Set includes:
• key DL-CR30814 ;
• key DL-CR30815 ; •
• key DL-CR30816 .
DL-CR30843
The key for easy and safe dismantling of the piezo injectors
tube (under 27 mm key).
Prevents damage to the injector backleak fitting
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50039 -20,9
Key for mounting/ detaching nozzle nut Ø 20,9 mm
of injectors Delphi Smart
(used with torque wrench)
DL-UNI50131 -25,8
Key for mounting/ detaching nozzle nut Ø 25,8 mm
of injectors CR Bosch
(used with torque wrench)
DL-CR50148
Device for installing the CRIN injector valve
Analogues: AAZ034-616 SIRINI, 0.986.613.616 BOSCH.
DL-CR31095
The key for mounting / dismounting the inner
ring-nut of Denso, CAT, Perkings injectors.
Analog:AC0519-00 SIRINI
140
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR50104
Kit of tools to extract and replace
the fiber ring of the CR nozzle
holders.
DL-CR50153
Device for installing the steamer ring of injectors
CRIN
Outer diameter of collet 6.5 mm
Connecting thread M18x0.75mm
Analog BOSCH 0986613648
Analog SIRINI AAZ034-648
DL-CR50155
Device for installing the steamer ring of injectors
CRIN
Outer diameter of the collet 7.5 mm
Connecting thread M18x0.75mm
Analog BOSCH 0986613646
Analog SIRINI AAZ034-646
DL-CR50170
Device for installing the steamer ring of injectors
CRIN
Outer diameter of the collet 7,5 mm
Connecting thread М17х1 mm
Analog BOSCH 0986613640
Analog SIRINI AAZ034-640
DL-CR50172
Device set for installing the steamer ring of injectors
CRIN
Included:
1. DL-CR50153 Device for installing the steamer ring
of injectors CRIN
141
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR50245
DL-CR50245 Kit for removing and installing a slotted filter for DENSO injectors
DL-CR50245
DL-CR50245 Kit for removing and installing a slotted filter for DENSO injectors
1. M14 adapter ............................................. 2 PC.
2. M12 adapter ............................................. 2 PC.
3. Collet clamp ............................................ 1 pc.
4. Collar for collet clamp ...................... 1 pc.
5. Threaded rod ......................................... 2 pcs.
6. Tap ............................................... .............. 2 pcs.
7. Extractor to extract the filter .............. 1 pc.
8. Pusher for installing the filter .................. 2 pcs.
142
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
143
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-07147122
½” torque wrench.
DL-07147120
¼” torque wrench.
DL-UNI30776
¼” to ½” adapter for torque wrench.
144
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50049
DL-UNI50060
Slide hammer, length 340 mm
DL-CR50059
Extractor with internal thread М27х1 for CR injectors
DL-CR30542
Threaded extractor М17х1 / М14х1,5 for internal grip
of CR injectors
145
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-CR30984
Inner extractor for CR injectors Denso 23670-
OR010 with thread М20х1 and М14х1,5
DL-CR30990
Inner extractor for CR Siemens injectors
with thread М25х1 and М14х1,5
DL-CR50197
Puller (device for dismantling) of BOSCH
injector from the engine.
D-CER50500
Ceramic Nonstick Paste
Paste is in a tube 50 g.
146
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-UNI50062
Adapter* for compression test for diesel
engine (М12х1,5; length - 175 mm).
For installation instead of injector.
*) Pressure sensor not included.
DL-UNI20008
Compression test set for diesel engine.
The scope of delivery:
• adapter DL-UNI50062, 1pc.;
• pr-tester, 1pc.;
• pressure sensor cable- adapter - 4 pcs.
DL-WT04A3021
Set for fuel pressure test for petrol engine.
Measurement range 0-140 psi (0-10 bar)
147
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-KIP015 DL-KIP020TESA
Limit 0,01 Digico 305M1 12,5/0,001
Digital dial gauge Digital dial gauge with
with plunger plunger travel12.5 mm
travel12.5 mm
DL-KIP016
DL-KIP021TESA
D-151300308
Communication module
Limit 0,001 for data transmission
Digital dial from digital dial gauge
gauge with to PC.
plunger
travel12.5 mm
DL-KIP012
DL-KIP027MS (D–DI Eee 0,001)
D – DI 25 0,001 Digital dial gauge
Digital dial With plunger 25.4 mm
gauge with Has port for connection with PC
plunger travel through DL-KIP026MS
25.4 mm
DL-KIP010
D–DI 12 0,01 DL-KIP026MS (Eee – Key)
Digital dial Communication device
gauge with for data transmission
plunger
from digital dial gauge
travel12.7 mm
to PC.
DL-KIP001
Limit 0,001
Dial gauge
with plunger
travel12.5 DL-KIP029 (0,001)
mm Digital indicator stroke
50mm
DL-KIP002
Accuracy 0,001
Indicator stroke
5 mm
148
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-KIP008 DL-KIP028 SHAHE
0,01mm 0,001mm
Digital indicator Digital indicator stroke 25.4
stroke 25 mm mm
has a port for communication
with a PC
DL-KIP032
The magnetic stand for installation of the measuring
indicator. The base of the stand has high magnetic
properties, which allows installation on both a horizontal
and a vertical surface. ATTENTION! The measuring
indicator is not included in the scope of delivery!
DL-KIP033
The magnetic stand for installation of the measuring
indicator. The base of the stand has high magnetic
properties, which allows installation on both a horizontal
and a vertical surface. ATTENTION! The measuring
indicator is not included in the scope of delivery!
149
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL-STC150
Digital calipers
DL-M035
Digital micrometer
Range 0 - 25 mm
Accuracy 0,001 mm
DL-M040 D-SDM
Base for digital micrometer
DL08CR-220 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 3.5 x 5.3mm,
H = 1.20-1.70mm,
Step = 0,02mm,
24 size x10 = 240 pcs.
DL08CR5-244 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 3.5 x 5.3mm,
H =1.20-1.70mm,
Step = 0,05mm,
11 size x10 = 110 pcs.
DL09CR-219 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 10.5 x 15.7mm,
H =1.20-1.30mm,
Step = 0,01mm
11 size x10 = 110 pcs.
DL10CR-235 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 Es 22mm,
H =1.00-1.10mm,
Step = 0,01mm
11 size x10 = 110 pcs.
DL11CR-236 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 x 23.7mm,
H =1.00-1.10mm,
Step = 0,01mm
11 size x10 = 110 pcs.
151
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL12CR-230 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2.5 x 4.5mm,
H =1.20-1.70mm,
Step = 0,02mm
26 size x10 = 260 pcs.
DL12CR5-245 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2.5 x 4.5mm,
H =1.20-1.70mm,
Step = 0,05mm
11 size x10 = 110 pcs.
DL14CR-228 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2.3 x 4.2mm,
H =1.20-1.70mm,
Step = 0,02mm
24 size x10 = 240 pcs.
DL14CR5-243 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2.3 x 4.2mm,
H =1.20-1.70mm,
Step = 0,05mm
11 size x10 = 110 pcs.
DL16CR-232 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2.25 mm,
H =1.14-1.25mm,
Step = 0,01mm
12 size x10 = 120 pcs. 152
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL17CR-269 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 3.5 x 5.3mm,
H =0.90-1.90mm,
Step = 0,05mm
21 size x10 = 210 pcs.
DL18CR-271 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 x 23.7mm,
H =0.90-1.00mm,
Step = 0,01mm
11 size x10 = 110 pcs.
DL19CR-273 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 Es 22mm,
H =0.90-1.00mm,
Step = 0,01mm
11 size x10 = 110 pcs.
DL24CR-301 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 Es 22mm,
H =1.30-1.40mm,
Step = 0,01mm
11 size x10 = 110 pcs.
DL25CR-288 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 18 Es 22mm,
H =1.00-1.10mm,
Step = 0,01mm
153
11 size x10 = 110 pcs.
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL26CR-283 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2,3mm,
H =0.95-1.13mm,
Step = 0,01mm
19 size x10 = 190 pcs.
DL28CR-287 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19,5 x 22,8mm,
H =1.34-1.44mm,
Step = 0,02mm
22 sizeа x10 = 220 pcs.
DL130CR-130 Denso
SET OF ADJUSTMENT SHIMS
Ø = 3.0 x 5.75mm,
H =1.10-2.00mm,
Step = 0,05mm
19 size x10 = 190 pcs.
DL77CR-77 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 3.5 x 5.3mm,
H =1.04-1.44mm,
Step = 0,02mm
21 size x10 = 210 pcs.
DL78CR-78 Denso
SET OF ADJUSTMENT SHIMS
Ø = 3,0 х 6,75 mm,
H =1.75-2.30mm,
Step = 0,05mm
154
12 size x10 = 120 pcs.
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL88CR-88 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 3.5 x 5.3mm,
H =1.46-1.86mm,
Step = 0,02mm
21 size x10 = 210 pcs.
DL99CR-99 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 10,5 х 15,7mm,
H =1.12-1.23mm,
Step = 0,01mm
12 size x10 = 120 pcs.
DL120CR-120 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2,5 х 4,5mm,
H =1.70-1.90mm,
Step = 0,02mm
11 size x10 = 110 pcs.
DL20CR-272 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 2,40 x 5,30mm,
H =1.72-1.90mm,
Step = 0,02mm
10 size x10 = 100 pcs.
DL55CR-344 Denso
НАБОР РЕГУЛИРОВОЧНЫХ ШАЙБ
DENSO VFK
Ø = 24,2 мм х 21,5 мм,
H =1.50-1.72 мм,
Шаг = 0,01 мм
23 размер Х 10 = 230 шт
155
Section 2. Tools and equipment
for Common Rail pumps and injectors repair.
DL180CR-180 Bosch
SET OF ADJUSTMENT SHIMS
Ø = 19 Es 22 mm,
H =1.20-1.30 mm,
Cut = 0,01 mm
11 sizes Х 10 = 110 pc
DL376CR-376 Bosch
SET OF ADJUSTMENT SHIMS
RLS type CRI ,CRIN
Ø = 2.5 x 6.4 mm,
H =1.00-1.20 mm,
Cut = 0,01 mm
21 sizes Х 10 = 210 pc
DL377CR-377 Bosch
SET OF ADJUSTMENT SHIMS
RLS type CRI ,CRIN
Ø = 2.5 x 6.4 mm,
H =1.21-1.40 mm,
Cut = 0,01 mm
20 sizes Х 10 = 200 pc
156
Section 3. Additional equipment and consumables
for repair of diesel fuel equipment
CR-STN
WORKTABLE
Included:
-table
-2 drawers
-lights
-shelf for PC
-shelf for device
D-1012020001
STAINLESS STEEL TRAY, 320 x 260
D-101340001
STAINLESS STEEL TRAY, 230 x 170
D-UV-10
ULTRASONIC TANK, 10 l
D-UV-05
ULTRASONIC TANK, 5 l
D-KMD
CONTAINER FOR CLEANING SMALL PARTS IN THE ULTRASONIC
TANK
157
Section 3. Additional equipment and consumables
for repair of diesel fuel equipment
DL-MO
OPTICAL MICROSCOPE
DL-MV200UM
USB DIGITAL MICROSCOPE
0503-03
LENSE OF STRONG ENLARGEMENT IN 10 TIMES WITH ILLUMINATION
DL-AP2
SET OF 2 ANTI-MAGNETIC PINCERS
Section 3. Additional equipment and consumables for
repair of diesel fuel equipment
DL-UNI20015
DL-UNI20015 SET of Microscope digital industrial complete with
stand and backlight
Contents of delivery:
1. DL-UNI20016 Microscope digital industrial with power supply.
2. DL-UNI20017 Stand holder for the microscope
3. DL-UNI20018 Diode lamp for the microscope.
DL-UNI20020
Microscope digital industrial complete with stand and
backlight
The microscope has a clear image and high resolution
Technical data:
1. Multiplicity of magnification of the microscope: 8x-130x
2. Working distance: 50-200 mm
3. Connecting to the monitor through the ports: HDMI /
VGA
4. The size of the microscope (width x length): 40mm x
115mm
Contents of delivery:
1. DL-UNI20016 Microscope digital industrial with power
supply.
2. DL-UNI20019 Stand Holder for Microscope
3. DL-UNI20018 Diode lamp for the microscope.
DL-UNI20018
Diode Lamp for Microscope 159
Section 3. Additional equipment and consumables for
repair of diesel fuel equipment
DL-UNI20030
Industrial microscope with monitor, elongated stand and
backlight
DL-UNI20022
Monitor holder
Diameter 25mm
DL-UNI20021
Monitor
Scope of delivery:
1.Monitor
2. HDMI Cable
3. BNC Cable
4. AV Cable
5. Remote
6. Power adapter
7.Bracket
8. VGA Cable
9. Gasket
161
Section 3. Additional equipment and consumables for
repair of diesel fuel equipment
DL-UNI20012
Endoscope camera 3,9mm
SPECIFICATIONS:
1. Camera Resolution: 1.0 Megapixel (FHD)
2. Field of view: 70 °
3. Diameter: 3.9 mm
4. The length of the thin part: 25mm
5. Overall length: 140 mm
6. Backlight: 6 LED high brightness diode
7. Waterproof housing
8. Two types of connection ports: USB / Type-c
9. Ability to adjust the backlight
10. The ability to save photos
11. The ability to install software on the phone
and PC
162
Section 3. Additional equipment and consumables for
repair of diesel fuel equipment
Technical data
• Weight of stand 80 kg
• Overall dimensions mm (width x depth x
height) 500х500х1600
• Weight load kg. 160
163
Section 3. Additional equipment and consumables for
repair of diesel fuel equipment
.
DL-UNI20003 (without pressure
sensor)
DL-UNI20004 (with pressure
sensor1500 bar)
Hand press with digital pressure
gauge for injector test
Scope of delivery:
press 1pc.,
connecting pipes 3pcs.,
adapter 1pc.
DL- RP-400
Hand press for injector test
With classic pressure gauge.
DL-RP500
Manufacturer ZECA (ITALY)
Manufacturer Zeca, Italy
Hand press with mechanical pressure gauge
Set of delivery:
Hand press-1pc,
Mechanical pressure gauge-1pc,
high pressure tube-2 pc.
DL-RP430
Atomized fuel aspirator
Manufacturer Zeca, Italy
Allows to improve the visual checking of the
injectors, and, at the same time, to fully extract the
fuel nebulized during the test and to canalize it into
a proper collecting tank. The aspirator operates by
a proper use of the depression got by compressed
air, to guarantee highest safety. A supporting clip
164
holds the injector steady during the test.
Section 4. Equipment and tools for Common Rail
pumps.
PTC-2520 CP TESTER
Common Rail high pressure fuel pump
diagnostic and testing device with cable set.
FMDE-1520 (520)
165
Section 4. Equipment and tools for Common Rail
pumps.
DL-USN0021
Universal holder for disassembly and assembly of Common Rail pumps
Set of delivery:
Rotating stand 1pc,
Set of flanges for fixing CR pumps 6 pcs,
Set of plate-holders for pumps 4 pcs.
166
Section 4. Equipment and tools for Common Rail
pumps.
DL- UNI 30474 DL- UNI30884
Flange for injection
Adapter for CР-3
pump CР3.4 , analog
injection pump MAN,
Bosch 1685720312
Bosch analogue
DL-UNI30464 DL-CR30860
Flange 50 mm for
Adapter 69,5 mm for
pump CR DENSO
CR injection pump
HP2 , HP3.
(MB)
DL-UNI30465 DL-CR30861
Adapter 50/60 mm Flange 50 mm for
for VE, for CR pump CR CP4.
injection pump
(BMW, RENAULT)
DL-UNI30428 DL-CR30862
107mm adapter for Flange to pump 50
CP-3 injection pump mm for pump CR
CP4HS2
Bosch0445010637.
DL-UNI30886
Flange 107mm for
injection pump CP2
Bosch 0445020036
(Renault).
DL-UNI50008
Bracket for injection pump, Bosch
standard 125 mm
Scope of delivery :
• bracket 1pc;
• bolt for clamping flange 2pc;
• profile bolt fot fixing on plate 2pc; • set of
washers , nuts 1 set.
167
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR31145
Flange 80 mm for
injection pump CR
CP3S3 Bosch
0445020060
DL-CR50159
Stand for injection
pump SIEMENS
DL-CR31165
Flange for mounting
DL-UNI30887 the injection pump
flange for injection BOSCH CR / CP1H3
pump CR CP3 60mm
Merсedes, (analog For example the
of SIRINI AAE001- injection pump BOSCH
03) 0445010223 (Renault
Megane 2012.)
DL-UNI31207 DL-UNI31208
Universal flange with a Universal flange with a
opening with a diameter opening with a diameter
of 50 mm, without of 60 mm, without
mounting holes. mounting holes.
Designed for self- Designed for self-
implementation of implementation of
mounting holes for mounting holes for
pumps in which the bore pumps in which the bore
diameter is 50 mm. diameter is 60 mm.
168
168
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR30866
Flange for mounting CR
DELPHI injection pump on the
test bench with a bore
diameter of 50 mm and three
mounting holes: two of which
are perpendicular to the plane
of the mounting bore, and one
parallel to it.
DL-CR31228(СP383)
Mounting flange for injection
pump BOSCH 0445010091 МB
Sprinter, Viti, Viano 2,1 l. Since
2006 Mounting bore 50mm.
169
Section 4. Equipment and tools for Common Rail
pumps.
DL-UNI50132 DL-MS11
Coupling to the Coupling for HPFP
CR MAN
pump flange and (11splines)
engine rotor
DL-UNI50139 DL-MS10 S
Coupling to the Coupling for HPFP
D-9873-305
Пластина Siemens Peugeot
дистанционная pump flange and Boxer 2.2, spline
для муфты
компенсационной engine flywheel 10х21,6
( Bosch analog 1686401024)
DL-MS10 D
DL-CB 250031 Coupling for HPFP
Coupling with elastic CR Denso,
sleeve to the pump spline 10х23
flange and engine
rotor
DL-MS9
DL- UIS50092 Coupling for HPFP
Coupling with elastic CR (for Renault spline
sleeve to the engine 9x20)
rotor for Cam Box
Bosch
DL-M24 DL-M19
Coupling 24 mm for Coupling 19 mm for
HPFP of CR СР-3 CR pumps and HPFP
мmod.044502088 VE
DL-M17
Coupling 17 for HPFP
DL-M24L CR and HPFP VE
(CR 31098)
Coupling 24 mm for
DL-M23(DL-UNI30917)
HPFP DENSO HP0
Coupling 23 mm for
HPFP Continental A
2C59517053, Bosch
CR \ CP4HS2
0445010637, CP4S2
0445010611, CP4S1
0445010506
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR31416
Coupling for Bosch 0445010512 CR/CP4S1 The coupling has
grooves under the splines of the pump connection insert and a
cone for alignment. Mounting is carried out to the flange of the
compensating coupling. Fits to to the BOSCH EPS-815, CR-Test
4E, CR-Test 2P stands and the adapted fixings.
DL-CR31271
Conical coupling 17mm For checking CR and VE HP
pumps.
Fastening to the flange of the compensating
coupling.
Fits to BOSCH EPS-815 stands and adapted
fasteners.
171
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR31269
19mm conical coupling for checking CR and HP fuel
pumps.
Mounting is carried out to the flange of the
compensating coupling.
Fits to BOSCH EPS-815 stands and adapted
fasteners
DL-CR31251
DL-CR31248
Spline coupling (11 splines) for CR MANN HP fuel
pump Mounting is performed to the flange of the
compensating coupling.
Fits to BOSCH EPS-815 stands and adapted
fasteners
172
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR31003
The wrench for mounting / dismounting the valve of the
injection pump CR CP4 Bosch using with the torque
wrench for 1/2 ".
DL-CR50137
A set of equipment for repairing fuel pump CR CP4 Bosch.
Scope of delivery:
1. Flange DL-CR30861 1pc.
2. Flange DL-CR30862 1 pc.
3. Adapter DL-UNI50083 1pc.
4. Adapter DL-UNI50084 2pcs.
5. Nut M16x1 DL-UNI30980 3pcs.
6. Wrench for the pump valve CP4 DL-CR31003 1pc.
DL-CR50151
Set of supports for installation on the Denso HP0
pumps on the test bench
Set of delivery:
• support DL-CR31094 2 pc.
• profile bolt DL-UNI30090 2 pcs.
• nut М14 2 pcs.
• washer 14 mm 2 pc.
• spring washer 14 mm 2 pc.
173
Section 4. Equipment and tools for Common Rail
pumps.
DL-CR50156
Set of clamps for the assembly of high-pressure
pump CP3
(Analog SIRINI AZ0128-427)
Set of delivery:
Clamp DL-CR50152 3pcs.
DL-CR10003
Set of fittings with a clamp for testing the CP1
pump
The set of delivery includes:
DL-CR10004 Fitting diameter 8mm -2 pcs.
DL-CR10005 Fastening plate - 1 pc.
DL-CR50198
Adapter for measuring the pressure in the CR
HP fuel pumps CP-3.
Installed instead of a dosing unit.
174
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DORPAT Multi-Cam 11
Diagnostic test-bench for testing of unit-injectors and unit-pumps.
Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle power
rate including hi-speed car engines and engines for buses, trucks and agricultural machines.
Test-bench can examine components of UIS (unit injector system) and UPS (unit pump
system).
Motor power of the test-bench is 11 kW
All measurements are made electronically.
175
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
176
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0148
Adapter for injectors Volvo FH12,
Delphi E3
to Cam Box 2 of the DORPATtest bench
Set of delivery: adapter 1pc, connector 2 pcs, washer
4pcs.
DL-CB2 0151
Adapter for injectors Audi/VW 1.9
0414720002, 0414720003, 0414720005, 0414720007, 0414720008,
0414720009, 0414720013, 0414720014, 0414720015, 0414720016,
0414720018, 0414720028, 0414720029, 0414720030, 0414720033,
0414720034, 0414720035, 0414720036, 0414720037, 0414720038,
0414720039, 0414720201, 0414720204, 0414720206, 0414720208,
0414720209, 0414720210, 0414720213, 0414720214, 0414720215,
0414720216, 0414720217, 0414720220, 0414720221, 0414720222,
0414720223, 0414720224, 0414720225, 0414720226, 0414720227,
0414720228, 0414720229, 0414720230, 0414720231, 0414720232,
0414720301, 0414720302, 0414720303, 0414720304, 0414720305,
0414720306, 0414720307, 0414720308, 0414720309, 0414720310,
0414720311, 0414720312, 0414720313, 0414720314
to Cam Box 2of the DORPAT test bench
Set of delivery: adapter 1pc, connector 2 pcs, washer
4pc, fixator 1pc, screw 1 pc
DL-CB2 0152
Adapter for injectors Audi/VW 2.0
0414720401, 0414720402, 0414720403, 0414720404
to Cam Box 2 of the DORPATtest bench
Set of delivery: adapter 1pc, connector 2 pcs, washer
4pc,screw 2 pc.
177
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0140
DORPAT test-bench adapter for
Cam Box 2 (Scania injectors)
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0129
DORPAT test-bench clip for Cam Box 2
(PLD Mersedes Actros)
Scope of delivery:
clamp 1pcs.,
fitting 2 pcs.,
rubber- metal washer 4 pcs.
DL-CB2 0133
DORPAT test-bench clip for Cam Box 2
(PLD Mersedes Atego)
Scope of delivery:
clip 1 pcs., fitting 2 pcs.,
rubber- metal washer 4 pcs.
DL-CB2 0144
clip for DAF, MAK, Renault PLD
for DORPAT Cam Box 2
Scope of delivery:
clip 1 pcs., fitting 2 pcs.,
rubber-metal washer 4 pcs.
178
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0100
Clip-adapter for dial gauge
for DORPAT Cam Box 2
Scope of delivery: clip 1 pcs.
DL-CB2 0123 D
Clip-adapter for PLD-sections
unit injector 0129, 0133, 0144, 0145
for DORPAT Cam Box 2
Scope of delivery: clip 1 pcs.
DL-UNI31222
Spanner 22 mm
179
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0130
clip for injectors 0414703005,
0414703007
DL-CB2 0131
clip for UD Nissan injectors
0414701023, 0414701024, 0414701033,
0414701034
DL-CB2 0128
Clip for Iveco 7.8l injectors
for Cam Box 2
0414700002, 0414700003, 0414700004,
0414700005, 0414700006
Scope of delivery:
clip 1pcs., fitting 2 pcs.,
rubber- metal washer 4 pcs.
DL-CB2 0136
Clip for Land Rover-Discovery (Delphi)
injectors for Cam Box 2
Scope of delivery:
clip 1pcs., fitting 2 pcs.,
rubber- metal washer 4 pcs.
180
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0146
Clip for Caterpillar L15 injectors for
DORPAT Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
sealing washerа 4 pcs.
DL-CB2 0149
Clip for Bosch 0414703004, 0414703007,
0414703008, 0414703009, 0414703013
injectors for DORPAT Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
rubber- metal washer 4 pcs.
DL-CB2 0155
Clip for Delphi E1 injectors (John
Deere) for DORPAT CamBox2
Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer
4 pc.
181
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0145
Clip for DELPHI PLD
for DORPAT Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
rubber- metal washer 4 pcs.
DL-CB2 0127
clip for Detroit (Bosch) PLD
for Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 1 pcs.,
rubber- metal washer 2 pcs.
182
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
183
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
184
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
D-25-FN72-04
Fitting – quick connector for clip-adapter
DL-CB2 50037
Injection sensor for Cummins HPI unit-
injectors
185
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
Scope of delivery :
• clip-adapter DL-CB2 0126 ;
• pusher for injector СВ2 30294 (for С15);
• pusher for injector СВ2 30276 (for С13);
• sealing washer СВ2 30289;
• nozzle bushing СВ2 30282;
• V-plate СВ2 30283;
• fitting - 2 pcs.;
• rubber-metal washer - 4 pcs.
Injector is not included
D-25-FN72-04
Fitting – quick coupler for clip-adapter
186
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
D-25-FN72-04
Fitting - quick coupler for clip-adapter
187
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
1680750120
Pipe for test-injector for DORPAT
Multi-Cam test-bench
1680750120
Test-injector for PLD-sections
for DORPAT Multi-Cam test-bench
ISO-100-V5
Adjusting element (0,5mm) for adjusting
testing injector1688901118 to
1688901119 for testing PLD
sections of DORPAT Multi-Cam
DL-UNI30229
End-piece with washers and
fitting test-injector for
DORPAT Multi-Cam test-bench.
СAM-BOX 1
mechanical part for unit-
injectors testing.
The clip-adapter for
Volvo FH12 unit-
injectors and some of
Iveco unit-injectors
made by Bosch included UIS TESTER.V6
by default. Device for testing and examination
Clip-adapters for other of unit-injectors (UIS) and unit-pumps with high-
unit-injectors should be pressure valves (UPS ).
ordered for extra pay.
189
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
Protective cover.
Included in CAM-BOX 1:
covers, 3 pcs.
Injector bushing
Included in CAM-BOX 1:
bushing 3 pcs.,
fitting 3 pcs.
Threaded pusher
Included in CAM-BOX 1:
Spherical pusher 1 pcs.,
Indented pusher 1 pcs.
Handle
Included in CAM-BOX 1:
handle 1pcs.
190
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
191
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
KV MU
Camshaft for flange adapter for P,
PE-type Injection
Land Rov, Iveko Cur,VW pump and for
Scope of delivery: CAM BOX
Camshaft -1 pcs. adapter 1 pcs.,
stopper washer 1 pcs.,
fixing nut 1 pcs.
VW adapter for
Audi/VW CB 0128-01 IVECO
Scope of delivery: adapter 2 clip for Iveco 7,8L
pcs. (2 variants), nozzle end-
piece, fitting 1pcs., Scope of delivery:
side fitting 1pcs., clip 1 pcs.,
clamp 1 pcs., side fitting 1pcs.
clamping bolt 1 pcs.
CB 0140-01 SC CB 0133-01 AT
clip for Scania clip for Mersedes
injectors Atego injectors
Scope of delivery: Scope of delivery:
clip 1 pcs., clip 1 pcs.,
pusher 1 pcs. adapter 1pcs.,
side fitting DL-EA 1pcs.
CB 0148-01 500HP
CB 0144-01 DAF
clip for Volvo 500 HP,
Delphi injectors clip for DAF, MAK,
Renault
Scope of delivery: injectors
clip 1 pcs.
Scope of delivery:
Clip 1pcs.,
adapter 1pcs.,
CB 0147-01 JD side fitting 1pcs.,
clip for John Deere receiver 1 pcs.,
Delphi injectors fitting 2 pcs.
Scope of delivery:
clip 1 pcs.
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
H5-1024-IE-D
CB 0138-01 DET angled encoder
with range of 1024 impulse
clip for Detroit for CAM BOX1 и CAM BOX2
injectors
Scope of delivery: H5-5000-IE-D
clip 1pcs., angled encoder
injector nozzle end-piece with range of 5000 impulse
Ø8,5 mm 1pcs., for CAM BOX1 и CAM BOX2
clamp 1pcs.,
fitting 1pcs.
DL-UNI50038
angled encoder
with range of 5000 impulse
for CAM BOX1 и CAM BOX2
CB 0139-01 CUM
clip for Cummins
injectors
DL-CBTS
Scope of delivery:
clip 1pcs., Spherical pusher for CAM
injector nozzle end-piece BOX1 rocker arm
Ø8,5 mm 1pcs.,
clamp 1pcs.,
fitting 1 pcs.
DL-CBT
Indented pusher for CAM BOX1
rocker arm
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
СAM BOX 2 MASTER includes:
СAM-BOX 2 MECHANIC
UIS TESTER V6
Electronic part for unit-injectors and unit-
pumps testing.
A device for performance test of unit-
injectors (UIS) and unit-pumps (UPS) with
high pressure solenoid valves.
Scope of delivery for CAM-BOX 2 MECHANIC.
DL-CB2 0124
Clip for Volvo FH12, Iveco, Bosch 0414701004, 0414701006,
0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003,
0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013,
0414702014, 0414702015
DL-CB2 0123
Clip for PLD sections UI 0129,0133,0144
DL-CB2 50061
Test injector holder for Cam Box 2, 1 pc.
DL-CB2 0100
Clip for indicator
Screw(4pcs) DL-
CB230109, CB230134, DL-CB230135, DL-CB230043
D-5358
Spring for car injectors (red)
DL-CB230879
Wrench for couplings CAM-BOX DL-
CB130139 and DL-CB230016
DL-UNI50132 Coupling
DL-UNI50133
Coupling
197
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0151
Clip for Audi/VW 1.9 injectors for Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.,
clamping bolt 1 pcs.,
clamp1pcs.
DL-CB2 0152
Clip for Audi/VW 2.0 injector for Cam Box 2
Scope of delivery:
clip 1pc.,
fitting 2 pcs.,
Metal-rubber washer 4 pcs.,
fixing bolt2 pcs.
DL-CB2 0148
Clip for Volvo FH12, Delphi E3 injectors
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0140
Clip for Scania injectors for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0128
Clip for Iveco 7.8l injectors for Cam Box 2
Scope of delivery:
clip 1pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0136
Clip for Land Rover-Discovery (Delphi) injectors for
Cam Box 2
Scope of delivery:
clip 1 pcs., 198
fitting 2 pcs.,
rubber-metal washer 4 pcs.
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0149
Clip for Bosch 0414703004, 0414703007, 0414703008,
0414703009, 0414703013, injectors.
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0130
Clip for injector 0414703005, 0414703007.
for Cam Box 2
Scope of delivery:
clip 1 pcs.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0131
Clip for UD Nissan 0414701023, 0414701024, 0414701033,
0414701034 injectors
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0124
Clip for Volvo FH12, Iveco, Bosch 0414701004, 0414701006,
0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003,
0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013,
0414702014, 0414702015
DL-CB2 0155
Clip for Delphi E1 injectors (John Deere) for DORPAT
CamBox2
Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer 4 pc .
199
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 0129
clip for PLD Mersedes Actros for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0133
Clip for Mersedes Atego PLDs for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0144
clip for PLD DAF, MAK, Renault for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0145
clip for PLD DELPHI for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 2 pcs.,
rubber-metal washer 4 pcs.
DL-CB2 0127
clip for PLD Detroit (Bosch) for Cam Box 2
Scope of delivery:
clip 1 pc.,
fitting 1 pc.,
rubber- metal washer, 2 pcs.
200
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
201
Section 5. Test-Benches and equipment
for testing unit-injectors (UIS) and unit-pumps (UPS).
DL-CB2 50037
Injection sensor for Cummins HPI unit-injectors
DL-CB250036KIT
Injection sensor (piezo)
203
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-ST02
Clamping device for assembling- disassembling unit-injectors and CR
injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.
204
DL-STD30873 Holder for the
cursor
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-ST02
Clamping device for assembling- disassembling unit-injectors and CR injectors,
with two supports for injectors nozzle Ø7mm, с Ø9mm.
11
4
12
10 15 - 24
9
13
7 6
14
2 5
8 3
1 4
29
32
25 26 27 31
30
29
28
34 35
33
36
37
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-ST02
Clamping device for assembling- disassembling unit-injectors and CR
injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.
Scope of delivery :
206
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
207
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
208
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS)
repair.
Additional equipment for DL-ST01
.
DL-STD50207
Holder for unit injector AUDI / VW 1.9 for
adjusting the magnet on the clamp ST-01
/ ST-02
DL-STD50206
Holder for unit injector AUDI/VW 2,0 for
adjusting the magnet on the clamp ST-
01/ST-02
209
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS50144
The socket for positioning the electromagnet in
the unit injector BOSCH AUDI / VW 1.9
The scope of delivery includes:
-Socket for the electromagnet
-positioner
Analog of BOSCH 0986610318
DL-UIS50195
The socket for positioning the electromagnet in
the unit injector BOSCH AUDI/VW 2,0
The scope of delivery includes:
- Socket for the electromagnet
-positioner
Analog of BOSCH 0986610318
210
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS30724
Key for detaching/mounting for nozzle nut of
BoschTDI unit-injector Audi / VW 2,0
Suitable for : 414720403, 0414720404
DL-UIS30693
Hexagonal key for detaching/mounting of nozzle nut
of unit-injector Audi/ VW 1,9
Suitable for : PDE-P1, PDE-P1,1 , PDE-P1,3 , PDE-P1,4
DL-UIS30725
Octagonal key for detaching/mounting of nozzle nut
of unit-injector Audi/ VW 1,9-5,0 PDE-P1,5.
Suitable for :
0414720309-2,5 , 0414720359-2,5 , 0414720310-2,5 , 0414720360-2,5
0414720305-5,0 , 0414720301-5,0 , 0414720311-5,0 , 0414720361-5,0
0414720306-2,0 , 0414720302-2,0 , 0414720312-2,0 , 0414720362-2,0
0414720307-1,9 , 0414720303-1,9 , 0414720313-1,9 , 0414720363-1,9
0414720308-1,9 , 0414720304-1,9 , 0414720314-1,9 , 0414720364-1,9
DL-UIS30751
Octagonal key 17mm for nozzle nut of Siemens VDO
(PIEZO) unit-injector Audi/VW
211
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS30726
Key for detaching / mounting of solenoid nut of unit-
injector Audi /VW 2.0
Suitable for : 0414720403, 0414720404
DL-UIS30733
Key for detaching / mounting of solenoid nut of unit-
injector Audi /VW 1.9
Suitable for : 0414720029 - 0414720215
DL-UIS30745
Key for detaching / mounting of solenoid nut of Bosch
(Iveco, Scania, Volvo) unit-injector
DL-UNI30667
29 mm hexagonal key for detaching / mounting of body
nut for unit-injector AUDI / VW
Suitable for :
0414720400, 0414720401, 0414720402,
0414720403,0414720453, 0414720454
DL-UNI30668
30 mm octagonal key for detaching / mounting of body
nut for unit-injector VW SIEMENS
212
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UNI50011-27
Key for detaching / mounting of nozzle nut Ø 27 mm
Volvo, Delphi, Lucas injectors
(for use with torque wrench)
DL-UNI50012-31,5
Key for detaching / mounting of nozzle nut Ø 31,5 mm
injectors Cummins (Scania) HPI
(for use with torque wrench)
DL-UNI50048-36,2
Key for detaching / mounting of Delphi 1668325 PLD-
section nut Ø 36,2 mm
(for use with torque wrench)
DL-UNI50127-29,4
Key for detaching / mounting of nozzle nut Ø 29,4 mm
of injectors Caterpillar C12, С15
(for use with torque wrench)
DL-UIS30880
Adapter for Caterpillar C12, С15 in the vice
DL-UNI30763
Key for detaching/mounting for nozzle nut Ø 32 mm of unit
injector Bosch
DL-UIS30827
DL-UIS50102
DL-UIS50100
Key for detaching / mounting and adjustment of
solenoid nut of Bosch unit-injector Audi/VW 1,9 TDI
while testing on a test-bench.
Suitable for : 0414720029 - 0414720215
DL-UIS50101
Key for detaching / mounting and adjustment of
solenoid nut of unit-injector Audi/VW 2.0 TDI
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-VW10SMFULL
SET OF KEYS FOR DETACHING / MOUNTING OF UNIT-INJECTORS AUDI/VW
1. DL-UIS30667
29mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.
Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.
2. DL-UIS30668
30mm octagonal key for detaching / mounting of body nut of VW SIEMENS unit-injectors
3. DL-UIS50100
Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1.9 – 5.0
while testing on a test-bench.
Suitable for: 0414720029 - 0414720215
4. DL-UIS30726
Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 2.0
Suitable for: 0414720403, 0414720404
5. DL-UIS30725
Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.
Suitable for: 0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l.
0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l.
0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l.
0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l.
0414720364-1.9 l.
6. DL-UIS30693
Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1,
PDE-P1.3 PDE-P1.4
7. DL-UIS50101
Key for adjustment of solenoid nut of unit-pump Audi/VW 2.0
8. DL-UIS30733
Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 1.9 TDI
Suitable for : 0414720029-0414720215
9. DL-UIS30724
Key for detaching / mounting of nozzle nut of Bosch unit-injectors Audi/VW 2.0,
Suitable for : 0414720403, 0414720404
10. DL-UIS30751
17mm octagonal key for nozzle nut of unit-injector of Audi/VW Siemens VDO (PIEZO)
11. DL-UIS 30757 215
Key for detaching/ mounting of piezo element.
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-VW PDE
Toolset for detaching / mounting of unit-injectors Audi/VW PDE-P1.5
1. DL-UIS 50100
Key for detaching / mounting and adjustment of solenoid nut of unit-injectors Audi/VW 1.9-5.0 (Bosch)
while testing on a test-bench.
Suitable for: 0414720029-0414720215
2. DL-UIS30733
Key for detaching / mounting of solenoid nut of unit-injectors Audi/VW 1,9 TDI Bosch
Suitable for: 0414720029-0414720215
3. DL-UIS30725
Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.
Suitable for:
0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l. 0414720305-5.0 l.
0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l. 0414720302-2.0 l.
0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l. 0414720313-1.9 l.
0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l. 0414720364-1.9 l.
4. DL-UIS30693
Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9,
PDE-P1, PDE-P1.1, PDE-P1.3, PDE-P1.4.
216
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-VW-PDE-2
Toolset for disassembling/assembling of unit-pumps Audi/VW 2.0
1. DL-UIS30667
29mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.
Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.
2. DL-UIS30726
Key for detaching / mounting of solenoid nut of unit-injectors Audi /VW 2.0 Bosch.
Suitable for: 0414720403, 0414720404
3. DL-UIS50101
Key for adjustment of solenoid nut of unit-injectors Audi/VW 2.0
4. DL-UIS30724
Key for detaching / mounting of nozzle nut of unit-injectors Audi/VW 2.0 Bosch
Suitable for: 0414720403, 0414720404.
DL-VW2-SVDO
Toolset for detaching / mounting of unit-injectors Audi/VW Siemens VDO
1. DL-UIS30668
30mm octagonal key for detaching / mounting of body nut of unit-injectors VW SIEMENS
2. DL-UIS 30751
17mm octagonal key for nozzle nut распылителя of unit-injectors Audi/VW Siemens VDO (PIEZO)
3. DL-UIS 30757
Twelve-point key for detaching / mounting of piezo-element.
DL-UIS30757
Key for detaching/ mounting of piezo element of unit injector
Siemens VDO
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS30590
Adapter for injector test of unit-injectors Bosch,
Scania, Volvo, Cursor.
DL-UIS30591
Adapter for injector test of unit-injectors Bosch
Volvo.
DL-UIS30594
Adapter for injector test of unit-injectors
Volvo 520CV.
DL-UIS30597
Adapter for injector test of unit-injectors Volvo
Tape A Delphi.
DL-UIS30598
Adapter for injector test of unit-injectors Detroit .
DL-UIS30606
Adapter for injector test of unit-injectors
Cummins L10-M11.
DL-UIS30897
Adapter for testing unit injectors EUI/PDE CAT
C15. 218
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS30627
Adapter for injector test of unit-injectors
Volvo 460 type 2, Scania pumps.
DL-UIS30631
Adapter for injector test of unit-injectors
EUI/PDE Cummins N14 pumps.
DL-UIS30634
Adapter for injector test of unit-injectors
EUI/PDE Audi,VW 2. (2.0 )
DL-UIS50082
Adapter for injector test of unit-injectors
EUI/PDE Audi,VW pumps
DL-UIS30643
Adapter for injector test of unit-injectors
EUI/PDE Iveco Stralis 500HP.
DL-UIS30640
Adapter for injector test of unit-injectors
Cummins.
DL-UIS30635
Adapter for injector test of unit-injectors
Volvo Delphi 4PIN.
219
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-UIS50079
Adapter for injector test of unit-injectors Audi,
VW. 04147203ХХ for assembling on a clamp.
DL-UIS50081
Adapter for injector test of unit-injectors Audi,
VW. 04147200ХХ, 04147202ХХ, 04147204ХХ,
04147206ХХ for assembling on a clamp.
DL-UIS30638
Adapter for injector test of unit-injectors EUI/PDE
Audi,VW 2. (2.0 l). 1 681 398 033 for assembling on
a clamp.
DL-UIS30662
Adapter for injector test of unit-injectors Audi, VW
Siemens VDO piezo for assembling on a clamp.
DL-UIS30770
Adapter for testing unit injectors EUI/PDE Nissan
440 (M31x1).
DL-UIS30768
Adapter for testing unit injectors EUI/PDE
Caterpillar series 3500 (M27x1,5).
DL-UIS30769
Adapter for testing unit injectors EUI/PDE
Caterpillar Marino (M36x1,5).
220
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
Adapters for CATTERPILLAR
DL-UIS30789
Adapter for testing unit injectors EUI/ PDE
HEUI CAT 3126
М28х1
DL-UIS30769
Adapter for testing unit injectors EUI/PDE
Caterpillar Marino (M36x1,5)
DL-UIS30897
Adapter for testing unit injectors EUI/PDE CAT
C15, C16.
221
Section 6. Tools and accessories
for unit-injectors (UIS) and unit-pumps (UPS) repair.
DL-VW-4BR Set of adapters for injector test of unit-injectors AUDI/VW of all types.
DL-UIS50079 - AUDI/VW 04147203ХХ, DL-UIS50081 - AUDI/VW 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ,
DL-UIS30638 - EUI/PDE AUDI/VW 2,0 l(type 2), DL-UIS30662 - AUDI/VW SIEMENS VDO (piezo)
DL-TRUKE-07BR Set of adapters for injector test of unit-injectors for European trucks.
DL-UIS30590 - BOSCH (Scania,Volvo,Iveco Cursor), DL-UIS30591 - BOSCH (Volvo), DL-UIS30594 - Volvo 520CV,
DL-UIS30597 - DELPHI (Volvo Tape A), DL-UIS30627 - (Volvo 460 Tape 2, Scania), DL-UIS30635 - DELPHI (Volvo 4 Pin), .
DL-UIS50150 A set of diamond lappings and tools for the restoration of the valve
seat.
Set of delivery :
DL-UIS50255
Diamond Lapping and Reamer Set for BOSCH Unit Injector Valve Seat Recovery
Diamond reamers and valves are high-precision tools designed for precision hole machining
Manufacturer of Turkey.
Set of delivery:
1 Diamond lapping conical (L 136°) "coarse" (1 pcs.)
2. Diamond lapping cone (L 136°) "for finishing" (1 pcs.)
3. Lapping Pilot Cone Diamond (2 pcs.) 2.
4. Diamond reamer (1 pcs.)
5. Pilot for reaming (1 pcs.)
6. Handle to hold the pilot (1 pcs.)
7. Cap to press the reamer and printer (3 pcs.)
8. Device for cleaning the unit injector valve channel (1 pcs.)
9. Flashlight (1 pcs.)
10. Organizer (1 pcs.)
224
Section 7. Test-benches for high pressure pump testing
225
Section 7. Test-benches for high pressure pump testing
227
Section 7. Test-benches for high pressure pump testing
228
228
Section 7. Test-benches for high pressure pump testing
The test benches of the PTB series for testing the injection pump make it possible to carry out
all the procedures associated with testing and adjusting high-pressure fuel pumps in
accordance with international ISO standards:
• a drive system with continuously variable revolutions;
• feed system with continuously adjustable pressure;
• pneumatic system with continuously adjustable pressure;
• unit for measuring the dosage of the flow;
• fasteners for tested pumps.
The design of the test bench for testing the injection pump and the elements of its equipment
meet the requirements of international standards in terms of static and dynamic parameters -
ISO 4008/1 and ISO 4008/2
229
Section 7. Test-benches for high pressure pump testing
OS.55-08 FLOWMETER. DT
8-channel beaker-free volume measurement
system (4 supply channels and 4 backflow
channels). Flow Meter DT is controlled by PC in
fully automatic mode.
Flow Meter DT is supplied as a part of new test-
bench or as a retrofit option for used test-
bench.
OS.55.01
Pivoting bracket for
measurement system.
DL-OHL
Cooler for test-bench
230
Section 7. Test-benches for high pressure pump testing
DL-RSZ
Safety frame with
polycarbonate glass.
DL-MSP
Mobile oil station
231
for test-benches
Section 7. Test-benches for high pressure pump testing
D-12-TG63- -1÷0
Pressure gauge with range - 1 ÷ 0 bar, Ø 63mm.
Fitting 1/4“. For SPN(U) test-benches.
D-12-TG63-02,5
Pressure gauge with range 0 ÷ 2,5 bar, Ø 63mm.
Fitting 1/4“. For SPN(U) test-benches.
D-12-TG63-004
Pressure gauge with range 0 ÷ 4 bar, Ø 63mm
Fitting 1/4“.
For SPN(U) test-benches.
D-12-TG63-010
Pressure gauge with range 0 ÷ 10 bar , Ø 63
Fitting 1/4"
D-12-TG63-016
Pressure gauge with range 0 ÷ 16 bar, Ø 63mm
Fitting 1/4“.
For SPN(U) test-benches.
D-12-TG63-040
Pressure gauge with range 0 ÷ 40 bar, Ø 63mm
Fitting 1/4“.
For SPN(U) test-benches.
232
Section 7. Test-benches for high pressure pump testing
Optional equipment and components for test-benches for high pressure
pumps testing
MZK-45 MZК-260
Beaker 45ml Beaker 260ml
For SPN(U) test-benches. For SPN(U) test-benches.
Length 320mm Length 320mm
Diameter 18mm Diameter 38mm
Scale range 0-45ml Scale range 0-260ml
Resolution 0,2ml. Resolution 2ml.
MZK-150
Beaker 150ml
For SPN(U) test-benches.
Length 320mm
Diameter 29mm
Scale range 0-150ml
Resolution 1ml.
SDMZ - 38
Holder brace
for MZ of 190ml and 260 ml
SDMZ – 29
Holder brace
for MZ of 150ml
SDMZ - 18
Holder brace
for MZ of 44, 45 and 22ml
Section 8. Tools and accessories
for repair of high pressure injection pumps.
DL-UNI50132 DL-MS11
Compensating Connecting adapter
clutch for connec- for CR injection
tion between pump pumps
flange and test- with 11 splines
bench drive shaft.
DL-MS8
DL-UNI50139 Connecting adapter
Compensating for CR injection
clutch to pump pumps
flange and motor with 8x18 splines
flywheel (аналог
Bosch 1686401024)
DL-MS9
Connecting adapter
DL-CB2 50031 for CR injection
Compensating pumps
clutch with elastic with 9x20 splines
insert.
DL-MS10 S
Coupling for HPFP
DL- UIS50092 Siemens Peugeot
Boxer 2.2, spline
Compensating 10х21,6
clutch with elastic
insert for Bosch DL-MS10 D
CamBox Coupling for HPFP CR
Denso,
spline 10х23
DL-CB2 30016
DL-M19
Connecting flange
for CamBox2 Connecting adapter
for CR and VE
injection pumps. 19
DL-M24 mm
Coupling for 24 mm
for HPFP CR СР-3 DL-M17
MOD.044502088 Coupling for 17 mm
for HPFP CR and
HPFP VE
DL-M23 (DL-UNI30917)
Coupling for 23 mm for 234
HPFP Continental A 2C59517053, Bosch CR \ CP4HS2
0445010637, CP4S2 0445010611, CP4S1 0445010506
Section 8. Tools and accessories
for repair of high pressure injection pumps.
Optional equipment and components for rotor and in-line high pressure injection
pumps
DL- UNI50051-KIT
Set for testing of VE-type injection pumps:
• holding frame for 6 injectors;
• frame mounting section-shaped bolt;
• injector fixing screws, 6 pcs.;
• injector holder fixing screws, 2 pcs.;
• foam dampers for test oil, 6 pcs.;
• 6mm x 1/4” fitting for foam dampers, 6 pcs.;
• injector bushings (6 pcs.);
• 6mm x 1/8” fitting for injector bushings, 6 pcs.;
• Ø 6mm PVC connecting pipe, 12m.
DL-PG (CR26)
34-RWN-06x04 Foam damper
For test oil
Ø 6mm PVC
with 6 mm x1/4” fiting
connecting pipe
Section 8. Tools and accessories
for repair of high pressure injection pumps.
DL-USN0021
Universal holder for disassembly and assembly of Common Rail pumps
Set of delivery:
Rotating stand 1pc,
Set of flanges for fixing CR pumps 6 pcs,
Set of plate-holders for pumps 4 pcs.
236
Section 8. Tools and accessories
for repair of high pressure injection pumps.
equipment and components for rotor and in-line high pressure pumps
DL-UNI50008 MU
Pump bracket, Connecting adapter
Bosch standard, for P, PE pumps
125mm. Scope of delivery:
• clutch 1 pcs.
• lock washer 1 pcs.
DL-UNI30465 • fixing nut 1 pcs.
adapter 70 mm for
VE pumps
DL- UNI30521
adapter 105mm for injection pumps of
MTZ-50, MTZ -80, MTZ -82, MTZ -825, T16, T25, T30, T40,
SND-18, SND-17, SND-14.
237
Section 8. Tools and accessories
for repair of high pressure injection pumps.
equipment and components for rotor and in-line high pressure pumps
DL- UNI30514
Support for in-line pumps Bosch
(analogue Bosch 1688030141).
Scope of delivery:
• support 2 pcs.
• section-shaped bolt 2 pcs.
• nut 2 pcs.
• washer 2 pcs.
DL- UNI30525
238
Section 8. Tools and accessories
for repair of high pressure injection pumps.
equipment and components for rotor and in-line high pressure pumps
DL- UNI50042
Device for dial gauge for rack travel
measurement of in-line pumps Bosch Р
(Р7100, Р8500).
Including adapters:
• 18х1,5 (B,BV pumps);
• 20х1,5 (А pumps);
• 24х1,5 (Р pumps);
• 24х1,5 (8500 pumps).
AAE388-0A
Comparator for pumps P7000 / 8500 for
determining the height of the beginning of
the flow. Connection 24x1.5mm.
DL-UNI50040
Offset lock pin for plungers of in-line Bosch
Р pumps (Р7100, Р7800).
DL-RD30765
28mm hexagonal key for repair of
mechanical injectors
DL-RD30766
27mm hexagonal key for repair of
mechanical injectors
239
Section 8. Tools and accessories
for repair of high pressure injection pumps.
equipment and components for rotor and in-line high pressure pumps
DL-UNI30786
VP3
Connecting adapter
for VP injection
pumps (Opel)
DL-VPLО
lodgment for VP
injection pumps
(Opel)
DL-UNI30787
VP-4
Connecting adapter
for VP injection
pumps
(Audi/VW,BMW,MB)
DL-VPLА
lodgment for VP
injection pumps
Audi/VW,BMW,MB
DL-UNI30788
DL-VP5
Connecting adapter
for VP injection
pumps (Ford)
DL-UNI30603
DL-VP6
lodgment for VP 240
injection pum
Audi/VW,BMW,MB
Section 9. Electronic devices
for diagnostic and repair of diesel injection
241
Section 9. Electronic devices
for diagnostic and repair of diesel injection
CRISTINA
CRistina repair- and testing complex is dedicated to
assembing and disassembling Bosch, Denso and Delphi
Common Rail inejctors according to manufacturer specified
steps and mechanical tolerances. The complex offers the
ability to measure relevant mechanical tolerances of the
injector parts and electrical characteristics of the
electromagnet. The assembly/dissembly steps and critical
measurement points are presented by convenient step-by-
step instructions descriptions and relevant images of the work
process itself.
Delivery sets:
• CRISTINA-BASE
• CRISTINA-SPECIAL
CRistina-PIEZO
The device is designed to test the piezo
injectors.
The device detects all malfunctions of the piezo.
Identifies problems that similar devices or stands
do not detect .The device was developed for the
assembly of Siemens injectors, but it is also
capable of operating with BOSCH injectors.
242
Section 9. Electronic devices
for diagnostic and repair of diesel injection
CR-Active
The CR-Active actuator is designed to provide a control
signal to the Common Rail injector solenoid valve.Used to
measure valve stroke when measuring the magnetic gap of
Common Rail electromagnetic injectors.
PTC-2520 CP TESTER
Common Rail high pressure fuel pump diagnostic and
testing device with cable set.
FMDE-520
Device to test the performance of Common Rail fuel pumps
from various manufacturers: Bosch, Delphi, Denso,
Siemens, Cummins. It is a 2-channel liquid flow meter
(pump feed and return discharge) in various modes, with
digital information output on the backlit LCD display.
DL-LSF-45L0-M1
Flowmeter - Mounted on the FMDE-520 and FMDE-
500 dual-channel flowmeter.
DL-LSN(F)45L0-M2
Strap set for flowmeter DL-LSF-45L0-M1.
Delivery set includes:
1. Gauge piston - 2 pcs.
2. Sealing ring -1 pcs.
24
3
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment.
244
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment
DL-UNI20060 PR-TESTER.V05
2-channel electronic pressure gauge in an
aluminum case
DL-UNI20061 PR-TESTER.V05
2-channel electronic pressure gauge in an
aluminum case
DELIVERY KIT FOR 2 CHANNEL
PRESSURE MEASUREMENT:
1. Electronic manometer
2. Charger
3. DL-UNI20071 Main adapter cable for 2-
channel connection - 1 pc.
4. DL-UNI20072 Adapter cable for pressure
sensor BOSCH 1 type - 2 pcs.
5. DL-UNI20073 Adapter cable for pressure
sensor BOSCH 2type - 2 pcs.
6. DL-UNI20074 Adapter cable for pressure
sensor DELPHI - 2 pcs.
7. DL-UNI20075 Universal adapter cable for
pressure sensor - 2 pcs.
8. Manual
245
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment.
DL-UNI20065 PR-TESTER.V05
Electronic pressure gauge complete with
charger
DL-CR10058
DL-CR10059 Pressure sensor1500 bar
DL-CR10060
DL-RP400
Manual press for testing injectors with a mechanical
pressure gauge.
Scope of delivery:
mechanical press -1pcs,
mechanical pressure gauge-1pcs,
connecting pipe-2 pcs.
DL-RP500
Manufacturer - ZECA company (Italy)
Manual press for injectors testing with a 246
mechanical pressure gauge
Scope of delivery:
mechanical press -1pcs,
mechanical pressure gauge-1pcs, 246
connecting pipe-2 pcs.
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment.
DL-UNI20005 PR TESTER
PR TESTER
Fuel pressure tester for CR, FSI and for
air pressure measurement in
pneumatic systems.
DL-UNI20001
PR INDICATOR
digital pressure gauge for hand press
(replaces original one).
DL-UNI20002
PR INDICATOR DD
digital pressure gauge with 1500 Bar
pressure sensor for hand press
(replaces original one).
247
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment.
DL- RP-400
Hand press for injector test
With classic pressure gauge.
DL-RP500
Manufacturer ZECA (ITALY)
Manufacturer Zeca, Italy
Hand press with mechanical pressure gauge
Set of delivery:
Hand press-1pc,
Mechanical pressure gauge-1pc,
high pressure tube-2 pc.
DL-RP430
Atomized fuel aspirator
Manufacturer Zeca, Italy
Allows to improve the visual checking of the
injectors, and, at the same time, to fully extract the
fuel nebulized during the test and to canalize it into
a proper collecting tank. The aspirator operates by
a proper use of the depression got by compressed
air, to guarantee highest safety. A supporting clip
248
holds the injector steady during the test.
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment
DL-UNI20006
SET for testing CR system :
1. PR- tester (digital manometer)
2. Pressure sensor 1800 barand and adapter
3. Tee (for connection of pressure sensor and HP line)
4. Connectors – 3pcs ( 14х14, 14х14, 12х14 )
5. HP lines – 2pc( 14х14х300,12х14х300 )
6. Plugs -2pcs (М14, М12)
DL–UNI20007
Set for testing CR system :
1. PR- tester (digital manometer)
2. Pressure sensor 1800bar and adapter
3. Tee (for connection of pressure sensor and HP line)
4. Connectors – 3pcs ( 14х14, 14х14, 12х14 )
5. HP lines– 2pc ( 14х14х300,12х14х300 )
6. Plugs-2pcs (М14, М12) 249
7. Set DL-12CRM
8. Set DL-24CRM
Section 9. Electronic devices
for diagnostic and repair of diesel fuel equipment
DL–UNI20009
Set for testing CR system :
1.Tee – 1pc;
2.Pressure sensor– 1pc;
3.HP lines – 2pcs ( 14х14х300, 12х14х300 );
4.Connectors – 3pcs ( 14х14, 14х14, 12х14 );
5.Plugs – 2 pcs ( 14, 12 )
DL-UNI20005 PR TESTER
Device for measuring fuel pressure in CR, FSI
systems and measuring air pressure in pneumatic
systems.
DT-SCOPE
Oscillograph device for measuring the
pressure in the Common Rail system
250
Section 10. Control and measuring tools and
devices.
D-CR14P2000
Manometer 2000 bar
DL-SM
Washer for manometer D-CR14P2000
DL-UNI30287
adapter 1/2” for 2000 Bar manometer.
DL-КМ2000 DL-КМ3000
Bracket for manometer
Bracket for manometer
2000 bar for installing on the
2000bar
test bench
For «rail» DL-CR30181 and
Scope of delivery :
DL-CR30522
-bracket ;
Scope of delivery:
-profile bolt with washer,
-bracket;
nut ;
-clamping strap;
-clamping strap;
-bolt М6х60,
-bolt М6Х60mm with
- washers ,nuts ;
washer , nut.
-bolt М6х45,washers
D-CR14P2500
Manometer 2500 bar
DL-UNI30508
Adapter 20х1,5 for 2500 bar manometer
DL-КМ2500 DL-КМ3500
Bracket for manometer
Bracket for manometer
2500 bar for installing on the
2500 bar. For«rail» DL-
test bench
CR30181 and DL-CR30522
Scope of delivery :
Scope of delivery :
-bracket;
-bracket ;
- ring for bracket;
-ring for bracket;
-profile bolt with washer;
-bolt М6х45,washers (2sets)
-bolt М6 х30mm with washer
-bolt М6х30,washers (2sets)
(2sets).
-bolt М6х10mm, (3pcs.).
- bolt М6х10mm, (3pcs.)
Section 10. Control and measuring tools and devices.
DL-KIP015 DL-KIP020TESA
Limit 0,01 Digico 305M1 12,5/0,001
Digital dial gauge Digital dial gauge with
with plunger plunger travel12.5 mm
travel12.5 mm
DL-KIP016
DL-KIP021TESA
D-151300308
Communication module
Limit 0,001 for data transmission
Digital dial from digital dial gauge
gauge with to PC.
plunger
travel12.5 mm
DL-KIP012
DL-KIP027MS (D–DI Eee 0,001)
D – DI 25 0,001 Digital dial gauge
Digital dial With plunger 25.4 mm
gauge with Has port for connection with PC
plunger travel through DL-KIP026MS
25.4 mm
DL-KIP010
D–DI 12 0,01 DL-KIP026MS (Eee – Key)
Digital dial Communication device
gauge with for data transmission
plunger
from digital dial gauge
travel12.7 mm
to PC.
DL-KIP001
Limit 0,001
Dial gauge
with plunger
travel12.5 DL-KIP029 (0,001)
mm Digital indicator stroke
50mm
DL-KIP002
Accuracy 0,001
Indicator stroke
5 mm
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Section 10. Control and measuring tools and devices.
DL-STC150
Digital calipers
DL-M035
Digital micrometer
Range 0 - 25 mm
Accuracy 0,001 mm
DL-M040 D-SDM
Base for digital micrometer
DL-UNI50062
Adapter* for compression test for diesel
engine (М12х1,5; length - 175 mm).
For installation instead of injector.
*) Pressure sensor not included.
DL-UNI20008
Compression test set for diesel engine.
The scope of delivery:
• adapter DL-UNI50062, 1pc.;
• pr-tester, 1pc.;
• pressure sensor cable- adapter - 4 pcs.
DL-WT04A3021
Set for fuel pressure test for petrol engine.
Measurement range 0-140 psi (0-10 bar)
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Section 10. Control and measuring tools and devices.
DL-07147122
Torque wrench □1/2".
DL-07147120
Torque wrench □1/4".
DL-UNI30776
Adapter for torque
wrench □ 1/4" to □
1/2".
DL- RP-400
Hand press for injector test
With classic pressure gauge.
DL-RPEM-1500
Hand press for testing injectors with electronic
pressure gauge and pressure sensor for 1500 bar
Scope of delivery:
press -1pcs,
connecting tube - 3 pcs,
adapter - 1 pc.,
Pressure sensor for 1500 bar -1 pcs.,
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Connection cable for pressure sensor to manometer - 1 pc.
255
Section 10. Control and measuring tools and devices.
DL-UNI50214
Filter housing with G3/4" connection thread . Has an inlet and outlet opening
with threads. G½”. Fits for DL-UNF20113, DL-UNF20110, DL-
UNF20103, DL-UNF20210
DL-UNI50215
Housing for filters with M16x1.5 mm connection thread. Has an inlet and
outlet hole with threads. G½”.
Fits for DL-UNF20124
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Section 11. Filters and consumables for diesel fuel test
benches.
DL-UNF20300R
Pit filter (entrance on the right)
In the filter there are :
1.Holes for the input and output of M14x1.5 mm.
2. Fixing holes d.8mm
DL-UNF20300L
Pit filter (entrance on the left)
In the filter there are:
1. Holes for the input and output of М14х1,5mm
2. Fixing holes d.8mm
DL-CR30051
40 µm liquid filter with 1/8" outlet openings
DL-UNI50126
40 µm liquid filter with 3/8" outlet openings
DL-UNI50047
Filter of liquid purification for 40 microns with connectors (herringbone) for
10 mm
258
Section 12. Spare parts and other equipment
.
SRS
Calibration oil, 20 liters.
Usage: test benches for testing CR injectors , unit
injectors and pump sections..
259
Section 12. Spare parts and other equipment .
• D-GR02X\136\ 7,010
• D-GR02X\136\ 7,015
• D-GR02X\136\ 7,020
• D-GR02X\136\ 7,025
• D-GR02X\136\ 7,030
• D-GR02X\136\ 7,035
• D-GR02X\136\ 7,040
• D-GR02X\136\ 7,045
• D-GR02X\136\ 7,050
• D-GR02X\136\ 7,055
• D-GR02X\136\ 7,060
• D-GR02X\136\ 7,070
• D-GR02X\136\ 7,080
260
VÕRU 139, 50115 TARTU, ESTONIA
Tel: +372 5052207
www.dieselland.eu, e-mail: export@dieselland.eu
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