STANDARD No : 20/Sop-Prod/I/2016 Prepared By Approved by

OPERASIONAL
PROSEDUR Date : 04 Januari 2016

Rev :0
IN-LINE QC Amal R Rusdy P

Page : 1/ Compliance Direktur

1 DEFINISI DEFINITION
In-Line QC adalah suatu pemeriksaan quality oleh QC saat proses produksi jahit (sewing).

In-Line QC is a quality inspection by QC during the production process of sewing (sewing dept).

2 TUJUAN PURPOSE
In-LineQC bertujuan untuk memeriksa hasil jahitan saat proses sewing dan bila ada masalah segera
melapor kepada Supervisor QC, sehingga mendapatkan kualitas yang bagus sesuai dengan
standard buyer

In-Line QC aims to examine the results of the process of sewing stitches, and when there are
problems to report to the Supervisor QC, so get a good quality in accordance with standard buyer

3 RUANG LINGKUP SCOPE

SOP ini berlaku untuk semua QC in-line sewing Inspection yang ada di PT. Surya Berkat Indonesia

This SOP applies to all in-line sewing QC Inspection in the PT. Surya Berkat Indonesia

4 PELAKSANA IMPLEMENTER
Operator QC in-line dan Spv. QC bertanggung jawab atas jalanya prosedur ini.

QC in-line operators and SPV. QC is responsible for the running of this procedure.

5 PROSEDUR PROCEDURE
a. Setiap turun order baru, harus melihat sample,PPM (QA File), size spec, Jobsheet, comment buyer
Every initiate new orders, should see the sample, PPM (QA File), size spec, Jobsheet, comment buyer
b. Membuat mock up,dan digantung di mesin setelah di approved oleh Head QC dan Head Productionl
Make a mock up, and hung on the machine after being approved by the Head QC and Head
Productionl
c. Membuat laporan first output Make a First Output Report
d. Setiap ganti ukuran (size) segera ukur sesuai dengan spec-nya dan tulis dalam laporan in. Every
changing size (size) immediately measure according to its spec and write in the report
e. Gunakan "Traffic Light Form" agar setiap proses dapat segera diketahui jika terdapat masalah. Use
the "Traffic Light Form" so that each process can be immediately known if there is a problem
Cara isi: How to fill in:
 STANDARD OPERASIONAL Nomor : 20/Sop-Prod/I/2016
PROSEDUR
Tanggal : 04 Januari 2016

IN-LINE QC Revisi :0

> Periksa minimal 10 pcs (random) dalam setiap proses Check at least 10 pcs (random) in every
process
> Memberi warna "HIJAU", jika dari 10 pcs inspec tidak ditemukan defect (semua bagus) dan
diberi kartu hijau diatas tiang benang sesuai dengan mesinnya. Provide color "GREEN", if 10
pcs inspect found no defect (all good) and given a green card on pole thread in accordance
with the engine.
> Memberi warna "KUNING", jika dari 10 pcs ditemukan 1 pcs defect, tulis kode defect di report
dan diberi kartu kuning diatas tiang benang sesuai dengan mesinnya. Provide color "YELLOW",
 STANDARD OPERASIONAL Nomor : 20/Sop-Prod/I/2016
PROSEDUR
Tanggal : 04 Januari 2016

IN-LINE QC Revisi :0

if 10 pcs 1 pcs defect is found, write code defect in the report and was given a yellow card on
pole thread in accordance with the machine.
> Memberi warna "MERAH", jika dari 10 pcs ditemukan 2 / lebih defect, dan tulis kodenya di
report, dan jika operator berulang-ulang mendapat stiker KUNING, beri kartu MERAH diatas
tiang benang sesuai dengan mesinnya Provide color "RED", if 10 pcs is found 2 / more defect,
and write code in the report, and if the operator repeatedly got sticker YELLOW, RED cards
give pole thread above the according to the engine
> Memberi warna "KUNING", jika dari 10 pcs tidak ditemukan defect tapi saat pemeriksaan
sebelumnya menunjukan " MERAH ", di report tidak ditulis kode defectnya. Provide color
"YELLOW", if 10 pcs not found defect but when the previous examination shows "RED", in the
 STANDARD OPERASIONAL Nomor : 20/Sop-Prod/I/2016
PROSEDUR
Tanggal : 04 Januari 2016

IN-LINE QC Revisi :0

report was not written code defectnya

f.QC menghentikan proses bila ada tanda "MERAH" dan Spv. segera mengambil tindakan perbaikkan untuk
mencegah masalah di proses selanjutnya QC stop the process if there is a "RED" and SPV. take
immediate remedial action to prevent problems in the next process
g. QC memberi tanda arrow mark pada defect, dan memisahkannya dari yang bagus QC signaled arrow
mark on the defect, and separating it from a good product
h Jika Traffic Light banyak warna kuning atau merah yang disebabkan kesalahan operator,maka Spv. Harus
segera melakukan tindakan If the Traffic Light many yellow or red due to operator error, then the SPV.
Should immediately take action
 STANDARD OPERASIONAL Nomor : 20/Sop-Prod/I/2016
PROSEDUR
Tanggal : 04 Januari 2016

IN-LINE QC Revisi :0

6 EVALUASI EVALUATION
Evaluasi dilakukuan secara terus menerus selama proses produksi guna mendapatkan hasil dengan quality
yang bagus sesuai standar buyer dan harus selalu ditingkatkan. Evaluation carried out continuously during the
production process in order to get a good result with the quality according buyer standards and must be
improved.

7 LAMPIRAN ATTACHMENT
a. F.005.QC ( Trafic Light Quality Checklist )
b. F.006 QC ( Technical Standard Agreement )
c. F.008 QC ( Measurement Operational Critical )
STANDARD OPERASIONAL Nomor : 20/Sop-Prod/I/2016
PROSEDUR
Tanggal : 04 Januari 2016

IN-LINE QC Revisi :0