Single V Butt Weld with both Plates prepped at same angle

Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T) 25 mm
Included bevel angle (A) 60 degrees
Root gap (G) 0 mm
Root thickness (R) 6 mm
Cap height (C) 5 mm
Weld length 25 m
Opening width (O) 21.9 mm
Consumable usage 2.30 Kg/mtr
NOTE: The weight of consumable required is based on the assumption that a si
Total weld metal weight 57 Kg butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same b
angles, but half the plate thickness. Then double the result
Total consumable required 59 Kg

Fillet welds

Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F) 8 mm
Cap height (C) 1 mm
Weld length 50 m
Consumable usage 0.17 Kg/mtr

Total weld metal weight 9 Kg

Total consumable required 16 Kg
 TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15 20 30 45
KG/M W KG/M W KG/M W KG/M
3.15 0.01 0.8 0.01 1.1 0.02 1.8 0.04
4.2 0.02 1.1 0.03 1.5 0.04 2.4 0.07
5.25 0.03 1.4 0.04 1.9 0.06 3.0 0.11
6 0.04 1.6 0.05 2.2 0.08 3.5 0.14
8 0.07 2.1 0.09 2.9 0.15 4.6 0.25
10 0.11 2.7 0.14 3.6 0.23 5.8 0.40
12 0.15 3.2 0.21 4.4 0.33 6.9 0.57
14 0.21 3.8 0.28 5.1 0.45 8.1 0.77
A (Plate Thickness in mm)

16 0.27 4.3 0.37 5.8 0.58 9.2 1.01

18 0.34 4.8 0.47 6.6 0.74 10.4 1.28
20 0.42 5.4 0.58 7.3 0.91 11.5 1.58
22 0.51 5.9 0.70 8.0 1.10 12.7 1.91
24 0.61 6.4 0.83 8.7 1.31 13.9 2.28
25 0.66 6.7 0.90 9.1 1.43 14.4 2.47
26 0.72 7.0 0.97 9.5 1.54 15.0 2.67
28 0.83 7.5 1.13 10.2 1.79 16.2 3.10
30 0.95 8.0 1.29 10.9 2.05 17.3 3.56
32 1.08 8.6 1.47 11.6 2.34 18.5 4.04
34 1.22 9.1 1.66 12.4 2.64 19.6 4.57
36 1.37 9.6 1.86 13.1 2.96 20.8 5.12
38 1.53 10.2 2.08 13.8 3.29 21.9 5.70
40 1.69 10.7 2.30 14.6 3.65 23.1 6.32
KG/M of weld
nd F being the Fillet length
(Angle in degrees)
45 60 70 1
W F KG/M W KG/M W 6 0.05
3.2 6.0 0.07 5.5 0.11 8.7 8 0.06
4.2 8.0 0.12 7.3 0.19 11.5 10 0.08
5.3 10.0 0.19 9.1 0.30 14.4 12 0.09
6.0 11.4 0.25 10.4 0.39 16.5 14 0.11
8.0 15.2 0.44 13.9 0.69 22.0 16 0.13

T (Plate Thickness in mm)

10.0 19.0 0.68 17.3 1.09 27.5 18 0.14
12.0 22.8 0.99 20.8 1.56 33.0 20 0.16
14.0 26.7 1.34 24.2 2.13 38.5 22 0.17
16.0 30.5 1.75 27.7 2.78 44.0 24 0.19
18.0 34.3 2.22 31.2 3.52 49.5 25 0.20
20.0 38.1 2.74 34.6 4.34 54.9 26 0.21
22.0 41.9 3.31 38.1 5.25 60.4 28 0.22
24.0 45.7 3.94 41.6 6.25 65.9 30 0.24
25.0 47.6 4.28 43.3 6.78 68.7 32 0.25
26.0 49.5 4.62 45.0 7.34 71.4 34 0.27
28.0 53.3 5.36 48.5 8.51 76.9 36 0.28
30.0 57.1 6.16 52.0 9.77 82.4 38 0.30
32.0 60.9 7.01 55.4 11.1 87.9 40 0.32
34.0 64.7 7.91 58.9 12.5 93.4
36.0 68.5 8.87 62.4 14.1 98.9
38.0 72.3 9.88 65.8 15.7 104
40.0 76.1 10.9 69.3 17.4 110
 RECTANGLE
Weight of Weld Metal in KG/M of weld

W (Width in mm)
2 3 4 5 6 7 8 9 10 12
0.09 0.14 0.19 0.24 0.28 0.33 0.38 0.43 0.47 0.57
0.13 0.19 0.25 0.32 0.38 0.44 0.51 0.57 0.63 0.76
0.16 0.24 0.32 0.40 0.47 0.55 0.63 0.71 0.79 0.95
0.19 0.28 0.38 0.47 0.57 0.66 0.76 0.85 0.95 1.14
0.22 0.33 0.44 0.55 0.66 0.77 0.88 1.00 1.11 1.33
0.25 0.38 0.51 0.63 0.76 0.88 1.01 1.14 1.26 1.52
0.28 0.43 0.57 0.71 0.85 1.00 1.14 1.28 1.42 1.71
0.32 0.47 0.63 0.79 0.95 1.11 1.26 1.42 1.58 1.90
0.35 0.52 0.70 0.87 1.04 1.22 1.39 1.56 1.74 2.09
0.38 0.57 0.76 0.95 1.14 1.33 1.52 1.71 1.90 2.28
0.40 0.59 0.79 0.99 1.19 1.38 1.58 1.78 1.98 2.37
0.41 0.62 0.82 1.03 1.23 1.44 1.64 1.85 2.05 2.46
0.44 0.66 0.88 1.11 1.33 1.55 1.77 1.99 2.21 2.65
0.47 0.71 0.95 1.19 1.42 1.66 1.90 2.13 2.37 2.84
0.51 0.76 1.01 1.26 1.52 1.77 2.02 2.28 2.53 3.03
0.54 0.81 1.07 1.34 1.61 1.88 2.15 2.42 2.69 3.22
0.57 0.85 1.14 1.42 1.71 1.99 2.28 2.56 2.84 3.41
0.60 0.90 1.20 1.50 1.80 2.10 2.40 2.70 3.00 3.60
0.63 0.95 1.26 1.58 1.90 2.21 2.53 2.84 3.16 3.79
 CAP
Weight of Weld Metal in KG/M of weld

CH (Cap Height in mm)

15 20 1 1.5 2 2.5 3
0.71 0.95 5 0.03 0.04 0.06 0.07 0.09
0.95 1.26 6 0.04 0.05 0.07 0.09 0.11
1.19 1.58 7 0.04 0.06 0.08 0.10 0.12
1.42 1.90 8 0.05 0.07 0.09 0.12 0.14
1.66 2.21 10 0.06 0.09 0.12 0.15 0.18
1.90 2.53 12 0.07 0.11 0.14 0.18 0.21
2.13 2.84 14 0.08 0.12 0.17 0.21 0.25
CW (Cap Width in mm)

2.37 3.16 15 0.09 0.13 0.18 0.22 0.27

2.61 3.48 16 0.09 0.14 0.19 0.24 0.28
2.84 3.79 18 0.11 0.16 0.21 0.27 0.32
2.96 3.95 20 0.12 0.18 0.24 0.30 0.36
3.08 4.11 22 0.13 0.20 0.26 0.33 0.39
3.32 4.42 24 0.14 0.21 0.28 0.36 0.43
3.56 4.74 25 0.15 0.22 0.30 0.37 0.44
3.79 5.06 26 0.15 0.23 0.31 0.39 0.46
4.03 5.37 29 0.17 0.26 0.34 0.43 0.52
4.27 5.69 30 0.18 0.27 0.36 0.44 0.53
4.50 6.00 35 0.21 0.31 0.41 0.52 0.62
4.74 6.32 40 0.24 0.36 0.47 0.59 0.71
of weld

Height in mm)
4 5 6
0.12 0.15 0.18
0.14 0.18 0.21
0.17 0.21 0.25
0.19 0.24 0.28
0.24 0.30 0.36
0.28 0.36 0.43
0.33 0.41 0.50
0.36 0.44 0.53
0.38 0.47 0.57
0.43 0.53 0.64
0.47 0.59 0.71
0.52 0.65 0.78
0.57 0.71 0.85
0.59 0.74 0.89
0.62 0.77 0.92
0.69 0.86 1.03
0.71 0.89 1.07
0.83 1.04 1.24
0.95 1.19 1.42