Job Code 0-7577-20

Owner’s Doc. No.

SONATRACH Contractor’s Doc.

S-3000-12Z0-001
HASSI R'MEL BOOSTING No.
PHASE III PROJECT Sheet 1 OF 5

SONATRACH
Activité E&P
Pôle Exploitation & Production
Division Production
Direction Régionale Hassi-R’mel

REALISATION DES INSTALLATIONS DE SEPARATION ET DE

COMPRESSION ENTREE BOOSTING PHASE III
Contract N° : E/05/SH/E-P/DP/HR/2016

Load Test Procedure for Lifting Devices

ISSUE
REV. DATE PAGE PREP’D CHK’D APP’D
PURPOSE/DESCRIPTION
A 03-Aug-19 ALL For Information M.Waseem Y.Suzuki K. Inoue

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 SONATRACH
HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
Load Test Procedure for Lifting Contractor’s Doc. No. S-3000-12Z0-001
Devices
Sheet 2 OF 5

INDEX

1 PURPOSE ...................................................................................................................................................... 3
2 REFERENCE ................................................................................................................................................. 3
3 ABBREVIATION, TERMS AND DEFINATIOS.............................................................................................. 3
4 LOAD TEST ................................................................................................................................................... 3
4.1 General ................................................................................................................................................... 3
4.2 Test and Inspection ................................................................................................................................ 3
4.2.1 Visual Inspection .................................................................................................................................... 3
4.2.2 Function Test .......................................................................................................................................... 3
4.2.3 Dynamic Load Test……………………………………………………………………………………………..3
4.2.4 Static Load Test…………………………………………………………………………………………………4
4.2.5 Deflection Check………………………………………………………………………………………………..4
4.2.6 Third Party Certificate…………………………………………………………………………………………..4
5 PAINT ............................................................................................................................................................. 4
ATTACHMENT

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 SONATRACH
HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
Load Test Procedure for Lifting Contractor’s Doc. No. S-3000-12Z0-001
Devices
Sheet 3 OF 5

1 PURPOSE
This procedure defines the requirement of the load test of lifting devices of overhead crane, A Frame,
Jib Crane (Davit with crab), Trolley Hoist and Trolley Beam.
Detail Method of statement shall be prepared by subcontractor.

2 REFERENCE
V-2155-581-A-853 Onsite test procedure for overhead crane
V-2155-581-A1-853 Onsite test procedure for Electrical Hoist
V-2155-589-A-880 Performance OR load test procedure (A-Frame, Davit with Hoist)
S-3000-1675-504 Inspection and Test Plan for overhead crane and Hoist
X-XXX-XXXX-XXX Inspection and Test Plan for Trolley Beam (To be issued)

3 ABBREVIATION, TERMS AND DEFINITIONS

Owner : SONATRACH
Contractor : JGC Corporation and JGC Algeria SPA consortium
ENACT : SONATRACH approved Third Party Company
Subcontractor : Company to whom Contractor has subcontracted any part of the work

4 LOAD TEST
4.1 General
Load test shall be performed as per instruction depicted in vendor document.
Detail test and inspection procedure shall follow vendor Procedure as mentioned below.
V-2155-581-A-853 Overhead Crane
V-2155-581-A1-853 Electrical Hoist
V-2155-589-A-880 A-Frame, Davit with Hoist

4.2 Test and Inspection

The following devices shall be tested and inspected by CONTRACTOR’s inspector, witness and
certified by ENACT.
 Overhead Crane
 A-Fame
 Jib Crane(Davit with crab)
 Trolley Hoist
 Trolley Beam

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 SONATRACH
HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
Load Test Procedure for Lifting Contractor’s Doc. No. S-3000-12Z0-001
Devices
Sheet 4 OF 5

4.2.1 Visual Inspection

Visual inspection shall be carefully inspected for wear, corrosion, deformation and mechanical
damage, connection between structure member and monorail beam shall be checked.

4.2.2 Function Test

Function test of the lifting devices is carried out without applying any load to the hook to demonstrate
movement of the crane and hoist along the whole trolley beam to verify that there is no physical
interference between equipment and other installations.
Limit switches trip when a movement reaches to its end, the rubber buffer of the equipment must not
bump against the mechanical end stoppers.
Braking response is immediate and the stopping distance of each motion is appropriate.

4.2.3 Dynamic load test

 Dynamic load test is carried out by applying 110% of the safe working load (SWL) to the hook
During the test the regulation of limit switches, brakes, lifting test, bridge traveling test, trolley traveling
test shall be checked, the test is made in order to verify the correct functioning of the mechanism and
of the brakes the test can be considered concluded satisfactorily when all the mechanism and the
brakes have shown a correct functioning, no unusual or abnormal sound is produced by the working
equipment and the visual examination doesn’t highlights damages that could affect the functioning and
the safety of the equipment.
 In case of trolley beam test load equivalent to the SWL shall be applied and traversed along the whole
length of trolley beam. If traveling the whole length is obstructed by other permanent facilities,
travelling one span which is distance between two adjacent supporting joint may be accepted as
successful set.
 Special Precaution to be taken while placing the test load to avoid any damage on concrete paving
and concrete slab of electrical / Instrument trench.

4.2.4 Static Load Test

Static load test is carried out by applying 125% of the safe working load (SWL) to the hook
The test is made in order to verify resistance of the crane structure and of its component, the test is
considered satisfactory if the visual examination after the proof doesn’t highlights deformation or
damages that could affect the safe functioning of the crane.

4.2.5 Deflection Check (If required)

 For trolley beam the maximum measured deflection of trolley beams under SWL relative to its support
shall not exceed 1/500 of the span while placing the trolley in the middle
For Cantilever beams the maximum measured deflection under SWL relative to its support shall not
exceed 1/250 of the span while placing the trolley at the end.

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 SONATRACH
HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
Load Test Procedure for Lifting Contractor’s Doc. No. S-3000-12Z0-001
Devices
Sheet 5 OF 5

4.2.6 Third Party Certificate

Upon successful completion of load test inspection, ENACT shall issue third party certificate for lifting
devices.

5 PAINT
Monorail shall be uniquely tagged and marked with SWL in clearly visible location in accordance with the
approved TM-HRM3-SHY/JYC-0498 after load test.
ATTACHMENT
Attachment-1: Load Test Plan for lifting Equipment
Attachment-2: Test Load location in Compressor area

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 S-3000-12Z01-001_Rev. A
Attachment-1
Page 6 of 8

Load Test Plan for Lifting Equipment

Function Check without Load Load Test Inspection after Load Test

Static Load
Dynamic Load Test
Test at 1.25
at 1.1 x SWL Check
x SWL
Mechanism,
structural
Check crane Check lifting
Check Visual Check all Check load up and components
Check limit / crab Check Check hoist
No. Lifting Equipment Location Manufacturer SWL (Ton) trolley inspection smooth lifting / /Trolley
switches / travelling / lowering repeated without
smooth for all vital motions for lowering without fail Check each beam
brakes traversing starting and without damage
running components crane / hoist speed (at 100 mm crane / hoist
speed stopping for damage /
to 200 mm motion
each motion connection
from ground without fail
during 1 loosened
level with 10
hour
min. holding
time)
Maintenance Building 7
1 Overhead Crane Ital krane NA X X X X X X X X X X
GTC Shelter 50
A-frame (Type-1)
Pipe Rack Excel Lift 1.2 NA X X NA NA NA X X NA X X
A-frame (Type-2)
2 A-frame (Type-3)
Pipe Rack Excel Lift 0.5
Pig Receiver Piping Technogies 0.5
Jib Crane GTC Inlet Filter Fas 0.5
3 NA NA X NA NA NA X X NA NA NA
(Davit with Crab) PWT Xylem US 0.6
Thern Winches &
PWT 0.9
Cranes
Pipe Rack Excel Lift 1.2
4 Trolley Hoist Common Excel Lift 1.2 NA NA X NA NA NA X X NA NA X
0.5
1.2
2
5 Trolley Beam Various Contractor X NA NA NA NA NA X X NA X NA
2.2
4
5

Note: For trolley beam Dynamic load test is equal to 100% of SWL

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