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Job Code 0-7577-2

Owner’s Doc. No.

SONATRACH Contractor’s Doc.


S-3000-1330-101
HASSIR'MEL BOOSTING No.
PHASE III PROJECT Sheet 1 OF 57

SONATRACH
Activité E&P
Pôle Exploitation & Production
Division Production
Direction Régionale Hassi-R’mel

REALISATION DES INSTALLATIONS DE SEPARATION ET DE


COMPRESSION ENTREE BOOSTING PHASE III
Contract N° : E/05/SH/E-P/DP/HR/2016

METHOD STATEMENT
FOR LOAD TEST
OF TROLLEY BEAMS, A-FRAME
AND JIB CRANE (DAVIT TYPE)

(JGC DIRECT WORK)

REV. DATE PAGE ISSUE PURPOSE PREP’D CHK’D APP’D

A 29-SEP-19 ALL FOR INFORMATION R. PREMNATH T. SATO N. HORIUCHI

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 2 OF 57

INDEX

1. Purpose ................................................................................................................................ 3

2. Scope.................................................................................................................................... 3

3. Definitions ............................................................................................................................ 3

4. References ........................................................................................................................... 4

5. Algerian Codes and Regulations ...................................................................................... 4

6. Third Party ........................................................................................................................... 4

7. Roles and Responsibilities ................................................................................................. 4

8. Method Statement ............................................................................................................... 5

9. Test Records ........................................................................................................................ 6

10. Planning ............................................................................................................................... 6

11. Execution ............................................................................................................................. 7

12. Safety.................................................................................................................................... 8

13. Job Safety Analysis (JSA) .................................................................................................. 8

Appendix-1: Load Test Plan for Lifting Equipment

Appendix-2 : Lifting Device Work Category Check Sheet

Appendix-3 : Vendor Drawings for A-frames and Jib Cranes (Davit Type)

Appendix-4 : Trolley Beam List

Appendix-5 : Load Cell Type

Appendix-6 : Vendor Load Test Procedures (V-2155-589-A-880)

Appendix-7 : Sample Photos of Load Testing

Appendix-8 : Job Safety Analysis

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HASSIR'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 3 OF 57

1. Purpose

The purpose of this procedure is to carry out work as specified on erection drawings,
specification, technical standards and relevant codes for HASSI R’MEL BOOSTING PHASE III
PROJECT.

2. Scope

Scope of this method statement specifically applies to the Methodology and safe practices
adopted to inspect, load test and certify trolley beams and permanently fixed lifting beams listed in the
JGC correspondence by means of thorough examination and testing performed by authorized Third
Party in accordance with applicable standards, laws and regulations for HASSI R’MEL BOOSTING
PHASE III PROJECT.

3. Definitions
 Project - Hassi R’mel Boosting Phase III Project.

 Company: SONATRACH

 Contractor: JGC Corporation and JGC Algeria SPA consortium.

 ENACT: SONATRACH Approved Third Party Company

 MS: Method Statement.

 JSA: Job Safety Analysis.

 PTW: Permit to Work.

 TBT: Tool Box Talk.

 SWL: Safe Working Load.

 WLL: Working Load Limit.

 Trolley Beam: Structural beam designed, manufactured and installed in order to support and
move the whole length of it a certain load suspended underside.

 A-Frame: Structural designed for light duty gantry cranes, they’re typically used for light to
medium lifting requirements manufactured and installed in order to support a
certain load at a certain fixed location of it suspended underside.

 Jib Crane (Davit Type): One type of crane where a horizontal member (jib or boom),
supporting a fixed hoist. It is supported by piperack structure. It
may swing through an arc, to give additional lateral movement, or
be fixed.

 End Stop: Permanent Fixture at each end of a beam designed, manufactured and installed
in order to prevent moving loads coming off.

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 4 OF 57

4. References

X-XXXX-XXX-A Load test procedure for Lifting Devices

V-2155-589-A-880 Performance OR load test Procedure (A-Frame, Davit with Hoist)

S-3000-1675-504 Inspection and Test Plan for overhead crane and Hoist

X-XXXX-XXX- A Inspection and Test Plan for Trolley Beam (To be issued)

S-3000-3130-002 General Specification for Erection of Structural Steel and Miscellaneous Steel

5. Algerian Codes and Regulations

The works shall comply in all respects with Algerian Regulations, Planning Law and other
statutory regulations.

6. Third Party

ENACT: SONATRACH Approved Third Party Company

7. Roles and Responsibilities


 Construction Manager: Responsible for overall application and control of this procedure.

 Contractor Engineer: All modification will be approved by contractors Engineer prior on an


individual basis.

 Structural Steel Supervisor: is responsible for the execution and control of this activity, lead
construction crew to work safely on site.

 Material Controller: Deliver all material for erection to site upon request and maintains
records.

 QC Engineer verification of materials as per drawing; material traceability, and activities.


Notification to contractors engineering for any works required to perform for clarification prior
to any works performed.

The persons in charge of the work package, the superintendents and the person in charge of
the project quality, are responsible for the application of this procedure.

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 5 OF 57

8. Method Statement

8.1 Trolley Beam

 Agreement shall be reached between Contractor and Third party with regards to inspection and
testing methods employed.

 Agreement shall be reached between Contractor and Third party with regards to calibration of
following:

a) Test weights with + 4% tolerance.


b) Beam trolleys and hoisting devices.

 Structural beams listed in JGC correspondence can be categorized as Trolley beams, A-Frames
and Jib Cranes (Davit Type) with testing criteria of each category. Refer to Appendix 1 and 3.

 Trolley beams require end stops at each end in order to prevent load bearing trolleys attached
underside coming off while fixed beams support loads in one location only through stationary load
bearing attachment.

 Following are descriptions of methods of inspection and testing:

a) Evaluation of design drawings, Quality Control inspection and acceptance reports establishes
technical specifications of equipment being examined such as SWL, overall length, span
between main structure supporting points etc. Refer to Appendix 4.

b) Full visual inspection of items being examined establishes conformity of it to its technical
specifications.

c) Function test for running, moving suspended test weights along the whole length of structure
beams being tested.

d) If traveling the whole length is obstructed by permanent Fixtures, traveling one span which is a
distance between two adjacent supporting may be accepted as successful test provided
agreement is reached.

e) Load testing hoists should be tested and certified.

 Proof load test confirms that structural beams are physically capable of withstanding a weight
equal to 100% of rated capacity consists of following:

a) Selecting calibrated test weight(s) equal to 100% of rated capacity of structural beams being
tested. Refer to Appendix-5.

b) Keeping structural beams under observation while loaded in such a fashion for a certain period
of time that should be no less than two minutes in order to ensure that structural beams are
structurally sound.

 Deflection Check establishes and records the distance between the bottom side of the beam
being tested at its weakest point (e.g. middle of a span between two supporting joints, end of a
cantilever beam, etc.) and a fixed point below it by using Laser measure before, during and after
static or proof load test. By comparing obtained results the test establishes amount of deflection
and of elasticity (e.g. ability to deflect and return to its original form) of the beam being tested.

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 6 OF 57

 Sometimes due to space restriction usage of suspended weights for load tests is not practical. In
this case upon agreement between parties involved fixed strong points below structural beams
can be used in following manner:

a) Certain strong points below, corresponding to parts of the structural beams subjected to load
test are being identified;

b) Adequate rigging tackle is used to attach these to each other with a Load cell device being
fitted in the string in such a manner that ensures correct and timely reading of load applied;

c) Adequate lifting hoist that is a part of the rigging tackle is being loaded until Load cell records
required load level.

8.2 A-frame and Jib Crane (Davit Type)

 A-frame and Jib crane (Davit Type) load test method and inspection use the Vendor load test
procedure as mention in Appendix-6.

9. Test Record

Inspection test record will be issued as agreed by Contractor and Third party, duly signed by
both parties.

10. Planning

 Planning shall be done in full cooperation with Contractor’s relevant personnel to ensure that
area targeted structural beams are located is free to access and no activities carried out in the
vicinity that may be contradictory or hazardous while performed at the same time.

 Comprehensive plan and schedule shall be made in co-operation with JGC relevant personnel to
identify and prioritize areas and structural beams testing sequence. All testing then shall be done
in accordance with these plans and schedules and in case any changes are necessary due
consultation shall be held with relevant JGC personnel.

 Based on relevant schedules appointed person shall apply and obtain PTW from relevant
authorities (as described in Construction PTW procedure). This Method Statement shall be used
as a base document for such an application.

 Examples for load testing are shown in Appendix-7.

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 7 OF 57

11. Execution

 Inspection and testing of QC released trolley beams, A-frame and Jib Cranes listed in the
Contractor’s correspondence shall be carried out in presence of Contractor and Third party
appointed personnel.

 Immediate areas that maybe affected during such testing shall be duly barricaded and
appropriate signage posted.

 Prior to commencing testing TBT shall be held by Third Party and Contractor appointed persons
describing all parties concerned method and sequence of testing as well as all safety hazards
involved in such activities (as described in JSA). Appointed person shall also ensure that HSE
representative assigned to the area is duly notified as well.

 Lifting equipment and rigging tackle used in testing process shall confirm to company
specifications, have valid certification and valid color code and shall be free of defects.

 Lifting equipment and rigging tackle used in testing process shall not be subjected to overload
with its WLL/SWL being always well in excess of weight it is intended to carry.

 Weight of rigging and lifting equipment used shall be accounted for calculating required test
weights.

 Signal to start and stop testing shall be given by Third party representative only

 Operating of hoists during load testing shall be done by appointed riggers only.

 During testing hoisting devises shall be operated slowly to ensure gradual application of the
weight in order to avoid shock loading.

 Prior to testing, Contractor provided Monorail Beam Inspection Checklist shall be completed and
counter signed by Third Party and Company appointed Quality control personnel.

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Owner’s Doc. No.
METHOD STATEMENT FOR LOAD TEST Contractor’s Doc. No. S-3000-1330-101
OF TROLLEY BEAMS, A-FRAME AND
JIB CRANE (DAVIT TYPE) Sheet 8 OF 57

12. Safety

 Following safety precautions shall be observed during testing at all:

- All unessential personnel shall stay clear from barricaded area


- Required PPE shall be worn at all time (hard hats, goggles, safety boots, gloves etc.)
- If required fall protection shall be used by all personnel involved
(as described in Working at Height Training).
- Rules of avoiding heat stress shall be observed at all times.
- Good housekeeping shall be observed at all times.

 Safety Controls:

Person in charge of the operation shall ensure that all necessary clearances to commence
work are in place. These shall include permit to work, job safety analyses and depending on the
type of the job - green tag, lift plan, rigging sketch or approved rigging study according to
company and contractor procedures as described in Method statement and JSA, construction
PTW procedure:

- PTW to be in place at all times, No job or task to be carried out without a valid PTW,
STARRT to be conducted prior commencing any task(PMC PTW to be obtained for
working inside PMC Area’s).
- Copies of required documents shall be present at work site to provide personnel with
necessary guidance.

13. Job safety analysis (JSA)

Refer to Appendix-8.

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Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 9 of 57

APPENDIX-1

Load Test Plan for Lifting Equipment

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Load Test Plan for Lifting Equipment


Function Check without Load Load Test Inspection after Load Test

Static Load
Dynamic Load Test
Test at 1.25
at 1.1 x SWL Check
x SWL
Mechanism,
structural
Check crane Check lifting
Check Visual Check all Check load up and components
Check limit / crab Check Check hoist
No. Lifting Equipment Location Manufacturer SWL (Ton) trolley inspection smooth lifting / /Trolley
switches / travelling / lowering repeated without
smooth for all vital motions for lowering without fail Check each beam
brakes traversing starting and without damage
running components crane / hoist speed (at 100 mm crane / hoist
speed stopping for damage /
to 200 mm motion
each motion connection
from ground without fail
during 1 loosened
level with 10
hour
min. holding
time)
Maintenance Building 7
1 Overhead Crane Ital krane NA X X X X X X X X X X
GTC Shelter 50
A-frame (Type-1)
Pipe Rack Excel Lift 1.2 NA X X NA NA NA X X NA X X
A-frame (Type-2)
2 A-frame (Type-3)
Pipe Rack Excel Lift 0.5
Pig Receiver Piping Technogies 0.5
Jib Crane GTC Inlet Filter Fas 0.5
3 NA NA X NA NA NA X X NA NA NA
(Davit with Crab) PWT Xylem US 0.6
Thern Winches &
PWT 0.9
Cranes
Pipe Rack Excel Lift 1.2
4 Trolley Hoist Common Excel Lift 1.2 NA NA X NA NA NA X X NA NA X
0.5
1.2
2
5 Trolley Beam Various Contractor X NA NA NA NA NA X X NA X NA
2.2
4
5

Note: For trolley beam Dynamic load test is equal to 100% of SWL

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APPENDIX-2

Lifting Device Work Category Check Sheet

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Lifting device work category check sheet 08/AUG`19


PCWBS FWBS
Area PCWPS ENG FWBS Site coordinate Installation QC Check (ITP) Load Test (Handling by)
1 C200 O/Head crane 5000 MECH GTP MECH QC MECH (GTP)
2 BLDG Area O/Head crane 4000 BLDG BEN BLDG QC MECH QC BLDG (BEN)
3 C100 A-frame 5000 Steel STR REC STR QC/MECH QC MECH (REC)
4 C200 A-frame 5000 Steel STR JCC STR QC/MECH QC Steel STR (JCC)
C100 Jib Crane (Manually Type) 5000 Steel STR REC STR QC/MECH QC MECH (REC)
5 C200 Jib Crane (Electrical Type) 5000 Steel STR JCC STR QC/MECH QC Steel STR (JCC)
6 C200 Jib Crane (Manually Type) 5000 Steel STR JCC STR QC/MECH QC Steel STR (JCC)
7 C200 Jib Crane (Manually Type) (GE) 5000 MECH GTP MECH QC MECH (GTP)
SBC
8 C100 Jib Crane (Pig receiver) 5000 6000 MECH REC MECH QC MECH (REC)
9 C300 Jib Crane (PWT) 5000 Steel STR REC MECH QC MECH(REC)
10 C300 Trolley beam (PWT) 5000 Steel STR REC STR QC Steel STR (REC)
11 C100 Trolley beam (Electrical Hoist Type) 3000 Steel STR/MECH REC STR QC/MECH QC MECH (REC)
12 C100/C300 Trolley beam (Manually Type) 3000 Steel STR REC STR QC Steel STR (JCC)
C200/C400 Trolley beam (Manually Type) 3000 Steel STR GTP STR QC Steel STR (JCC)
C100/C300 Davit with crab 5000 MECH REC MECH QC MECH (REC)
13 C100 Trolley for pig receiver 5000 6000 MECH REC MECH QC MECH (REC)

1 S200 O/Head crane 5000 MECH SRP MECH QC MECH (SRP)


2 S100/200 A-frame 5000 Steel STR SRP MECH QC MECH (SRP)
3 S200 Jib Crane (Electrical Type) 5000 Steel STR SRP MECH QC MECH (SRP)
4 S100/ 200 Jib Crane (Manually Type) 5000 Steel STR SRP MECH QC MECH (SRP)
5 S200 Jib Crane (Manually Type) (GE) 5000 MECH SRP MECH QC MECH (SRP)
6 SBS S100 Jib Crane (Pig receiver) 5000 MECH SRP MECH QC MECH (SRP)
7 S300 Jib Crane (PWT) 5000 MECH SRP MECH QC Steel STR (JCC)
8 S300 Trolley beam (PWT) 5000 Steel STR SRP MECH QC Steel STR (JCC)
9 S100 Trolley beam (Electrical Hoist Type) 3000 Steel STR/MECH SRP STR QC/MECH QC MECH (SRP)
S100/S200/
10 Trolley beam (Manually Type) 3000 Steel STR SRP STR QC Steel STR (JCC)
S300/S400

1 N200 O/Head crane 5000 MECH GTP (N) MECH QC MECH (GTP)
2 N100/200 A-frame 5000 Steel STR GTP (N) MECH QC MECH (GTP)
3 N200 Jib Crane (Electrical Type) 5000 Steel STR GTP (N) MECH QC MECH (GTP)
4 N100/ 200 Jib Crane (Manually Type) 5000 Steel STR GTP (N) MECH QC MECH (GTP)
5 N200 Jib Crane (Manually Type) (GE) 5000 MECH GTP (N) MECH QC MECH (GTP)
6 SBN N100 Jib Crane (Pig receiver) 5000 MECH GTP (N) MECH QC MECH (GTP)
7 N300 Jib Crane (PWT) 5000 Steel STR GTP (N) MECH QC MECH (GTP)
8 N300 Trolley beam (PWT) 5000 Steel STR GIB (JGC D) STR QC Steel STR
9 N100 Trolley beam (Electrical Hoist Type) 3000 Steel STR/MECH GTP (N) STR QC/MECH QC MECH (GTP)
N100/N200/
10 Trolley beam (Manually Type) 3000 Steel STR GIB (JGC D) STR QC Steel STR

D R A N300/N400

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APPENDIX-3

Vendor Drawings for A-frames and


Jib Cranes (Davit Type)

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HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
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(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
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HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 201 5

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HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 201 5

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HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

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HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

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0246-O B
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Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 22 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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JUC UILT
0246-O B
2001189
TED
AS LLED WHEN PRIN 4 / /14
22 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 23 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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JUC UILT
0246-O B
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AS LLED WHEN PRIN 5 / /14
23 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 24 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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JUC UILT
0246-O B
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AS LLED WHEN PRIN 6 / /14
24 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 25 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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JUC UILT
0246-O B
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AS LLED WHEN PRIN 7 / /14
25 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 26 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
IN T
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JUC UILT
0246-O B
2001189
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AS LLED WHEN PRIN 8 / /14
26 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 27 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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N --2
JUC UILT
0246-O B
2001189
TED
AS LLED WHEN PRIN 9 / /14
27 57
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 28 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

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0246-O B
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28 14
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 29 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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JUC UILT
0246-O B
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29 14
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 30 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

D R A
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N --2
JUC UILT
0246-O B
2001189
TED
AS LLED WHEN PRIN 12 / 57
30 14
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NCON
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 31 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

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0246-O B
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31 14
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Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 32 of 57

HASSI R'MEL BOOSTING PHASE III PROJECT


(JOB No.: 0-7577-20)
ISSUE PURPOSE (FA,FI,FC,AB) : ( )
RESULT CODE (A,B,R,N,F) : ( )
NEXT STATUS (FA,FI,FC,AB) : ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier /


Subcontractor of his responsibilities and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.


DOC.
NO.
V- 2155-589-A- 202 5

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0246-O B
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Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 33 of 57

APPENDIX-4

Trolley Beam List

D R A
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PRINT
LED WHEN 33 / 57
TROL
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Doc No. S-3000-1330-101 Rev.A
Project
MethodnameStatement
: HASSI R'MEL
forBOOSTING PHASE
Load Test Ⅲ PROJECT
of Trolley Beams, A-Fram and JIB Crane (Davit Type) Mechanical Handling Study Report Owner's Doc. No.
Page No.: 34 of 57 .
Owner : SONATRACH Attachment 3 - Monorail list Contractor's Doc. No. : S-3000-1290-001

Monorail List  (1/4)
Elevation SWL Total length Operation Level Laydown Level Lifting height Attaced Device
No. Tag No. Area PCWBS Structure ID Description Beam size Structure dwg.
(BOS EL+) (ton) (mm) (TOS EL+) (TOS EL+) (mm)

① ② ③ ①-③ By CVL By CVL


Geared Trolley
1 3009-Z-1001 SBC C110 C11PR05 116800 PSV, others 1.2 8500 113500 100000 16800 MH294 D-C100-1331-120
Electric chain block
Geared Trolley
2 3002-Z-1001 SBS S110 S11PR03 115800 PSV, others 1.2 6000 112500 100000 15800 MH244 D-3003-1331-532
Electric chain block
Geared Trolley
3 3003-Z-1001 SBN N110 N11PR03 115800 PSV, others 1.2 6000 112500 100000 15800 MH244 D-3003-1331-532
Electric chain block
Geared Trolley
4 3009-Z-1002A/B SBC C220 C22PR21 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-802
Manual chain block
Geared Trolley
5 3009-Z-1003A/B SBC C220 C22PR23 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-822
Manual chain block
Geared Trolley
6 3009-Z-1004A/B SBC C220 C22PR24 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-802
Manual chain block
Geared Trolley
7 3009-Z-1005A/B SBC C220 C22PR26 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-822
Manual chain block
Geared Trolley
8 3009-Z-1006A/B SBC C220 C22PR27 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-802
Manual chain block
Geared Trolley
9 3009-Z-1007A/B SBC C220 C22PR29 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-822
Manual chain block
Geared Trolley
10 3009-Z-1008A/B SBC C220 C22PR30 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-802
Manual chain block
Geared Trolley
11 3009-Z-1009A/B SBC C220 C22PR32 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-822
Manual chain block
Geared Trolley
12 3009-Z-1010A/B SBC C220 C22PR33 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-802
Manual chain block
Geared Trolley
13 3009-Z-1011A/B SBC C220 C22PR35 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-C200-1331-822
Manual chain block
Geared Trolley
14 3002-Z-1002A/B SBS S220 S22PR21 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-802
Manual chain block
Geared Trolley
15 3002-Z-1003A/B SBS S220 S22PR23 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-822
Manual chain block
Geared Trolley
16 3002-Z-1004A/B SBS S220 S22PR24 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-802
Manual chain block
Geared Trolley
17 3002-Z-1005A/B SBS S220 S22PR26 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-822
Manual chain block
Geared Trolley
18 3003-Z-1002A/B SBN N220 N22PR21 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-802
Manual chain block
Geared Trolley
19 3003-Z-1003A/B SBN N220 N22PR23 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-822
Manual chain block
Geared Trolley
20 3003-Z-1004A/B SBN N220 N22PR24 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-802
Manual chain block
Geared Trolley
21 3003-Z-1005A/B SBN N220 N22PR26 106656 V-cone flow meter 2 5410 103800 100000 6656 MH294 D-3003-1331-822
Manual chain block

HOLD
A
INDTR
-2019
Owner's
C
04-OContract No. PRINT
:EDE/05/SH/E-P/DP/HR/2016 Page No. : 369 of 372
Contractor's
LLEDJob Code : 0-7577-20
WHEN 34 / 57
NCO NTRO
Doc No. S-3000-1330-101 Rev.A
Project
MethodnameStatement
: HASSI R'MEL
forBOOSTING PHASE
Load Test Ⅲ PROJECT
of Trolley Beams, A-Fram and JIB Crane (Davit Type) Mechanical Handling Study Report Owner's Doc. No.
Page No.: 35 of 57 .
Owner : SONATRACH Attachment 3 - Monorail list Contractor's Doc. No. : S-3000-1290-001

Monorail List  (2/4)
Elevation SWL Total length Operation Level Laydown Level Lifting height Attaced Device
No. Tag No. Area PCWBS Structure ID Description Beam size Structure dwg.
(BOS EL+) (ton) (mm) (TOS EL+) (TOS EL+) (mm)

① ② ③ ①-③ By CVL By CVL


Fire Water Pump Geared Trolley
22 3009-Z-1012A/B SBC C410 C41SD05 107600 2 9550 100000 100000 7600 MH244 D-C400-133A-101
(Diesel driven) Manual chain block
Fire Water Pump Geared Trolley
23 3009-Z-1013 SBC C410 C41SH20 105300 5 10400 100000 100000 5300 MH294 D-C400-133A-002
(Motor driven) for Motor Manual chain block
Fire Water Pump Push Trolley
24 3009-Z-1014 SBC C410 C41SH20 105300 0.5 10500 100000 100000 5300 MH244 D-C400-133A-002
(Motor driven) for Pump Manual chain block
Fire Water Pump Push Trolley
25 3009-Z-1015 SBC C410 C41SH20 105300 0.5 5850 100000 100000 5300 MH244 D-C400-133A-002
(Jockey pump) for Motor Manual chain block
Fire Water Pump Push Trolley
26 3009-Z-1016 SBC C410 C41SH20 105300 0.5 5850 100000 100000 5300 MH244 D-C400-133A-002
(Jockey pump) for Pump Manual chain block
Fire Water Pump Geared Trolley
27 3002-Z-1006A/B SBS S410 S41SD05 107600 2 TBA 100000 100000 7600 MH244 D-C400-133A-141
(Diesel driven) Manual chain block
Fire Water Pump Geared Trolley
28 3002-Z-1007 SBS S410 S41SH20 105300 5 TBA 100000 100000 5300 MH294 D-3003-133A-072
(Motor driven) for Motor Manual chain block
Fire Water Pump Push Trolley
29 3002-Z-1008 SBS S410 S41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Motor driven) for Pump Manual chain block
Fire Water Pump Push Trolley
30 3002-Z-1009 SBS S410 S41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Jockey pump) for Motor Manual chain block
Fire Water Pump Push Trolley
31 3002-Z-1010 SBS S410 S41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Jockey pump) for Pump Manual chain block
Fire Water Pump Geared Trolley
32 3003-Z-1006A/B SBN N410 N41SD05 107600 2 TBA 100000 100000 7600 MH244 D-C400-133A-141
(Diesel driven) Manual chain block
Fire Water Pump Geared Trolley
33 3003-Z-1007 SBN N410 N41SH20 105300 5 TBA 100000 100000 5300 MH294 D-3003-133A-072
(Motor driven) for Motor Manual chain block
Fire Water Pump Push Trolley
34 3003-Z-1008 SBN N410 N41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Motor driven) for Pump Manual chain block
Fire Water Pump Push Trolley
35 3003-Z-1009 SBN N410 N41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Jockey pump) for Motor Manual chain block
Fire Water Pump Push Trolley
36 3003-Z-1010 SBN N410 N41SH20 105300 0.5 TBA 100000 100000 5300 MH244 D-3003-133A-072
(Jockey pump) for Pump Manual chain block
Geared Trolley
37 3009-Z-1017 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block
Geared Trolley
38 3009-Z-1018 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block
Geared Trolley
39 3009-Z-1019 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block
Geared Trolley
40 3009-Z-1020 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block
Geared Trolley
41 3009-Z-1021 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block
Geared Trolley
42 3009-Z-1022 SBC C320 C32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-C300-133A-001
Manual chain block

HOLD
A
INDTR
-2019
Owner's
C
04-OContract No. PRINT
:EDE/05/SH/E-P/DP/HR/2016 Page No. : 370 of 372
Contractor's
LLEDJob Code : 0-7577-20
WHEN 35 / 57
NCO NTRO
Doc No. S-3000-1330-101 Rev.A
Project
MethodnameStatement
: HASSI R'MEL
forBOOSTING PHASE
Load Test Ⅲ PROJECT
of Trolley Beams, A-Fram and JIB Crane (Davit Type) Mechanical Handling Study Report Owner's Doc. No.
Page No.: 36 of 57 .
Owner : SONATRACH Attachment 3 - Monorail list Contractor's Doc. No. : S-3000-1290-001

Monorail List  (3/4)
Elevation SWL Total length Operation Level Laydown Level Lifting height Attaced Device
No. Tag No. Area PCWBS Structure ID Description Beam size Structure dwg.
(BOS EL+) (ton) (mm) (TOS EL+) (TOS EL+) (mm)

① ② ③ ①-③ By CVL By CVL


Geared Trolley
43 3002-Z-1011 SBS S320 S32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
44 3002-Z-1012 SBS S320 S32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
45 3002-Z-1013 SBS S320 S32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
46 3002-Z-1014 SBS S320 S32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
47 3003-Z-1011 SBN N320 N32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
48 3003-Z-1012 SBN N320 N32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
49 3003-Z-1013 SBN N320 N32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Geared Trolley
50 3003-Z-1014 SBN N320 N32SH10 104760 IA Compressor 5 9220 100000 100000 4760 MH340 D-3003-133A-051
Manual chain block
Push Trolley
51 3009-Z-1023 SBC C320 C32SD02 103700 Nitrogen Generator (E.Heater) 0.5 5625 100000 100000 3700 MH244 D-C300-133A-121
Manual chain block
Push Trolley
52 3009-Z-1024 SBC C320 C32SD02 103700 Nitrogen Generator (E.Heater) 0.5 5625 100000 100000 3700 MH244 D-C300-133A-121
Manual chain block
Push Trolley
53 3009-Z-1025 SBC C320 C32SD02 103700 Nitrogen Generator (E.Heater) 0.5 5625 100000 100000 3700 MH244 D-C300-133A-121
Manual chain block
Nitrogen Generator (Membranes) Push Trolley
54 3009-Z-1026 SBC C320 C32SD02 104200 0.5 8350 100000 100000 4200 MH244 D-C300-133A-121
(Common) Manual chain block
Nitrogen Generator (Membranes) Push Trolley
55 3009-Z-1027 SBC C320 C32SD02 104200 0.5 7600 100000 100000 4200 MH244 D-C300-133A-121
(Common) Manual chain block
Nitrogen Generator (Membranes) Push Trolley
56 3002-Z-1015 SBS S320 S32SD02 104200 0.5 6900 100000 100000 4200 MH244 D-3003-133A-121
(Common) Manual chain block
Nitrogen Generator (Membranes) Push Trolley
57 3002-Z-1016 SBS S320 S32SD02 104200 0.5 7175 100000 100000 4200 MH244 D-3003-133A-121
(Common) Manual chain block
Nitrogen Generator (Membranes) Push Trolley
58 3003-Z-1015 SBN N320 N32SD02 104200 0.5 6900 100000 100000 4200 MH244 D-3003-133A-121
(Common) Manual chain block
Nitrogen Generator (Membranes) Push Trolley
59 3003-Z-1016 SBN N320 N32SD02 104200 0.5 7175 100000 100000 4200 MH244 D-3003-133A-121
(Common) Manual chain block
Push Trolley
60 3009-Z-1028 SBC C320 C32SD01 105300 IA Dryer Package (Common) 0.5 12100 100000 100000 5300 MH244 D-C300-133A-101
Manual chain block
Push Trolley
61 3002-Z-1017 SBS S320 S32SD01 104900 IA Dryer Package (Common) 0.5 10600 100000 100000 4900 MH244 D-3003-133A-101
Manual chain block
Push Trolley
62 3003-Z-1017 SBN N320 N32SD01 104900 IA Dryer Package (Common) 0.5 10600 100000 100000 4900 MH244 D-3003-133A-101
Manual chain block
Geared Trolley
63 3009-Z-1029 SBC C120 C12SD10 105600 Condensate Rundown Pump 4 8300 100000 100000 5600 MH340 D-C100-133A-143
Manual chain block

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Project
MethodnameStatement
: HASSI R'MEL
forBOOSTING PHASE
Load Test Ⅲ PROJECT
of Trolley Beams, A-Fram and JIB Crane (Davit Type) Mechanical Handling Study Report Owner's Doc. No.
Page No.: 37 of 57 .
Owner : SONATRACH Attachment 3 - Monorail list Contractor's Doc. No. : S-3000-1290-001

Monorail List  (4/4)
Elevation SWL Total length Operation Level Laydown Level Lifting height Attaced Device
No. Tag No. Area PCWBS Structure ID Description Beam size Structure dwg.
(BOS EL+) (ton) (mm) (TOS EL+) (TOS EL+) (mm)

① ② ③ ①-③ By CVL By CVL


Geared Trolley
64 3009-Z-1030 SBC C120 C12SD10 105600 Condensate Rundown Pump 4 8300 100000 100000 5600 MH340 D-C100-133A-143
Manual chain block
Geared Trolley
65 3009-Z-1031 SBC C120 C12SD10 105600 Condensate Rundown Pump 4 8300 100000 100000 5600 MH340 D-C100-133A-143
Manual chain block
Geared Trolley
66 3002-Z-1018 SBS S120 S12SD10 105000 Condensate Rundown Pump 2 7300 100000 100000 5000 MH340 D-S100-133A-002
Manual chain block
Geared Trolley
67 3002-Z-1019 SBS S120 S12SD10 105000 Condensate Rundown Pump 2 7300 100000 100000 5000 MH340 D-S100-133A-002
Manual chain block
Geared Trolley
68 3002-Z-1020 SBS S120 S12SD10 105000 Condensate Rundown Pump 2 7300 100000 100000 5000 MH340 D-S100-133A-002
Manual chain block
Geared Trolley
69 3003-Z-1018 SBN N120 N12SD10 105600 Condensate Rundown Pump 4 8200 100000 100000 5600 MH340 D-N100-133A-002
Manual chain block
Geared Trolley
70 3003-Z-1019 SBN N120 N12SD10 105600 Condensate Rundown Pump 4 8200 100000 100000 5600 MH340 D-N100-133A-002
Manual chain block
Geared Trolley
71 3003-Z-1020 SBN N120 N12SD10 105600 Condensate Rundown Pump 4 8200 100000 100000 5600 MH340 D-N100-133A-002
Manual chain block
Push Trolley
72 3009-Z-1032 SBC C120 C12SD09 105500 Corrosion Inhibitor Package 0.5 6350 100000 100000 5500 MH244 D-C100-133A-121
Manual chain block
Push Trolley
73 3009-Z-1033 SBC C330 C31SD07 105600 Polyelectrolyte Preparation Tank Mixer 0.5 5600 100000 100000 5600 MH244 D-C300-133A-201
Manual chain block
Push Trolley
74 3003-Z-1021 SBN N320 N32SD07 105600 Polyelectrolyte Preparation Tank Mixer 0.5 5600 100000 100000 5600 MH244 D-N300-133A-221
Manual chain block
Push Trolley
75 3002-Z-1021 SBS S320 S32SD07 105900 Polyelectrolyte Preparation Tank Mixer 0.5 5600 100000 100000 5900 MH244 D-S300-133A-221
Manual chain block
Geared Trolley
76 3009-Z-1034A/B SBC C330 N/A 108200 Sludge Centrifuge 2.2 7600 100000 100000 8200 HBE300 V-215A-801-A-242C
Manual chain block
Geared Trolley
77 3003-Z-1022A/B SBN N320 N/A 108200 Sludge Centrifuge 2.2 7600 100000 100000 8200 HBE300 V-215A-801-A-227L
Manual chain block
Geared Trolley
78 3002-Z-1022A/B SBS S320 N/A 108200 Sludge Centrifuge 2.2 7600 100000 100000 8200 HBE300 V-215A-801-A-227S
Manual chain block
Push Trolley
79 3009-Z-1035A/B/C SBC C320 C32SD03 103400 Potable Water High Pressure Pump 0.5 2260 100000 100000 3400 MH244 D-C300-133A-141
Manual chain block
Push Trolley
80 3002-Z-1023A/B/C SBS S410 S41SD03 103400 Potable Water High Pressure Pump 0.5 2260 100000 100000 3400 MH244 D-3003-133A-161
Manual chain block
Push Trolley
81 3003-Z-1023A/B/C SBN N410 N41SD03 103400 Potable Water High Pressure Pump 0.5 2260 100000 100000 3400 MH244 D-3003-133A-161
Manual chain block

Remarks Refer to "MECHANICAL DATA SHEET FOR MECHANICAL HANDLING EQUIPMENT : S-3000-1335-102" regerding A-Frames and Davits.

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APPENDIX-5

Load Cell Type

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Load Cell Type

Proof Load (T) Proof Load (KG) Plate


Plate wt (KG) Total Plate Bolt weight Total Bolt
Type SWL (T) Static Static thickness Plate Qty Bolt Dia(mm) Bolt Qty Actual Wt (KG)
(1.0x1.0m) Wt (KG) (kg/pc) Wt (KG)
(1.25 SWL) (1.25 SWL) (mm)
Load Cell 1 0.5 0.6 625 25 195 4 780 40 5.1 4 20.4 800.4
Load Cell 2 1.0 1.3 1250 25 195 7 1365 40 5.1 4 20.4 1385.4
Load Cell 3 1.2 1.5 1500 25 195 8 1560 40 5.1 4 20.4 1580.4
Load Cell 4 2.0 2.5 2500 25 195 13 2535 40 5.1 4 20.4 2555.4
Load Cell 5 2.2 2.8 2750 25 195 15 2925 40 5.1 4 20.4 2945.4
Load Cell 6 4 5.0 5000 25 195 26 5070 40 5.1 4 20.4 5090.4
Load Cell 7 5 6.3 6250 25 195 33 6435 40 5.1 4 20.4 6455.4

Note: Plate thickness is not final (subject to availability of materials).

LOAD CELL USING PLATES AND BOLTS


(SAMPLE ONLY)

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APPENDIX-6

Vendor Load Test Procedure

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Total Sheet 7
Vendor’s name : EXCELLIFT SDN BHD
Company 's name : SH / E&P / DP / HRM
Purchaser : JGC CORPORATION, JGC ALGERIA
Project name : HASSI R'MEL BOOSTING PHASE III PROJECT

P / Order No. : 0-7577-P- 2155-589-A


Equipment/Material name : MECHANICAL HANDLING EQUIPMENT
Item number : COMMON
Document title : PERFORMANCE OR LOAD TEST PROCEDURE

HASSI R'MEL BOOSTING PHASE III PROJECT (Job No.: 0-7577-20)


ISSUE PURPOSE ( AB )
RESULT CODE: A, B, R, N, F ( A )
NEXT STATUS: FA, FI, FC, AB ( NA )
RESUBMISSION DATE: ( - )
RESPONSIBLE DEPT./PERSON: ( IMC / HANADA )
REVIEW DATE: ( 19TH OCTOBER 2018 )
A: Approved/Reviewed without Comment; B: Approved/Reviewed with Minor Comment
R: Resubmit incorporating comments; N: Not Approved
F: Not Subject to Review
Approval or review hereunder shall not be construed to relieve Vendor/ Subcontractor of his responsibilities and liability
under the Contract

JGC DOC. ORIG. ORIG. PURCHASE ORDER NO. SERIAL REV.


NO.
V- 2155-589-A- 880 3

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TABLE OF CONTENT

Factory Acceptance Test Procedure for Manual Operated A-Frame ................................... 3


Factory Acceptance Test Procedure for Slewing Davit with Hoist ....................................... 4
Factory Acceptance Test Procedure for Floor Crane .......................................................... 6
Factory Acceptance Test Procedure for Floor Trolley ......................................................... 7

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FACTORY ACCEPTANCE TEST PROCEDURE FOR MANUAL OPERATED A-FRAME

INSPECTION AND TESTING METHOD:

1. Visually inspect complete frame prior to testing.


2. Carry out functional test on frame (without load attached). Ensure that all motions
including hoisting, lowering, cross travel and long travel are functioning correctly.
3. Check on frame’s load plate to verify frame’s serial number and other data.
4. Check on hoist nameplate to verify hoist’s serial number (against hoist certificate) and
other data.
5. Check the hoist certificate for the applicable code and the reference.
6. Vendor standard is used for applicable test code.

7. Functional Tests
7.1. Functional test shall be performed without load.
7.2. Operate hoist up, hoist down, cross travel left, cross travel right, long travel forward
and backward by pulling the hand chain.
7.3. Demonstrate the travelling of the frame on miter cut of the rail.
(Note: only one out of eight units of A-frame will be tested for Step 6.3)
7.4. ACCEPTANCE CRITERIA:
The Functional Test shall be considered satisfactory if the frame is functioning in all
motions.

8. Dynamic Tests
8.1. Lift up test load equal to 110% safe working load.
8.2. Lift up the test load to clear the floor level. The test load shall be raised to between
100mm and 200mm above ground level.
8.3. Check the deflection of the girder.
Note: According to BS466 section 7, the bridge shall be designed so that the vertical
deflection caused by safe working load and weight of hoist in the central position
shall not exceed 1/750 of the span.
8.4. Transport test load by means of cross travel in both directions by pulling hand chain.
8.5. Transport test load by means of long travel in both directions by pulling hand chain.
8.6. Lower test load to ground.

9. Overload Tests (Static Test)


9.1. Test load equaling 125% safe working load will be used for overload testing.
9.2. Test load is to be raised and clear the ground level approximately 100 mm.
9.3. Hold the test load for 5 minutes.
9.4. Lower test load to ground. Inspect hoist and frame for any damage.

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FACTORY ACCEPTANCE TEST PROCEDURE FOR SLEWING DAVIT WITH HOIST

INSPECTION AND TESTING METHOD:

1. Visually inspect complete davit prior to testing.


2. Carry out functional test on davit (without load attached). Ensure that all motions including
hoisting, lowering, cross travel and slewing are functioning correctly.
3. Check on hoist nameplate to verify hoist’s serial number (against hoist certificate) and
other data.
4. Check the hoist certificate for the applicable code and the reference.
5. Vendor standard is used for applicable test code.

6. Functional Tests
6.1. Functional test shall be performed without load.
6.2. For Electric Hoist,
6.2.1. Operate hoist up with slow speed by pressing pendant control button lightly.
Press button harder to operate at fast speed. Ensure direction of movement
corresponds to those shown on push button.
6.2.2. Repeat step 5.2.1 with lowering down.
6.2.3. Measure and record down the hoisting speed.
6.2.4. Operate any motion of hoist and press emergency stop button. All motions
should halt immediately.
6.2.5. Operate davit in slewing motion (clockwise and anti-clockwise) by turning the
steering wheel manually.
6.3. For Manual Hoist
6.3.1. Operate hoist up and hoist down by pulling the hand chain.
6.3.2. Operate davit in slewing motion (clockwise and anti-clockwise) by turning the
steering wheel manually.
6.4. ACCEPTANCE CRITERIA:
The Functional Test shall be considered satisfactory if the davit is functioning in all
motions. The control device and emergency stop must function correctly.

7. Dynamic Tests
7.1. Lift up test load equal to 110% safe working load.
7.2. Lift up the test load to clear the floor level. The test load shall be raised to between
100mm and 200mm above ground level.
7.3. Operate davit in slewing motion (clockwise and anti-clockwise) by turning the
steering wheel manually.
7.4. Lower test load to ground.

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8. Overload Tests (Static Test)


8.1. Test load equaling 125% safe working load will be used for overload testing.
8.2. Test load is to be raised and clear the ground level approximately 100 mm.
8.3. Hold the test load for 5 minutes.
8.4. Lower test load to ground. Inspect hoist and davit for any damage.

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FACTORY ACCEPTANCE TEST PROCEDURE FOR FLOOR CRANE

INSPECTION AND TESTING:

1. Visually inspect complete crane prior to testing.


2. Carry out functional test on crane (without load attached). Ensure that all motions
including jacking up, jacking down and travelling are functioning correctly.
3. Check on crane’s name plate to verify crane’s serial number and other data.
4. Vendor standard is used for applicable test code.

5. Functional Tests
5.1. Functional test shall be performed without load.
5.2. Ensure the crane travel in all motion by pushing the trolley and jacking system
are functioning well.
5.3. ACCEPTANCE CRITERIA:
The Functional Test shall be considered satisfactory if the crane is functioning in
all motions.

6. Dynamic Tests
6.1. Lift up test load equal to 110% safe working load.
6.2. Lift up the test load to clear the floor level. The test load shall be raised to
between 100mm and 200mm above ground level.
6.3. Lower test load to ground.

7. Overload Tests (Static Test)


7.1. Test load equaling 125% safe working load will be used for overload testing.
7.2. Test load is to be raised and clear the ground level approximately 100 mm.
7.3. Hold the test load for 5 minutes.
7.4. Lower test load to ground. Inspect crane for any damage.

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FACTORY ACCEPTANCE TEST PROCEDURE FOR FLOOR TROLLEY

INSPECTION AND TESTING:

1. Visually inspect on the trolley prior to testing. All components shall be in good
condition and painted.
2. Check on trolley load plate to verify its serial number and other data.
3. Vendor standard is used for applicable test code.

4. Functional Tests
3.1 Functional test shall be performed without load.
3.2 Operate the trolley in all motions, including steering and brakes are
functioning well.
3.3 Push and pull the trolley in all directions.
3.4 Acceptance Criteria: wheel motion shall function well.

5. Dynamic Tests
5.1. Put load equal to 110% safe working load onto the trolley.
5.2. Push and pull the trolley in forth and back direction.
5.3. Remove the load.

6. Overload Tests (Static Test)


6.1. Test load equaling 125% safe working load will be used for overload testing.
6.2. Put load equal to 125% safe working load onto the trolley.
6.3. Hold the test load for 5 minutes.
6.4. Remove the load. Inspect trolley for any damage.

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APPENDIX-7:

SAMPLE PHOTOS
OF
LOAD TESTING

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SAMPLE 1: FROM ICHTYS PROJECT

TROLLEY BEAM

LOAD CELL USING


PLATES AND BOLTS.

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SAMPLE 2: USING CRANE COUNTERWEIGHTS AND BLOCKS

LOAD CELL USING CRANE COUNTERWEIGHTS LOAD CELL USING BLOCKS

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APPENDIX-8:

JOB SAFETY ANALYSIS (JSA)

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JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)
JSA for Load Testing on Trolley Beams, A Frame and Jib Crane ( Davit Type)
Uncontrolled
DESCRIPTION CONTROLS PREVENT, DETECT, CONTROL, RESIDUAL RISK
# HAZARD Risk Responsible
OF TASK STEP MITIGAT
H M L H M L
1.1.1 Crane is regularly maintained, inspected
L
and certified Maintenance SV
1.1.2 Crane operator completes operator's daily
1.1 Crane Failure or malfunction due to L
1 Crane Setup M check and signs checklist Crane operator
mechanically/hydraulic fault or driver error
1.1.3 Operators are qualified/trained and hold
appropriate license for the crane being L Rigging SV/ Crane
operated. operator.
1.2.1 Signalmen attending crane each Rigging SV/ Crane
L
movement operator.

1.2.2 Crane is operated very slowly, backup Crane operator


1.2 Personnel crashed by moving L
H alarm, light indicators, soundhorns operational. Maintenance SV
crane/outriggers/counterweights
1.2.3 Site speed limits are observed at all times L Crane operator

1.2.4 Barricades and Signs posted L Rigging SV


Crane operator/ Rigging
1.3.1 Ground to be inspected before set up L
SV
1.3.2 Adequate size load spreading mats tobe Crane operator /Rigging
1.3 Crane unstable due to inadequate ground H L
used. SV
1.3.3 Setting on top of undergroung facilities to Crane operator/ Rigging
L SV
be avoided.
1.4.1 Signalman attending crane during boom Rigging SV
L
extension.
1.4 Crane hitting nearby structures during 1.4.2 Crane is operated very slowly L Crane operator
H
setup 1.4.3 Lifting plan in place that identifies hazards
of working in tight spaces (Full time L Crane operator/ Rigging
supervision). SV
1.5.1 Operator Qualified L Rigging SV
1.5.2 All crane components maintained and Crane operator
L
1.5 Crane falls due to wrong setup of LMI M functioning properly Maintenance SV
Crane operator Rigging
1.5.3 LMI input corresponds to actual setup L SV

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JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)
Rigging and
2 2.1.1 Safe manual handling methods are used L
testing Rigging SV
2.1.2 Personnel receives safe manual handling
L
training Rigging SV
2.1.3 Personnel medically fit L Rigging SV
2.1.4 Heavy objects handling assisted by crane
2.1 Physical injury caused by manual handling H L
or forklift Rigging SV
2.1.5 Appropriate PPE is worn L Rigging SV

2.1.6 Personnel avoid being in the "line of fire". L


Rigging SV
2.1.7 No manual handling of loads( lesson
L
learned) Rigging SV
2.2.1 Personnel receives working at height
training, Manlifts operated by qualified L
personnel only. Rigging SV
2.2.2 Personnel is medically fit. L Rigging SV
2.2.3 Working at height procedure to be
L
followed at all times Rigging SV
2.2.4 Inspected and scaffolding platforms with
L Scaffold SV Maintenance
green tags or certified manlifts are used.
SV

2.2.5 Ladders secured or attended by assistant. L


2.2 Physical injury caused by falling from Rigging SV
H
height 2.2.6 Safety harness is worn and secured to the
control box all times while at height with 100% L
tie off. Rigging SV
2.2.7 Personnel is not allowed to work at height
L
alone, manlifts to be attended by banksman.
Rigging SV
2.2.8 All fall prevention equipment(e.g.
L
harness,manlift) inspected and certified. Rigging SV
2.2.9 Working at height rescue plan is in place L
Safety officer
2.2.10 Work area barricaded. L Rigging SV

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JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)
Rigging and 2.3.1 Handtools and loose objects are secured
2 L
testing by rope or lanyards Rigging SV
2.3Physical injury caused by objects falling 2.3.2 hard hats worn at all times with chin straps L
H Rigging SV
from height
2.3.3 Scaffolding platforms,manlifts used have
L
toeboards Rigging SV
2.3.4 Barricade the work area. L Rigging SV
2.4.1 Rigger hand gloves worn all times L Rigging SV
2.4.2 Subject is discussed during TBT and
L
STARRT Rigging SV
2.4 Physical injury caused by pinch points H
2.4.3Warning is given before tensioning rigging
L
tackle. Rigging SV
2.4.4 Tag lines used L Rigging SV
2.5.1 Personnel receives safe rigging practices
L
training Rigging SV
2.5.2 Personnel qualified and 3rd party certified. L
2.5 Damage caused to property by Rigging SV
H
inadequate rigging 2.5.3 Manufacturer recommendations are
L
followed Rigging SV
2.5.4 Rigging plan is followed L Rigging SV
2.5.5 Adequate softeners/packing is used L Rigging SV
3.1.1 Crane/Forklift is regularly maintained,
L
inspected and certified. Maintenance SV
3.1.2 Personnel qualified and operator
L
competent Rigging SV
Lifting with 3.1.3 Weight of load is known prior to lift L Rigging SV
3 cranes and 3.1.4 Crane/forklift load charts consulted and
forlifts configuration selected as not to exceed 85% of L
3.1 Crane / Forklift fails due to over load
it at any given moment Rigging SV
3.1.5 Weight of rigging and attachments
H L
included in load calculations Rigging SV
3.1.6 Close supervision at all times L Rigging SV
3.1.7 Crane/forklift is operated slowly to avoid
shock loading, centrifugal increase of radius or L
tripping hazard. Rigging SV

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Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 55 of 57
JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)

3.1.8 Overriding of limit switches is not allowed L


Rigging SV
3.1.9 Side load and lifting with crane hoist line
L
Lifting with out of vertical are avoided Rigging SV
3 cranes and 3.1.10 Weather restrictions are observed L
forlifts 3.1.11 Lift plans are in place as required. L Rigging SV
3.1.12 lift supervisor to remain on site until job
L
is completed. Rigging SV
3.2.1 Work area barricaded L Rigging SV
3.2.2 Unessential personnel stay outside
L
barricade perimeter Rigging SV
3.2.3 subject is discussed during TBT and
STARRT such poor communication or lack of L
visibility Rigging SV
3.2.4 Tag lines are used (minimum two) L Rigging SV

3.2.5 Sole dedicated signalman is identified L


Rigging SV Operator
3.2.6 under no circumstances personnel are
3.2 Personnel crushed by moving loads H allowed to place themselves under suspended L
load or line of fire Rigging SV Operator
3.2.7 Crane hoist lines are maintained vertical
above centre of gravity to prevent sudden
L
dislodgement and unexpected lateral
movement Rigging SV Operator
3.2.8 Operator does not leave the cabin until lift
L
is completed Rigging SV Operator
3.2.9 load is not left unattended while
L
suspended Rigging SV Operator
3.2.10Forklift attended by banksman L Rigging SV Operator

Load 4.1.1 Carrier is regularly maintained, inspected


4 4.1 Carrier failure or malfunction due to L
Transportation H and certified
mechanical/hydraulic fault or driver error Maintenance SV Driver
4.1.2 Personnel qualified L Transport SV

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Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 56 of 57
JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)

4.2.1 Site speed limits are observed at all times L


Driver
4.2.2 Manoeuvring is attended by dedicated
4.2 Personnel crushed by moving carrier H L
banksman Rigging SV

4.2.3 Functioning backup alarm L Maintanence SV Driver

4.3.1 Personnel qualified L


Transport SV
4.3.2 Manoeuvring is attended by dedicated
L
banksman Rigging SV
4.3 Carrier or its load collides with structure 4.3.3 Transport route identified prior to
H
or other vechiles transport operation and transport management L
plan is followed at all times Rigging SV Driver
4.3.4 traffic restrictions and signs are observed L
Driver
4.3.5 Escort provided for oversize loads L Rigging SV
4.4 Carrier fails due to overload H 4.4.1 Axel load restrictions are observed L Rigging SV Driver

4.5.1 Adequate lashing is used to secure loads L


Rigging SV Driver
4.5 Load dislodges and falls causing property 4.5.2 Loading/off loading work area barricaded L
H Rigging SV
damage or physical injury
4.5.3 Loose objects carried in appropriate tare L
Rigging SV Driver
4.5.4 Non slip packing under load is used L Rigging SV Driver
5 All Activities 5.1.1 Personnel carry water bottles at all times. L
Rigging SV
5.1.2 Subject is discussed during TBT and
L
5.1 Heat Stress H STARRT Rigging SV
5.1.3 Rest shelters are available and rotation
L
scheme is used Rigging SV / Safety officer
5.1.4 Drinking stations are available L Rigging SV

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UNCO
Doc No. S-3000-1330-101 Rev.A
Method Statement for Load Test of Trolley Beams, A-Fram and JIB Crane (Davit Type) Page No. 57 of 57
JGC DIRECT WORK
SITE HASSI R'MEL BOOSTING PHASE III
DATE OF ASSESSMENT 22/Aug/19
CONTRACTOR DOC NO N/A (UNDER METHOD STATEMENT)
5.2.1 Good house keeping is maintained at all
5 All Activities L
times Rigging SV
5.2.2 Tools and materials are stored away in
5.2 Poor house keeping H L
proper way. Rigging SV
5.2.3 Subject is discussed during TBT and
L
STARRT. Rigging SV
Maintenance SV
5.3.1 All equipments to be properly maintained L
5.3 Environmental pollution Operator
H
5.3.2 Engines are not left idling for long time. L
Operator

5.4.1 mobile equipment is not parked in fornt of


H L
safety equipment or emergency facilities
5.4 Improper parking Operator
5.4.2 Access to work site is not blocked L Operator
5.4.3 Forklifts park with forks lowered to the
L
ground. Operator

Performing party by JGC Approved by JGC

Risk Assessment Methodology


1. High =H
2. Medium = M
3. Low =L
Risk is controlled as far as reasonably practicable, normal PPE to be worn as dictated by HSE policy
Risk is controlled as far as reasonably practicable (ALARP)
Hazard mut be avoided (review the task and apply engineering control)

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