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Barros 2019
Noferini 2017 performance and durability of asphalt mixture with RAP material
crack growth law based on fracture mechanic models of viscoelastic materials via Resilient Modulus, static creep and Indirect
Tensile Strength tests. they provided two thresholds of Dissipated Creep Strain Energy (DCSE) and Fracture Energy (FE) for
crack initiation and its growth,
viscosity testing of WMA binder - BBR-TSR-HWT-DC fracture
Test performed Materials mix design
Binder PG 64-22 & two aggregate types. Superpave mixes The AC mixes were designed indiv
RAP two sources (0,15,30,45%) 96% target density at 50 gyrations (Ndesign) in accord
RAP source A binder Content =5.4% &B=5.5%
HWT,OT,IDT the final high temperature grade for RAP was
76 and 82 for source A and B, resp.
Binder PG 60/70
Crumb rubber (0,10,20% by binder weight) RAP OBC was found only for mixtures
IDT, resilient modulus, static creep one source (0,15,30% by mixture mass) 0, 10 and 20% of crumb rubber is 4.5, 6 and 6.5% res
Sasobit (0,1.5,3% of binder weight) D 3515}
one virgin aggregate source
four point bending deviceAsphalt RAP one source (0,10,20,30%) In order to reach this goal, it’s important to limit the e
materials are binder 50-70 penetration grade as, for example, aggregate grading, density, binder and
characterized and compared in natural limestone aggregate results. When analysing test results there should be no
terms of resistance to fatigue, the RAP content or on other properties.
stiffness and volumetric properties. materials (aggregates, RAP and bitumen) on represent
of each material are characterized measuring aggregat
and binder content (RAP) . Define design parameters
bitumen and air voids content, density,
grading Validate the production laboratory operatio
parameters are obtained Produce similar sample in
content, density and air voids, with the RAP content a
variable.The research mix design procedure proposed
summarized
below:
The 0% RAP (reference) mix formulation is known
routinely produced by S.A.P.A.B.A and classified as A
marking) Four mixtures are investigated with 5% a
mix), 5% bitumen content (by mass of aggregates) and
Mixtures mainly differ in RAP percentages of 0% (con
mass of aggregates The bitumen content of the mix
the presence of RAP bitumen under the assumption of
and old bitumen. Thus, for a specific binder content, t
lower the virgin bitumen
added RAP is used as “substitute” of virgin materia
same grading, volumetric properties and bitumen cont
The research programme will investigate performance
saving virgin materials
laboratory mixing important (check
RV- Advera- Advera- Evotherm MI - PG 64-22 -45% RAP OC for hma & RAP
mix design Volumetric properties
AC mixes were designed individually with a SGC to meet a The increase in RAP content led to an increase in
0 gyrations (Ndesign) in accordance with Tex-241-F phases, respectively. In addition, the increase in R
respectively. The satisfactory cracking resistance
OC-VMA-VFA_DB
nd total asphalt content are constant The results show that the MP1 tests are applicabl
nd total asphalt content are constant The results show that the MP1 tests are applicabl
VMA-VFA_DP
OC for hma & RAP RAP improve moisture susceptibility
Conclusion
ontent led to an increase in the CFE from OT tests, resulting in a more rigid and less flexible mix during the crack initiation and propagation
addition, the increase in RAP resulted in more rut-resistant mixes with higher tensile strength as determined with the HWT and IDT tests,
actory cracking resistance of mixes containing 45% RAP can be explained by the increase in OAC during the design process.
and RAP increased Resilient Modulus of samples. Sasobit had no specific and distinctive effect on Resilient Modulus However, in the mixtures
educed Resilient Modulus which can be caused by the reduction of mixture design temperature
ntaining RAP, Sasobit and crumb rubber have had higher ER rather than virgin mixture. - by adding of Sasobit, ER has no specified trend.
3) Also, samples with greater percentages of RAP indicate more ER which means that fatigue resistance
RAP. 4)despite of less crack initiation thresholds, all samples have greater ER than virgin sample. This means
iates sooner by using of RAP, crumb rubber and Sasobit in the mixture, but Fracture Energy increases. So, mixtures can undergo more loading
ring macro cracks. 5) addition of rap increase tensile strength and reduce deformations slightlty
he MP1 tests are applicable to RAP binders and linear blending equations are appropriate.
he MP1 tests are applicable to RAP binders and linear blending equations are appropriate.
ove moisture susceptibility of WMA mixtures- WMA worsen rutting resistance - RAP reduce fracture resistance at low temperature.
on and propagation
WT and IDT tests,
cess.
o specified trend.
fatigue resistance
in sample. This means
undergo more loading
interaction btw RAP and virgin binder: A limited number of studies have investigated the blending process betwee
interaction between aged and virgin binders were compared experimentally: black rock i.e. no blending, total blend
still unclear is the level of interaction between aged and virgin asphalt binders [9]. If RAP acts like a black rock, the a
the virgin binder properties. However, it is usually assumed that RAP does not act as a black rock and that the aged
can be reduced by the full amount of asphalt binder in the RAP for the percentage specified [9].The level of blendin
Huang et al. [4]. The laboratory experiment consisted in staged extractions aimed to obtain bitumen from various la
around RAP aggregates were much softer than the inside layers of binder. In terms of percentages, about 60% of th
and virgin binders. Although the authors cautioned that the mixtures used in that study do not reflect common HM
be something substantially lower than the usually assumed 100%. Hence, it is clear that the appropriate amount of
aged binder that effectively contributes to RAP mix needs to be further investigated [9].An old RAP bitumen has inc
loses some of its components due to oxidation, volatilization, polymerization, thixotropy, syneresis and separation.
This suggests the importance of controlling the blending process between recycled and virgin bitumens. If the old b
a poor quality RAP mixture.If the RAP binder is supposed to blend with the virgin binder, then the curve of the extra
mixed together at high temperatures, allowing the RAP bitumen to (partially) melt and being blended with the virgi
uncoated. If the RAP binder is not expected to blend with virgin bitumen, the curve of unprocessed RAP shall be use
lime as active filler and bituminous emulsion or foamed bitumen as asphalt binder. For these mixtures, two aspects
hence being blended with the virgin bitumen. Only a limited amount of recovered bitumen is removed from RAP ag
asphalts. This reduces the possibility of blending between virgin and recovered bitumen.
no significant differences between the three different blending cases at low RAP contents. Not enough RAP binder was present t
properties. At higher RAP contents, however, the differences became significant. In general, the black rock case demonstrated lo
deformations than the other two cases. The actual practice and total blending cases were not significantly different from each oth
evidence that RAP does not act like a black rock. It seems unreasonable to suggest that total blending of the RAP binder and virg
blending apparently occurs to a significant extent.This means that at high RAP contents the hardened RAP binder must be accou
no significant differences between the three different blending cases at low RAP contents. Not enough RAP binder was present t
properties. At higher RAP contents, however, the differences became significant. In general, the black rock case demonstrated lo
deformations than the other two cases. The actual practice and total blending cases were not significantly different from each oth
evidence that RAP does not act like a black rock. It seems unreasonable to suggest that total blending of the RAP binder and virg
blending apparently occurs to a significant extent.This means that at high RAP contents the hardened RAP binder must be accou
emperature.
d the blending process between aged and virgin asphalt binders [9] [10] [11]. In NCHRP 9-12, McDaniel et al. define three possible levels of
ck i.e. no blending, total blending i.e. 100% blending and actual practice i.e. blending as it usually occurs in practice.One major factor that
RAP acts like a black rock, the aged and virgin binders will not interact. Hence, it would be assumed that RAP does not significantly change
a black rock and that the aged asphalt blends with the virgin binder during mixing [12]. This means that the amount of virgin asphalt binde
ecified [9].The level of blending between RAP and neat bitumen occurring in asphalt mixes after mixing operations was investigated by
obtain bitumen from various layers coating the RAP aggregates. Results indicated that after blending, outside layers of asphalt binder
percentages, about 60% of the aged binder did not blend with the virgin binder while 40% of the outside binder was a blend between age
dy do not reflect common HMA normally used in practice, it was evident that the level of contribution of the residual asphalt binder shoul
at the appropriate amount of the RAP
9].An old RAP bitumen has increased viscosity and stiffness relative to the same neat bitumen. During its service life, bitumen reacts and
opy, syneresis and separation. Because of the aging process, the rheological behaviour of bitumen will naturally differ from virgin materials
nd virgin bitumens. If the old binder is too stiff or too viscous, the blend of old and virgin bitumens may not perform as expected resulting
der, then the curve of the extracted RAP shall be used. Bitumen blending occurs in hot mix asphalt, when aggregates, bitumen and RAP are
d being blended with the virgin bitumen. Because of this, RAP aggregates are considered to be
f unprocessed RAP shall be used. This is the case of cold mixes produced at ambient temperature with RAP, virgin aggregates, cement or
or these mixtures, two aspects should be considered: first, production temperatures are low, not allowing the RAP bitumen to melt and
umen is removed from RAP aggregates during mechanical mixing. Second, cold mixes contain less bitumen compared to traditional hot mi
en.
define three possible levels of Mix design of mixtures incorporating RAP:Detailed guidelines for mix design of RAP mixtures are given i
ractice.One major factor that is most relevant conclusions is reported below. a. The RAP content is usually expressed as percentage of m
does not significantly change binder in the RAP must be accounted for when batching aggregates. For example, when measuring the m
amount of virgin asphalt binder mix, the mass of RAP bitumen shall be considered apart from the mass of RAP aggregate: the former con
ations was investigated by to mix grading c. The RAP aggregate is treate
e layers of asphalt binder must be heated gently to avoid changing the RAP binder properties. Guidelines in NCHRP-452 suggest to
nder was a blend between aged asphalt content is reduced to compensate for the binder provided by the RAP. The higher the RAP conte
residual asphalt binder should saved
e. If total blending between neat and RAP bitumen is assumed, the RAP grading curve to be used in the m
vice life, bitumen reacts and material f. A change in virgin binder grade may be needed depending on the amount of RAP, desired fina
ally differ from virgin materials. g. For RAP contents below 15 percent, the virgin binder grade should be the same as for a virgin mix. For
erform as expected resulting in the virgin binder should be one full grade lower than for a virgin mix. For RAP contents above 25 percent
regates, bitumen and RAP are determine the appropriate virgin binder grade.
% have a lower fatigue life than virgin mixtures [10]. Decreasing the virgin binder grade may be an option to improve the mixture fatigue p
sisting of 0, 10, 20, and 30% RAP with one source of aggregate and one type of binder. The fatigue properties tested included indirect ten
improve the mixture fatigue performance, especially at high RAP content [9]
es tested included indirect tensile strength (ITS), failure strain, toughness index, resilient modulus, dissipated creep strain energy (DCSEf),
ncreased with inclusion of 20% RAP and dropped to the same level as the mix without RAP
istics. The inclusion of a high percentage (30%) of RAP tended to significantly change the mixtures’ fatigue cracking characteristics g . The
ential problems are associated with the unknown amount of actual blending that occurs between virgin and RAP asphalt binders and the
rger at higher RAP contents. It is common belief that the u se of a softer binder could improve the workability of RAP mixtures [5].
Review of laboratory testing on asphalt mixtures
Vm:certain percentage of air voids is necessary in the finished asphalt mixture to allow for
in mix design are made variations. The durability of an asphalt pavement is also a function of the air void content of the in-place
er for virgin mixes compared too high provides passageways through the mix that allow damaging air and water to enter. An air void c
qual to virgin pavements for higher the density, the lower the air void content and vice versa.
VMA:Voids in the mineral aggregate are the intergran
with asphalt.VMA represents the space that is available to accommodate the effective volume of bitume
d creep strain energy (DCSEf), values of VMA ranges from 11% to 18% by volume of the material.Voids in the mineral aggregate are oft
an average asphalt film thickness of 8 microns is recommended as optimal value. However, the minimum
filled with bitumen VFB is the percentage of intergranular void space between the aggregate particles (V
low the mix will have poor durability or if it is too high the mix can show bitumen bleeding during its serv
wo points are also present but the lower the VFB.
resistance of asphalt mixtures- tests methods-Type of loading-(Mode of loading-Brown [66] explained th
test . They found that subjected to high levels of stress, then cracks propagate during the test. The mode of loading has great i
the crack propagation is very rapid since the stress is constant for the entire test duration. In a strain-con
The fatigue relationship of a bituminous material is assessed with any of the previously listed fatigue tes
acking characteristics g . The (stress or strain depending on the test mode). The curve which represents this relationship is the materia
RAP asphalt binders and the For controlled stress mode of loading, failure corresponds to the physical failure of the specimen. From t
physical failure, then the point of crack initiation is very well defined. For controlled strain mode, the cra
y of RAP mixtures [5]. performing these tests, therefore an arbitrary definition of failure has to be made. The point of failure is
law):]
ed asphalt mixture to allow for a slight amount of compaction under traffic and a slight amount of asphalt expansion because of temperatu
ir void content of the in-place asphalt pavement. The lower the in-place air voids, the less permeable the mixture becomes. An air void co
nd water to enter. An air void content that is too low can lead to flushing or bleeding. Density and in-place air void content are directly rela
al aggregate are the intergranular void spaces between the aggregate particles in a compacted paving mixture. VMA includes air voids and
he effective volume of bitumen (i.e. the asphalt that is not absorbed into the aggregate) and the volume of air voids necessary in the mixt
the mineral aggregate are often related to the concept of “bitumen film thickness” on the aggregate particles.Based on the past research
value. However, the minimum average film thickness also needs to verified and related to field performance [49].
een the aggregate particles (VMA) that contain or are filled with asphalt [38]. VFB is used to ensure proper asphalt film thickness in the mi
tumen bleeding during its service life. The acceptable range of VFB varies depending upon the traffic level for the facility. The higher the tr
Fati
ading-Brown [66] explained this in terms of mechanism of failure which occurs during fatigue testing. Cracks initiate in points of the specim
he mode of loading has great influence on the crack propagation, since the higher the stress level, the faster the propagation. In a stress co
e test duration. In a strain-controlled test, the stress reduces as the crack propagates, therefore this mode of loading leads to longer fatigu
MODE of loading - loading pattern-
e previously listed fatigue tests. The fatigue law consists in a relationship between the measured number of cycles to failure and the spec
this relationship is the material’s Wöhler curve (Wöhler, 1852).
ailure of the specimen. From the crack initiation, the duration of crack propagation is relatively short before to reach the
ontrolled strain mode, the crack propagation phase may take long time before to break the specimen. Complete failure is not commonly r
e made. The point of failure is normally defined as a reduction of the initial stiffness of 50%. Results are expressed with the following equa
Experimental Program
pansion because of temperature RAP limit:RAP percentages ranging from 10 to 30%
xture becomes. An air void content that is Uncertainties concern the interaction between RAP binder and virgin binder. Inaccurate as
r void content are directly related. The performance [2] [5], leading to mixtures that might be subjected to premature failure to cr
routinely determined because either RAP contents are kept below 25 percent or because t
re. VMA includes air voids and spaces filled resulting from the blending analysis diminish the feasibility of using RAP contents above the
air voids necessary in the mixture. Typical processing (i.e., variability of RAP) and lack of RAP availability are factors that prevent the
es.Based on the past research experience, NCDOT, 2007). Summarizing, concern in the use of RAP is due to uncertainty related to the
e [49]. VFB:Voids performances and
sphalt film thickness in the mix. If it is too
r the facility. The higher the traffic level,
Fatigue
initiate in points of the specimen
the propagation. In a stress controlled test,
f loading leads to longer fatigue ives.)
E of loading - loading pattern-[Fatigue law:
cycles to failure and the specified load
to reach the
plete failure is not commonly reached when
essed with the following equations (fatigue
ntages ranging from 10 to 30% in their regulations due to concerns for pavement performances and production technologies.
nd virgin binder. Inaccurate assumptions on the effects of interaction might create problems both in mix design and pavement
cted to premature failure to cracking, ravelling, moisture damage and rutting. In current practice, RAP binder properties are not
below 25 percent or because the additional costs of determining the RAP binder properties and the softer grade of virgin binder
using RAP contents above the 25 percent threshold. These restrictions specified in technical regulations together with a lack of
y are factors that prevent the use of high quantity of RAP into asphalt mixtures (North Carolina Department of Transportation
to uncertainty related to the material, in terms of physical properties as gradation, binder content and density, and in terms of
performances and durability of RAP mixes.
Notes The limit of the LVE domain is defined as the point at which the dynamic viscoelastic function G* deviates b
tion technologies. between the linear and non-linear regions as the complex modulus results show a very small decrease (almost cons
sign and pavement region the complex modulus of the bitumen decreases with increasing stress level [90]. Similar behaviour can be ob
properties are not linear range of response, values of storage modulus and loss modulus are independent of the applied stress amplitu
ade of virgin binder
ether with a lack of
of Transportation
sity, and in terms of
elastic function G* deviates by 10% from a constant (plateau) value, as reported in Fig. 4.13.There is a clear distinction
ry small decrease (almost constant value) with increasing stress level in the linear region, whereas in the non-linear
0]. Similar behaviour can be observed for the storage modulus G’ and loss modulus G”. Fig. 4.13 shows that within the
nt of the applied stress amplitudes. In the non-linear range, however, the moduli decrease with increasing stress.