Professional Documents
Culture Documents
Management
Course Outline
Basic Concepts: Introduction, Operations Management Basics
Product and Process Design: The Product Development Process, Analyzing a Process,
Process Decision
Facility Location Planning & Facility Layout: Facility Planning, Location Decisions,
Facility Layout
Capacity Design and Planning: Introduction - Capacity Planning, Managing Supply and
Demand
Production Planning: Introduction, Scheduling
Productivity and Work Study: The Organization and Productivity, Job Design
Materials, Purchasing & Stores Management: Materials Management, The Supply
Chain,Supply Chain Performance
Inventory Management: Introduction - Inventory Management, Elementary Inventory
Models,Inventory Control
Managing for Quality: Introduction, Statistical Control
Maintenance Management: Introduction-The Maintenance Function, Maintenance
Strategies, Maintenance Performance
Operations Management
Operations function consists of all activities directly related
to producing goods or providing services.
Organization
Production/
Finance Marketing
Operations
Business Operations Overlap
Production/
Operations
Marketing Finance
Examples of operations:
Operations Examples
Value added
Feedback
Control
Feedback Feedback
What is Operations Management?
Defined
Operations management (OM) is defined
as the design, operation, and
improvement of the systems that create
and deliver the firm’s primary products
and services
The Importance of Operations Management
• Standardization:
• An important innovation in operations that
made mass production possible was the
system of standardised and interchangeable
parts known as the ‘American system of
manufacture’, which developed in the United
States and spread to the United Kingdom and
other countries.
Mass production(Innovations 2)
Scientific Management:
• A second innovation was the development by
Frederick Taylor (1911) of the system of
'scientific management’, which sought to
redesign jobs using similar principles to those
used in designing machines.
Mass Production(Innovations 3)
Moving Assembly Line:
• A third innovation was the development of
the moving assembly line by Henry Ford.
Instead of workers bringing all the parts and
tools to a fixed location where one car was put
together at a time, the assembly line brought
the cars to the workers.
Mass Production (in nut shell)
• A system through which large
volumes of standardized products
could be assembled by unskilled
workers at constantly decreasing
costs .
Modern Period
• During the 1970s, markets became highly
fragmented, product life cycles reduced dramatically
and consumers had far greater choice than ever
before.
• TQM
• JIT
• SCM
Modern Period(Different Approaches)
• Flexible specialization
• Lean production
• Mass customization
• Agile manufacturing
Modern Period(in a nutshell)
MBA Institute
Refrigerator Mfc.
Transformation Process
A transformation process is defined as a user of
resources to transform inputs into some desired
outputs
Transformations
• Physical--manufacturing
• Locational--transportation
• Exchange--retailing
• Storage--warehousing
• Physiological--health care
• Informational--telecommunications
Transformation Process
One useful way of categorising different types
of transformation is into:
• manufacture
• transport
• supply
• service
Feedback
Feedback information is used to control the
operations system, by adjusting the inputs
and transformation processes that are used
to achieve desired outputs.
Random Disturbances
• It is unplanned or uncontrollable
environmental influences.
• It causes planned and actual output to differ.
Examples:-
Weather
Inflation
Equipment breakdown
Government controls
Activity
Organisation Inputs Outputs Random Feedback
Disturbances
Restaurant
MBA Institute
Refrigerator Mfc.
Boundary Of Operations
• suppliers
• customers
• the environment.
Product & Services
Product
• People buy ,want satisfaction, not objects.
• Example: Consumers buy televisions because they want
entertainment, not because they want a box with a screen.
• Product Bundle of physical, service, and symbolic
attributes designed to satisfy a customer’s wants and needs
Goods & Services
• Services Intangible tasks that satisfy the
needs of consumer and business users.
• Goods Tangible products that customers
can see, hear, smell, taste, or touch.
Products & Services
• Purely Manufacturing organizations do not
just sell a product but provides services also.
• Pure service industries such as banks ,
hospitals , education and consultancies also
often provides a product.
Product & Services
• In manufacturing we get a tangible or identifiable
product, which is obtained as a series of
transformation process.
• In service industry end product is often intangible.
Here it is the customer that has been processed.
• In services it is often the process that are bought
rather than the product.
• Some organizations may be considered as hybrid.
Example :Restaurant
Flying in an aeroplane.
Role of a operations manager
Human resource management
The people employed by an organization
either work directly to create a good or
service or provide support to those who do.
People and the way they are managed are a
key resource of all organizations.
Asset management
• An organization's buildings, facilities,
equipment and stock are directly involved in
or support the operations function
Break Even Analysis
Break Even Analysis is the concept that links
capacity to cost.It explains the significance of
having greater productive capacity to lower
cost and maximize profit or contribution.
Breakeven point is that at which the
contribution margin is able to cover total
fixed cost.
Break Even Analysis
Let:
F-Fixed cost of production
v-variable cost of production per unit.
p-selling price of per unit of the product.
c-contribution of one unit of product towards fixed
cost.
S-sales volume required to achieve break even.
Contibution margin c=p-v
BEP S=F/c
Cost management
Most of the costs of producing goods or
services are directly related to the costs of
acquiring resources, transforming them or
delivering them to customers
Decision making
Decisions need to be made in:
• designing the operations system
• managing the operations system
• improving the operations system.
Decision making
The five main kinds of decision in each of these
relate to:
• the processes by which goods and services are
produced
• the quality of goods or services
• the quantity of goods or services (the capacity of
operations)
• the stock of materials (inventory) needed to
produce goods or services
• the management of human resources.
Designing of Product & Process
PURPOSE OF DESIGN
• Creativity
– Requires creation of something that has not existed or
not existed in the proposed state.
• Complexity
– Requires decisions on many variables & parameters
• Choice
– Requires making choices between many possible
solutions at all levels, from basic concept to small details.
• Compromise
– Requires balancing multiple and sometimes conflicting
requirements.
Manufacturing and Process Selection
Factors Influencing Process
Choices
Volume: Average quantity of the products produced in a
manufacturing system
– Low volume: Turnkey project management firms such as L&T and BHEL
– High volume: Consumer non-durable and FMCG sector firms,
Automobile, Chemical Processing
– Mid-volume: Consumer durables, white goods and several industrial
products
Volume Variety
Examples: Customers
Flows of materials moving to a seat, mechanic
or customers getting a tool, etc.
Go to Yes
Drive to Walk to
school
school class
today?
No
Goof
off
Process Analysis Terms
Utilization: Is the ratio of the time that a resource is
actually activated relative to the time that it is available for
use
Types of Processes
Single-stage Process
Stage 1
Multi-stage Process
Stage 1 Stage 2 Stage 3
© 2007 Wiley
Process Performance Metrics
• Operation time = Setup time + Run time
• Throughput rate = 1 .
Cycle time
• Productivity = Output
Input
Reduce interruptions
Process Performance Metrics
Chapter 15: The Essentials of Control
Learning Objectives
Understand what is meant
by organizational control
Differentiate among
different levels, types, and
forms of control
Know the essentials of
financial controls
Know the essentials of
non-financial controls
Know the basics of lean
control systems
Develop a personal
balanced scorecard
Organizational Control in the P-O-L-C Framework
4. Groups/Teams
5. Motivation
The process by
which an Establish
standards
organization
influences its
subunits and Take
corrective
Measure
members to behave action
performance
Strategic control is
Operational control is
concerned with tracking
concerned with executing
the strategy as it is being
the strategy and includes
implemented, detecting
measuring return on
any problem areas, and
investment, net profit,
making any necessary
cost, and product quality
adjustments
Types and Examples of Control
Behavioral Control Outcome Control
Organizational culture Market demand or economic
Feedforward
forecasts
Control
Control Proactivity
Customer satisfaction
is an increasingly
important metric in
strong non-financial
controls
Failing to Set
Appropriate Measurement
Performance Failures
Targets
Sample Mix of Non-Financial and Financial Controls
Non-Financial Controls
Financial Controls
Qualified,
Recruiting & Satisfied
Satisfied, Profitable
Selection Customers
Staff Store
G ofi
Su irn
W uc
Q qu
ro ta
ua en
or at
Pr
Fa
Ed
pe es
Fr
w bi
k io
lit cy
th lit
rv s
ex n
y
is
pe
io
n
rie
y
nc
e
Measures
Lean Controls
Lean is a system of
non-financial controls
used to improve
product and service
quality and decrease
waste
Muda is a key
concept in lean
control
Muda is a Japanese
term for activity that
is wasteful and
doesn't add value
Kaizen = Continuous Improvement
Companies that
implement lean
adopt the Japanese
mindset that it is
always possible to
improve any
business activity
Advantages of Balanced Scorecard
Engineers in Marketing
and Service Activities
Advanced Organizer
Design Ethics
Decision Making
Production Career
Organizing
Quality
Leading
Marketing
Controlling
Project Management
Chapter Outline
• Identifying customers
• Studying customer’s needs
• Obtaining opportunity to make an offer
• Closing a deal
Types of Marketing Relationships
(Length of Relationship, and Commitment)
• Transaction-based Relationships
• More Sustained Relationships
• Highly Committed Relationships
Marketing Functions
• Consumer products
– Mass production
– Major purpose of purchase: Consumption
– Uniform requirements (high substitutability)
– Small quantity
• Industrial products
Engineering Involvement
(Industrial products)
• Installation
– Large, durable custom construction
– Selling/design/cost estimation/supervision
• Accessories
– Short-lived capital goods (equipment)
– Designing for general customer (S)
• Raw materials
– Extractive & agricultural products
– Assessment of quality (B)
Engineering Involvement
(Industrial products)
• Process materials
– Goods that change form in production
– Specifications (B)
• Component parts
– Goods that do not lose identity in production
– Eng. Design (S) / Introduction to Users
• Fabricated items
– Custom-made items
– Eng. Design/ Specifications (B)
– Bids (S)
Engineering Involvement
(Industrial products)
• Maintenance/Repair/Operating
– Consumed in process of production or use
– Parts/Schedule/Procedure/Methods (S)
• Services
– Incidental use
– Sell / Perform
After-Sales Service
• Installation
• Warranty
• Field service
• Documentation
• Training
• Provisioning & providing repair facilities
• Providing retrofit, rebuild, & overhaul
• Supplying spares & supplies
The 22 Immutable Laws of
Marketing
1. The Law of Leadership
– It’s better to be first than it is to be better.
– Hertz, IBM, Coca-Cola, Heineken, Times
2. The Law of the Category
– If you can’t be first in a category, set up a new category
you can be first in.
– Miller Lite, Dell, Charles Schwab
3. The Law of the Mind
– It’s better to be first in the mind than to be first in the
marketplace.
– IBM (Remington Rand)
• More intangible
• Performed in real-time (scheduling)
• Most professional & consulting services are
customized, personalized, & labor intensive
• Infrastructure (electricity, transportation,
communication, etc.) providers are capital
intensive
CHAPTER 10
MOTIVATING
AND LEADING
EMPLOYEES
Employee Behaviour
• Performance behaviour
• Organizational citizenship
• Counterproductive behaviours
– absenteeism
– turnover
• Personality
– five fundamental traits that are especially relevant to
organizations
• Attitudes
– Reflection of our beliefs and feelings about specific ideas
situations and other people
– Job Satisfaction
• Psychological contract
– expectations held by employees concerning their contribution to an
organization and what the organization will provide in return
Person–Job Fit
matching of the
employee’s
… the needs of the
contributions, needs,
job
job-related behaviours
and abilities to …
• Motivation
– the set of forces that cause people to behave in certain
ways
• Behaviour Theory
• Classical Theory
– workers are motivated primarily by money
– if money motivates, then paying employees more
would result in higher levels of production
• Scientific Management
– analyzes jobs and find more efficient ways to perform
them
• time-and-motion studies
Human-
Maslow’s Two-Factor
Resources
Hierarchy of (Motivator-
Model: Theory X
Needs Model Hygiene) Theory
and Y
– Hawthorne Effect
• Tendency for workers productivity to increase when they are
receiving special attention from management
Theory X Theory Y
• Employees dislike work
• Employees like work
• Lazy
• Energetic
• Irresponsible
• Growth oriented
• Uncooperative
• Responsible
• Threaten, or punish, for results
• Cooperative
• Use intrinsic, rather than extrinsic
rewards
• Recognition • Supervisors
• Working
Motivating • Responsibility Hygiene Conditions
• Advancement • Pay and
Factors • Achievement Factors Security
(Satisfaction vs. • Work itself (Dissatisfaction • Interpersonal
vs. No Relations
No Satisfaction)
Dissatisfaction) • Company
Policies and
Procedures
• Expectancy Theory
• Equity Theory
• Expectancy Theory
– people are motivated to work towards rewards that they want and
believe they have a reasonable chance of obtaining
• Equity Theory
Management by Objectives
Team Management
Reinforcement/Behaviour
Modification Theory
Positive
Negative
behaviour is
behaviour is
reinforced
punished
through rewards
Measurable
Achievable
Realistic
Time framed
• Management by Objectives
– system of collaborative goal setting that extends from the top to
the bottom of the firm
– employees learn more about company-wide objectives
– feel as though they are part of a team
– see how they can improve company performance by achieving
their own goals
• Team Management
– individual employees are given decision-making
responsibility for certain narrow activities
• Types of Teams
Transnational
Virtual Teams
Teams
• Job Enrichment
– expanding or adding one or more motivating factors to
a job
– used to increase job satisfaction
• Job Redesign
– increases job satisfaction by improving the employee–
job fit
• combining tasks
• creating natural work groups
• establishing client relationships
– useful for individuals with strong needs for growth or
achievement
compressed
flextime
workweek
workshare
telecommuting
programs
Example of a
Regular Workweek
Compressed Workweek
• Monday 9 a.m.–5 p.m. (8hrs) • Monday 8 a.m.–6 p.m. (10hrs)
• Thursday 8 a.m.–6p.m.
• Thursday
(10hrs)
9 a.m.–5p.m. (8hrs)
• Friday OFF
• Friday 9 a.m.–5p.m. (8hrs)
• Sat–Sun. OFF
• Sat–Sun. OFF
• Total (10hrs*4 Days) = 40 hrs -break
• Total (8hrs*5 Days) = 40 hrs -break
Copyright © 2014 Pearson Canada Inc. 10-29
Strategies for Enhancing Motivation
(LO 10-5)
• Telecommuting
– Employees do all or some work away from the office
– Home-based office technology is used
• computers, voicemail, email, modems, cell phones, overnight
delivery services
• Trait Approach
– identifies traits that would distinguish leaders from non-
leaders
• Behavioural Approach
– determines how the behaviours of successful leaders
differs from those of unsuccessful leaders
• task oriented vs. employee oriented
Leader
Followers Situation
TASK
ORGANIZATION
ENVIRONMENT
• Transformational Leadership
– the ability of the leader to recognize the need for
change, create a vision to make that change happen
• Transactional Leadership
– emphasizes routine, regimented activities that focus on
maintaining stability or the status quo
• Charismatic Leadership
– have a high level of confidence
– possess a strong need to influence others
– communicate high expectations of subordinates
– generally more successful at influencing subordinates
• Leaders as Coaches
– help select team members and other new employees
– provide some general direction
– help train and develop the team and the skills of its
members
– help the team get the information and resources it
needs
• Cross-cultural leadership
– new leaders are coming from diverse backgrounds
– these new leaders may have different leadership styles
• Ethical Leadership
– follows high standards of ethical leadership
• Virtual Leadership
– involves communication electronically rather than face
to face
1
Controlling as a
Management Function
Controlling
Done well, it ensures that the
overall directions of individuals
and groups are consistent with
short and long range plans.
It helps ensure that objectives and
accomplishments are consistent
with one another throughout an
organization.
2
Controlling as a
Management Function
Controlling
It helps maintain compliance with
essential organizational rules and
policies.
3
Controlling as a
Management Function
Cybernetic Control System
One that is self-contained in its
performance monitoring and
correction capabilities.
(thermostat)
The control process practiced in
organizations is not cybernetic,
but it does follow similar
principles.
4
The Control Process
5
Establish Objectives and
Standards
6
Establish Objectives and
Standards
7
Measuring Actual
Performance
Measurements must be
accurate enough to spot
deviations or variances between
what really occurs and what is
most desired.
Without measurement, effective
control is not possible.
8
Comparing Results with
Objectives and Standards
10
Taking Corrective Action
11
Effective Controls
12
Effective Controls
13
Types of Control
Preliminary
Sometimes called the
feedforward controls, they are
accomplished before a work
activity begins.
They make sure that proper
directions are set and that the
right resources are available to
accomplish them.
14
Types of Control
Concurrent
Focus on what happens during
the work process. Sometimes
called steering controls, they
monitor ongoing operations and
activities to make sure that
things are being done correctly.
15
Types of Control
Postaction
Sometimes called feedback
controls, they take place after
an action is completed. They
focus on end results, as opposed
to inputs and activities.
16
Types of Controls
Internal Controls
Allows motivated individuals to
exercise self-control in fulfilling
job expectations.
The potential for self-control is
enhanced when capable people have
clear performance objectives and
proper resource support.
18
Types of Control
External Controls
It occurs through personal supervision
and the use of formal administrative
systems.
Performance appraisal systems,
compensation and benefit systems,
employee discipline systems, and
management-by-objectives.
19
Organizational Control
Systems
Management Processes
Strategy and objectives
Policies and procedures
Selection and training
Performance appraisal
Job design and work structures
Performance modeling, norms, and
organization culture
20
Organizational Control
Systems
21
Organizational Control
Systems
Employee Discipline
Discipline is defined as influencing
behavior through reprimand.
Progressive Discipline ties
reprimand to the severity and
frequency of the employee’s
infractions.
Positive Discipline tries to involve
people more positively and directly
in making decisions to improve their
behavior.
22
The “Hot Stove Rule”
23
Organizational Control
Systems
Information and Financial
Activity-based costing - the true
cost of all products and services.
Economic value added - examine
the value added by all activities.
Understand the implication of key
financial measures of (ratios)
organizational performance
24
Operations Management
and Control
Purchasing
Economic Order Quantity
automatic reorder points
Just-In-Time Scheduling
25
Operations Management
and Control
Project Management
Program Evaluation and Review
Technique (PERT) - Identifies and
controls the many separate events
in complex projects.
26
Operations Management
and Control
27
Leadership & Motivation
416
Dr. Kostelis
Objectives
Examine leadership with managerial
function
– Planning, organizing, leading, & controlling
Practical application
Q&A
Write in your notes 5 attributes of a good
leader.
– We’ll compare to later answers
Leadership Matters, Character Matters
Influence others toward goal and
achievement of those goals
Laissez-Faire Authoritarian
(Low) Initiating Structure (High)
Situational Leadership Theory
Basically can’t change our style, thus better
to match leader and situation
– Leader-member relations (good-poor)
Degree of confidence, respect, trust workers
have for leader
– Task structure (structured-unstructured)
Degree to which jobs are procedurized
– Position-power (strong-weak)
Degree of influence a leader has over
promoting, hiring, and disciplinary
Situational Leadership Theory
Hersey & Blanchard (1980s)
– Move through Four Phases, correlated to life cycle
– Varies depending on “maturity” of followers
Desire for achievement (capacity of setting high,
attainable goals)
Willingness to accept responsibility