I) PREPARATION TASK 1) Checking for finishing of construction works related to the installation works of lightning system and earthing system: The equipotential system and earthing grids should carry out at simultaneous time of structure’s foundation constructions or when it was finished while the base floors weren’t started yet. The lightning protection system and grounding system (operating earthing system/ equipment grounding system) will be carried out after finishing of structures and roofs. 2) Safety measure readiness: Scaffold, support, cramp, operating floor, guard-rail, lifeline. Safety belt, hardness Extinguishers, ventilation fan, welding cinder accumulating tray or weld spatter shield (if required) Protective goggles for drilling works and welding mask. Safety checking for operating electric equipment, portable lamp (if required), source supply and cord. Helm and boots, gloves and leather gloves Caution boards and warning signs, barricade (if required). The construction works will be carried out only in a good weather (dry weather) and in absence of rainclouds and rainstorms (mist conditions). 3) Latest version and approved of the detailed drawings for the installation works Layout of the ground grids and locations shown intervals between earthing wires/ earthing rods, types of using wires and rods, inspection pit’s positions, connection points from grids to lightning protection system/ grounding system. Detailed matarials for grounding ditchs/ earthing holes, the depth/ structure of ditchs/ holes. Layout and section dwg.s of grounding wire’s installing details, installation positions and structure of the grounding station. Details of using materials, such as ground wire’s clamps, pipe’s clamps and pipes, supports... Lay out of the lightning protection system shown intervals between lightning rods, protection radius, lightning conductor’s routes and wire’s riser points. Installation dwg.s in details of cable’s clamps, connection boxes, using materials and installation’s methods... Technical specifications/ Catalogues for the using materials of the earthing system such as welding materials, moulds, grounding enhanced materials (GEM)... (if required) Technical specifications/ Catalogues for the using equipments of the lightning protection system such as air termination and lightning conductors... (if required) 4) Material’s preparation Refer to related list of materials Lightning rods and rod’s supports, lightning conductors, earthing wires and rods, conductor clamps, accessories... Pipes and pipe’s supports/ clamps, connection boxes, grounding stations, insulators, grounding bars... Grounding enhanced materials, moulds, welding materials, welding rods, inspection pit’ housings. Paint, cloth, cutting wheels, disc drinder, steel brushes,... Anchor bolts, U-bolt, bolts/ screws, pipe’s bushings, ... 5) Tools check ensuring a good and safe operation Leveler, plumb, Ohm meter/VOM, Earthing tester (Earth resistance meter) Electric welding machines (if required), cutting machines/ cable’s shears, grinders, portable driller, blow torches... Hand tools
2/3 ELE MS-03
II) INSTALLATION 1) Locate earthing rods/ earthing wells, inspection pits and earthing grids. Verify the real dimentions of excavation holes and ditches at the site and take an adusting if these points and lines collide with existing structures and update to construction’s dwgs. 2) Drill earthing wells and connect earthing wires to rods to put in the well holes and press to designation depths. Mix and pour GEM into the hole’s spaces (if required) In case using of rod driving type: excavate a hole around the earthing rod positions with the pan hole depth must lower than the finished top rod end about 10 to 15 cm, make scaffolds/ operating floor (if required) for driving rods. Driving rods by boss hammers or pressing by machines/ jacking mechanism to designation depth. 3) Excavate earthing ditches to designation depth and adjust this depth or ditch’s routes to prevent collides of finished earthing wires and existed structures. 4) Lay down earthing wires in the ditches. The wires will be straightened and put and pressed close the ditch’s bottoms. 5) Clean the top rods and end wires at the connection segments: a) Welding joints: weld earthing wires to the rods, checking for the quality of connections by vision and mechanic test and repairing if the joints failed. Weld connections will be accepted if the weld encompassed through from honeycombs and a moderate hammer. Antirust treating for connection’s surface (if required) b) Bolting/ clamping joints: fit earthing wires to the rods by connection bolts/ clamps, checking for the quality of connections by vision and bolt/ clamp tighten and repairing if the joints failed. The joints will be accepted if the wires were not deformed and broken and they embedded around the rod’s perimeter at the top end, tighten and aligned. Continuity check from wires to rods. Antirust treating for connection’s surface (if required) 6) Mix and pour GEM into the ditch’s spaces (if required). 7) Backfilling for holes and ditches by soil layers with the thickness about 200-300mm, water and compact soil follow designation requirements. All stinger of the earthing system to the lightning protection system/ grounding system will be enclosed and marked. 8) Earth ground resistance testing and this value must be encompassed requirements with the considerations about the reason factor. Repairing for the grid (if required). 9) Install inspection pits/ grounding connection boxes at the designation positions. 10) Install pipe’s supports and pipes (flutes) of the grounding wires from grounding stations to grounding connection boxes/ pipes of the lightning conductors from lightning rod’s installation points to the connection boxes and install the lightning counter. Install supports and cable’s clamps ... for grounding wires and lightning conductors. 11) Pulling/ installing of grounding wires from inspection pit/ connection boxes to grounding station positions/ lightning rod pad postion. 12) Install lightning rods to the supports/ columns and prepair slings and anchors. 13) Install set of lightning rods and string rod’s slings to anchors. Aligning for lightning rods and supports. 14) Caulking/ sealing for holes of anchors and sleeves of lightning conductors... for the water proofing purpose. 15) Termination for the lightning conductors and grounding wires to the connection boxes/ inspection pits. 16) Checking and marking the finished wire’s routes on the construction dwgs. Send the requirement’s letters for inspection and acceptance to consultant staffs by the pattern form. 17) Cleaning, removing waste and unsuitable materials out the site, keep the site neat and tide