Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

Adjustment Check List R 934-R 934 B

Date : .......................................... Operating hours: ....................... Name : ........................................

Machine Nb : .............................. Pump type: ................................ Pump Nb : ..................................

Nominal Test Actual Possible View

Test value* point value adjustm. Notes
* All pressure data are in bar.
1 Basic adjustments
Machine specific data
- Machine type R 934 ….. a)
- Nominal RPM of engine 2000 min-1 ….. a)
- Tooth specification 147 ….. a)
- Maximal idle RPM 2110+90 min-1 ……… ………
- Low idle RPM 850+50 min-1 ……… ………
a)
Read values in menu "i-hours"

2 Test conditions
- Hydraulic oil temperature > 50°C ……… ………

3 Servo pressure
Diesel engine in mode P
Adjustment at PR Valve 51 35+1 49 ……… ………

4 Horsepower regulation
Mode L/F
- Controls in neutral
Horsepower regul. current ILR ……Ì Y50 ………
Horsepower regul. pressure PLR ……Ì 59 ………
Mode E/P
………
- Controls in neutral
Regulating current ILR ……Ì Y50 ………
Regulating pressure PLR ……Ì 59 ………
Use adapter wire to measure ILR
In mode P, load the engine until on solenoid valve Y50.
the RPM drops below nominal Ì ILR in mA and p(LR) in bar are
RPM ILR P ~470 mA Y50 ……… depending on Bst- Version, as
given in schedule below,
Mode Mode Mode
L/F E P
450 +10 mA 750 +15 mA 750 +15 mA
7 +1 bar 20 +1 bar 20 +1 bar

Horsepower regulating pressure

for powertest PLR 20+1 59 ……… ……… Select menu Powertest at display.

Horsepower regulating pressure

for safety operation PLR 6,5+0,5 59 ……… ……… Disconnect Y50 and change over
its control lever.

R 934 Li / 5001 →
R 934 B Li / 9995 → MJFCIFSS! 6.65.01
Edition : 02 / 2005
Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

Nominal Test Actual Possible View

Test value* point value adjustm. Notes
* All pressure data are in bar
5 Working pumps P1 (P2)
Disconnect horsepower regulating
5.1 Hydraulic regulation begin Prb
solenoid valve Y50.
(Pmin) of pumps P1 (P2)
Adjustment via valve 23.2 (24.2) of
Reduce to the minimum, then
the horsepower regulator
slowly increase the primary
pressure.
Positioning pressure at 44 (43)
must start to drop for following
high pressure:
- P1 when Prb (Pmin) = 50±2 41 ……… ………
- P2 when Prb (Pmin) = 50±2 40 ……… ………

5.2Pressure cut off of Pumps P1

(P2) (reconnect Y50)
Loosen completely the cut off
valve 23.3 (24.3)
Adjust primary relief valve 120 340+10 40 ……… ………
(resp.121) to cut off pressure Pda 340+10 (41) ……… ………
Adjustment via pressure cut off
Tighten the cut off valves until valve 23.3 (24.3) of the pump
the positioning pressure read in regulator.
44 (43) does not increase
anymore (constant value at
200bar), then loosen slowly the
Port Pst of the pump regulator
cut off valves until the
must be pressure less.
positioning pressure begins to
decrease
6 Check of Diesel engine
output
Switch off the air conditioner

Reduce both primary valves

120-121 to less than Ppowertest.

Set the pumps to Qmax using the

menu "Powertest".
Slowly and simultaneously
increase both primary valves.

When engine RPM has dropped

to 2000+10 min-1, read the
pressure
P1 at test point 41 ≥ 140 41 ……… ………
≥ 125*
And at the same time
P2 at test point 40 ≥ 140 40 ……… ………
≥ 125*
P1=P2 must be ≥ Ppowertest

* For R934B, from SN 9995

Note : From SN 9995 till SN
13340, disconnect the fan
regulation solenoid valve Y347,
see also chapter 12

6.65.02 MJFCIFSS! 02 / 2005

Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

Nominal Test Actual Possible View

Test value* point value adjustm. Notes
7 Secondary relief valves

7.1 For attachment functions

- Boom cylinders retract 380+10 40 ……… ……… 125

- Boom cylinders extend 400+10 40 ……… ……… 126
- Bucket tilt cylinder retract 380+10 40 ……… ……… 127
- Bucket tilt cylinder extend 380+10 40 ……… ……… 128
- Stick cylinder retract 380+10 41 ……… ……… 133
- Stick cylinder extend 380+10 41 ……… ……… 134

7.2 For travel function

Apply the brakes and actuate

travel movement
- Travel left forward 380+10 41 ……… ……… 130
- Travel left reverse 380+10 41 ……… ……… 129
- Travel right forward 380+10 40 ……… ……… 132
- Travel right reverse 380+10 40 ……… ……… 131

Screw in the primary valves 120

/ 121 for the duration of the test
8 Primary relief valves

- High pressure on pump P1 350+10 41 ……… ……… 121

- High pressure on pump P2 350+10 40 ……… ……… 120

R 934 Li / 5001 →
R 934 B Li / 9995 → MJFCIFSS! 6.65.03
Edition : 02 / 2005
Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

Nominal Test Actual Possible View

Test value* point value adjustm. Notes
9 Lowering speed of working
attachment

Attachment all the way extended

and maximum engine RPM

Fully actuate the boom cylinders

Lowering time from upper

position down to the ground 5,0 s ……… ………

Adjustment via throttle check valve

162
10 Swing pump

(up to SN5277)
Replenishing pressure (1) 25+1 45 ……… .….…..
(Adjustment via valve 10.7)

Secondary pressures
- swing left (2) 380+10 46 ……… ………
(Adjustment via valve 10.3)

- swing right (2) 380+10 47 ……… ………

(Adjustment via valve 10.4)

Working pressure
- swing left (2) 370+10 46 .….…. ………
- swing right (2) 370+10 47 .….…. ………
(Adjustment via cut-off valve
15.3)

Brake torque
Protrusion of screw 16.2 14 mm …… ……… (1)
Engine at maximum RPM
(2)
Engine at about 1000 RPM

6.65.04 MJFCIFSS! 02 / 2005

Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

Nominal Test Actual Possible View

Test value* point value adjustm. Notes
11 Swing pump
(from SN5278)
Replenishing pressure (1) 25+1 45 ……*
(Valve 10.7 *)

Secondary pressures
- swing left (2) 400+10 46 ……*
(Valve 10.3 *)
-
swing right (2) 400+10 47 ……*
(Valve 10.4 *)

Working pressure
- swing left + right (2) 370+10 46/47 …/… …/…
(Adjustment via cut-off valve
10.8)

Control start swing right

Slowly actuate joystick to the
right, until pressure increases on
x1, then read py1-min
6,5+0,5 48 ……… ……… Adjustment screw 15.8
Control start swing left
Slowly actuate joystick to the
left, until pressure increases on
x2, then read py2-min

Swing brake delay 6,5+0,5 48 ……… ……… Adjustment screw 15.7

Basic adjustment
First unscrew completely, then
screw in again by ……. Turns (1)
Engine at maximum RPM
- swing right: screw 15.1 2 ½ trn ……● ……● (2)
Engine at about 1000 RPM
- swing left: screw 15.2 2 ½ trn ……● ……●
* Not adjustable

● should not be checked /

readjusted under normal
circumstances

R 934 Li / 5001 →
R 934 B Li / 9995 → MJFCIFSS! 6.65.05
Edition : 02 / 2005
Service Manual – Hydraulic Excavator Hydraulic system – Adjustment Check List

12 Hydrostatic driven cooler

fan (since R934B)

Secondary pressure limitation

in the fan drive circuit
Adjusted via screw 38.1 of
pressure relief valve 38. 200±10 34 ……… ………
(if a readjustment is necessary,
lightly screw in the adjustment
screw 32.1 to increase pressure
in the circuit for the duration of
the test)

RPM of cooler fan :

Measure this RPM with Diesel
engine at nominal RPM and
Y347 disconnected. 1700 min-1
Possible adjustment at screw
32.1.
Corresponding pump high
pressure is …) 180-5 34 ……… ………
To check or readjust cooler fan
RPM, hydraulic oil temperature
must be ≥ 60°C

6.65.06 MJFCIFSS! 02 / 2005