M30-1645 (Elec CKT DWG) PDF

0 1 2 3 4 5 6 7 8 9
A A
ACE MANUFACTURING SYSTEMS LTD.

PLOT NO. 467-469 12TH CROSS 4TH PHASE
PEENYA INDUSTRIAL AREA ,BANGALORE-560058
TEL: +91-80-41828100 , FAX: +91-80-28362791
B EMAIL: helpdesk@amslindia.co.in, WEBSITE: www.amsl.in B
ELECTRICAL MANUAL
C C
MACHINE MODEL : MCV-450
: M30-1645
MACHINE NUMBER
: 0I- MF & FANUC BETA DRIVE
CNC SYSTEM
D
SYSTEM SL. NO. : E169H1625 D
YEAR OF MFG. : 2017

DRAWING NO : DS-DSN-EC-ELEC- 23-04
CUSTOMER : NIVATHITHA HI-TECH

E E
CUSTOMER ADDRESS : COIMBATORE
F F
DOC NO: D30-005-1645-00

G G
Changes REVISION 1 DRAWN LAXMIKANTH DESIGNATION M/c. Series M30-SERIES

DRG NO. DS-DSN-EC-ELEC- 23-04
REVISION 2 CHECKED PRAVEEN KH
TITLE PAGE/COVER SHEET 1
REVISION 3 APROVED SURESH.V P.
F - DSN - ELEC -11-R0
REVISION 4 DATE 24.04.2017 Pg. 165
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A
SL. NO. PAGE DESIGNATION PAGE

1 TITLE PAGE/COVER SHEET 1
2 TABLE OF CONTENTS 2
2.a TABLE OF CONTENTS 2.a
B 2.b TABLE OF CONTENTS 2.b B

2.c TABLE OF CONTENTS 2.c
2.d TABLE OF CONTENTS 2.d
2.e TABLE OF CONTENTS 2.e
2.f TABLE OF CONTENTS 2.f
3 HOW TO READ MANUAL 3
C 4 HOW TO READ MANUAL 4 C

5 HOW TO READ MANUAL 5
6 SYMBOLS OVERVIEW 6
6.a SYMBOLS OVERVIEW 6.a
6.b SYMBOLS OVERVIEW 6.b
6.c SYMBOLS OVERVIEW 6.c
D 6.d SYMBOLS OVERVIEW 6.d D

6.e SYMBOLS OVERVIEW 6.e
7 MAINS SUPPLY & CABINET LAMP WIRING, 7
8 MOTOR POWER CIRCUIT MAG,ARM & LUB MTR 8
9 COOLANT MOTOR POWER CIRCUIT 9
10 COOLANT MOTOR POWER CIRCUIT 10
E 11 MOTOR POWER CIRCUIT HYDRAULIC & INDEX TABLE 11 E

12 MOTOR POWER CKT CHIP/ SCREW CONV MTR. 12
13 CHILLER UNIT CIRCUIT 13
14 TRANSFORMER-1,& REG POWER SUPPLY DWG 14
15 CNC ON/OFF CKT DWG 15
16 MACHINE LAMPS & TPM TRAK CIRCUIT 16
F 17 AC UNIT,MAG&ARM MTR THERMAL CONTACT CIRCUIT 17 F

18 CNC INTERFACE DIAGRAM 18
19 CP1 & CPD1 CABLE DETAILS 19
G G

TABLE OF CONTENTS 2
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

20 JA41 / JD51A CABLE DETAIL 20
21 FLAT CABLE DETAIL 21
22 JD36A/RS232 CABLE DETAIL 22
B 23 RS232 M/C TO PC CABLE DETAIL 23 B

24 JA3 CABLE DETAIL MANUAL PLUS GENERATOR 24
25 JA3 CABLE DETAIL HANDHELD MPG 25
26 DRIVE INTERFACE DIAGRAM 26
27 CX3, CX4 & CXA2C CABLE DETAILS 27
28 CX48 & CX36 CABLE DETAILS 28
C 29 JF1 CABLE DETAIL X-AXIS FEEDBACK 29 C

30 JF2 CABLE DETAIL Y-AXIS FEEDBACK 30
31 Z-AXIS POWER & FEEDBACK CABLE DETAIL 31
32 Z-AXIS BRAKE CIRCUIT 32
33 JYA2 CABLE DETAIL & JYA3 CABLE DETAIL 33
34 DRIVE INTERFACE DIAGRAM B-AXIS 34
D 35 B-AXIS POWER & FEEDBACK CABLE DETAIL 35 D

36 EMERGENCY LOOPING CIRCUIT 36
37 EMERGENCY MONITOR 37
38 PMC I/P INTERFACE DWG SEALED KEY BOARD 38
39 PMC I/P INTERFACE DWG SEALED KEY BOARD 39
40 PMC I/P INTERFACE (IP1) SEALED KEY BOARD 40
E 41 PMC I/P INTERFACE DWG SEALED KEY BOARD 41 E

42 PMC O/P INTERFACE DWG SEALED KEY BOARD 42
43 PMC O/P INTERFACE DWG SEALED KEY BOARD 43
44 PMC I/P INTERFACE DWG 44
F 47 PMC I/P INTERFACE DWG 47 F

G G

TABLE OF CONTENTS 2.a
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

B 53 PMC I/P INTERFACE DWG 53 B

54 INTERFACE DWG OF INDEX TABLE 54
C 59 HYD OIL TEMPERATURE INDICATOR DWG 59 C

60 TOOL BREAKAGE SENSOR DWG 60
61 INTERFACE DWG OF ROTARY TABLE 61
62 PMC O/P INTERFACE DWG 62
D 65 PMC O/P INTERFACE DWG 65 D

66 PMC O/P INTERFACE DWG & RELAY BOARD X29 66
E 71 PMC O/P INTERFACE & PCB1 DRAWING 71 E

72 RELAY BOARD INTERFACE DRAWING X25 72
75 RELAY BOARD INTERFACE DRAWING X45 & X37 & X52 75
76 TB1 TERMINAL STATION 76
F 77 TB1 TERMINAL STATION 77 F

78 TB1 FUSE TERMINAL STATION 78
79 24V LOOPING OF I/O BOARDS 79
G G

TABLE OF CONTENTS 2.b
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

B 83 TB106 TERMINAL STATION 83 B

C 89 TB257 TERMINAL STATION 89 C

D 95 TB9 TERMINAL STATION 95 D

96 PROTECTION EARTHING DETAILS 96
101 PMC I/O DETAIL PCB4-CB104 101
E 105 PMC I/O DETAIL PCB6-CE56 105 E

106 PMC I/O DETAIL PCB6-CE57 106
109 TERMINAL DIAGRAM FU 109
110 TERMINAL DIAGRAM TB1 110
F 110.a TERMINAL DIAGRAM TB1 110.a F

110.b TERMINAL DIAGRAM TB1 110.b
110.c TERMINAL DIAGRAM TB1 110.c
G G

TABLE OF CONTENTS 2.c
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

111.a TERMINAL DIAGRAM TB3 111.a
B 112 TERMINAL DIAGRAM TB4 112 B

C 114.a TERMINAL DIAGRAM TB8 114.a C

D 118 TERMINAL DIAGRAM TB104 118 D

E 120.a TERMINAL DIAGRAM TB106 120.a E

121.c TERMINAL DIAGRAM TB107 121.c
F 122 TERMINAL DIAGRAM TB156 122 F

G G

TABLE OF CONTENTS 2.d
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

B 124 TERMINAL DIAGRAM TB256 124 B

126 PLUG DIAGRAM IP1 126
126.a PLUG DIAGRAM IP1 126.a
C 127 PLUG DIAGRAM OP1 127 C

127.a PLUG DIAGRAM OP1 127.a
128 PLUG DIAGRAM EI/O3A 128
129 PLUG DIAGRAM HC1 129
130 PLUG DIAGRAM HC1A 130
131 PLUG DIAGRAM HC1B 131
D 132 PLUG DIAGRAM HC2 132 D

133 PLUG DIAGRAM HC2A 133
134 PLUG DIAGRAM HC2B 134
135 PLUG DIAGRAM HC2C 135
136 PLUG DIAGRAM HC2D 136
E 138 PLUG DIAGRAM HC5 138 E

140 PLUG DIAGRAM MS3 140
142 PLUG DIAGRAM MS5A(F) 142
143 PLUG DIAGRAM MS5A(M) 143
F 144 PLUG DIAGRAM MS5B(F) 144 F

145 PLUG DIAGRAM MS5B(M) 145
G G

TABLE OF CONTENTS 2.e
0 1 2 3 4 5 6 7 8 9
A
INDEX SHEET A

147 PLUG DIAGRAM MS7A 147
149 PLUG DIAGRAM MS8A 149
B 150 PLUG DIAGRAM X28 150 B

151 PARTS LIST 151
152 PARTS LIST 152
153 PARTS LIST 153
154 PARTS LIST 154
155 PARTS LIST 155
C 156 PARTS LIST 156 C

157 PARTS LIST 157
158 PARTS LIST 158
159 PARTS LIST 159
160 PARTS LIST 160
161 PARTS LIST 161
D 162 PARTS LIST 162 D

163 PARTS LIST 163
164 CABINET LAYOUT 164
165 PENDENT LAYOUT 165
E E
F F
G G

TABLE OF CONTENTS 2.f
0 1 2 3 4 5 6 7 8 9
HOW TO READ THIS MANUAL

A A
AC 415V 3ph
BUS BAR AC 415V 3 PHASE BUS BAR SUPPLY
5.3E / TB.8:F(5) TB.8:F.(5) / 5.6A
8.7A
AC 415V 3ph
5.2E / TB.5:F(3) TB.5:F.(3) / 5.6A
5.1E / TB.2:F(1) /
TB.2:F.(1) / 5.6A
SOURCE FOR NEXT CONNECTION
5.6A(CROSS REF)=PAGE NO 5,COLUMN 6, ROW A
1 3 5
B B
KT4C2A1
2 4 6
1 3 5
F
36.7B
1-1.6A / COMPONENTS
2 4 6
CM
RK-1
C REVERSING KIT
C
/ CONTACTOR SUPPLY LOOPING REVERSING KIT
K 1 3 5 K 1 3 5
5.8E 5.8E
CA8-09C CA8-09C / FWD/REV ELEMENTS
2 4 6 2 4 6 5.8E(CROSS REF)=PAGE NO5,COLUMN 8.ROW E
D FOR CONTACTOR COIL CONNECTION D
1.5SQ
BLACK / CABLE DETAIL
SSR
6.c.1F
24V 0V L1 I/P L2
E E
ACSSC-2P-1 /
CONTROL VGE-24VDC
SSR RELAY MODULE
ON PHASE VGE-440V AC
LOAD CURRENT-9A
PE U1 O/P V1
MS A B C
/ MS3 ALLIED CONTECTOR PIN CONNECTION
F F
TB 35 36 37 / TERMINAL BLOCK NUMBER
1 2 3 Y/G
M
4x1SQMM
U1 V1 W1
PE
M
M /
3~ MOTOR
G ATC MAG MTR G
PE

HOW TO READ MANUAL 3
0 1 2 3 4 5 6 7 8 9
A HOW TO READ THIS MANUAL A
5.5E 5.5E 5.5E

TB.1:FL TB.2:PRS TB.3:PXS
/ 24V SUPPLY SOURCE FROM TERMINAL BLOCK
5.5E(CROSS REF)=PAGE NO 5,COLUMN 5,ROW E
5.6E
B TB.51: B
PXS
/
0V SUPPLY SOURCE FROM TERMINAL BLOCK
5.6E(CROSS REF)=PAGE NO 5,COLUMN 6,ROW E
BR BL
FL 1 PRS 1 PXS
+ - /
P ELEMENT NUMBER
2 2
C BK C
/ CONNECTION OF WIRE
TB 151 152 153 / TERMINAL BLOCK NUMBER
D D
TB 3 4 5 / M/C I/O PCB TERMINAL CONNECTION
PCB
CB106 A02 B02 A03

/ M/C I/O PCB CONNECTION
E E
FLAT CABLE / FLAT CABLE
PCB4
18.3C
FANUC I/O /
F CB106 A02 B02 A03 FANUC I/O MODULE F
MODULE
/ PLC INPUTS
CB106:X100.0 X100.1 X100.2
G LUB FLOAT LUB PRS SPINDLE G

SWITCH SWITCH ORT PXS

0 1 2 3 4 5 6 7 8 9
TB.8:F.(5) / 3.4A
TB.5:F.(3)
HOW TO READ THIS MANUAL
/ 3.4A SOURCE FOR NEXT MOTOR CONNECTION
A A
TB.2:F.(1) / 3.4A
PCB4
18.3C
TO F1(3) MPCB/MCB LOOPING

INCOMING FANUC I/O
MODULE
TO F15(3) 25A/32A-3P MCB
TO F15(5) 25A/32A-3P MCB

415V SUPPLY CB10:Y100.0 Y100.1
TO F15(1) 25A/32A-3P MCB
TO SPNDL ORN PXS (BLUE)

TO LUB PRESSURE SW
B B
INCOMING INCOMING
TO SP ORIENT PXS
TO LUB FLOAT SW
24V SUPPLY 0V SUPPLY CB10 A16 B16
TB1.1 TB.116: PCB2

TB.51 M/C I/O PCB CB10 A16 B16
CNC+24V
SPARE
SPARE
T1:TB.1 T2:TB.4 T3:TB.7
C OP OP 01 02 C
50 PIN
TB 51
TB 1 TB TB 4 TB TB 7 TB FU TB TB FEMALE CONN
TB 4 5
415V (R) 415V (Y)
415V (B)
22 22
REG 0V TB 51 52 53
K K
D TB 1 2 3 .8E 21 .8E 21 D
TB 1 2 TB 4 5 TB 7 8
TB 4 5
TB.4: TB.5:
D-SSR D-SSR
4.3B TB.51:PXS
4.1A TB.1:FL
4.2A TB.2:PRS
4.2A TB.3:PXS
E E
3.2A TB.5:F(3)
3.2A TB.8:F(5)
TB.4:F(3)
TB.7:F(5)
3.2A TB.2:F(1)
TB.1:F(1)
DK1
DK2
A1 A1
K K
A2 A2
F F
TB.119:
A2-0V MAG FWD MAG REV
MOTOR MOTOR
G A1 A2 .9E A1 A2 .8E G
22 21 .8D 22 21 .8D
22 21 .9D 22 21 .9D
0 1 2 3 4 5 6 7 8 9
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A A
MCB FU FUSE
1 3 5
MINIATURE CIRCUIT
BREAKER
2 4 6
B B
T1 T2 T3 N1
THREE PHASE
COMBINED
MPCB PE U1 V1 W1 0V 220V 0V 230V N2 TRANS FORMER
1 3 5
C C
MOTOR PROTECTION 0V 0V U2 U3 0V 0V V2 V3
CIRCUIT BREAKER PE
2 4 6
PR
D FB D
REACTOR AXIS MOTOR
2 4 6 SERVO MOTORS
REACTOR
1 3 5
E E
PR
FB SERVO MOTOR
AXIS MOTOR BRK WITH BRAKE
F F
CONTACTOR
1 3 5 CONTACTOR
U1 V1 W1
THREE PHASE
2 4 6 M INDUCTION MOTOR
3~
G PE G

SYMBOLS OVERVIEW 6
0 1 2 3 4 5 6 7 8 9
A
SYMBOL DESCRIPTION SYMBOL DESCRIPTION A
PE N P
5 PIN SOCKET
PL 1
THREE TIER LAMP
2
RCCB
1 3 5 7
B B
RCCB
2 4 6 8
L N
LAMP
C LAMP C
PE
DELTA SPINDLE MOTOR
U V W G
MS FB DELTA SPINDLE MOTOR

D PRS 1 D
P
R Y B PRESSURE SWITCH
2
SPINDLEMOTOR
STAR/DELTA MOTOR
E E
X Y Z PE
U
V
F/B STAR/DELTA
MS RSW 1 2
W SPINDLE MOTOR
PE REED SWITCH
F F
3
RF YF BF
G G

SYMBOLS OVERVIEW 6.a
0 1 2 3 4 5 6 7 8 9

A A
SW 3 SELECTOR SWITCH
BR BL
PXS 4
+ -
PROXIMITY SWITCH
B BK B
3 3
SS2 SELECTOR SWITCH (3 POS)
4 4
BR
BL FLOW SWITCH
C FLW1 P1 SS1 3 C
SELECTOR SWITCH (2 POS)
BK
4
3
KSW
KEY SWITH
13 4
D LS LIMIT SWITH D
14
SWITCH
L1 L2 L3 N1 ISOLATION SWITCH
T1 T2 T3 N2
E E
FL 1
FLOAT SWITCH
2
RC SURGE SUPRESSOR
RC
F F
PB
3
ILLUMINATED
PUSH BUTTON
4
G G

SYMBOLS OVERVIEW 6.b
0 1 2 3 4 5 6 7 8 9
A SYMBOL DESCRIPTION SYMBOL DESCRIPTION A
ACR
2 1 8 7
2 1 8 7
PB 3 PUSH BUTTON
A1 A2
4
AC RELAY
B B
NO NC NC NO
3 4 5 6
3 4 5 6
PB
1
C PUSH BUTTON C
2
A1+ A2- I/P 0V
PWR CURRENT SENSING

RELAY-CSR-1-2
INPUT CSR CURRENT SENSING RELAY
32.8C
D RLY D
DY
1 NC(16) COM(15) NO(18)

-
Y SOLENOID
+
2
E 24V 0V E
POWER
CONNECT
SSR TX
A1 B1 TPM TRAK
RX
A- B+
F SOLID STATE RELAY F
A2 B2 LAN RS 232
16.6E 16.7E
TPM TRAK
G 16.6C G
VER:1.077

SYMBOLS OVERVIEW 6.c
0 1 2 3 4 5 6 7 8 9

A A
3 4 THERMAL SWITH PSM P

TH
A06B-6140-H037 N
POWER SUPPLY
MODULE CXA2A
CX1A PSM-37i
R CABINET
DISCHARGE
B1 A1 RESISTOR
30Ω
B CX4 B
ESP POWER SUPPLY
FN4 MODULE
FN5 CX37
1 DRIVE FAN 2 1 DRIVE FAN 2 CX3
MCC C19
TB2
L1 L2 L3 PE
CX38 CX4
CX3
C
SD CX36
C
A06B-6164-H343#H580
CXA2C
SERVO CXA2A
SPM P
N
A06B-6141-H015#H580
DRIVE-15i SPINDLE AMPLIFER
MODULE
CXA2A
COP10B CXA2B SPM-15i
BATTERY CABINET
COP10A JA7B
D SERVO DRIVE SPINDLE DRIVE D
CX5X JX4 JA7A
JF1(L) JY1
JF2(M) JYA3
JF3(N)
JX6 TB2 JYA2
SP-F/B
JY1 U V W PE
E E
JA7B
JYA2
JYA3
TB2(SPINDLE) TB1(LINE) CZ2L CZ2M CZ2N TB3*
SVPM1-160/160I
U V W G G L1 L2 L3 XX XY YY L+ L- A06B-6117-H211
X & Y AXIS MODULE
CABINET X AND Y AXIS
MODULE
F A AXIS DRIVE F
BISV-20
8AMPS
INSIDE CABINET B AXIS DRIVE
SVPM2-160I Z AXIS
A06B-6117-H106 MODULE
Z AXIS DRIVE
PMM AXIS DRIVE CABINET
G G

SYMBOLS OVERVIEW 6.d
0 1 2 3 4 5 6 7 8 9
A A
-Q0 +Q0
+Q0 -Q0
PCB5
32.1B L0 X31
YSL-SSRP-BR-3-REV1
B YSL-S26-009-82 B
RELAY BOARD
Z AXIS BRAKE RELAY FO

0.5A
C C0 0V 24V 0V C
COM C0
L N PE
Q0 Q1 COM-
OMRON S8VE-24024
I/P-50/60HZ AC100-240V,3.8A CN1
D O/P24V,10ADC REG POWER SUPPLY D
X32
V- V+
RELAY BOARD
E E
CN2 NOTE: PLEASE REFER
CNC ON/OFF PCB N PH TABLE OF CONTENTS
PCB3 C0 N C1 N FOR RELAY BOARDS
15.3A 230VAC
YSL-SSR-CNC-ON/OFF-1
CNC ON/OFF PCB

F F
FUSE
10AMPS O/P O/P I/P
- - - - + ++ + - +
CAPACITOR BANK
1 2 3 4 5 6 7 CDU
PF-CHU-01
CAPACITOR BANK
G G

SYMBOLS OVERVIEW 6.e
0 1 2 3 4 5 6 7 8 9
415V /50HZ /3 PHASE MAIN

SUPPLY TO MACHINE
A A
MAIN:R Y B N PE1
MAIN EARTH
BOLT
PE1
TB R Y B N
PE1
96.0B
B 0.75SQMM CABLE
B
1
MAIN SW1 L1 L2 L3 N1 F66
415V/63A 3A/1P
LB263-31400-B13-TDYR
2
Acti9 (A9N1P03C)
MAIN SWITCH T1 T2 T3 N2
6SQ 91.2E
C BLACK CABLE TB3.57: TB3 201 C
LS16.13
0.75SQMM
RED CABLE TB3 202
LS16 PE16
ZLDA01D
CABINET DOOR LSW
PE16
13 21 96.7B
D PE P N D
PENDENT RS232
14 22
SOCKET
RS232 / 18.4B
SC-2
20A/250VAC ETHERNET
5 PIN SOCKET
TB3 207 TB3 209 PENDENT ETHERNET / 18.3B
C7
18.3B
E E
USB
TB3.207:
AC.PH
17.2A
TB3 1 TB3 4 TB3 7

0.75SQMM
R BK
CABLE
TB3 2 TB3 5 TB3 8

F F
PH N
14.1A TB3.4:F15(3)
8.1A TB3.5:F1(3)
8.1A TB3.8:F1(5)
TB3.7:F15(5)
14.1A TB3.1:F15(1)
8.1A TB3.2:F1(1)
CL1
CABINET LAMP
14.1A
G PE15 G
96.6B

MAINS SUPPLY & 7
CABINET LAMP WIRING, F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
AC 415V 3PH BUS BAR AC 415V 3PH

3.3A
7.3F / TB3.8:F1(5) TB3.8 / 9.0A
A A
7.2F / TB3.5:F1(3) TB3.5 / 9.0A
7.1F / TB3.2:F1(1) TB3.2 / 9.0A

2.5 SQMM 13.1A / F3(5):F31(5)
BLACK CABLE 13.1A / F3(3):F31(3)
13.1A / F3(1):F31(1)
S1-M2 1 3 5
POWER 2.5 SQMM
B SUPPLY BLACK CABLE B
MODULE 2 4 6
1 3 5 33
1 3 5 33
F1 F3 1 3 5 F2 34
1-1.6A 1-1.6A
34 1A /3P MCB
36.2E
MS116 MS116
Acti9 (A9N3P01C)
2 4 6
36.2E
2 4 6
2 4 6
CM1 1.5SQMM CM2
BLACK CABLE
C 1.5SQMM 1.5SQMM C
BLACK CABLE WIRE LOOPING
BLACK CABLE WIRE LOOPING
62.2D 62.1D K1 1 3 5 K2 1 3 5 K4 1 3 5 K3 1 3 5 K76 1 3 5

K1.21: K2.21: 62.1E 62.2E 62.8F 63.2E 63.1D 63.1F 63.2F
BC7-30-01 BC7-30-01 BC7-30-10 K3.21: K76.21: BC7-30-01 BC7-30-01
D2-SSR1 D1-SSR1 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
D D2-SSR3 D1-SSR3 D
D2-SSR1 D1-SSR1
8.1E
D2-SSR3 D1-SSR3
77.4E SSR1.0V:
TB1.65: SSR3.0V
SSR1.0V
1.5SQMM WIRE LOOPING 1.5SQMM WIRE LOOPING
1.5SQ 1.5SQ
BLACK CABLE BLACK CABLE BLACK CABLE
8.7D /
SSR1.0V: BLACK CABLE SSR3.0V:
11.7D /
SSR3.0V SSR5.0V
SSR1 SSR3
MAG MTR ARM MTR
SSRM RELAY
24V 0V L1 I/P L2 SSRM RELAY
24V 0V L1 I/P L2
E E
ACSSC-2P-1 ACSSC-2P-1
CONTROL VGE-24VDC CONTROL VGE-24VDC
ON PHASE VGE-440V AC ON PHASE VGE-440V AC
LOAD CURRENT-9A LOAD CURRENT-9A
PE U1 O/P V1 PE U1 O/P V1
PE
PE MS3 A B C MS3 E F G
PE18
F PE17 PE6.1 PE10 96.8B PE6.2 F
TB6 35 36 37 93.8C 96.4B
TB6 38 39 40 93.9C
96.7B M3
M1 1 2 3 Y/G 4x0.75SQMM CABLE 1 2 3 Y/G
17.3C M2 1 2 3 Y/G
4x1SQMM CABLE 17.5C
U1 V1 W1 4x1SQMM CABLE
U1 V1 W1 U1 V1 W1
M1
M
TM100/415V/1.1KVA/0.96A 3~ M3
M M2 M
G ATC MAG MTR
PE 415V/0.12KW/0.6AMPS 3~ PE
TM100/415V/1.1KVA/0.96A 3~ G
ON ATC ARM MOTOR PE
LUB. MTR
ON ATC

MOTOR POWER CIRCUIT 8
MAG,ARM & LUB MTR F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
AC-415V 3PH AC-415V 3PH
TB3.8 / 8.9A TB3.8 / 10.0A

A A
TB3.5 / 8.9A TB3.5 / 10.0A
TB3.2 / 8.9A TB3.2 / 10.0A
BUS BUS
BAR BAR
BUSBAR
11.1A 12.1A
10.0A
1 3 5 33 1 3 5 33 1 3 5 33 1 3 5 33 1 3 5 33 1 3 5 33
F4 F5 F6 F7 F9 F21
0.63-1A 34 2.5-4A 34 2.5-4A 34 0.63-1A 34 4-6.3A 34 0.25-0.4A 34
B MS116 MS116 MS116 MS116 MS116 MS116 B
36.2F
36.4A
36.4B
36.4C
36.4D
36.5C
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
CM4 CM5 CM6 CM7 CM9 CM21
C C
K5 1 3 5 K6 1 3 5 K7 1 3 5 K8 1 3 5 K10 1 3 5 K23 1 3 5
62.2E 62.5E 62.6E 63.6F 62.7E 66.2E
BC7-30-10 BC7-30-10 BC7-30-10 BC7-30-10 BC7-30-10 BC7-30-10
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
D RC RC RC RC RC RC D
RC4 RC6 RC7 RC9
RC5 RC21
4KW 1.5SQMM 4KW 1.5SQMM 4KW 1.5SQMM 4KW 1.5SQMM 4KW 1.5SQMM 1.5SQMM
BLACK CABLE BLACK CABLE BLACK CABLE BLACK CABLE BLACK CABLE 4KW BLACK CABLE
HC1 1 2 3 HC1 4 5 6 HC1 7 8 9 HC1 10 11 12 HC1B 13 14 15 HC1B 16 17 18

1.5SQMM 1.5SQMM 1.5SQMM 1.5SQMM 1.5SQMM 1.5SQMM
E BLACK CABLE BLACK CABLE BLACK CABLE BLACK CABLE BLACK CABLE BLACK CABLE E
PE PE PE PE PE PE
TB9 1 2 3 TB9 4 5 6 TB9 7 8 9 TB9 10 11 12 TB9 13 14 15 TB9 16 17 18
PE9A PE9B PE9C PE9D PE9E PE9F
95.6B 95.7B 95.7B 95.8B 95.8B 95.8B
M4 M5 M6 M7 M9 M16
F 4x1.5SQMM CABLE 4x1.5SQMM CABLE 4x1.5SQMM CABLE 4x1.5SQMM CABLE 4x1.5SQMM CABLE 4x0.75SQMM CABLE F
1 2 3 G 1 2 3 G 1 2 3 G 1 2 3 G 1 2 3 G 1 2 3 G
U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1
M M M M M M
3~ 3~ 3~ 3~ 3~ 3~
M4 PE M5 PE M6 PE M7 PE M9 PE M16 PE
RV160/415V/ 0.3KW/0.9A RKM206/415V/ 1.5KW/3.4A RKM206/415V/ 1.5KW/3.4A RV160/415V/ 0.3KW/0.9A 112M-6 415V/40W/0.3A
G FLOOD CLNT. MTR CHIP PUSH CLNT MTR CHIP FLUSH CLNT MTR COOLANT GUN MTR 415V/2.2KW/4.9A OIL SKIMMER MTR G
COOLANT TANK COOLANT TANK COOLANT TANK COOLANT TANK H.P CLNT. MTR COOLANT TANK
COOLANT TANK

COOLANT MOTOR POWER 9
CIRCUIT F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
TB3.8 / 9.9A TB3.8 / 11.0A

A A
TB3.5 / 9.9A TB3.5 / 11.0A
TB3.2 / 9.9A TB3.2 / 11.0A
BUS
BUSBAR BAR
9.0A
1 3 5 33 1 3 5 33
F49 F50
2.5-4A 34 0.63-1A 34
MS116 MS116
36.5D
36.5E
B B
2 4 6 2 4 6
CM49 CM50
K53 1 3 5 K54 1 3 5
69.2E 69.3E
BC7-30-10 BC7-30-10
C 2 4 6 2 4 6 C
RC RC
D RC49 RC50 D
4KW 4KW
1.5SQMM 1.5SQMM
BLACK CABLE BLACK CABLE
HC1B 30 31 32 HC11 1 2 3
1.5SQMM 1.5SQMM
E BLACK CABLE BLACK CABLE E
PE PE
TB9 19 20 21
PE9G PE9H
95.9B 95.9B
M36 M37
4x1.5SQMM CABLE 4x1.5SQMM CABLE
1 2 3 G 1 2 3 G
F F
U1 V1 W1 U1 V1 W1
M M
3~ 3~
M36 PE M37 PE
RKM206/415V/1.5KW/3.4A 415V/0.18KW/0.65A
DUMPING MOTOR PAPER BAND FILTER MTR
G COOLANT TANK COOLANT TANK G

COOLANT MOTOR POWER 10
0 1 2 3 4 5 6 7 8 9
TB3.8 / 10.9A TB3.8 / 12.0A

A A
TB3.5 / 10.9A TB3.5 / 12.0A
TB3.2 / 10.9A TB3.2 / 12.0A
BUSBAR
9.0A 12.1A
10.0A 1 3 5 33 1 3 5 33
F8 F12
2.5-4A 34 1-1.6A 34
MS116 MS116
36.4C
36.5B
B B
2 4 6 2 4 6
91.2E 91.7E
CM8 TB3.56: TB3.76: CM12
K9-13 HC2-5 1.5SQ
BLACK CABLE
WIRE LOOPING
0.75SQMM 0.75SQMM
RED CABLE BLACK CABLE
C C
K9 1 3 5 13 K9 K15 1 3 5 K16 1 3 5
66.3E
66.3E 68.5E 68.6E
BC7-30-10 68.6E 68.5E BC7-30-01 BC7-30-01
2 4 6 14 2 4 6 2 4 6
K15.21: K16.21: 1.5SQ
BLACK CABLE
D2-SSR5 D1-SSR5
D2-SSR5 D1-SSR5
8.6E
D SSR3.0V: WIRE LOOPING D
SSR5.0V 1.5SQMM
BLACK CABLE
RC
SSR5
RC8 1.5SQMM I.T MTR
24V 0V L1 I/P L2
BLACK CABLE P N
0.75 SQMM SSRM RELAY
4KW CABLE
ACSSC-2P-1
CONTROL VGE-24VDC
ON PHASE VGE-440V AC
E HC2 1 2 3 4 5 LOAD CURRENT-9A
E
PE PE28 PE U1 O/P V1
1.5SQMM 96.3D
BLACK CABLE
PE 1.5SQMM
BLACK CABLE
PE PE20A
TB4 1 2 3 7 8 9 10 96.9B
TB3 94 95 96 PE20
M8 MS7 A B C D PE20
F 4x1.5SQMM CABLE 96.8B F
1 2 3
P N M12
3x0.75 SQMM CABLE 4x1.5SQMM CABLE
1 2 3 G
1 2 230V AC
U1 V1 W1
U1 V1 W1
M
M8 3~ M
1.5KW/415V/3.2A FAN1 M12
HYDRAULIC MTR PE HYDCOOLINGFAN 415V/1.9KVA/2.6A 3~
G INDEX TABLE MTR G
45W/230V/0.2A PE

MOTOR POWER CIRCUIT 11
HYDRAULIC & INDEX TABLE F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
AC-415V 3PH
TB3.8 / 11.9A
A A
TB3.5 / 11.9A
TB3.2 / 11.9A
BUSBAR
9.0A
1 3 5 33 1 3 5 33 1 3 5 33
F10 F11
34 1-1.6A 34 F13 34
B 0.63-1A 1-1.6A B
MS116
36.4E
36.4F
36.4G
MS116 MS116
2 4 6 2 4 6 2 4 6
CM10 CM11 CM13

RK-1 RK-1 RK-1
REVERSING KIT REVERSING KIT REVERSING KIT
C C
K11 1 3 5 K12 1 3 5 K13 1 3 5 K14 1 3 5 K17 1 3 5 K18 1 3 5

63.3F 63.4F 63.4F 63.5F 64.2F 64.3F
VBC6-30-01 VBC6-30-01 VBC6-30-01 VBC6-30-01 VBC6-30-01 VBC6-30-01
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
D D
RK-2 RK-2 RK-2

REVERSING KIT REVERSING KIT REVERSING KIT
1.5SQMM 1.5SQMM 1.5SQMM
E E
RC 1.5SQMM RC 1.5SQMM RC 1.5SQMM
RC10 RC11 RC13
4KW 4KW 4KW
HC3 1 2 3 HC3 4 5 6 PE PE29 TB3 101 102 103

96.4D PE22
96.1D
F 4x0.75 SQMM CABLE R Y B F
4x0.75 SQMM CABLE R Y B Y/G 4x1.5SQMM CABLE R Y B Y/G
U1 V1 W1 U1 V1 W1
U1 V1 W1
M M
M10 3~ M11 3~ M13
M
415V/0.18KW/0.65A
CHIP CONV-1 PE
415V/0.37KW/1.05A
PE 415V/0.37KW/1.1A 3~
CHIP CONV-2
G SCREW CONV-1 G
MOTOR PE

MOTOR POWER CKT CHIP/ 12
SCREW CONV MTR. F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
F3(5):F31(5) / 8.6A
A F3(3):F31(3) / 8.6B A
F3(1):F31(1) / 8.6B
F31 1 3 5
6A/3P MCB
(A9N3P06C)Acti9 91.4E
B 2 4 6 TB3.67: B
HC5.5
1.5SQMM 0.75SQMM
BLACK CABLE RED CABLE
C C
3
K19
74.4E 4
HC5 1 2 3 5 6 7 8
D D
TB107.P13:ACR6.1 / 84.5E
1.5SQMM
BLACK CABLE
415V/3A 0.5SQMM TB3.87:ACR6.7 / 91.9E
CHILLER UNIT BLUE 0.75SQMM
POINT MAKE BLACK
2 1 8 7
2 1 8 7
E E
CHU R S T 93 95 224 225 A1 A2
ACR6
MK2P-I
AC RELAY
ALARM I/P
1
NO NC NC NO
2 3 4 5 6
3 4 5 6
F F
0.5SQMM
U1 V1 W1 BLUE
REMOTE START
M19
M CONTACT
CHILLER UNIT MTR 3~ PE ACR6.3:TB107.13 / 47.7A
G G
PE

CHILLER UNIT CIRCUIT 13
0 1 2 3 4 5 6 7 8 9
7.2F / TB3.7:F15(5)
7.1F / TB3.4:F15(3) CABLE SIZE CABLE SIZE PRI MCB SEC MCB
A TRANSFORMER A
TFR PRI TFR SEC F15 F19
7.1F / TB3.1:F15(1)
14.3 KVA 6 SQmm BLACK 6 SQmm BLACK 32A 50A

2 4 6
F15 18 KVA 6 SQmm BLACK 10 SQmm BLACK 40A 63A
40A 3P
(A9N3P40C) Acti9 1 3 5
20 KVA 6 SQmm BLACK 10 SQmm BLACK 40A 63A
B 22.5 KVA 6 SQmm BLACK 10 SQmm BLACK 50A 80A B

PRIMARY 6 SQMM BLACK
415VAC-3PH
TFR1 T1 T2 T3 N1
18 KVA
PE U1 V1 W1 0V 220V 0V 230V N2
0V 0V U2 U3 0V 0V V2 V3
C PE C
SECONDARY 1.5 sqmm 1.5 sqmm 2.5 sqmm
BLACK BLACK BLACK
220VAC-3PH
PE2
15.3 KVA 96.1B 2.5 sqmm
BLACK
SECONDARY
1PH 1700VA
D 1 3 D
SECONDARY
F59
1PH 1000VA 10A/ 2P MCB 2 4
Acti9 (A9N2P10C)
1 3
F58
6A/2P MCB 2 4
Acti9 (A9N2P06C)
10 SQMM
BLACK CABLE F59(2): F59(4):
TB3.51 TB3.71
E 91.0C 91.5C E
PS1 L N PE 1.5 sqmm PS2 L N PE 1.5 sqmm

Y/G Y/G
OMRON S8VS-24024B OMRON S8VS-12024B
I/P-50/60HZ AC100-240V,3.8A I/P-50/60HZ AC100-240V,1.9A
O/P24V,10ADC O/P24V,5A DC
TFR1(V1): V- V+ V- V+
TB3.33
90.3C PE26 PE27
2.5 sqmm 96.3D 2.5 sqmm
F Y/G 96.3D F
Y/G
TFR1(U1): TFR1(W1): PE39 PE40

TB3.30 TB3.36 2.5SQmm 96.8D 2.5SQmm 96.8D
90.0C 90.6C BLUE BLUE NOTE: CROSS SECTION OF EARTHING CABLE
REGULATED DC CONNECTING SEC OF THE TRANSFORMER(TRF1)
TO TB3 220V AC POWER SUPPLY SHOULD BE >= CROSS SECTON OF PHASE CABLES.
FOR AXIS DRIVES PS1-: PS1+: PS2-: PS2+:
TB1.51 TB1.1 24V DC CONTROL CKT
G TB1.53 TB1.21 G
77.0C 76.0B 76.4B
77.0C

TRANSFORMER-1,& 14
REG POWER SUPPLY DWG F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
A A
PCB3 CNC ON/OFF PCB
6.e.0E
YSL-SSR-CNC-ON/OFF
B B
1 2 3 4 5 6 7
76.2E /
TB1.3: PCB3.6: / 78.0C
C PCB3.1 TB1.201 C
TB1.64: / 77.3E
PCB3.5
D D
E
SKB1A-OP1
37 PIN FEMALE
SKB E
SKB PCB OP1 31 33 32 18.6D
3 3
PB2 KSW2
F CNC ON PB CNC ON/OFF KEY SW F
4 4
G G

CNC ON/OFF CKT DWG 15
0 1 2 3 4 5 6 7 8 9
A A
76.2E 77.5E
TB1.7: TB1.70:
76.5E +24V 0V
TB1.24:
FU32.(1)
B B
32(1)
FU 32(2)
2A
24V 0V
C C
POWER
CONNECT
77.8E 77.9E TX
TB1.91: TB1.92:
D ML1.(-) ML2.(-) RX D
ML1 + ML2 + TPM TRAK

6.c.5E
ML1 ML2 VER:1.077
36W LED 36W LED
MACHINE LAMP-1 MACHINE LAMP-2 LAN RS 232
- - 6.c.5F 6.c.6F
E E
LAN CABLE C88

22.7A
F F
TO TO
COMPUTER CNC SYSTEM
G (OPTIONAL) G

MACHINE LAMPS & TPM TRAK CIRCUIT 16
0 1 2 3 4 5 6 7 8 9
A A
1 SQMM CABLE
TB3.207:AC.PH / 7.4E
TB3.77:AC / 91.7E
TB3 141 MS3 MS3 TB3 142
B H D B
TB3.58:AC.TH / 91.2E
TB6 22 9 TB6 10 25
PE P N 2 TH 1
AC TH
2 1 2 TH 1
C
230V/1000W
PANEL COOLER
M1 M2 C
8.2F 8.7F
PE8
96.4B TM100 ATC MAG MOTOR TM100 ATC ARM MOTOR
D MS7.G:ACR3.2 / 54.9C D
TB256.P12:ACR3.1 / 88.2F
TB107.P15:ACR2.1 / 84.5E
TB3.81:ACR3.7 / 91.8E
TB3.78:ACR2.7 / 91.7E
2 1 8 7
2 1 8 7
2 1 8 7
ACR3 2 1 8 7
MK2P-I
E A1 A2 AC RELAY E
A1 A2
ACR2
MK2P-I
AC RELAY
NO NC NC NO
3 4 5 6 NO NC NC NO
3 4 5 6
3 4 5 6
3 4 5 6
F F
ACR3.3:TB256.12 / 54.9D
ACR2.3:TB107.15 / 47.9A
G G

AC UNIT,MAG&ARM MTR THERMAL 17
CONTACT CIRCUIT F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
CS FN1 FN2
9WF0424S604B 9WF0424S604B BATTERY
A Oi-MF A98L-0031-0026 A
DC 24V/0.11A DC 24V/0.11A
0IMF CNC SYSTEM A90L-0001-0566#A A90L-0001-0566#A 3V DC
A02B-0338-B520
A02B-0120-K305
A02B-0120-K305
A02B-0120-K305
BACKSIDE OF L.C.D C1
CP1
19.0A
COP10A
JD36A
JD36B
JD44A
19.0B
22.0B
22.5B
JA40
JA41
20.3B
21.7C
JA2
A02B-0120-K324
.5B
B A
FUSE GND
8 1
5A
C29 C7 C6
21.8C 7.7E 22.2A C3
B 20.3A PE3 B
96.1B
FSSB:CS ETHERNET RS232

26.7B 7.7E 7.7D
PE24 C3B PE21 C3A

96.2D 96.1D 20.4A
20.6A
C C18 C
24.4A
PE PE
JD1A JD1B JD1A JD1B PCB4
PCB16 PCB6 JD1A 24VDC /2.1A JD1B JA3
A20B-2004-069 A20B-2004-069 A02B-0319-C001 24.3A
FANUC I/O PCB-2 FUSE FANUC I/O PCB-1 FUSE 25.0A
FUSE FANUC I/O MODULE
1A
1A 1A
PE MPG F-50 F-37
D1/D0-1 D1/D0-2
SEALED KEY
IP1A OP1A
BOARD
D CP2 CP1 SKB D
CE56 CE57 CPD1 CE56 CE57 CPD1 CB104 CB105 CB106 CB107
19.2B CNC +24V REG +24V EMG PATH
YSL-AMS-SKB-02-REV1-1009
PE11 7(1) 8(1) 9(1)
C101 C13 C14 96.5B FU FU FU
C51 C52 19.8A C16 C17 C21 C11 21.0A 21.0B
21.7A 21.7A 21.4A 21.4B 19.5A 19.3A 250mA 7(2) 500mA 8(2) 500mA 9(2)
C12 C15
21.4A
21.0A PE J16 TB31
J8 J9
C.CONV T.DCLP D.P SEL SW HMPG
PE3A
+ F R + I O - +1 2 +5 0V A B
E PCB104 PCB105 E
PCB256 PCB156 CB104 CB105 96.2B
CB256 CB156 19 20 21 22
HMPG +5V
CLNT GUN
CNC+24V
HMPG 0V
IP1(34)
IP1(35)
IP1(37)
IP1(38)
HMPG A
TB104 TB105
CNC 0V
HMPGB
DISP-6
DISP-7
SP-1
SP-2
EMG
EMG
TB256 TB156
I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB TB31
I/O DISTRIBUTION PCB
50 PIN 50 PIN 50 PIN 50 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
F F
PCB106 PCB107
PCB257 PCB157 CB106 CB107
CB257 CB157 FOR HAND HELD MPG BOX FOR COOLANT SPARE EMG SW
TB106 TB107 GUN SELECTOR SWITCH
TB257 TB157
I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB

I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB 50 PIN
G 50 PIN G
50 PIN 50 PIN

CNC INTERFACE DIAGRAM 18
0 1 2 3 4 5 6 7 8 9
A A
C1 C11 C21 C101

18.7A 18.3D 18.2D 18.1D
B B
PCB4-CP1 PCB6-CPD1 PCB16-CPD1
CS-CP1 18.3D A02B-0120-K324 A02B-0120-K324
18.6A A02B-0120-K324 3PIN CONN 3PIN CONN
A02B-0120-K324 3PIN CONN FANUC I/O PCB-1 FANUC I/O PCB-2
CNC SYSTEM FANUC I/O MODULE
1 2 3 1 2 3 1 2 3 1 2 3
C C
CP1 CPD1 CPD1

1.25M 1Mtr 1.6M
CP1 2*0.5Sqmm 2*0.5Sqmm 0.5Sqmm
5.25M BLUE WIRE BLUE WIRE BLUE WIRE
D BLUE BLUE 2*0.5 Sqmm BLUE BLUE 0.6Mtr,6mm DIA BLUE SLEEVE BLUE BLUE 0.6Mtr,6mm DIA BLUE SLEEVE BLUE BLUE 0.7M,6MM DIA BLUE SLEEVE D
WIRE 1 WIRE 2 CORE CABLE WIRE WIRE WIRE WIRE WIRE WIRE
+24V 0V +24V 0V +24V 0V +24V 0V
E E
FTB14.2: TB1.53: FTB16.2: TB1.54:

CP1.1 CP1.2 CP1.1 CP1.2 FTB17.2: TB1.56: FTB20.2: TB1.57:
78.1E 77.1E 78.3E 77.2E CPD1.1 CPD1.2 CPD1.1 CPD1.2
F 78.3E 77.2E 78.5E 77.2E F
NOTE:THE CABLE DEFINITION IS DONE AS PER THE FOLLOWING PARAMETERS
CABLE NAME:LAPP
LENGTH: AS REQ
SIZE: 0.5SQMM
G SLEEVE DETAILS(OPT):BLUE AS REQ G

CP1 & CPD1 CABLE 19
DETAILS F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
A A
5.25 Mtr 1.6 Mtr 1Mtr
C3 C3A C3B
18.5B 18.3C 18.1C
CS-JD44A
B 18.5B B
A02B-0120-K305
C3/C3A/C3B
20PIN PCR CONN
1 2 3 4 11 12 13 14
C SIN *SIN SOUT *SOUT 0V 0V 0V 0V C

SHIELD
2
PE
JD44A:JD1B
BROWN
VIOLET
D D
WHITE
BLACK
5.25Mtr
GREY
BLUE
PINK
RED
10*0.25Sqmm
CORE CABLE
LAPP SHIELDED
E E
3 4 1 2 11 12 13 14
F PCB4-JD1B F
A02B-0120-K305
C3/C3A/C3B
20 PIN PCR CONN
G G

JA41 / JD51A CABLE DETAIL 20
0 1 2 3 4 5 6 7 8 9
FROM FANUC I/O MODULE FROM FANUC I/O MODULE FROM FANUC SECOND CARD
A C12 CB104 TO M/C I/O PCB-CB104 C15 CB107 TO M/C I/O PCB-CB107 C51 CE56 TO M/C I/O PCB-CE56 A
18.3E 18.5E 18.0D
FLAT CABLE FOR I/O INTERFACE FLAT CABLE FOR I/O INTERFACE FLAT CABLE FOR I/O INTERFACE
FROM FANUC I/O MODULE FROM FANUC FIRST CARD FROM FANUC SECOND CARD
C13 CB105 TO M/C I/O PCB-CB105 C16 CE56 TO M/C I/O PCB-CE56 C52 CE57 TO M/C I/O PCB-CE57
18.4D 18.1D 18.0D
FLAT CABLE FOR I/O INTERFACE FLAT CABLE FOR I/O INTERFACE FLAT CABLE FOR I/O INTERFACE
B B
FROM FANUC I/O MODULE FROM FANUC FIRST CARD
C14 CB106 TO M/C I/O PCB-CB106 C17 CE57 TO M/C I/O PCB-CE57 OPTICAL FIBER CABLE DETAILS
18.4D 18.2D
FLAT CABLE FOR I/O INTERFACE FLAT CABLE FOR I/O INTERFACE
K27 CABLE (FSSB) DETAIL
C
FRC-CONN-1 C29 C
B01
B02
B03
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
18.2B
CS-COP10A
18.2B
SYSTEM
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
D D
FLAT CABLE
E E
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
F F
B01
B02
B03
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
SD-COP10B
G
FRC-CONN-2 6.d.3D
DRIVE G

FLAT CABLE DETAIL 21
0 1 2 3 4 5 6 7 8 9
A A
C6 C88
18.4B 16.7F
CS-JD36A CS-JD36B
18.5B
18.4B A02B-0120-K305
B A02B-0120-K305 20 PIN PCR B
20 PIN PCR CNC SYSTEM
CNC SYSTEM
24V
24V
24V
24V
RD
DR
RD
DR
CD
CD
SD
SD
ER
ER
RS
RS
CS
CS
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
C C
D D
RS232C RS232C
YELLOW
VIOLET
WHITE
GREEN
BLACK
0.6Mtr 5Mtr
GREY
BLUE
PINK
RED
10*0.25Sqmm 10*0.25Sqmm
CORE CABLE CORE CABLE
LAPP SHIELDED
E E
3 6 5 8 2 20 4 7 25 1 3 5 2
24V
RD
DR
RD
CD
SD
SG
ER
ER
RS
CS
CS
EARTH
F F
RS232C-1 RS232C-2
DB25S-064
DB25S-064
D-TYPE 9-PIN FEMALE
D-TYPE 25PIN FEMALE
PENDENT BOX
PENDENT BOX
G G

JD36A/RS232 CABLE DETAIL 22
0 1 2 3 4 5 6 7 8 9
A A
M/C SIDE M/C SIDE

XD41:1 SHORT 6,8,20 XD41:2 SHORT 6,8,20
D-TYPE 25PIN MALE
D-TYPE 25PIN MALE
M/C SIDE
B
M/C SIDE RS232C(M)
OR RS232C(M)
B
2 3 4 5 7 2 3 4 5 7
C C
SHIELD SHIELD
D D
E 2 3 8 7 5 3 2 5 4 7 E
SHORT 1, 4, 6 XD43 SHORT 1, 6, 20
XD42 D-TYPE 25PIN FEMALE
D-TYPE 9PIN FEMALE RS232C(M) PC SIDE RS232C(M)
PC SIDE
PC SIDE PC SIDE
F F
G G

RS232 M/C TO PC CABLE 23
DETAIL F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
A C18 A
25.1A
18.6C
PCB4-JA3
18.5C
A02B-0120-K305
20 PIN PCR
FANUC I/O MODULE
B 9 12 1 2 B
SHIELD
C 7 C
PE
JA3
5.25Mtr
YELLOW
BROWN
4*0.25Sqmm
WHITE
GREEN
D CORE CABLE D
LAPP SHIELDED
BR YL WH GR
E E
MPG
A860-0203-T001
+5V 0V A B
F F
G SKB MPG G

JA3 CABLE DETAIL 24
MANUAL PLUS GENERATOR F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
H.H MPG
A C18 A
24.4A MPG H.H MPG-RS8 H.H MPG-RS9
18.6C AXIS SEL ROT SW FEED SEL ROT SW
H047
A860-0203-T001
PCB4-JA3
18.5C OFF MPG ON/OFF
A02B-0120-K305 X 0.001 LED
20 PIN PCR +5V 0V A B Y 0.01
FANUC I/O MODULE
Z 0.1
B 9 12 1 2 B
X Y Z B COM2 X100 X10 COM1 L+ L-
ORANGE/WHITE
BROWN/WHITE
SHIELD
LIGHT GREEN
BLUE/WHITE
GREY/BLACK
RED/WHITE
C C
PURPLE
7 TB31.10:
BLUE
PE RS8
40.5B
SKB SKB-TB31 TB31 26 TB31 28

18.6D
TB31 5 6 25 8 9 27 11
JA3
5Mtr
OP1
4*0.25Sqmm
OP1
SKB-IP1 IP1 34 35 37 38 37
D CORE CABLE 50 PIN D
FEMALE CONN
LAPP SHIELDED
BR YL WH GR
PCB105 TB106.38:
18.4E TB31.27
M/C I/O PCB 62.5E
E
SKB TB105 12 13 14 TB105 16 17 TB106.M38:
OP1.37 E
18.6D 83.5E
A860-0203-T001 TB31 19 20 21 22 PCB105
CB105
INSIDE PENDENT 18.4E
BOX I/O DISTRIBUTION CB105 B06 A07 B07 B08 A09
PCB
ORANGE
TB31 1 2 3 4
BROWN
PINK
RED
CB105
PCB4
18.3C CB105 B06 A07 B07 B08 A09
FANUC I/O
MODULE
F F
CB105:X8.1 X8.2 X8.3 CB105:X8.5 X8.6
102.2C 102.2C 102.3C 102.3C 102.3C
HANDHELD MPG
HANDHELD MPG
HANDHELD MPG
HANDHELD MPG
HANDHELD MPG
FEED SEL-1
FEED SEL-2
AXIS SEL-2
AXIS SEL-3
AXIS SEL-1
G G
HANDHELD MPG

JA3 CABLE DETAIL 25
FANUC HANDHELD MPG F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
NOTE FN4 FN5

DRIVE FAN DRIVE FAN
SPINDLE MTR MPCB TO BE USED OLR SETTING
A (FOR SPI FAN) C26 A
27.2B
B3/12K 0.1-0.16A 0.1A

BISVSP CX3
CX4 C27
40/40/80-15-B 27.4B
B6/12K 0.1-0.16A 0.1A L+ SERVO BETA AMPLIFIER C152
CX36
TB3 28.7A
Bip18/6K 0.1-0.16A 0.13A A06B-6320-H343
L- CX61
B12/10K 0.1-0.16A 0.13A
CX62
Bip30/6k 0.25-0.4A 0.35A C28
CXA2C
RATED INPUT : 200-240V~ 27.6B
50/60Hz, 3ph, 62A @ 200V & 24VDC CXA2A
RATED OUTPUT : 200V/3ph
B Spindle:1Hz-1.5KHz,74A COP10B 18.3B / FSSB:CS B
Servo:0Hz-550Hz,
L/M/N axis: 13A / 13A / 22.5A BR-2/3AGCT4A/6V COP10A FSSB:BISV / 34.4C
BATTERY
CX5X
JF1(L)
JF2(M)
JF3(N)
JX15
C JX16
C
JY1
JYA2 C31
JYA3 C37 29.2A
33.7A
JYA4
C32
TB2(SPINDLE) TB1(LINE) CZ2L CZ2M CZ2N CX48 30.2A
U V W G G L1 L2 L3 XX XY YY
D C33 D
31.2A
C151
28.2A C36
PE7
96.3B
33.2A C45
31.6E
4X6SQMM
BLACK CABLE 10SQMM C41
Y/G 31.7A
U V W G 2 4 6 PWR BR
SP1
B12/10K-SP
A06B-1447B113#0202
SPINDLE MOTOR
REACTOR-1
E 0.14mH/62A FB E
AM3
1 3 5
MS FB C40
FANUC-B22b/3K-B (Z)
A06B-2082-B403
30.7A Z-AXIS MTR
2 4 6
K19
74.4E
R Y B A40-30-10 PWR
1 3 5
SPFAN
SPINDLE FAN 10 SQMM FB
4x0.75 sqmm BLACK CABLE AM2
220V FANUC-B12/3K-B (Y)
F 2 4 6 C39 A06B-2078-B103
F
F56 29.7A Y-AXIS MOTOR
36.5F 2 4 6
0.1-0.16A F19 PWR
MS116 MCB 63A/3P
1 3 5 (A9N3P63C)Acti9 1 3 5 SVPM DRIVE
90.2E / TB3.31:F56(1) FB
AM1
90.5E / TB3.34:F56(3)
TB3.38:F19(5) / 90.8E FANUC-B12/3K-B (X)
A06B-2078-B103#0100
90.8E / TB3.37:F56(5)
TB3.35:F19(3) / 90.5E X-AXIS MOTOR
G G
1.5SQMM
TB3.32:F19(1) / 90.3E
BLACK

DRIVE INTERFACE DIAGRAM 26
REVISION 3 2009 APROVED SURESH.V P.
0 1 2 3 4 5 6 7 8 9
A A
C28
C26 C27 26.7B
26.7A 26.7A
B B
SD-CX3 SD-CX4 SD-CXA2C

6.d.2C 6.d.3C 6.d.3C
A06B-6134-K201#Y A06B-6134-K201#X A06B-6134-K201
3PIN CONN 3PIN CONN 8PIN CONN
SERVO DRIVE SERVO DRIVE SERVO DRIVE
C 3 1 3 2 A1 A2 C
D CX2AC D
1.75M
2*0.5Sqmm
1 2 CORE CABLE
CX3 & CX4

2Mtr
0.5Sqmm
BLUE BLUE BLUE WIRE BLUE BLUE +24V 0V
WIRE WIRE 0.6Mtr,6mm DIA BLUE SLEEVE WIRE WIRE
E E
FTB15.2: TB1.55:
CX3.3: TB1.2: CX4.3: K22.24: CXA2C.A1 CX2AC-A2
X31.+Q0 CX3.1 K22.23 CX4.2 78.2E 77.2E
F 74.3B 76.1E 36.8D 36.8F F
G G

CX3, CX4 & CXA2C CABLE 27
0 1 2 3 4 5 6 7 8 9
A A
C151 C152
26.6D 26.7A
SD-CX48 SD-CX36
B A06B-06134-K204 6.d.3C B
SERVO DRIVE A06B-06134-K204
SERVO DRIVE
L1 L2 L3 2 3
C C
CX48
1.5SQMM
BLACK WIRE
D D
CX36
0.5 Sqmm
BLUE WIRE
2 4 6
F20
4A/3P
E Acti9 (A9N3P04C) 1 3 5 E
F TB107.P06: CX36.(3): F
90.2E F20.(1):TB3.31A
90.5E F20.(3):TB3.34A
90.8E F20.(5):TB3.37A
CX36.(2) TB107.6
84.3E 47.3A
G G

CX48 & CX36 CABLE DETAILS 28
0 1 2 3 4 5 6 7 8 9
A A
C31 C39
26.9C 26.7F
SD-JF1(L) SD-CZ2L
B 6.d.3D 6.d.2E B
A02B-0120- K305 A06B-6110-K200#XXSS
20 PIN PCR DRIVE END
DRIVE END
CZ2(B1) CZ2(A1) CZ2(B2) CZ2(A2)

5 6 9 20 12 14 7 16 UL VL WL GL
C C
RD *RD +5V +5V 0V 0V 6V FG
SHIELD
PE 3
D D
TWISTED PAIR
X:FEEDBACK
5.25Mtr
X:POWER
5Mtr
(5*0.5Sqmm +2*0.25sqmm)
YELLOW
BROWN
4*2.5Sqmm
SHIELD
WHITE
GREEN
CORE CABLE
GREY
BLUE
PINK
CORE CABLE(IGUS)
3.25Mtr PG9 RILL
E 3.25Mtr PG9 RILL 1 2 3 Y/G
E
A B C D
6 5 8 9 7 10 4 3
X-AXIS MOTOR X-AXIS MOTOR
F A06B-6114-K204/S MS3108F-18-10S F
MOTOR END MOTOR END
G G

JF1 CABLE DETAIL 29
X-AXIS FEEDBACK F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
A A
C32 C40
26.8D 26.7E
B SD-JF2(M) SD-CZ2M B
6.d.3D 6.d.2E
A02B-0120-K305 A06B-6110-K201#XYSS
20 PIN PCR DRIVE END
DRIVE END
CZ2(B1) CZ2(A1) CZ2(B2) CZ2(A2)

5 6 9 20 12 14 7 16 UM VM WM GM
C C
RD *RD +5V +5V 0V 0V 6V FG
SHIELD
PE 5
D D
TWISTED PAIR
Y:FEEDBACK Y:POWER
YELLOW
3.25Mtr 3.0Mtr
BROWN
SHIELD
WHITE
GREEN
GREY
(5*0.5Sqmm +2*0.25sqmm) 4*2.5Sqmm

BLUE
PINK
CORE CABLE CORE CABLE(LAPP)

E 0.75Mtr PG9 RILL 0.75Mtr PG9 RILL E
1 2 3 Y/G
A B C D
6 5 8 9 7 10 4 3
F Y-AXISMTR FB Y-AXIS MTR PWR F
A06B-6114-K204/S MS3106F-18-10S
MOTOR END MOTOR END
G G

JF2 CABLE DETAIL 30
Y-AXIS FEEDBACK F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
A A
C33 C41
26.8D 26.7E
SD-JF3(N) SD-CZ2N
6.d.2E
6.d.3E
A06B-6110-K202#YYSS
A023-0120-K305
DRIVE END
20 PIN PCR
B DRIVE END B
CZ3(B1) CZ3(A1) CZ3(B2) CZ3(A2)
5 6 9 20 12 14 7 16 UN VN WN GN
RD *RD +5V +5V 0V 0V 6V FG Z:AXIS PWR

5.75Mtr
C 4*4Sqmm C
CORE CABLE (LAPP) 1 2 3 Y/G
SHIELD
PE
TWISTED PAIR
A B C D
D D
Z-AXIS MTR PWR
MS3106F-22-22S
Z:FEEDBACK MOTOR END
5Mtr
YELLOW
BROWN
SHIELD
WHITE
GREEN
(5*0.5Sqmm +2*0.25sqmm)
GREY
BLUE
PINK
CORE CABLE
C45
32.6D
E 26.8D E
Z-AXIS BRAKE
A06B-6114-K213/S
MOTOR END
1 Y/G 2
6 5 8 9 7 10 4 3
Z:AXIS BRK
F Z-AXIS MTR FB 5.75Mtr F
A06B-6114-K204/S 3*0.75Sqmm
MOTOR END CORE CABLE
PE25
TB1.501: 96.2D TB1.502:
G +24V BL G

Z-AXIS POWER & FEEDBACK CABLE DETAIL 31
0 1 2 3 4 5 6 7 8 9
A A
Z- AXIS BRAKE CIRCUIT
85.7E 63.9D
TB107.M46: TB107.46:
PCB5 PCB5(+Q0)
TB1.67:
B CSR.A2 B
77.4E
TB1.8:
CSR.A1
76.3E
-Q0 +Q0
PCB5
6.e.0A
CURRENT SENSING RELAY

C YSL-SSRP-BR-3-REV1 C
A1+ A2- I/P 0V
PWR CURRENT SENSING

RELAY-CSR-1-2
INPUT CSR
6.c.5C
RLY
B3
D C0 0V 24V 0V PE25 NC(16) COM(15) NO(18) D
BRAKE-COIL C45 96.2D
(INBUILT) 31.6E
26.8D
PE
TB1 501 + - TB1 502
TB1.23: TB1.66: CSR.16:

PCB5.+24V PCB5.0V TB107.12
E 76.5E 77.4E 47.6A
E
84.5E
TB107.P12:
CSR.15
F F
G G

Z-AXIS BRAKE CIRCUIT 32
0 1 2 3 4 5 6 7 8 9
A
C36 A
26.6D C37
26.7C
SD-JYA2
6.d.3E
A02B-0120-K305
SD-JYA3
LAPP SHIELDED CABLE

20 PIN PCR
DRIVE END
6.d.3E
B A02B-0120-K305
B
1 2 5 6 7 8 9 18 20 12 14 16 13 15 10 20 PIN PCR
DRIVE END
MZ MZ MA MA MB MB 5V 0V THR1 THR2 SS
11 13 16 14 15 10
SCCOM
EXTSC
24V
0V
0V
SS
C C
PE
TWISTED
PAIR
D D
YELLOW
BROWN
WHITE
JYA3
GREY/PINK
2.5Mtr
RED/BLUE
YELLOW
JYA2 BROWN 4*0.25Sqmm
SHIELD
VIOLET
WHITE
GREEN
BLACK
GREY
6.5Mtr CORE CABLE BR

BLUE
PINK
YL WH
RED
12*0.18Sqmm
CORE CABLE
100MA
E E
FU 11(1)
FUSE TB FOR JYA3(100mA)
11(2)
TB1 382 383

VZ VZ VA VA VB VB 5V 0V THR1 THR2 SS
A4 B4 A2 B2 A3 B3 A1 B5 A6 B6 A5
F BR BL F
SPINDLE MOTOR + -
A06B-6050-K120 PXS39
SPINDLE FEEDBACK CONNECTOR
ONE ROTATION PXS
SPINDLE MOTOR END
BK
G G

JYA2 CABLE DETAIL 33
& JYA3 CABLE DETAIL F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
DF-3
DRIVE COOLING FAN
ON DRIVE
TB3.36:REC2(5)
TB3.30:REC2(1)
TB3.33:REC2(3)
A 1 2 3 A
C82 C80
90.7E
90.1E
90.4E
.4B .1E
R BW CXA19B
1.5SQ
BLACK
BISV-20(B)
B A06B-6160-H002 BISV-20B-CX19A BISV-20(CX30)-B B
SERVO BETA AMPLIFIER FOR A06B-6130-K201 A06B-6130-K204
ROTARY TABLE CXA19A C82 3PIN CONN
REACTOR-2
A8IL-001-0083#3C
0.15mH/24A
1 3 5 6PIN CONN
RATED I/P 200V-240V/8A .6A B-AXIS DRIVE B-AXIS DRIVE
RATED O/P 240V/6.8A
1.5 SQMM INSIDE CABINET
2 4 6 BLACK CABLE 3 1
L3 A1 B1 A2 B2
COP10B
L2 CZ7-1 FSSB: / 26.7B
A06B-6130-K200 BISV
C L1 C
PE
1.5SQMM Y/G
DCC
DCP
CZ7-2 COP10A
U
PE13 V
96.5B
W CZ7-3 CX19A
PE A06B-6130-K200 2.25Mtr
D D
PE 0.5Sqmm
BLUE BLUE BLUE WIRE
0.75SQ JX5 WIRE WIRE 0.6Mtr,6mm DIA BLUE SLEEVE
BLACK CABLE 1 3 CX29
MCC CX30
C80 2.7Mtr
.8A 0.5Sqmm
R100 1 CX30 JF1/ENC BLUE WIRE
B1 A1 ESP 0.6Mtr,6mm DIA BLUE SLEEVE
E 30Ω 1 2 E
+24V 0V
1 CXA20
2 DCOH CX5X
TH1 TH2
0.5SQMM CABLE
TH9 PE
PE
DCR-1 BATTERY
220W/30 OHMS BATTERY FOR R.TABLE
DISCHARGE RESISTOR BR-AGCF2W(B) CX30.3: K22.34:
FOR ROTARY TABLE FTB18.2: TB1.58:
INSIDE CABINET
6V/A98L-0031-011#L C84 K22.33 CX30.1
F PE14A 35.3A CXA19.A1 CX19A.A2 36.8D 36.8F F
C78 78.4E 77.2E
35.7A 96.6B
PE14
96.6B
PR
AM4
BiS 8/3K-B FB
G
A06B-2075-B003
B-AXISMOTOR
INSIDE ROTARY TABLE
ROTARY TABLE G

DRIVE INTERFACE DIAGRAM 34
B-AXIS F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
*OPTIONAL
A
C84 C78 A
34.1F
34.4F
BISV-20(B)-JF1/FB
A02B-0120-K305
20 PIN PCR CONNT
B-AXIS FEEDBACK
5 6 20 9 12 14 7 16 BISV-20(B)-CZ7-3
A06B-6130-K200
DRIVE END 6 PIN CONNT
DRIVE END
+5V
+5V
*RD
B B
RD
FG
0V
0V
6V
CZ7-3(B1) CZ7-3(A1) CZ7-3(B2) CZ7-3(A2)
SHIELD UL VL WL GL
TWISTED PAIR
PE
PE
C C
MS6A (F)
MS3102R-20-29SW
B-AXIS FEEDBACK MS6A(F) F G K J N T R H
CABINET BOTTOM SOCKET
B-POWER
CONNECTORMOUNTINGPLATEONCABINETBOTTOM 4*1.5SQMM BLACK CABLE
MS6A (M) 0.6 MTR 8MM DIA BLACK SLEEVE
MS3108F-20-29PW LAPP CABLE 1 2 3 Y/G
B-AXIS FEEDBACK
D CABINET BOTTOM PLUG MS6A(M) F G K J N T R H D
MS6B (F)
MS3108F-20-29SW
E B-AXIS FEEDBACK
E
MS6B(F) F G K J N T R H
ROTARY TABLE END
RTPR: RTPR: RTPR: RTPR:

CONNECTORMOUNTINGPLATEONROTARYTABLE MS5(J) MS5(K) MS5(L) MS5(M)
MS6B (M) 61.8D 61.8D 61.7D 61.9D
MS3102R-20-29PW
B-AXIS FEEDBACK
ROTARY TABLE SIDE MS6B(M) F G K J N T R H
F F
INSIDE ROTARY TABLE
B-AXISMTR
A016B-6114-K204#E
MOTOR F/B CONN
RT MOTOR END 6 5 9 8 7 10 4 3
G G

B-AXIS POWER & FEEDBACK 35
CABLE DETAIL F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
33 33
33 SCREW CONV-1/2
76.4E F5 CHIP PUSH CLNT F46 APC ARM FLUSH
9.2B
F30 MTR O/L
A TB1.21:FTB1 1 34 MTR O/L 34 MTR O/L A
34
PB57 ATC EMG
FU 1(1) 2 TB10 106 TB10 112 TB10 118
(500mA) TB10 7
1(2) SKB X28.6 X28.9 X28.12
18.6D
33 37.4B 33
X28.3 / 37.2B F6
37.5B 33 OTHER 37.7B
CHIP FLUSH F12
OP1 28 9.3B 34 F MPCB O/L
TB10 8 CLNT MTR O/L 11.7B 34 3.2B
INDEXTABLE 34
KSW2
CNC ON/OFF 3 MTR O/L
B KEY SW TB10 107 B
TB10 119
1 TB10 113 TB10 13
4 CHIP CONV X28.19
PB49 37.4B
X28.25
2 EMG 37.7B
X28.22 1
1 33 37.6B
MACHINE DRUM WASH/ PB
PB32 F7 33
COOLANT GUN 2
2 EMG PB TB10 9 9.5B 34 F21 OTHER
MTR O/L 9.8B EMG PB
X28.16 / 37.2B 34 OIL SKIMMER
TB10 108 MTR O/L TB10 14
OP1 29
C 33 C
TB10 10
F8 X28.7 TB10 114
11.1B 34 TB10 120
3 MAINTENANCE
37.4B
LS102 X28.10 TB10 15
TB10 1 DOOR LSW EMG
33 37.6B X28.13
4 37.8B
X28.14 / 37.1B F34 33
HYDRALIC-1/2/3
34 F28
MTR O/L FUME EXTRACTOR
TB10 11 34
TB10 2 33 MTR O/L TB105.P15:K22.13 / 81.2E
D X28.4 / 37.3B F54 D
1 34 TB10 115 CX4.3:K22.23 / 27.4F
DHPB EMG TB10 12
PB46
2 X28.23 CX30.3:K22.33 / 34.7F
TB10 109 33 37.6B
33 F49
TB10 3 F9 X28.20 10.2B 34
33 9.7B 37.5B
34 K22
X28.2 / 37.1B F1 MAGZINE .7E
8.2B 34 MTR O/L 33 13 23 33 43 KC6-40E
H.P CLNT/B.FILTER 33 A1
DK22
F33 DUMPING MTR/
MTR O/L F50 PAPER BAND MTR O/L EMERGENCY
E TB10 4 34 10.5B 14 24 34 44 E
TB10 103 34 A2 CONTACTOR
TB8 201 33 X28.17 TB10 116

33 TB10 110
F2 37.3B
1 8.7B 34 ARM F10 X28.11
PB45 APC EMG 12.1B 34 X28.8 33
MTR O/L 37.5B
37.7B
2 F56 SPINDLE K22.34:CX30.1 / 34.8F
TB10 104 33 CHIP CONV-1/2
26.2F 34 MTR-1/2 FAN O/L
TB8 202 K22.24:CX4.2 / 27.5F
F11 MTR O/L K54-A2:
F X28.5 12.4B 34 F
TB10 5 33 37.3B K22-A2 K22.14:TB105.15 / 45.6A
69.5F
F4 FLOOD CLNT
X28.15 / 37.2B 9.0B
TB10 111
34 MTR O/L TB10 117
TB10 6 X28.21 KC6-40E
33 37.5B X28.24 13 14 .7E

TB10 105 37.7B 23 24 .7E
F13
12.7B 34 33 34 .8E
X28.18
G 37.3B 43 44 .8E G

EMERGENCY LOOPING 36
F
E
B
C
A
G
D
Changes
0
PCB
EMG MONT
FEMALE
25 PIN
X28
REVISION 1
REVISION 2
REVISION 4
REVISION 3
EMG MONITOR PCB
PCB7
X28
REG +24V TB1.22:EMG-MOT / 76.4E
1
1
M/C EMG PB R100 H100 X28.14 / 36.1D
14
DHPB EMG PB R101
H101 X28.2 / 36.1E
2
APC EMG PB R102 X28.15 / 36.1F
H102
15
2
ATC EMG R103 X28.3 / 36.2B

H103
DATE
3
DRAWN
APROVED
CHECKED
CHIP CONV EMG R104
H104 X28.16 / 36.2C
MAINTENANCE R105
H105 16
4 X28.4 / 36.2D
DOOR LSW EMG
SURESH.V
24.04.2017
MAG MTR O/L R106
PRAVEEN KH
X28.17 / 36.3E
LAXMIKANTH
H106
3
17
ARM MTR O/L R107

H107 X28.5 / 36.3F
5
FLOOD MTR O/L R108

H108 X28.18 / 36.3G
18
CHIP PUSH MTR O/L R109

H109 X28.6 / 36.4A
6
4
CHIP FLUSH MTR O/L R110

H110 X28.19 / 36.4B
19
DRUM WASH/ R111

H111 X28.7 / 36.4C
7
CLNT GUN MTR O/L
DESIGNATION
HYDRALIC-1/2/3 MTR O/L R112
H112 X28.20 / 36.4D
20
H.P CLNT/B.FILTER MTR O/L R113

H113 X28.8 / 36.4E
8
5
EMERGENCY MONITOR
C.CONV-1/2 MTR O/L R114
H114 X28.21 / 36.4F
21
SCREW CONV-1/2 MTR O/L R115

H115 X28.9 / 36.6A
9
INDEX TABLE MTR O/L R116 X28.22 / 36.6B

H116
22
6
OIL SKIMMER MTR O/L R117

H117 X28.10 / 36.6C
DRG NO.
10
FUME EXTRACTOR MTR O/L R118

H118 X28.23 / 36.6D
23
DUMPING MTR/ R119

H119 X28.11 / 36.6E
PAPER BAND MTR O/L
11
SPINDLE MTR-1/2 FAN O/L R120

H120 X28.24 / 36.6F
7
24
ARM ARM FLUSH MOTOR O/L R121

H121 X28.12 / 36.8A
DS-DSN-EC-ELEC- 23-04
12
OTHER MPCB O/L R122 H122 X28.25 / 36.8B

25
OTHER EMG PB X28.13 / 36.8C

R123 H123
13
8
M/c. Series
P.
Pg.
M30-SERIES
165
37
9
F
E
B
G
D
A
0 1 2 3 4 5 6 7 8 9
SKB
18.6D
SEALED KEY BOARD
SEALED KEY BOARD
A A
PB14: / 39.1A
SS2
41.6C /
IP1.46:
SW2 PB6 PB8 PB12 PB14
SW2 SW3 SW4 SW5 PB11 PB20 3 3 3 PB13 3
3 3 3 3 PB24 3 3 3 3
4 4 4 4 4 4 4 4
4 4 4 4
B B
1 1 1 1
RH12 RH13 RH14 RH15
2 2 2 2
H12 H13 H14 H15
C 41.6B /
IP1.50: H15: C
H12 H58
41.1C
IP1
50 PIN IP1 01 02 03 04 05 07 08 09 10 11 12 13
FEMALE CONN
D D
50 CORE CABLE
PCB104 TB104 3 4 5 6 7 9 10 11 12 13 14 15
18.3E
50 PIN
E CB104 A02 B02 A03 B03 A04 A05 B05 A06 B06 A07 B07 A08 E
FLAT CABLE
CB104 A02 B02 A03 B03 A04 A05 B05 A06 B06 A07 B07 A08
PCB4
18.3C
FANUC I/O
F MODULE CB104:X0.0 X0.1 X0.2 X0.3 X0.4 X0.6 X0.7 X1.0 X1.1 X1.2 X1.3 X1.4 F
101.1C 101.1C 101.1C 101.1C 101.2C 101.2C 101.2C 101.2C 101.2C 101.2C 101.3C 101.3C
CHECK & MACHINE
OPTIONAL STOP
SPINDLE SPEED
SPINDLE SPEED
MANUAL RAPID
SPINDLE STOP
SPINDLE ROT
SPINDLE ROT
DELETE S/W
TRAVERS PB
LUBCRATION
PROGRAM
LOCK S/W
MAGZINE
DRY RUN
INCH PB
INCH PB
CCW PB
INC PB
DEC PB
CW PB
BLOCK
S/W
S/W
G G

PMC I/P INTERFACE DWG 38
SEALED KEY BOARD F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
SKB
18.6D
SEALED KEY BOARD
SEALED KEY BOARD
A A
PB14: CNC 24V RS3: / 40.1A
38.8A /
SS2 PB26
RS6 RS2 RS3
J9 AXIS ROTARY SW FEED RATE / RAPID ROTARY SW MODE SEL ROTARY SW
T.DCLMP J9 +
D D D
PBH80 3 A F B A F B E A F B E
3 13 43.3F
SS2 X 0%
4 14 Y 10% EDIT MODE
B 4 B
Z 20% SINGLE BLOCK
B 30% AUTO MODE
A 40% M.D.I MODE
HH MPG 50% X1- 0.001
60% X10- 0.01
70% X100- 0.1
J8 J9 80% X1000- 1.0
18.6E T.DCLMP 90% JOG MODE
C.CONV 100% ZRN SEL
110%
C 120% C
J8 F J8 R J9 I
130%
140%
150%
IP1
50 PIN IP1 14 15 16 17 18 19 20 21 22 23 24 25 26 27
FEMALE CONN
D D
50 CORE CABLE
TB104 16 17 18 19 20 21 22 23 24 25 26 TB105 3 4 5 PCB105

PCB104 18.4E
18.3E I/O DISTRIBUTION PCB
I/O DISTRIBUTION PCB 50 PIN
50 PIN
CB104 B08 A09 B09 A10 B10 A11 B11 A12 B12 A13 B13 CB105 A02 B02 A03
E E
FLAT CABLE
CB104 B08 A09 CB104 B09 A10 B10 A11 B11 A12 B12 A13 B13 CB105 A02 B02 A03
PCB4
18.3C
FANUC I/O
F MODULE CB104:X1.5 X1.6 X1.7 X2.0 X2.1 X2.2 X2.3 X2.4 X2.5 X2.6 X2.7 CB105:X3.0 X3.1 X3.2 F
101.3C 101.3C 101.3C 101.3C 101.3C 101.4C 101.4C 101.4C 101.4C 101.4C 101.4C 102.1C 102.1C 102.1C
TOOL DECLAMP
CHIP/SCREW
CHIP/SCREW
CONV FWD
AXIS SEL-1
AXIS SEL-2
AXIS SEL-3
OVERRIDE
OVERRIDE
OVERRIDE
OVERRIDE
CONVREV
MODE SEL
MODE SEL
MODE SEL
MODE SEL
SEL SW
SEL SW
BIT-1
BIT-2
BIT-4
BIT-8
BIT-1
BIT-2
BIT-4
BIT-8
PB
G G

0 1 2 3 4 5 6 7 8 9
SKB
18.6D
SEALED KEYBOARD
SEALED KEY BOARD
A A
CNC 24V
PB4: / 41.1A
PB5
39.8A /
RS3:
PB26
TB31 10
PB26 PB27 PB21 PB22 TB31.10:RS8 / 25.8C PB3 PB4

1 3 3 3 PB64 PB65 PB9 3 3
3 3 3
B B
4 4 4
2 4 4 4 4 4
DPS1
1
2
DIPSW
C C
IP1
50 PIN
FEMALE CONN IP1 28 29 30 31 32 33 36 39 40
D D
50 CORE CABLE IP1.36:
TB256.13
55.1A
PCB105 TB105 6 7 8 9 10 11 18 23
18.4E
50 PIN
E CB105 B03 A04 B04 A05 B05 A06 B09 A12 E
FLAT CABLE
PCB4
18.3C CB105 B03 A04 B04 A05 B05 A06 B09 A12
FANUC I/O
MODULE
F F
CB105:X3.3 X3.4 X3.5 X3.6 X3.7 X8.0 X8.7 X9.4
102.1C 102.2C 102.2C 102.2C 102.2C 102.2C 102.3C 102.4C
H.P COOLANT PB
COOLANT ON PB
CYCLE OFF PB
CYCLE ON PB
INDEX TABLE
FEED OFF PB
FEED ON PB
JOG + PB
JOG - PB
INCH PB
FLOOD
G G

PMC I/P INTERFACE (IP1) 40
0 1 2 3 4 5 6 7 8 9
SKB
18.6D
SEALED KEYBOARD SEALED KEY BOARD
A A
CNC 24V
40.9A /
PB4:
PB5
TB31 10 J16 38.1C

J16 + 18.7E IP1.50:
D.P SEL SW
H12
SKB-RS2
PB5 SW20 RAPID O/R ROTARY SW
3 3 KSW1 3 SS4 3 SS1 3
B B
B
4 4 4 4 4 A F
38.1A
1 IP1.46:
RH58 SW2
J16
2 18.7E
D.P SEL SW
H58
TB31 14
C J16 I C
H15: H58:
H58 H1
38.3C 42.1F
IP1
50 PIN
FEMALE CONN IP1 41 42 43 44 45 46 50
D D
50 CORE CABLE
IP1.45:
TB256.18 PCB106
55.8A 18.3F
PCB105 TB105 24 25 26 TB107 9 I/O DISTRIBUTION PCB
TB106 25 26
18.4E 50 PIN
TB104.P03:
50 PIN CB105 B12 A13 B13 CB107 A05 IP1.46 CB106 A13 B13
80.2E
E E
FLAT CABLE
TB104.M03:
PCB4 PCB4
18.3C CB105 B12 A13 B13 CB107 A05 IP1.50 18.3C CB106 A13 B13
80.6E FANUC I/O
FANUC I/O
MODULE MODULE
F CB105:X9.5 X9.6 X9.7 CB107:X7.6 CB106:X6.6 X6.7 F

102.4C 102.4C 102.4C 104.2C 103.4C 103.4C
COOLANT OFF PB
DISPLAY SEL SW
COOOLANT GUN
EDIT ON KEY
DNC SW
RAPID RAPID
SEL SW
ATC/I.T
OVERRIDE-1 OVERRIDE-2
G G

0 1 2 3 4 5 6 7 8 9
MAG IN POS LED

X,Y,Z&B REF LED
SP SPEED 100% LED

ARM AT HOME LED
SP ORIENT LED
LUB FAULT LED
ATC HOME LED
SP SPEED DEC LED

SP SPEED INC LED
SP CCW LED
CYCLE ON LED
SP CW LED
FEED OFF LED

CYCLE OFF LED
FEED ON LED
A A
101.5C 101.5C 101.5C 101.5C 101.6C 101.6C 101.6C 101.6C 101.6C 101.6C 101.6C 101.7C 101.7C 101.7C 101.7C
PCB4 CB104:Y0.0 Y0.1 Y0.2 Y0.3 Y0.4 Y0.5 Y0.6 Y0.7 Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6
18.3C
FANUC I/O
B MODULE B
CB104 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 A21 B21 A22 B22 A23
FLAT CABLE
C C
CB104 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 A21 B21 A22 B22 A23
PCB104
18.3E
50 PIN TB104 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
D H.P CLNT D
ON LED
62.7D
TB106.45:
TB104.43: OP1.16
SKB PL1
18.6D
SEALED KEY BOARD
37 CORE CABLE 62.3D
E E
OP1
37 PIN
FEMALE CONN OP1 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
RH1 RH2 RH3 RH4 RH5 RH6 RH7 RH8 RH9 RH11 RH19 RH20 RH21 RH22 RH23 RH30
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 + 1 1 1 1 1 1 1 1 1 1 1 1 1 1
F F
H1 H2 H3 H4 H5 H6 H7 H8 H9 H11 H19 H20 H21 H22 H23 H30
2 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2
CNC 0V
H58:
H1 H30:
41.2C H18
43.2F
G G
SEALED KEY BOARD

PMC O/P INTERFACE DWG 42
0 1 2 3 4 5 6 7 8 9
TOOL DECLAMP
ENABLE LAMP
TOOL DISPLAY-16
TOOL DISPLAY-1
TOOL DISPLAY-2
TOOL DISPLAY-4
TOOL DISPLAY-8
A A
LAMP SEL SW
(TO RELAY)
MACHINE
102.5C 102.5C 102.5C 102.6C 102.6C 102.6C
PCB4 CB105:Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6
18.3C
B FANUC I/O B
MODULE
CB105 B16 A17 B17 A18 B18 A19 TB1 505
FLAT CABLE
C C
PCB105 CB105 B16 A17 B17 A18 B18 A19

18.4E
50 PIN
TB105 32 33 34 35 36 37
FLOOD CLNT
ON LED
D D
62.3D 79.3D
TB106.33: TB106.48:
OP1.17 37 CORE CABLE OP1.34
SKB
18.6D
SEALED KEY BOARD
OP1
E 37 PIN OP1 17 18 19 20 21 22 23 34 E
FEMALE CONN 30
J9
J9 O 18.7E J6 4
T.DCLP
1 3
RH18 + SW11
2 PBH80 4
39.2B - 2 3 4 5 6 7 8 J6 5
+ ON PB
F
H18 J9 TD9 TD1 1
F
- 18.7E TOOL DISPLAY FU 10(1)
J9 - T.DCLP 250MA
42.9F / H30:H18
10(2)
CNC 0V REG +24V
G SEALED KEY BOARD G

0 1 2 3 4 5 6 7 8 9
82.3E 82.3E 82.3E 93.1E 82.4E 82.4E 93.1E 82.5E

A TB106.P03: TB106.P04: TB106.P05: TB6.2: TB106.P08: TB106.P09: TB6.1: TB106.P13: A
FL1 PRS1 PXS1 PXS2 PXS4 PXS32 PXS46 FL3
83.2E 93.4E 83.3E 83.3E 93.4E
TB106.M05: TB6.12: TB106.M08: TB106.M09: TB6.11:
PXS1 PXS2 PXS4 PXS32 PXS46
PXS1 PXS2 PXS4 PXS32 PXS46

SPINDLE ORIENT MAG IN POS TOOL DCLP NO TOOL IN SPL MAG REF
HEADSTOCK
B HEADSTOCK BR BL MAGZINE BR BL HEADSTOCK BR BL BR BL MAGZINE BR BL B
FL1 1 PRS1 1 FL3 1
+ - + - + - + - + -
P
2 2 2
BK BK BK BK BK
TB6 23 TB6 21
C C
MS4 J A
D D
PCB106
E 18.3F
TB106 3 4 5 6 7 8 9 11 13 E
50 PIN
CB106 A02 B02 A03 B03 A04 B04 A05 A06 A07
FLAT CABLE
PCB4
18.3C
F FANUC I/O CB106 A02 B02 A03 B03 A04 B04 A05 A06 A07 F
MODULE
CB106:X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X5.0 X5.2

103.1C 103.1C 103.1C 103.1C 103.2C 103.2C 103.2C 103.2C 103.2C
G LUB FLOAT LUB PRS SPINDLE VFD MAG IN TOOL DCLP NO TOOL MAG REF FRL FLOAT G
SWITCH SWITCH ORT PXS READY SIG POS PXS PXS IN SP PXS PXS SW

0 1 2 3 4 5 6 7 8 9
93.1E 93.2E 93.2E 36.8F 81.2E 81.2E 81.3E
A 93.2E 93.2E 82.5E TB6.3: TB6.6: TB6.7: K22.14: TB105.P19: TB105.P20: TB105.P21: A
TB6.4: TB6.5: TB106.P16: PXS7 PXS59 PXS58 TB105.15 PXS20 PXS104 PRS101
PXS5 PXS6 PRS102 93.5E 93.5E 81.6E 81.7E
93.5E 93.5E 93.5E TB6.16: TB6.17: TB105.M19: TB105.M20:
TB6.14: TB6.15: TB6.13: PXS59 PXS58 PXS20 PXS104
PXS5 PXS6 PXS7
PXS5 BR BL PXS6 PXS59 PXS58 PXS20 PXS104

B MAGZINE BR BL PXS7 BR BL BR BL BR BL BR BL ON M/C BASE BR BL B
MAGZINE ATC GEAR BOX ATC GEAR BOX ON M/C BASE
ATC GEAR BOX
PRS102 1
+ - + - + - + - + - + - + -
PRS101 1
P PS1 PS2 PS3 P
2
2
BK BK BK
BK BK BK BK
BASIC POS OF ATC ARM
ATC ARM TO SPINDLE
STOP ATC ARM AT SPINDLE
C TB6 26 TB6 27 ATC ARM DOWN C
180 DEG TURN OF ATC ARM
ATC ARM UP
STOP ATC ARM AT TOP POS
ATC ARM TO BASIC POS
TB6 24 TB6 28 TB6 29
MS4 S MS4 T MS4 N MS4 P MS4 Q

D D
PCB106 PCB105
E 18.3F TB106 14 TB106 15 16 18 17 12 TB105 15 19 20 21 18.4E E
50 PIN
CB106 B07 CB106 A08 B08 B09 A09 B06 CB105 A08 A10 B10 A11
PCB4
18.3C CB106 B07 CB106 A08 B08 B09 A09 B06 CB105 A08 A10 B10 A11
F FANUC I/O F
MODULE
CB106:X5.3 X5.4 X5.5 X5.7 X5.6 X5.1 CB105:X8.4 CB105:X9.0 X9.1 X9.2
103.3C 103.3C 103.3C 103.3C 103.3C 103.2C 102.3C 102.3C 102.3C 102.4C
EMERGENCY SCREW CONV-1 SCREW CONV-2 SPINDLE

G POCKET POCKET AIR PURGE ARM GRAY ARM GRAY ARM GRAY G
INPUT O/L PXS O/L PXS AIR JET
UP PXS DOWN PXS PRSW CODE POS-1 CODE POS-2 CODE POS-3
PRSW
0 1 2 3 4 5 6 7 8 9
82.5E 82.6E 47.8B

TB106.P19: TB106.P20: PB75:
A RSW2 RSW1 PB52 A
83.4E 83.4E
TB106.M19: TB106.M20:
RSW2 RSW1 KSW6: / 47.1A
SS7
1 2 1 2 PB52 PB50 KSW6

RSW2 RSW1 FRONT MOP FRONT MOP
FRONT MOP
3 3 3
B B
4 4 4
3 3
C C
D D
PCB106 PCB104
E 18.3F TB106 19 20 21 22 23 24 TB104 8 18.3E E
50 PIN 50 PIN
CB106 A10 B10 A11 B11 A12 B12 CB104 B04
FLAT CABLE
PCB4
18.3C
F FANUC I/O CB106 A10 B10 A11 B11 A12 B12 CB104 B04 F
MODULE
CB106:X6.0 X6.1 X6.2 X6.3 X6.4 X6.5 CB104:X0.5

103.3C 103.3C 103.4C 103.4C 103.4C 103.4C 101.2C
G ATC DOOR ATC DOOR ATC DOOR POCKET MAG TEST ARM TEST SPARE G
OPEN RSW CLOSE RSW OPEN/CLOSE UP/DOWN MODE KSW MODE KSW
PB PB
0 1 2 3 4 5 6 7 8 9
46.5A 84.3E 28.7F

84.3E 84.4E 84.4E
A KSW6: TB107.P05: CX36.(3): TB107.P07: TB107.P10: TB107.P11: 32.8E 13.7F 48.8B 17.6F A
SS7 PRS2 TB107.6 CSR.16: ACR6.3: PB41: ACR2.3:
PXS3 PRS62 LS5
85.3E TB107.12 TB107.13 PB75 TB107.15
TB107.M07:
PXS3
PB75: / 46.3A
PB52
PXS3
TOOL CLAMP PB75
B PRS2 1 HEADSTOCK
BR BL 13 FRONT MOP B
3
PRS62 1 LS5
P
+ - P ON MC DOOR 14
2 4
2
3 3
SS7 BK
ARM FWD/REV SEL SW 4 4
FRONT MOP
C C
D D
PCB107
E 18.4F E
I/O DISTRIBUTION PCB TB107 03 04 05 06 07 10 TB107 11 12 13 14 15
50 PIN
CB107 A02 B02 A03 B03 A04 B05 CB107 A06 B06 A07 B07 A08
FLAT CABLE
PCB4
18.3C
F FANUC I/O F
MODULE CB107 A02 B02 A03 B03 A04 B05 CB107 A06 B06 A07 B07 A08
CB107:X7.0 X7.1 X7.2 X7.3 X7.4 X7.7 CB107:X10.0 X10.1 X10.2 X10.3 X10.4
104.1C 104.1C 104.1C 104.1C 104.2C 104.2C 104.2C 104.2C 104.2C 104.3C 104.3C
M/C DOOR Z AXIS

G ARM FWD ARM REV AIR PR POWER TRUNION BRAKE CHILLER UNIT AIR THROUGH CABINET G
TOOL CLAMP CLOSE
SEL SW SEL SW SWITCH FAIL SIGNAL SUPPORT PRSW INPUT FAULT I/P NOZZLE PB OVER HEAT
PXS RSW

0 1 2 3 4 5 6 7 8 9
A 95.1E 84.6E 95.1E 95.1E 84.6E 84.6E A

TB9.31: TB107.P17: TB9.33: TB9.32: TB107.P21: TB107.P23:
FL5 HC3 FCLG1 FLW1 DHPB MOP
95.3E 95.4E
TB9.51: TB9.52:
FL5 FLW1 PB41: / 47.8A
HC3 8
PB75
BR
BR BL 1 PB47 PB48 KSW3 PB41
FL5 13 13 BL ON DHPB BOX
B 3 ON DHPB BOX FRONT MOP
3 FRONT MOP
3 B
+ - LS12 LS13 FCLG1 FLW1 P1 3
ON CHIP CONV 14 ON CHIP CONV 14
3 BK 4 4 4 4
BK
C TB9 61 TB9 63 TB9 62 C
HC1B 22
HC1A 16 HC3 9 HC3 10 HC1B 24 HC1B 23
D D
PCB107
E 18.4F TB107 16 17 18 19 20 TB107 21 22 23 24 E
50 PIN
CB107 B08 A09 B09 A10 B10 CB107 A11 B11 A12 B12
FLAT CABLE
PCB4
18.3C
F FANUC I/O F
MODULE CB107 B08 A09 B09 A10 B10 CB107 A11 B11 A12 B12
CB107:X10.5 X10.6 X10.7 X11.0 X11.1 CB107:X11.2 X11.3 X11.4 X11.5

104.3C 104.3C 104.3C 104.3C 104.3C 104.4C 104.4C 104.4C 104.4C
AUTO DOOR AUTO DOOR

G CLNT TANK CHIPCONV-1 CHIPCONV-2 HP CLNT HP CLNT DOUBLE DOUBLE G
INTERLOCK OPEN/CLOSE
LEVEL LOW O/L LSW O/L LSW FILTER FLOW SW HAND PB-1 HAND PB-2
KEY SW PB
CLOG SW
0 1 2 3 4 5 6 7 8 9
92.1E 59.4F 86.3E 86.7E

A TB4.21: THI.NO: TB156.P11: TB156.M11: A
FL4 TB4.62 PRS48 PRS48
H200
1
RED
BK 2
H201
FL4 P1 1
H202
H203
GREEN
.7B
.7B
1 1
GREEN
.7B
.8B
B B
GREEN
.7B
.8B
RED
2
2 2
PRS48 2 PRS50 2 PRS69 2
P P P
3 3 3
TB4 61 TB4 62
C C
HC2 9 HC2 10
D D
PCB156
E 18.1E TB156 3 4 5 6 7 8 9 TB156 11 12 13 14 E
50 PIN
CE56 A02 B02 A03 B03 A04 B04 A05 CE56 A06 B06 A07 B07
FLAT CABLE
PCB6
18.1C CE56 A02 B02 A03 B03 A04 B04 A05 CE56 A06 B06 A07 B07
F FANUC I/O PCB-1 F
CE56:X16.0 X16.1 X16.2 X16.3 X16.4 X16.5 X16.6 CE56:X17.0 X17.1 X17.2 X17.3
105.1C 105.1C 105.1C 105.1C 105.2C 105.2C 105.2C 105.2C 105.2C 105.2C 105.3C
STAR CONT DELTA CONT HYD OIL HYDRAULIC HYD OIL HYDRALIC HYDRAULIC SEAT CHECK SEAT CHECK SEAT CHECK FIXTURE
G CHECK I/P CHECK I/P LEVEL LOW THERMAL LEVEL LOW THERMAL CLOG SW I/P-1 I/P-2 I/P-3 OPTION-1 G
FLOAT SW-2 SW-2 FLOAT SW SW

0 1 2 3 4 5 6 7 8 9
HYDRAULIC CONNECTOR
NOMENCLATURE 94.2D 94.2D 92.1E 92.2E 92.2E 92.2E
A TB8.8: TB8.9: TB4.23: TB4.24: TB4.25: TB4.26: A
HC2 COMMON PB86 PB88 PRS201 PRS202 PRS203 PRS204
HC2A 16 PIN FIXTURE
HC2B 16 PIN APC
HC2C 24 PIN APC FIXTURE
HC2D 24 PIN FIXTURE
PB86 3 PB87 3 PB88 3 PB89 PRS201 2 PRS202 2 PRS203 2 PRS204 2

3
B P P P P B
4 4 4 4 3 3 3 3
TB4 63 TB4 64
TB4 65 TB4 66
HC2D 11 HC2D 12
C TB4 63 TB4 64 C
HC2C 11 HC2C 12
TB4 63 TB4 64
HC2B 11 HC2B 12 HC2D 13 HC2D 14
TB8 110 111 112 113
D D
PCB156
E 18.1E
TB156 15 16 17 18 TB156 19 20 22 23 21 24 25 26 E
50 PIN
CE56 A08 B08 A09 B09 CE56 A10 B10 B11 A12 A11 B12 A13 B13
FLAT CABLE
PCB6
18.1C CE56 A08 B08 A09 B09 CE56 A10 B10 B11 A12 A11 B12 A13 B13
F FANUC I/O F
PCB-1
CE56:X17.4 X17.5 X17.6 X17.7 CE56:X18.0 X18.1 X18.3 X18.4 X18.2 X18.5 X18.6 X18.7
105.3C 105.3C 105.3C 105.3C 105.3C 105.3C 105.4C 105.4C 105.4C 105.4C 105.4C 105.4C
G FIXTURE FIXTURE STN1 STN1 STN2 STN2 STN1 STN2 STN3 STN4 G
OPTION-2 OPTION-3 SPARE SPARE CLAMP DECLAMP CLAMP DECLAMP CLAMP CLAMP CLAMP CLAMP
PB PB PB PB PRSW PRSW PRSW PRSW
0 1 2 3 4 5 6 7 8 9
87.2D 87.2D 87.2D

92.2E 92.2E 87.1D TB157.P08: TB157.P09: TB157.P10:
A TB4.27: TB4.28: TB157.P07: RSW65 RSW58 RSW59 A
PRS3 PRS60 PXS11 87.5D
TB157.M07: 87.6D 87.6D 87.6D
PXS11 TB157.M08: TB157.M09: TB157.M10:
RSW65 RSW58 RSW59
PXS11 BR BL
X-AXIS TABLE
PRS3 2 PRS60 2 RSW65 1 2 RSW58 1 2 RSW59 1 2
+ -
P P
B B
3 3
BK 3 3 3
TB4 68 TB4 68
EI/O3A
25 PIN FEMALE EI/O3A 9 10
HC2A 12 HC2C 14 FRONT PANEL
C C
TB4 67 TB4 67
RH33 RH34
APCMOP
HC2A 11 HC2C 13 52.2A
FRONT PANEL
1 APC DOOR 1 APC DOOR

H33 UP LED H34 DOWN LED
D 2 2 D
53.7D 67.1F
H44:H33 H34:H35
PCB157
E 18.1F TB157 3 4 TB157 5 6 7 TB157 08 09 10 E
50 PIN
CE57 A02 B02 CE57 A03 B03 A04 CE57 B04 A05 B05
PCB6
18.1C
F FANUC I/O PCB-1 CE57 A02 B02 CE57 A03 B03 A04 CE57 B04 A05 B05 F
CE57:X19.0 X19.1 CE57:X19.2 X19.3 X19.4 CE57:X19.5 X19.6 X19.7

106.1C 106.1C 106.1C 106.1C 106.2C 106.2C 106.2C 106.2C
G SPARE SPARE PALLET PALLET PALLET APC DOOR APC DOOR APC DOOR G
CLAMP DECLAMP RECIVED INTERMEDIATE RSW UP RSW DOWN RSW
PRSW PRSW PXS
0 1 2 3 4 5 6 7 8 9
87.2D
TB157.P11: 94.2D
EI/O3A TB8.7:
A PB42 A
APCMOP
51.7C
53.2C
EI/O3A 24
APC MOP
CONTROL PANEL FOR APC
ON PENDENT
RS5
PB43 3 1 SS3 3 13
B COM PBH42 3 B
1 2 3 4 PB44 67.7E
4 14
4 2
4
OFF
PAL CLP
PAL UNCLP
ARM FWD
ARM REV
DOOR UP
DOOR DOWN
C C
PALLET LOCK
PALLET UNLOCK
PAL INITIA
EI/O3A
25 PIN EI/O3A 1 2 3 4 5 6 7 8 TB8 101
FEMALE
D D
PCB157
18.1F TB157 11 12 13 14 16 17 19 20 15 18
E I/O DISTRIBUTION PCB E
50 PIN
CE57 A06 B06 A07 B07 B08 A09 A10 B10 A08 B09
FLAT CABLE
PCB6
18.1C
FANUC I/O PCB-1
F CE57 A06 B06 A07 B07 B08 A09 A10 B10 A08 B09 F
CE57:X20.0 X20.1 X20.2 X20.3 X20.5 X20.6 X21.0 X21.1 X20.4 X20.7
106.2C 106.2C 106.2C 106.3C 106.3C 106.3C 106.3C 106.3C 106.3C 106.3C
SETUP PB
START PB
ST-1 SEL
ST-2 SEL
PALLLET
STOP PB
PALLET
PALLET
PALLET
PALLET
PALLET
PALLET
SPARE
BIT-D
BIT-C
BIT-B
BIT-A
SW
SW
G G

0 1 2 3 4 5 6 7 8 9
94.1D 94.1D 94.1D 94.1D 94.2D 94.2D

TB8.1: TB8.2: TB8.3: TB8.4: TB8.5: TB8.6:
A PXS13 PXS14 PXS15 PXS16 LS10 LS11 A
94.4D 94.4D 94.4D 94.5D
TB8.51: TB8.52: TB8.53: TB8.54:
PXS13 PXS14 PXS15 PXS16
BR BL BR BL BR BL BR BL
PXS13 PXS14 PXS15 PXS16 LS10
APC BASE + APC BASE + APC BASE + APC BASE + 3 LS11 3
- - - - ON APC ON APC
B B
4 4
BK BK BK BK
TB8 102 TB8 103 TB8 104 TB8 105 TB8 106 TB8 107
C C
EI/O3A
25 PIN FEMALE EI/O3A 14 15 16 17 18 19
FRONT PANEL
RH39 RH40 RH41 RH42 RH43 RH44

APCMOP
52.2A
FRONT PANEL
1 1 1 1 1 1
D D
H39 ARM1 H40 ARM1 H41 ARM2 H42 ARM2 H43 PAL1 ON H44 PAL2 ON
IN LED OUT LED IN LED IN LED STN LED STN LED
2 2 2 2 2 2
87.7D
TB157.M11: 51.6D
EI/O3A H44:H33
EI/O3A 25
PCB157
E 18.1F
TB157 21 22 23 24 25 26 E
50 PIN
CE57 A11 B11 A12 B12 A13 B13
FLAT CABLE
PCB6
18.1C
F FANUC I/O PCB-1 CE57 A11 B11 A12 B12 A13 B13 F
CE57:X21.2 X21.3 X21.4 X21.5 X21.6 X21.7

106.4C 106.4C 106.4C 106.4C 106.4C 106.4C
ARM-1 IN ARM-1 OUT ARM-2 IN ARM-2 OUT PAL-1 ON PAL-2 ON

G PXS PXS PXS PXS ST LSW ST LSW G

0 1 2 3 4 5 6 7 8 9
INDEX TABLE
A A
INDEX TABLE-1 T1
TH Θ
1 2 3 4 5 6 9 7 8 T2
METALLIC HOSE WITH CABLE

B B
ORANGE
BROWN
BLACK
GREY
BLUE
YELLOW
VIOLET
WHITE
GREEN
12-STN
24-STN
8-STN
MS8A MS7A
MS3106F-20-27S MS8A A J B K D E F M I C N L H MS7A F G MS3106F-16S-1S
14 PIN CONNT 7 PIN CONNT
ELE CABINET(M) ELE CABINET(M)
C MS7 C
MS8
MS3102R-20-27S MS8 A J B K D E F M I C N L H MS7 F G MS3102R-16S-1S
14 PIN CONNT 7 PIN CONNT
ELE CABINET(F) ELE CABINET(F)
MS7.G: / 17.3D
ACR3.2
TB256.M03: TB256.P03: TB3.61:
MS8(L) MS78(H) MS7(F) ACR3.3: / 17.2F
88.6F 88.2F 91.3E TB256.12
D D
TB256 03 04 05 06 07 08 09 10 11 12
PCB256
18.0E
50 PIN CE56 A02 B02 A03 B03 A04 B04 A05 B05 A06 B06
E E
FLAT CABLE
PCB16
18.0C CE56 A02 B02 A03 B03 A04 B04 A05 B05 A06 B06
FANUC I/O PCB-2
F CE56:X32.0 X32.1 X32.2 X32.3 X32.4 X32.5 X32.6 X32.7 X33.0 X33.1 F
107.1B 107.1B 107.2B 107.2B 107.2B 107.2B 107.2B 107.2B 107.3B 107.3B
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
INDEX TABLE
CONN I/P
TH CONT
STROBE
PARITY
CLAMP
F/B-16
F/B-1
F/B-8
F/B-2
F/B-4
G G

INTERFACE DWG 54
OF INDEX TABLE F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
40.7D 41.4D
A IP1.36: IP1.45: A
TB256.13 TB256.18
B B
C C
D D
PCB256
18.0E TB256 13 TB256 14 TB256 15 TB256 16 TB256 17 TB256 18 TB256 25 TB256 26
E I/O DISTRIBUTION PCB E
50 PIN
CE56 A07 B07 A08 B08 A09 B09 A13 B13
FLAT CABLE
PCB16
18.0C
FANUC I/O PCB-2 CE56 A07 B07 A08 B08 A09 B09 A13 B13
F F
CE56:X33.2 X33.3 X33.4 X33.5 X33.6 X33.7 X34.6 X34.7

107.3B 107.3B 107.3B 107.3B 107.3B 107.3B 107.4B 107.4B
G INDEX TABLE G
INCH PB FRONT DOOR LHS DOOR LHS DOOR RHS DOOR RHS DOOR SPARE ATC/INDEX TABLE
(SKB) LOCK LSW CLOSE LSW LOCK LSW CLOSE LSW LOCK LSW DISPLAY SEL SW
0 1 2 3 4 5 6 7 8 9
A 95.2E 95.2E 95.2E 89.2E 89.2E 89.6E A

TB9.34: TB9.35: TB9.36: TB257.P09: TB257.P10: TB257.M10:
FL6 FL7 FL8 HC11 HC11 HC11
95.4E 95.5E 95.5E
TB9.54: TB9.55: TB9.56:
FL6 FL7 FL8 HC11 04
HC11 06
HC11 05
B BR BL BR BL BR BL B
FL6 FL7 FL8 13
3 BR BL
+ - + - + - LS80 FCLG3
PB125 14 + -
4
BK BK BK
BK
TB9 64 TB9 65 TB9 66 HC11 09 HC11 07 HC11 08

C C
HC1B 25 HC1B 26 HC1B 27
D D
PCB257
18.0F
E I/O DISTRIBUTION PCB
TB257 03 04 05 06 08 07 09 10 E
50 PIN
CE57 A02 B02 A03 B03 B04 A04 A05 B05
PCB16
18.0C
F FANUC I/O PCB-2 CE57 A02 B02 A03 B03 B04 A04 A05 B05 F
CE57:X35.0 X35.1 X35.2 X35.3 X35.5 X35.4 X35.6 X35.7

108.1B 108.1B 108.2B 108.2B 108.2B 108.2B 108.2B 108.2B
COOLANT
G CONNECTED PBF G
CLEAN CLNT CLEAN CLNT DIRTY CLNT SPARE PAPER EMPTY PBF TANK
I/P INCH PB
LEVEL LOW LEVEL HIGH LEVEL HIGH LSW CLOG SW
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
PCB256
E 18.0E E
I/O DISTRIBUTION PCB TB256 19 20 21 22 23 24
50 PIN
CE56 A10 B10 A11 B11 A12 B12
FLAT CABLE
PCB16
18.0C
F FANUC I/O PCB-2 F
CE56 A10 B10 A11 B11 A12 B12
CE56:X34.0 X34.1 X34.2 X34.3 X34.4 X34.5

107.4B 107.4B 107.4B 107.4B 107.4B 107.4B
G G
TILTING TABLE TT REF T.T CLAMP T.T UNCLAMP +VE END -VE END
CONN INPUT LSW RSW RSW LIMIT LIMIT
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
PCB257
E 18.0F TB257 11 12 13 14 15 16 17 18 E
50 PIN
CE57 A06 B07 A08 B08 A09 B09 A10 B10
PCB16
18.0C
F FANUC I/O PCB-2 CE57 A06 B07 A08 B08 A09 B09 A10 B10 F
CE57:X36.0 X36.1 X36.2 X36.3 X36.4 X36.5 X36.6 X36.7

108.3B 108.3B 108.3B 108.3B 108.3B 108.3B 108.3B 108.3B
G G
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

0 1 2 3 4 5 6 7 8 9
A A
TH1
VIDYUT
TEMPERATURE INDICATOR
B B
18-30 VDC
OUTPUT-1
OUTPUT-2
100MA
C C
0V
2 4 6 1
Brown
white
Black
Blue
D D
Temp sensor
E E
TB4.22:
TH6
92.1E
THI.NO: T4.56:
TB4.62 THI.1(0V)
49.5A 92.7E
F F
G G

HYD OIL TEMPERATURE INDICATOR DWG 59
0 1 2 3 4 5 6 7 8 9
TB106.P01:LTS (+24V) 82.2E

*OPTIONAL
TB106.M01:LTS (0V) 83.2E

TB106.P10:SW201 82.4E
TB156.P10:SW202 86.3E
A A
PE
B B
YELLOW/GREEN
YELLOW
VIOLET
BLACK
RED
+24V 0V PE
NO
SW1 NC SW2 NC
C C
PRIMO LTS
TURQUOISE
GREEN
BLUE
Renishaw Primo LTS
LENGTH TOOL SETTER
D D
PCB156
PCB106 18.1E
TB106 10 18.3F TB156 10 I/O DIST. PCB
E I/O DISTRIBUTION PCB 50 PIN E
50 PIN
CB106 B05 CE56 B05
PCB4 PCB6
F CB106 B05 18.3C 18.1C CE56 B05 F
FANUC I/O FANUC
MODULE I/O PCB-1
CB106:X4.7 CE56:X16.7
103.2C 105.2C
SKIP TOOL BREAKAGE

G INPUT SENSOR O/T G

TOOL BREAKAGE SENSOR DWG 60
0 1 2 3 4 5 6 7 8 9
ROTARY TABLE
INSIDE MACHINE
A
ROTARY TABLE A
BR 1 UL VL WL
PRS80 2 PRS28 2
P P PXS78 M
Y9 3~
3 3
2
MS5B(M) BK SERVO MTR G
MS3102R-28-11P
ON ROTARY TABLE
MS5B(M) A B C R S P N L K J M
B B
MS5B(F)
MS3108F-28-11S
ROTARY TABLE END
MS5B(F) A B C R S P N L K J M
C MS5A(M) C
MS3108F-28-11P
ELE CABINET END
MS5A(M) A E B C R S P N L K J M
MS5A(F)
MS3102R-28-11S
ON ELE CABINET
BOTTOM MS5A(F) A E B C R S P N L K J M
D D
84.3E /
TB107.P8:
MS5(A)
TB107.M38: RTPR: RTPR: RTPR: RTPR:
MS5(N) MS5(L) MS5(K) MS5(J) MS5(M)
85.6E 35.8E 35.7E 35.6E 35.8E
PCB107 PCB105 PCB107

18.4F 18.4E 18.4F
E I/O DISTRIBUTION PCB
TB107 8 25 26 I/O DIST PCB
TB105 22 TB107 38 I/O DISTRIBUTION PCB
E
50 PIN 50 PIN 50 PIN
CB107 B04 A13 B13 CB105 B11 CB107 B19
FLAT CABLE
PCB4
18.3C CB107 B04 A13 B13 CB105 B11 CB107 B19
F FANUC I/O F
MODULE
CB107:X7.5 X11.6 X11.7 CB105:X9.3 CB107:Y6.7 NOTE:- SAFTY CAP FOR POWER
104.2C 104.4C 104.4C 102.4C 104.6C CONN-MS25043-28D.
G RT CONN RT CLAMP RT UNCLAMP RT REF RT UNCLAMP G

INPUT PRSW PRSW LSW SOL

INTERFACE DWG 61
OF ROTARY TABLE F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
PCB4
103.5C 103.5C 103.5C 103.6C 103.6C 103.6C 103.7C 103.7C 103.7C 103.5C
18.3C
FANUC I/O CB106:Y4.0 Y4.1 Y4.2 Y4.5 Y4.6 Y4.7 Y5.3 Y5.4 Y5.6 CB106:Y4.3
A MODULE
A
CB106 A16 B16 A17 B18 A19 B19 B21 A22 A23 B17
FLAT CABLE
PCB106
18.3F
I/O DISTRIBUTION PCB CB106 A16 B16 A17 B18 A19 B19 B21 A22 A23 B17
B 50 PIN B
TB106 31 32 33 36 37 38 42 43 45 34
C C
Q0 0V
22 22 X23
42.7D
K2 K1 YSL-S26-009-61-CN-REV3-08/08
.2E .1E TB104.43:
21 21
PL1
D D
K2.21: K1.21:
D1-SSR1 D2-SSR1 TB106.33: TB106.45:
8.0D 8.0D OP1.17 OP1.16 C0 24V 0V
43.2D 42.8E
PL1 1 PL6 1 PL5 1

E E
DK10
DK1
DK2
DK5
DK6
DK7
2 2 2
A1 A1 A1 A1 A1 A1
K1 K2 K5 83.5E K6 K7 K10
TB106.M37: TB1.74:
24V DC A2 24V DC A2 A2 A2 A2 A2
COIL 12A COIL 12A 3T LAMP X23.0V
77.5E
DY44
TB106.38:
DK4
1 TB1.31:
TB31.27 A1 X23.+24V
Y44
25.8D
K4 76.6E
F A2 F
2
TB106.M31:
K1.A2-0V MAG FWD MAG REV FLOOD CLNT CYCLE M/C AT END OF HANDLE HELD CHIP PUSH CHIP FLUSH H.P CLNT
83.4E MOTOR MOTOR MOTOR & LED ON LAMP ALARM CYCLE MPG LED CLNT MOTOR CLNT MOTOR MOTOR & LED 77.4E / TB1.69:Y44
(GREEN) (RED) (ORANGE)
AUTO K4-A2:
BC7-30-01 BC7-30-01 BC7-30-10 BC7-30-10 BC7-30-10 BC7-30-10 BC7-30-10
22 21 .2C 22 21 .1C LUB DRAIN K3-A2

G 63.0F
G
MOTOR SOL

0 1 2 3 4 5 6 7 8 9
PCB4
104.5C 104.5C 104.6C 104.6C 104.6C 104.7C 104.7C 104.7C 104.7C 104.7C
18.3C
A FANUC I/O CB107:Y6.0 CB107:Y6.1 Y7.0 Y7.1 Y7.2 Y7.3 Y7.4 Y7.5 Y7.6 Y7.7 A
MODULE
CB107 A16 CB107 B16 A20 B20 A21 B21 A22 B22 A23 B23
FLAT CABLE
PCB107
18.4F CB107 A16 CB107 B16 A20 B20 A21 B21 A22 B22 A23 B23
B I/O DISTRIBUTION PCB B
50 PIN
TB107 31 TB107 32 39 40 41 42 43 44 45 46
C C
22 22
K76 K3
.2F 21 .1F 21
DY56
DY57
D D
1 1
TB107.46:
- -
PCB5(+Q0)
Y56 Y57 32.2B
+ +
2 2
K76.21: K3.21:
D1-SSR3 D2-SSR3
8.6D 8.5D 22 22 22 22
E K12 K11 K14 K13 E
.4F 21 .3F 21 .5F 21 .4F 21
DK3
DK76
DK11
DK12
DK13
DK14
DK8
A1 A1 A1 A1 A1 A1 A1
K3 K76 K11 K12 K13 K14 K8
24V DC A2 24V DC A2 24V DC A2 24V DC A2 24V DC A2 24V DC A2 A2
COIL 12A COIL 12A COIL 9A COIL 9A COIL 9A COIL 9A
REVERSING REVERSING REVERSING REVERSING
F F
TB107.M44: TB107.M45:
Y56 Y57
K4-A2: K8-A2: 85.6E 85.6E
VERTICAL
K3-A2 ARM ARM CHIP CONV-1 CHIP CONV-1 CHIP CONV-2 CHIP CONV-2 DRUM WASH K17-A2 ATC DOOR ATC DOOR
62.9F 64.0F AXIS BUILT
MOTOR FWD MOTOR REV MOTOR FWD MOTOR REV MOTOR FWD MOTOR REV MOTOR / SP C.GUN OPEN SOL CLOSE SOL
BC7-30-01 BC7-30-01 VBC6-30-01 VBC6-30-01 VBC6-30-01 VBC6-30-01 BC7-30-10 IN BRAKE
MOTOR
G 22 21 .2D 22 21 .1D 22 21 .4E 22 21 .3E 22 21 .5E 22 21 .4E G

0 1 2 3 4 5 6 7 8 9
PCB4
102.6C 102.6C 102.6C 102.7C 102.7C 102.7C 102.7C 102.7C
18.3C
A FANUC I/O CB105:Y3.0 CB105:Y3.1 Y3.2 Y3.3 Y3.4 CB105:Y3.5 Y3.6 Y3.7 A
MODULE
CB105 A20 CB105 B20 A21 B21 A22 CB105 B22 A23 B23
FLAT CABLE
PCB105
18.4E CB105 A20 CB105 B20 A21 B21 A22 CB105 B22 A23 B23
50 PIN
TB105 39 TB105 40 41 42 43 TB105 44 45 46
C C
D D
22 22
DY6
DY7
DY8
K18 K17 1 1 1
.3F 21 .2F 21
- - -
E Y6 Y7 Y8 E
+ + +
2 2 2
DK17
DK18
A1 A1
K17 K18
24V DC A2 24V DC A2
COIL 9A COIL 9A
REVERSING REVERSING
TB105.M44: TB105.M45: TB105.M46:
F Y6 Y7 Y8 F
81.8E 81.8E 81.8E
K18-A2: / 66.2F
K8-A2: K23-A2
K17-A2 AUTO SCREW CONV-1 SCREW CONV-1 ARM MOTOR ARM MOTOR AUTO DOOR AUTO DOOR AUTO DOOR
63.7F DRAIN SOL MOTOR FWD MOTOR REV TEST MODE SPEED LOW SPEED OPEN CLOSE SAFTY
VBC6-30-01 VBC6-30-01
SOL SOL SOL
G 22 21 .3E 22 21 .2E G

0 1 2 3 4 5 6 7 8 9
PCB4 104.5C 104.5C 104.6C 104.6C 104.6C 103.6C 103.7C 101.7C

A 18.3C CB107:Y6.2 Y6.3 Y6.4 Y6.5 Y6.6 CB106:Y5.1 Y5.7 CB104:Y1.7 A
FANUC I/O
MODULE
CB107 A17 B17 A18 B18 A19 CB106 B20 B23 CB104 B23
FLAT CABLE
18.4F CB107 A17 B17 A18 B18 A19 18.3F CB106 B20 B23 18.3E CB104 B23
B I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB I/O DISTRIBUTION PCB B
50 PIN 50 PIN 50 PIN
TB107 33 34 35 36 37 TB106 40 46 TB104 46
C C
D D
DY3
DY2
DY4
DY51
DY115
DY5
DY99
DY1
1 1 1 1 1 1 1 1
E E
- - - - - - - -
Y2 Y3 Y4 Y51 Y115 Y1 Y5 Y99
+ + + + + + + +
2 2 2 2 2 2 2 2
F F
TB107.M33: TB107.M34: TB107.M35: TB107.M37: TB106.M40: TB106.M46: TB104.M46:

TB107.M36:
Y2 Y3 Y4 Y115 Y1 Y5 Y99
85.4E 85.5E
Y51 85.6E 83.5E 83.6E 80.7E
85.5E 85.5E
POCKET POCKET AIR SPINDLE H.P CLNT

G UP DOWN TOOL DECLMP TOOL CLAMP PURGE AIR THROUGH G
AIR JET AIR JET
SOL SOL SOL SOL SOL NOZZLE SOL
SOL SOL

0 1 2 3 4 5 6 7 8 9
PCB6 105.5C 105.5C 105.5C 105.5C 105.6C 105.6C 105.6C 105.6C

18.1C
A FANUC I/O PCB-1
CE56:Y16.0 Y16.1 CE56:Y16.2 Y16.3 Y16.4 CE56:Y16.6 Y16.7 Y16.5 A
CE56 A16 B16 CE56 A17 B17 A18 A19 B19 B18
PCB156
18.1E CE56 A16 B16 CE56 A17 B17 A18 A19 B19 B18
50 PIN
TB156 31 32 TB156 33 34 35 37 38 36
C C
Q0 0V
X29
22 22 YSL-S26-009-61-CN-REV3-08/08
D K29 K28 D
.6E 21 .5E 21
C0 24V 0V
E E
DK28
DK29
DK23
DK9
DK58
DY114
A1 A1 A1 A1 A1
K23 K9 K58 K28 K29 1
A2 A2 A2 24V DC A2 24V DC A2 -
COIL 9A COIL 9A
REVERSING REVERSING Y114
+ TB1.80:
2 X29.0V
F 77.6E
F
K18-A2: K29-A2: / 68.5F TB1.37:

64.3F /
K23-A2 K15-A2 X29.+24V
76.7E
TB156.M36:
SPINDLE SPINDLE OIL SKIMMER HYDRAULIC HYDRAULIC SCREW CONV-2 SCREW CONV-2 Y114
STAR DELTA MOTOR
BC7-30-10 MOTOR-1
BC7-30-10 MOTOR-3
BC7-30-10 MOTOR FWD
VBC6-30-01 MOTOR REV
VBC6-30-01 86.7E
G CONTACTOR CONTACTOR 13 14 11.2C 22 21 .6D 22 21 .5D SEAT CHECK G
SOL

PMC O/P INTERFACE DWG & 66
RELAY BOARD X29 F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
PCB6
106.5C 106.5C 106.5C 106.5C 106.6C 106.6C 106.6C 106.6C
18.1C
A FANUC I/O PCB-1 CE57:Y18.0 Y18.1 Y18.2 Y18.3 Y18.4 Y18.5 Y18.6 Y18.7 A
CE57 A16 B16 A17 B17 A18 B18 A19 B19
FLAT CABLE
PCB157
18.1F CE57 A16 B16 A17 B17 A18 B18 A19 B19
50 PIN
TB157 31 32 33 34 35 36 37 38
C C
EI/O3A
50 PIN FEMALE
EI/O3A 11 12 13
D TB8 155 D
RH35 RH36 RH38
DY18
1 1 1 1
H35 H36 H38 +
E 2 2 2 Y18 PBH42 E
52.8B -
2 ON PB
F F
TB157.M37: TB8.56:
Y18 PL4
H34:H35 87.7D 94.5D
51.9D
AXIS AT AXIS AT PALLET SPARE SPARE SPARE PALLET PALLET
PAL CHG PAL CHG CLAMP PAD CLEAN SET UP
G G
POS-1 LED POS-2 LED LED SOL LAMP

0 1 2 3 4 5 6 7 8 9
PCB16
107.5B 107.6B 107.6B 107.6B 107.6B 107.6B 107.6B 107.6B
18.0C
CE56 A16 B16 A17 B17 A18 B18 A19 B19
FLAT CABLE
PCB256
18.0E CE56 A16 B16 A17 B17 A18 B18 A19 B19
50 PIN
TB256 31 32 33 34 35 36 37 38
C C
22 22
D K16 K15 D
.6E 21 .5E 21
K16.21: K15.21:
D1-SSR5 D2-SSR5
E 11.6D 11.6D
E
DK15
DK16
A1 A1
K15 K16
24V DC A2 24V DC A2
COIL 12A COIL 12A
F F
66.6F /
K29-A2: K16-A2: / 69.2F
K15-A2 K53-A2
INDEX TABLE INDEX TABLE 5TH AXIS 5TH AXIS
SPARE SPARE SPARE SPARE MOTOR FWD MOTOR REV CLAMP SOL DECLAMP SOL
BC7-30-01 VBC6-30-01
G 22 21 .6D 22 21 .5D G

0 1 2 3 4 5 6 7 8 9
PCB16
108.5B 108.6B 108.6B 108.6B 108.6B 108.6B 108.6B 108.6B
18.0C
CE57 A16 B16 A17 B17 A18 B18 A19 B19
FLAT CABLE
PCB256
18.0E CE57 A16 B16 A17 B17 A18 B18 A19 B19
50 PIN
TB257 31 32 33 34 35 36 37 38
C C
D D
E E
DK53
DK54
DK26
A1 A1 A1
K53 K54 K26
INSIDE CABINET A2 INSIDE CABINET A2 INSIDE CABINET A2
F 68.6F /
K16-A2: K54-A2: / 36.7F F
K53-A2 K22-A2
FUME
RENISHAW DUMPING PBF EXTRACTOR SPARE SPARE SPARE SPARE
PROBE ON MTR MOTOR MOTOR
BC7-30-10 BC7-30-10 BC7-30-10
G G

0 1 2 3 4 5 6 7 8 9
PCB16 108.7B 108.7B 108.7B 108.7B 108.7B 108.7B 108.7B 108.7B

A 18.0C A
FANUC I/O PCB-2
CE57:Y35.0 Y35.1 Y35.2 Y35.3 CE57:Y35.4 Y35.5 Y35.6 Y35.7
CE57 A20 B20 A21 B21 CE57 A22 B22 A23 B23
FLAT CABLE
PCB52
B 50 PIN CE57 A20 B20 A21 B21 CE57 A22 B22 A23 B23 B
TB257 39 TB257 40 TB257 41 TB257 42 TB257 43 TB257 44 TB257 45 TB257 46
C C
D D
E E
F F
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
G G

0 1 2 3 4 5 6 7 8 9
PCB4
18.3C 103.6C 103.7C 103.6C
A FANUC I/0
CB106:Y5.2 CB106:Y5.5 CB106:Y5.0 A
MODULE
CB106 A21 CB106 B22 CB106 A20
PCB106
18.3F
CB106 A21 CB106 B22
I/O DISTRIBUTION PCB CB106 A20
B 50 PIN B
TB106 41 TB106 44 TB106 39
C Q0 Q1 COM- C
PCB1
YSL-S26-009-77-CN-REV3
MAG & ARM MTR BRAKE SSR
D D
C0 0V C1 0V 0V 24V
E E
MS4 K MS4 L
TB6 30 TB6 31 TB1.25:

PCB1.+24V
1 1 76.5E
B4
B5
F 2 2 F
TB6.18: TB6.19: TB1.68:

B4 B5 PCB1.0V
93.6E 93.7E 77.4E
FLUSH CLNT
VALVE
G MAG MTR ARM MTR G
BRAKE BRAKE

PMC O/P INTERFACE & PCB1 DRAWING 71
0 1 2 3 4 5 6 7 8 9
A A
PCB6
106.6C 106.6C 106.6C 106.7C 106.7C 106.7C 106.7C 106.7C
18.1C
FANUC I/O PCB CE57:Y19.0 Y19.1 Y19.2 Y19.3 Y19.4 Y19.5 Y19.6 Y19.7
CE57 A20 B20 A21 B21 A22 B22 A23 B23
FLAT CABLE
PCB157
B 18.1F CE57 A20 B20 A21 B21 A22 B22 A23 B23 B
50 PIN
TB157 39 40 41 42 43 44 45 46
0V Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
YSL-S26-009-64-CN-REV4-09-11
RELAY BOARD FOR APC
INSIDE CABINET
C X25 C
D D
24V C0 C1 C2 C3 C4 C5 C6 C7 COM 0V
HC2C 23 HC2C 24
E E
TB4 89 TB4 90
HC2A 15 HC2A 16
TB4 89 TB4 90
TB8 151 152 153 154
DY10
DY14
DY16
DY11
DY15
DY13
DY17
DY12
Y11
Y14
Y15
Y16
Y17
Y12
Y13
Y10
F F
TB1.33:
X25.+24V
76.7E
TB4.49: TB4.50: TB8.57: TB8.58: TB8.59: TB8.60: TB157.M45: TB157.M46: TB1.76:

Y10 Y11 Y14 Y15 Y16 Y17 Y12 Y13 X25.0V
92.6E 92.6E 94.5D 94.5D 94.6D 94.6D 87.7D 87.8D 77.6E
G APC DOOR G
PALLET PALLET ARM-1 FWD ARM-2 FWD ARM-1 REV ARM-2 REV APC DOOR
DOWN SOL
CLP SOL DECLP SOL SOL SOL SOL SOL UP SOL
RELAY BOARD INTERFACE 72
DRAWING X25 F - DSN - ELEC -11-R0
0 1 2 3 4 5 6 7 8 9
PCB6 105.6C 105.6C 105.6C 105.7C

105.7C 105.7C 105.7C 105.7C
18.1C
CE56:Y17.0 Y17.1 Y17.2 Y17.3 CE56:Y17.4 Y17.5 Y17.6 Y17.7
FANUC I/O
A PCB A22 B22 A
A20 B20 A21 B21
CE56 A20 B20 A21 B21 CE56 A22 B22 A23 B23
FLAT CABLE
PCB156
18.1E CE56 A20 B20 A21 B21 CE56 A22 B22 A23 B23
50 PIN
B B
TB156 39 40 41 42 43 44 45 46
0V Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
C C
X26
YSL-S26-009-64-CN-REV4-09-11
D D
24V C0 C1 C2 C3 C4 C5 C6 C7 COM 0V
E HC2B 13 HC2B 14 HC2B 15 HC2B 16 E

HC2C 17 HC2C 18 HC2C 19 HC2C 20
HC2D 17 HC2D 18 HC2D 19 HC2D 20 HC2D 21 HC2D 22 HC2D 23 HC2D 24
TB4 81 TB4 82 TB4 83 TB4 84 TB4 85 TB4 86 TB4 87 TB4 88

DY201
DY202
DY203
DY204
DYY205
DY206
DY207
DY208
F HYDRAULIC CONNECTOR F
Y202
Y203
Y204
Y205
Y206
Y207
Y208
Y201
TB1.77:
NOMENCLATURE X26.0V
77.6E
HC2 COMMON
HC2A 16 PIN APC TB1.34:
TB4.41: TB4.42: TB4.43: TB4.44: TB4.45: TB4.46: TB4.47: TB4.48: X26.+24V
HC2B 16 PIN FIXTURE Y201 Y202 Y203 Y204 Y205 Y206 Y207 Y208 76.7E
HC2C 24 PIN APC FIXTURE 92.4E 92.4E 92.4E 92.5E 92.5E 92.5E 92.5E 92.5E
G HC2D 24 PIN FIXTURE G
STN1 COMP STN1COMP STN2 COMP STN2 COMP STN3 COMP STN3COMP STN4COMP STN4COMP
CLAMP SOL DCLP SOL CLAMP SOL DCLP SOL CLAMP SOL DCLP SOL CLAMP SOL DCLP SOL
0 1 2 3 4 5 6 7 8 9
A A
CX3.3: TB1.82:
X31.+Q0 X31.0V
27.2F 77.7E
B B
+Q0 -Q0
C C
L0 X31
I/P 24V DC & O/P 230V AC
RELAY BOARD FOR PSM CONT ON
YSL-S26-009-82-REV1-06-10
INSIDE CABINET
FU
1A
D D
COM C0
E E
K19 A1
PSM CONTACTOR
A2
F F
TB3.51:
TB3.71:
X31.COM
91.1E
K19.A2
91.6E
A40-30-10
G 3 4 13.4C G

0 1 2 3 4 5 6 7 8 9
PCB4 PCB4 PCB4

102.5C 102.6C 18.3C 103.6C
18.3C 18.3C
FANUC I/O CB105:Y2.0 FANUC I/O CB105:Y2.7 FANUC I/O CB106:Y4.4
A MODULE MODULE MODULE A
CB105 A16 CB105 B19 CB106 A18

18.4E 18.4E 18.3F CB106 A18
I/O DISTRIBUTION PCB CB105 A16 I/O DISTRIBUTION PCB CB105 B19 I/O DISTRIBUTION PCB
B 50 PIN 50 PIN 50 PIN B
TB105 31 TB105 38 TB106 35
Q0 0V Q0 0V
Q0 0V
C C
X45 X37
YSL-S26-009-61-CN-REV3-08/08 YSL-S26-009-61-CN-REV3-08/08 X52
YSL-S26-009-61-CN-REV3-08/08
D D
C0 24V 0V C0 24V 0V
C0 24V 0V
HC1B 19
TB9 82
E E
DY240
DY128
DY235
1 1 1
- TB1.85: - TB1.87: -
Y128 X35.0V Y235 X37.0V Y240
+ 77.7E + 77.8E +
2 2 2
TB1.41: TB1.43: TB1.89:
F X35.+24V X37.+24V X52.0V F
76.8E 76.8E 77.8E
TB1.49:
TB105.M31: TB9.60: TB106.M35: X52.+24V
Y128 Y235 Y240 76.9E
81.7E 95.5E 83.4E
TOOL BREAKAGE
TRUNION HP AIR SENSOR CLEAN SOL
G SUPPORT RELIEF VALVE G
SOL SOL

DRAWING X45 & X37 & X52 F - DSN - ELEC -11-R0
F
E
B
C
A
G
D
Changes
0
TB1 1
14.4F
TB1.1
PS1+:
REVISION 1
REVISION 2
REVISION 4
REVISION 3
REG +24V
FROM PS1
1
79.3B FTB24:PCB104.47 TO PCB104
TB1 1
24(1)
27.2F TB1.2:CX3.1 TO CX3 OF DRIVE
FU 24(2)
2
15.3C TB1.3:PCB3.1 TO PCB3 CNC ON/OFF RELAY
FU
88.2B FTB25:PCB256.47 TO DOCOM OF IO PCB CARD-2 PCB256 (2A)
25(1)
SPARE
2
25(2)
5
DATE
TB1
SPARE
DRAWN
APROVED
CHECKED
16.7A TB1.7:+24V TO TPM TRACK
7
32.8C TB1.8:CSR.A1 TO CSR(A1)
8
SPARE
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
14.6F
TB1 21
PS2+:
TB1.21
REG +24V
FROM PS2
4
36.0A TB1.21:FTB1 TO FU1-TB(1) EMG PATH

TB1 21
37.1B TB1.22:EMG-MOT TO EMG MONITER[X28(1)]

22
DESIGNATION
32.2E TB1.23:PCB5.+24V TO Z- AXIS BRAKE K19-13/33
23
16.2B TB1.24:FU32.(1) TO FU32.(1) FOR MACHINE LAMP

24
TO PCB1
5
71.4E TB1.25:PCB1.+24V
25
TB1 TERMINAL STATION

SPARE
26
SPARE
27
SPARE
28
TO X21 RELAY BOARD

29
TO X22 RELAY BOARD

6
30
TO X23 RELAY BOARD
DRG NO.
62.9F TB1.31:X23.+24V
TB1
31
TO X24 RELAY BOARD

32
72.8F TB1.33:X25.+24V TO X25 RELAY BOARD

33

34
TO X26A RELAY BOARD

7
35
TO X27 RELAY BOARD

36


37
TO X30RELAY BOARD
38
TB1.39:X33.+24V TO X33 RELAY BOARD

39
TB1.40:X34.+24V TO X34 RELAY BOARD

40
8

41
M/c. Series
TO X36 RELAY BOARD

42

P.
43
Pg.

49
M30-SERIES
165
76
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
14.4F
PS1-:
0
TB1.51
REG 0V
14.5F
PS2-:
TB1 51 TB1 53
TB1.53
REVISION 1
REVISION 2
REVISION 4
REVISION 3
80.5B TB1.51:PCB104 TO PCB104
1
TB1 51
86.5B TB1.52:PCB156 TO PCB156
52
19.1F TB1.53:CP1.2 TO FANUC SYSTEM CP1(2A)
53
19.3F TB1.54:CP1.2 TO CP1 OF FANUC I/O UNIT
54
27.7F TB1.55:CX2AC-A2 TO BETA DRIVE(CXA2C-A2)
55
19.6F TB1.56:CPD1.2 TO CPD1 OF FANUC I/O PCB (1ST CARD)
56
2
19.8F TB1.57:CPD1.2 TO CPD1 OF FANUC I/O PCB (2ND CARD)
DATE
57
DRAWN
TO ROTARY TABLE DRIVE
APROVED
CHECKED
34.6F TB1.58:CX19A.A2
58
TB1.59:CX19A.A2 TO PMM AXIS DRIVE (SERVO MAG)
59
SPARE
60
TB1
SURESH.V
SPARE
24.04.2017
PRAVEEN KH
LAXMIKANTH
61
3
SPARE
62
63 SPARE
15.5C TB1.64:PCB3.5 TO PCB3 CNC ON/OFF RELAY

64
8.1D TB1.65:SSR1.0V TO SSR(A-)

65
32.2E TB1.66:PCB5.0V TO VERTICAL AXIS BRAKE K19-13/33

66
32.8B TB1.67:CSR.A2 TO CSR(A1)

4
67
71.4F TB1.68:PCB1.0V TO PCB1

68
62.9F TB1.69:Y44 TO AUTO DRAIN SOL

69
16.8A TB1.70:0V TO TPM TRACK 0V
DESIGNATION
70
SPARE
71
TO X21 RELAY BOARD

5
72
TO X22 RELAY BOARD

73
62.9E TB1.74:X23.0V TO X23 RELAY BOARD

74
TO X24 RELAY BOARD

75
72.9F TB1.76:X25.0V TO X25 RELAY BOARD

76

77
6
TO X26A RELAY BOARD
DRG NO.
78
TO X27 RELAY BOARD

79

80
TO X30 RELAY BOARD

81
74.4B TB1.82:X31.0V TO X31 RELAY BOARD

82
TO X33 RELAY BOARD

7
TB1.83:X33.0V
83
TB1.84:X34.0V TO X34 RELAY BOARD

84

85
TO X36 RELAY BOARD

86

87
SPARE
8
88

M/c. Series
89
16.2D TB1.91:ML1.(-) TO MACHINE LAMP-1

91
P.
16.4D TB1.92:ML2.(-) TO MACHINE LAMP-2

Pg.
92
M30-SERIES
165
77
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
15.5C
PCB3.6:
TB1.201
TB1 201
REVISION 1
REVISION 2
REVISION 4
REVISION 3
CNC ON
CIRCUIT
1
19.0F FTB14.2:CP1.1 TO CP1 OF CNC SYSTEM (2A)
14(1)
TB1 201
FU 14(2)
27.6F FTB15.2:CXA2C.A1 TO CXA2C OF BETA DRIVE (3.15A)
2
15(1)
202
FU 15(2)
DATE
DRAWN
APROVED
CHECKED
19.3F FTB16.2:CP1.1 FOR CP1 OF FANUC I/O MOUDLE(1A)
16(1)
203
FU 16(2)
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
19.5F FTB17.2:CPD1.1 FOR CPD1 OF FANUC I/O PCB (1ST CARD)(500mA)
17(1)
204
FU 17(2)
TB1
34.5F FTB18.2:CXA19.A1 FOR BETA SVM DRIVE CX19A (ROT TABLE)(2A)

18(1)
4
205
FU 18(2)
FTB19.2:CX19A.A1 FOR BETA SVM DRIVE CX19A (PMM AXIS)(2A)
DESIGNATION
19(1)
206
FU 19(2)
5
19.7F FTB20.2:CPD1.1 FOR CPD1 OF FANUC I/O PCB (2ND CARD)(500mA)

20(1)
207
TB1 FUSE TERMINAL STATION

FU 20(2)
SPARE
6
208
DRG NO.
SPARE
209
7
SPARE
210
80.1B FTB21.2:TB104.P01 TO TB104 SOURCE VIA FTB21(500mA)

21(1)
211
FU 21(2)
8
M/c. Series
86.1B FTB22.2:TB156.P01 TO TB156 SOURCE VIA FTB22(500mA)

22(1)
212
P.
FU 22(2)
Pg.
M30-SERIES
88.0D FTB23.2:TB256.P01 TO TB256 SOURCE VIA FTB23(500mA)

165
78
9
23(1)
213
FU 23(2)
F
E
B
G
D
A
0 1 2 3 4 5 6 7 8 9
A PCB104 A
PCB105
18.3E 18.4E
50 PIN 50 PIN
TB104 2 1 27 47 48 49 50
TB105 2 1 28 47 48 49 50
CNC 24V REG 0V REG 24V
B CNC 24V REG 0V REG 24V PCB105.50: / 79.3D B
PCB106.47
FTB24:
PCB104.47
76.1E
C C
PCB106 PCB107
18.3F 18.4F
50 PIN 50 PIN
TB106 2 1 27 47 48 49 50 TB107 2 1 28 47 48 49 50
CNC 24V REG 0V REG 24V CNC 24V REG 0V REG 24V PCB107.50: / 79.3F
D PCB156.47 D
PCB105.50: TB106.48:
PCB106.47 OP1.34
79.8B 43.7D
E E
PCB156 PCB157
18.1F
18.1E
50 PIN
50 PIN
F TB156 2 1 27 47 48 49 50 TB157 2 1 28 47 48 49 50 F
CNC 24V REG 0V REG 24V CNC 24V REG 0V REG 24V
PCB107.50:
PCB156.47
G 79.8D G

24V LOOPING OF I/O BOARDS 79
0 1 2 3 4 5 6 7 8 9
A A
TO SEALED KEY BOARD(24V)

FTB21.2: TB1.51:
TO SEALED KEY BOARD(0V)
AIR THROUGH NOZZLE SOL

TB104.P01 PCB104
TO POKA YOKE SIGNAL

78.8E 77.1E
B B
TOOL DECLAMP PB
TO TB105
TO TB105
SPARE
TB104 P01
TB104 M01
C
TB104 TB104 C
CNC +24V
REG +0V
TB104 M02 M03 M46

TB104 P02 P03 P04 P08 P18
D D
81.5B TB104.M02:TB105.M01
41.6E TB104.M03:IP1.50
41.6D TB104.P03:IP1.46
81.0B TB104.P02:TB105.P01
TB104.P08:TB104.51
TB104.P18:PB80
65.8F TB104.M46:Y99
E E
F F
G G

TB104 TERMINAL STATION 80
F
E
B
C
A
G
D
Changes
0
80.2E
REVISION 1
REVISION 2
REVISION 4
REVISION 3
TB105 P01
TB105.P01
TB104.P02:
CNC +24V
1
SPARE
TB105 P01
82.1B TB105.P02:TB106.P01 TO TB106
P02
45.7A TB105.P19:PXS20 TO SCREW CONV-1 O/L PXS
P19
2
TO SCREW CONV-2 O/L PXS
DATE
45.8A TB105.P20:PXS104
DRAWN
P20
APROVED
CHECKED
36.8D TB105.P15:K22.13 TO EMG I/P
P15
TO SPINDLE AIRJET PRSW
SURESH.V
45.9A TB105.P21:PRS101
24.04.2017
PRAVEEN KH
LAXMIKANTH
P21
3
SPARE
TB105
P22
TB105.P33:OP1.34 TO TOOL DISPLAY VIA OP1A
P33
4
DESIGNATION
5
80.6E
TB105 M01
TB105.M01
TB104.M02:
REG 0V

SPARE
TB105 M01
6
83.1B TB105.M02:TB106.M01 TO TB106
DRG NO.
M02
45.7A TB105.M19:PXS20 TO SCREW CONV-1 O/L PXS

M19
45.8A TB105.M20:PXS104 TO SCREW CONV-2 O/L PXS

M20
75.1F TB105.M31:Y128 TO TRUNION SUPPORT SOL

7
M31
TOOL DCLMP ENABLE LAMP

TB105.M32:H31.2
M32
TB105.M38:HC1 TO HC1 CONNT

TB105
M38
64.6F TB105.M44:Y6 TO AUTO DOOR OPEN SOL

M44
8
64.7F TB105.M45:Y7 TO AUTO DOOR CLOSE SOL

M/c. Series
M45
64.7F TB105.M46:Y8 TO AUTO DOOR SAFETY SOL

P.
M46
Pg.
M30-SERIES
165
81
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
1
81.2E
TB106 P01
TB106.P01
TB105.P02:
CNC +24V
2
60.5B TO PRIMO LTS TOOL BREAKAGE SENSOR
DATE
TB106.P01:LTS (+24V)
DRAWN
TB106 P01
APROVED
CHECKED
84.1B TB106.P02:TB107.P01 TO TB107
P02
44.1A TB106.P03:FL1 TO LUB FLOAT SWITCH
SURESH.V
P03
24.04.2017
PRAVEEN KH
LAXMIKANTH
44.2A TB106.P04:PRS1 TO LUB PRS SWITCH
3
P04
44.2A TB106.P05:PXS1 TOSPINDLE ORIENTATION PXS
P05
44.5A TB106.P08:PXS4 TO TOOL DCLP PXS

P08
44.6A TB106.P09:PXS32 TO NO TOOL IN SPINDLE

TB106
P09
4
60.4B TB106.P10:SW201 TO SKIP INPUT

P10
93.0C TB106.P11:MS4(W) TO TB6 VIA MS4

P11
DESIGNATION
44.7A TB106.P13:FL3 TO FRL FLOAT SW
P13
45.3A TB106.P16:PRS102 TO AIR PURGE PRSW

5
P16

46.2A TB106.P19:RSW2 TO ATC DOOR OPEN RSW
P19
46.2A TB106.P20:RSW1 TO ATC DOOR CLOSE RSW

P20
6
DRG NO.
7

8
M/c. Series
P.
Pg.
M30-SERIES
165
82
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
1
81.6E
TB106 M01
TB106.M01
TB105.M02:
REG 0V
60.5B TB106.M01:LTS (0V) TO PRIMO LTS TOOL BREAKAGE SENSOR
2
TB106 M01
DATE
85.2B TB106.M02:TB107.M01 TO TB107
DRAWN
APROVED
CHECKED
M02
44.3B TB106.M05:PXS1 TO SPINDLE ORIENTATION PXS
M05
44.5B TB106.M08:PXS4 TO TOOL DCLMP PXS
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
M08
3
44.6B TB106.M09:PXS32 TO NO TOOL IN SPINDLE
M09
93.3C TB106.M11:MS4(X) TO TB6 VIA MS4
M11
46.2A TB106.M19:RSW2 TO ATC DOOR OPEN RSW

M19
46.3A TB106.M20:RSW1 TO ATC DOOR CLOSE RSW

4
M20
TB106
62.0F TB106.M31:K1.A2-0V TO ALL CONT 0V LOOPING

M31
75.8F TB106.M35:Y240 TO TOOL BREAKAGE SENSOR CLEAN SOL
DESIGNATION
M35
62.4F TB106.M37:3T LAMP TO 3-TIER LAMP

M37
5
25.9E TB106.M38:OP1.37 TO HANDHELD MPG LED

M38

65.6F TB106.M40:Y1 TO SPINDLE AIRJET SOL
M40
93.6C TB106.M41:MS4(Y) TO TB6 VIA MS4

M41
65.7F TB106.M46:Y5
TO H.P.CLNT AIRJET SOL
6
M46
DRG NO.
7

8
M/c. Series
P.
Pg.
M30-SERIES
165
83
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
82.2E
1
TB107 P01
TB107.P01
TB106.P02:
CNC +24V
SPARE
TB107 P01
SPARE
2
DATE
P02
DRAWN
TO TRUNION SUPPORT PRSW
APROVED
CHECKED
TB107.P04:PRS62
P04
47.2A TB107.P05:PRS2 TO AIR PRESSURE SW
P05
SURESH.V
28.7F TO CX36 CONNT
24.04.2017
TB107.P06:CX36.(2)
PRAVEEN KH
LAXMIKANTH
P06
3
47.4A TB107.P07:PXS3 TO TOOL CLMP PXS
P07
61.1D TB107.P8:MS5(A) TO ROTARY TABLE CONN
P08
SPARE
P09
47.4A TB107.P10:PRS62 TO TRUNION SUPPORT PRSW

4
P10
47.5A TB107.P11:LS5 TO OPERATOR DOOR CLOSE LSW

P11
TB107
32.8E TB107.P12:CSR.15 TO VERTICAL AXIS BRAKE I/P
DESIGNATION
P12
13.7D TB107.P13:ACR6.1 TO CHILLER UNIT FAULT VIA ACR6

P13
5
17.6D TB107.P15:ACR2.1 TO AC/MAG/ARM THERMAL SW

P15
95.0A TB107.P16:HC1 TO TB9 VIA HC1

P16
48.3A TB107.P17:HC3 TO CHIP CONV1&2 O/L LSW

P17
48.6A TB107.P21:DHPB TO DHPB 1&2

6
P21
DRG NO.
48.7A TB107.P23:MOP TO FRONT MOP PLATE
P23
7

8
M/c. Series
P.
Pg.
M30-SERIES
165
84
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
1
83.2E
TB107 M01
TB107.M01
TB106.M02:
REG 0V
2
DATE
DRAWN
APROVED
CHECKED
SPARE
TB107 M01
SPARE
SURESH.V
M02
24.04.2017
PRAVEEN KH
47.4A TO TOOL CLAMP PXS
LAXMIKANTH
TB107.M07:PXS3
3
M07
SPARE
M09
SPARE
M10
TO OPERATOR DOOR CLOSE RSW

M11
4
95.3A TB107.M16:HC1 TO TB9 VIA HC1

M16
65.1F TB107.M33:Y2 TO POCKET UP SOL

M33
DESIGNATION
TB107
65.2F TB107.M34:Y3 TO POCKET DOWN SOL

M34
65.3F TB107.M35:Y4 TO TOOL DECLAMP SOL

5
M35
65.4F TB107.M36:Y51 TO TOOL CLAMP SOL

M36
65.4F TB107.M37:Y115 TO AIR PURGE SOL

M37
61.6D TB107.M38:MS5(N) TO ROTARY TABLE CONN

M38
6
63.7F TB107.M44:Y56 TO ATC DOOR OPEN SOL
DRG NO.
M44
63.8F TB107.M45:Y57 TO ATC DOOR CLOSE SOL

M45
32.1B TB107.M46:PCB5 TO VERTICAL AXIS BRAKE RELAY

M46
7

8
M/c. Series
P.
Pg.
M30-SERIES
165
85
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
78.8E
TB156 P01
FTB22.2:
TB156.P01
CNC +24V
1
SPARE
TB156 P01
87.0B TB156.P02:TB157.P01 TO TB157
P02
TB156.P03:X20.33 TO STAR CONT ON CHECK
2
DATE
P03
DRAWN
TO DELTA CONT ON CHECK
APROVED
CHECKED
TB156.P04:X21.33
P04
92.0C TB156.P07:HC2 TO TB4 JUNCTION BOX VIA HC2
TB156
P07
SURESH.V
SPARE
24.04.2017
PRAVEEN KH
LAXMIKANTH
P08
3
60.4B TB156.P10:SW202 TO TOOL BREAKAGE SENSOR O/T
P10
49.6A TB156.P11:PRS48 TO SEAT CHECK PRSW
TB156.P14:PRS62 P11
P14 TO TRUNION SUPPORT PRSW
4
DESIGNATION
5
77.1E
PCB156
TB1.52:
TB156 M01

REG 0V
SPARE
TB156 M01
6
87.4B TB156.M02:TB157.M01 TO TB157
DRG NO.
M02
92.3C TB156.M07:HC2 TO TB4 JUNCTION BOX VIA HC2

M07
49.8A TB156.M11:PRS48 TO SEAT CHECK PRSW

M11
TB156.M31:X32.0V TO X32 RELAY BOARD(STAR/DELTA)

TB156
7
M31
66.8F TB156.M36:Y114 TO SEAT CHECK SOL

M36
8
M/c. Series
P.
Pg.
M30-SERIES
165
86
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
86.2E
TB157 P01
TB157.P01
TB156.P02:
CNC +24V
REVISION 1
REVISION 2
REVISION 4
REVISION 3
SPARE
1
TB157 P01
51.5A TB157.P07:PXS11 TO PALLET RECEIVED PXS
P07
51.5A TB157.P08:RSW65 TO APC DOOR INTERMEDIATE RSW
P08
51.7A TB157.P09:RSW58 TO APC DOOR UP RSW
TB157
P09
2
51.8A TB157.P10:RSW59 TO APC DOOR DOWN RSW
DATE
DRAWN
P10
APROVED
CHECKED
52.2A TB157.P11:EI/O3A TO APC MOP
P11
94.0B TB157.P21:TB8.1 TO TB8 JUNCTION BOX
P21
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
4
86.6E
TB157 M01
TB157.M01
REG 0V
TB156.M02:
DESIGNATION
SPARE
TB157 M01
5
88.4C TB157.M02:TB256.M01 TO TB256

M02
51.5A TB157.M07:PXS11 TO PALLET RECIEVE PXS

M07
51.6A TB157.M08:RSW65 TO APC DOOR INTERMEDIATE RSW

M08
51.7A TB157.M09:RSW58 TO APC DOOR UP RSW

6
M09
DRG NO.
51.8A TB157.M10:RSW59 TO APC DOOR DOWN RSW
M10
53.1D TB157.M11:EI/O3A TO APC MOP

M11
94.4B TB157.M21:TB8.11 TO TB8 JUNCTION BOX

M21
TB157
7
67.6F TB157.M37:Y18 TO PALLET PAD CLEAN SOL

M37
72.7F TB157.M45:Y12 TO APC DOOR UP SOL

M45
72.8F TB157.M46:Y13 TO APC DOOR DOWN SOL

M46
8
M/c. Series
P.
Pg.
M30-SERIES
165
87
9
F
E
B
G
D
A
0 1 2 3 4 5 6 7 8 9
A PCB256 PCB257 A
18.0F
18.0E
50 PIN
50 PIN
TB256 2 1 27 47 48 49 50 TB257 2 1 28 47 48 49 50
CNC 24V REG 0V REG 24V CNC 24V REG 0V REG 24V
B B
FTB25:
PCB256.47
76.2E
TO I.T TH CONT I/P VIA ACR3
C C
TO TILTING TABLE CONN
TB157.M02:
TO INDEX TABLE CONN
TO INDEX TABLE CONN

TB256.M01
87.5D
FTB23.2:
TB256.P01
78.9E
TO TB257
TO TB257
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
D D
TB256 P01 TB256 TB256 M01 TB256
CNC +24V REG 0V
E E
TB256 P01 P02 P03 P12 P19 P20 TB256 M01 M02 M03 M19 M34 M35 M36 M37 M38 M39
TB256.P02:TB257.P01
TB256.M02:TB257.M01
TB256.P19:MS19(A)
54.6D TB256.M03:MS8(L)
54.6D TB256.P03:MS78(H)
TB256.P12:ACR3.1
F F
17.3D
89.0B
89.5B
G G

0 1 2 3 4 5 6 7 8 9
A A
TB256.P02: TB256.M02:
TB257.P01 TB257.M01
88.2F 88.5F
TO PBF TANK CLOG SW

B B
TO PBF TANK CLOG SW

TO PAPER EMPTY LSW
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
C C
TB257 P01 TB257 TB257 M01 TB257
CNC +24V REG 0V
D TB257 P01 P02 P09 P10 P11 P12 P13 P14 TB257 M01 M02 M10 M31 M34 D
E E
TB257.M10:HC11
TB257.P09:HC11
TB257.P10:HC11
56.7A
56.7A
56.8A
F F
G G

F
E
B
C
A
G
D
Changes
0
14.1F
TB3 30
TB3.30
TFR1(U1):
REVISION 1
REVISION 2
REVISION 4
REVISION 3
220V (R)
1
34.0B TB3.30:REC2(1) TO REACTOR-2&3 (1)
TB3 30
TB3.30A:REC3(1)
26.2F TB3.31:F56(1) TO SPINDLE MTR FAN MPCB(F56)
TB3
31
2
28.2F F20.(1):TB3.31A TO F20 MCB
DATE
DRAWN
APROVED
CHECKED
26.5G TB3.32:F19(1) TO F19 MCB
32
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
14.2E
TB3.33
TB3 33
TFR1(V1):
220V (Y)
4

TB3 33
TB3.33A:REC3(3)
DESIGNATION
TB3
26.2G TB3.34:F56(3) TO SPINDLE MTR FAN MPCB(F56)

34
28.2F F20.(3):TB3.34A TO F20 MCB

5

26.5G TB3.35:F19(3) TO F19 MCB
35
6
DRG NO.
14.3F
TB3 36
TB3.36
TFR1(W1):
220V (B)
7

TB3 36

TB3.36A:REC3(5)
26.2G TB3.37:F56(5) TO SPINDLE MTR FAN MPCB(F56)

TB3
37
28.2F F20.(5):TB3.37A TO F20 MCB

8
M/c. Series
26.5G TB3.38:F19(5) TO F19 MCB

P.
38
Pg.
M30-SERIES
165
90
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
14.8E
TB3.51
TB3 51
F59(2):
REVISION 1
REVISION 2
REVISION 4
REVISION 3
230V 1 PHASE
74.3F TB3.51:X31.COM TO X31 RELAY BOARD
1
TB3 51
TB3.52:ML1A TO MACHINE LAMP-1
52
53
SPARE
54
SPARE
55
11.2C TB3.56:K9-13 TO HYD COOLING FAN(K9-53)
2
56
7.4C TO CABINET DOOR LSW
DATE
TB3.57:LS16.13
57
DRAWN
APROVED
CHECKED
17.2B TO AC THERMAL CONTACT
TB3
TB3.58:AC.TH
58
TB3.59:ML1B TO MACHINE LAMP-3
59
TB3.60:ML2B TO MACHINE LAMP-4
60
SURESH.V
24.04.2017
54.7D TB3.61:MS7(F) TO INDEX TABLE TH CONT
PRAVEEN KH
LAXMIKANTH
61
3
62 SPARE
SPARE
63
SPARE
64
SPARE
65
TB3.66:SC-1 TO CABINET SOCKET

66
TO CHILLER UNIT
4
13.3B TB3.67:HC5.5
67
DESIGNATION
14.8E
TB3 71
TB3.71
F59(4):
5
AC 0V

74.4F TB3.71:K19.A2 TO K19 PSM CONTACTOR
TB3 71

72
6
DRG NO.
73
SPARE
74
SPARE
75
11.3C TB3.76:HC2-5 TO HYD COOLING FAN(HC2-5).

76
17.2B TB3.77:AC TO PANEL COOLER

77
17.6D TO PANEL COOLER THERMAL

7
TB3.78:ACR2.7
TB3
78
SPARE
79
SPARE
80
17.3D TB3.81:ACR3.7 TO ACR3

81
SPARE
82
SPARE
8
83
SPARE
M/c. Series
84
SPARE
85
P.
TB3.86:SC-1 TO CABINET SOCKET

Pg.
86
13.7D TB3.87:ACR6.7 TO ACR6

M30-SERIES
87
165
91
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
HC2
86.3E
HC2
TB4 21
REVISION 1
REVISION 2
REVISION 4
REVISION 3
TB156.P07:
CNC
+24V
1
49.4A TB4.21:FL4 TO HYDRAULIC OIL LEVEL LOW
TB4 21
59.4E TB4.22:TH6 TO HYDRAULIC THERMAL SW
22
50.6A TB4.23:PRS201 TO STN-1 COMP CLAMP PRSW
23
24
TB4
25
2
26
DATE
51.3A TB4.27:PRS3 TO PALLET CLAMP PRSW
DRAWN
27
APROVED
CHECKED
51.4A TB4.28:PRS60 TO PALLET DECLAMP PRSW
28
SPARE
29
SPARE
SURESH.V
30
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
HC2
86.6E
TB4 41
TB156.
REG
M07:HC2
0V PS1
4
73.2F TB4.41:Y201 TO STN-1 COMP CLAMP SOL

TB4 41
73.3F TB4.42:Y202 TO STN-1 COMP DECLAMP SOL

42

43
DESIGNATION
44

45
TO STN-3 COMP DECLAMP SOL

5
73.6F TB4.46:Y206
46

47

48
72.2F TB4.49:Y10 TO PALLET CLAMP SOL

49
72.2F TB4.50:Y11 TO PALLET DECLAMP SOL

50
SPARE
6
51
SPARE
DRG NO.
TB4
52
SPARE
53
SPARE
54
TB4.55:FL4 TO HYDRAULIC OIL LEVEL LOW

55
59.5F T4.56:THI.1(0V) TO HYDRAULIC THERMAL

7
56
SPARE
57

SPARE
58
SPARE
59
SPARE
60
8
M/c. Series
P.
Pg.
M30-SERIES
165
92
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
MS4
82.4E
TB6 1
W
MS4(W)
TB106.P11:
REVISION 1
REVISION 2
REVISION 4
REVISION 3
CNC +24V
TO MAG REF PXS
1
44.7A TB6.1:PXS46
TB6 1
44.4A TB6.2:PXS2 TO MAG IN POS PXS
2
45.3A TB6.3:PXS7 TO GRAY CODE BIT-1
3
45.1A TB6.4:PXS5 TO POCKET UP PXS
4
45.2A TB6.5:PXS6 TO POCKET DOWN PXS
5
2
6
TB6
DATE
DRAWN
APROVED
CHECKED
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
83.3E
TB6 11
MS4(X)
TB106.M11:
REG1 0V
4
44.7B TB6.11:PXS46 TO MAG REF PXS

TB6 11
44.4B TB6.12:PXS2 TO MAG IN POS PXS

12
45.4B TB6.13:PXS7 TO GRAY CODE BIT-1
DESIGNATION
13
45.1B TB6.14:PXS5 TO POCKET UP PXS

TB6
14
45.2B TB6.15:PXS6 TO POCKET DOWN PXS

5
15

16

17
83.6E
Y
MS4(Y)
TB6 18
6
TB106.M41:
REG2 0V
DRG NO. 71.1F TB6.18:B4 TO MAG MTR BRAKE

TB6 18
71.3F TB6.19:B5 TO ARM MTR BRAKE

19
SPARE
TB6
20
7

I MS3
96.6D
PE35
PE
EARTH
8.3F
PE6.1
PE
8
TO MAG MTR EARTH

M/c. Series
TO ARM MTR EARTH

TB6 PE1 PE2
P.
TB6
Pg.
M30-SERIES
PE
8.8F
PE6.2
165
93
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
87.3D
TB8 1
TB8.1
CNC +24V
TB157.P21:
REVISION 1
REVISION 2
REVISION 4
REVISION 3
53.2A TB8.1:PXS13 TO ARM-1 IN PXS
TB8 1
1
53.3A TB8.2:PXS14 TO ARM-1 OUT PXS
2
3
4
53.6A TB8.5:LS10 TO PALLET-1 ON STATION LSW
5
53.7A TB8.6:LS11 TO PALLET-2 ON STATION LSW
6
TB8
52.8A TB8.7:PB42 TO APC SETUP BOX
2
DATE
50.4A TB8.8:PB86 TO STN-1 CLP/DCLP PB
DRAWN
APROVED
CHECKED
50.5A TB8.9:PB88 TO STN-2 CLP/DCLP PB
9
SPARE
10
SURESH.V
24.04.2017
PRAVEEN KH
LAXMIKANTH
3
87.7D
TB8.11
TB8 51
PS1
TB157.M21:
REG 0V
4

TB8 51

52

53
DESIGNATION
54
TO APC MOP
55
67.7F TO PAL SETUP LAMP

TB8
TB8.56:PL4
5
56

72.3F TB8.57:Y14 TO ARM-1 IN SOLENOID
57
72.4F TB8.58:Y15 TO ARM-2 IN SOLENOID

58
72.5F TB8.59:Y16 TO ARM-1 OUT SOLENOID

59
72.6F TB8.60:Y17 TO ARM-2 OUT SOLENOID

60
SPARE
6
61
SPARE
DRG NO.
62
7

1
PE34
96.6D
EARTH
8
M/c. Series
TO APC MCP
P.
Pg.
APC BASE
TB8
TO APC BASE
M30-SERIES
TB8 PE1 PE2
EARTHING
165
94
9
F
E
B
G
D
A
F
E
B
C
A
G
D
HC1A
Changes
0
14
84.5E
HC1
TB9 31
HC1B
TB107.P16:
CNC +24V
20
REVISION 1
REVISION 2
REVISION 4
REVISION 3
48.2A TB9.31:FL5 TO COOLANT TANK LEVEL LOW
TB9 31
1
48.5A TB9.32:FLW1 TO H.P CLNT FLOW SWITCH
32
48.4A TB9.33:FCLG1 TO H.P CLNT FILTER CLOG SWITCH
33
TB9
56.1A TB9.34:FL6 TO CLEAN CLNT TANK LEVEL LOW
34
56.2A TB9.35:FL7 TO CLEAN CLNT TANK LEVEL HIGH
2
35
DATE
56.3A TB9.36:FL8 TO DIRTY CLNT LEVEL HIGH
DRAWN
APROVED
CHECKED
36
HC1A
15
SURESH.V
24.04.2017
85.4E
HC1
PRAVEEN KH
TB9 51
LAXMIKANTH
HC1B
3
TB107.M16:
REG 0V
21
48.2B TB9.51:FL5 TO COOLANT TANK LEVEL LOW

TB9 51
48.6B TB9.52:FLW1 TO H.P CLNT FLOW SWITCH

52
4
TB9.53:Y126 TO FLUSH AVCON VALVE

53
TB9
56.1B TB9.54:FL6 TO CLEAN CLNT TANK LEVEL LOW

54
DESIGNATION
56.2B TB9.55:FL7 TO CLEAN CLNT TANK LEVEL HIGH
55
56.3B TB9.56:FL8 TO DIRTY CLNT LEVEL HIGH

56
5

75.5F TB9.60:Y235 TO HP AIR RELIEF VALVE SOL
60
HC1
PE19
96.8B
PE
PE19
EARTH
6
TO FLOOD COOLANT MOTOR
DRG NO.
PE9 1
9.1F
PE9A
PE9A
TO PUSH COOLANT MOTOR

2
9.3F
PE9B
PE9B
TO FLUSH COOLANT MOTOR

3
7
9.4F
PE9C

PE9C
TO PUSH ON C.C MOTOR

4
ON COOLANT TANK
TB9
9.6F
EARTHING
PE9D
PE9D
TO H.P COOLANT MOTOR

5
9.8F
PE9E
8
PE9E
TO OIL SKIMMER MOTOR

M/c. Series
6
9.9F
PE9F
P.
PE9F
TO DUMPING MOTOR
Pg.
7
M30-SERIES
10.3E
PE9G
PE9G
TO PAPER BAND FILTER MTR

165
95
9
8
10.6E
PE9H
PE9H
F
E
B
G
D
A
0 1 2 3 4 5 6 7 8 9
INDEX TABLE MOTOR(MS7 CONNT)

A A
INDEX TABLE MOTOR SSRM

5PIN SOCKET AT PENDENT
5PIN SOCKET CABINET
FANUC I/O LINK DRIVE
MACHINE EARTH BOLT
ROT TBL DRIVE UNIT
MAG MOTOR SSRM

RESISTOR 4TH AXIS
SEALED KEY BOARD
TB9 JUNCTION BOX

FANUC I/O MODULE
ARM MTR SSRM

ROT TBL DRIVE-1
TRANSFORMER-1
SERVO DRIVE-1
SERVO DRIVE-2
LUB MOTOR
CNC SYSTEM
AIR COOLER
SHIELD BAR
PSM DRIVE
SPM DRIVE
B B
PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE
1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 13 15 16 17 17 17 20 20
PE1 PE2 PE3 PE3A PE4 PE5 PE6 PE7 PE8 PE9 PE10 PE11 PE12 PE13 PE14 PE14A PE15 PE16 PE17 PE18 PE19 PE20 PE20A
C 7.2A 14.2C 18.6B 18.6E 26.4D 17.1C 95.6C 8.5F 18.6D 34.0D 34.0F 34.2F 7.8G 7.6D 8.1F 8.7F 95.6D 11.9F 11.7E C
EARTH STRIP
COPPER BAR
250LX40WX5T
PROTECTIVE EARTH
INSIDE CABINET
D PE21 PE22 PE23 PE24 PE25 PE26 PE27 PE28 PE29 PE30 PE31 PE32 PE33 PE34 PE35 PE36 PE37 PE38 PE39 PE40 D
18.2C 12.8F 18.1C 31.7F 14.5F 14.6F 11.4E 12.6F 94.8D 93.8D 14.4F 14.6F
32.6D
PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE
VERTICAL AXIS BRAKE
FANUC I/O CARD-1
FANUC I/O CARD-2
REG POWER SUPPLY-2

REG POWER SUPPLY-1
FUME EXTRATOR
EMI FILTER
M/C LAMP-1 & 2
SCREW CONV-1 MOTOR
CX1A (PSM DRIVE 200V)

REG POWER SUPPLY-1
POWER SUPPLY 0V GROUNDING

MACHINE I/O PCB3
HC3 (CHIP CONV)
TB6 JUNCTION BOX

SCREW CONV-2 MOTOR
REG POWER SUPPLY-2
RESISTOR PMM
HC2 (HYD CONN)
TB8 JUNCTION BOX

E E
F F
G G

PROTECTION EARTHING 96
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
A01
REVISION 4
REVISION 3
POWER SUPLLY REG 0V CB104:0V
POWER SUPLLY CNC +24V B01 +24V
FANUC I/O MODULE

1
A02
PCB4-CB104
38.1F SKB2-SW2:4 OPTIONAL STOP S/W X0.0
38.2F SKB3-SW3:4 BLOCK DELETE S/W B02
X0.1
38.2F SKB4-SW4:4 DRY RUN S/W A03 X0.2
38.3F SKB5-SW5:4 PROGRAM CHECK & MACHINE LOCK S/W B03
X0.3
38.4F SKB24-PB24:4 MANUAL RAPID TRAVERS PB A04
X0.4
46.7F TB104:8 SPARE B04
X0.5
38.5F SKB11-PB11:4 MAGZINE INCH PB A05
X0.6
38.5F SKB20-PB20:4 LUBCRATION INCH PB B05
X0.7
2
DATE
A06
DRAWN
38.6F SKB6-PB6:4 SPINDLE SPEED INC PB X1.0
APROVED
CHECKED
38.7F SKB8-PB8:4 SPINDLE SPEED DEC PB B06
X1.1
38.7F SKB12-PB12:4 SPINDLE ROT CW PB A07
X1.2
38.8F SKB13-PB13:4 SPINDLE STOP B07
X1.3
38.8F SKB14-PB14:4 SPINDLE ROT CCW PB A08
X1.4
B08
SURESH.V
39.1F SKB-SS2:4 CHIP/SCREW CONV FWD SEL SW X1.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
39.2F SKB-SS2:14 CHIP/SCREW CONVREV SEL SW X1.6
3
39.2F SKB-SS2:13 TOOL DECLAMP PB B09

X1.7
39.3F SKB6-RS6:A AXIS SEL-1 A10

X2.0
39.3F SKB6-RS6:F AXIS SEL-2 B10
X2.1
39.4F SKB6-RS6:B AXIS SEL-3 A11
X2.2
39.4F SKB2-RS2:A OVERRIDE BIT-1 B11
X2.3
39.5F SKB2-RS2:F OVERRIDE BIT-2 A12
X2.4
39.5F SKB2-RS2:B OVERRIDE BIT-4 B12
X2.5
4
39.6F SKB2-RS2:E OVERRIDE BIT-8 A13

X2.6
39.6F SKB3-RS3:A MODE SEL BIT-1 B13
X2.7
PCB4 A14 DICOM0

PCB4 B14
DESIGNATION
CB104
PCB4-CB104
PCB4 A15
B15
PMC I/O DETAIL

PCB4
5
42.1B SKB-RH1:1 X,Y,Z&B REF LED A16

Y0.0
42.1B SKB2-RH2:1 LUB FAULT LED B16
Y0.1
42.2B SKB3-RH3:1 ARM AT HOME LED A17
Y0.2
42.2B SKB4-RH4:1 SP ORIENT LED B17
Y0.3
42.3B SKB5-RH5:1 MAG IN POS LED A18
Y0.4
42.3B SKB6-RH6:1 ATC HOME LED B18
Y0.5
42.4B SKB7-RH7:1 SP SPEED INC LED A19
Y0.6
42.4B SKB8-RH8:1 SP SPEED 100% LED B19
Y0.7
6
DRG NO.
42.5B SKB9-RH9:1 SP SPEED DEC LED A20 Y1.0
42.5B SKB11-RH11:1 SP CW LED B20
Y1.1
42.6B SKB19-RH19:1 SP CCW LED A21
Y1.2
42.6B SKB20-RH20:1 CYCLE OFF LED B21
Y1.3
42.7B SKB21-RH21:1 CYCLE ON LED A22
Y1.4
42.7B SKB22-RH22:1 FEED OFF LED B22
Y1.5
42.8B SKB23-RH23:1 FEED ON LED A23
Y1.6
7
65.8A Y99:1 AIR THROUGH NOZZLE SOL B23

Y1.7
PCB4 A24
DOCOM
PCB4 B24
DOCOM
PCB4 A25 DOCOM
PCB4 B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
101
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
A01
REVISION 4
REVISION 3
POWER SUPLLY REG 0V 0V
CABINET
POWER SUPLLY CNC +24V B01 +24V
FANUC I/O MODULE

1
PCB4-CB105
39.7F SKB3-RS3:F MODE SEL BIT-2 A02

X3.0
39.8F SKB3-RS3:B MODE SEL BIT-4 B02
X3.1
39.8F SKB3-RS3:E MODE SEL BIT-8 A03
X3.2
40.1F SKB26-PB26:2 CYCLE OFF PB B03
X3.3
40.2F SKB27-PB27:4 CYCLE ON PB A04
X3.4
40.2F SKB21-PB21:4 FEED OFF PB B04
X3.5
40.3F SKB22-PB22:4 FEED ON PB A05
X3.6
40.4F SKB64-PB64:4 JOG + PB B05
X3.7
2
DATE
A06
DRAWN
40.4F SKB65-PB65:4 JOG - PB X8.0
APROVED
CHECKED
25.5F SKB-RS8 HANDHELD MPG AXIS SEL-1 B06
X8.1
25.5F SKB-RS8 HANDHELD MPG AXIS SEL-2 A07 X8.2
25.6F SKB-RS8 HANDHELD MPG AXIS SEL-3 B07
X8.3
45.6F K22:14 EMERGENCY INPUT A08
X8.4
B08
SURESH.V
25.7F SKB-RS9 HANDHELD MPG FEED SEL-1 X8.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
25.7F SKB-RS9 HANDHELD MPG FEED SEL-2 X8.6
3
40.8F SKB3-PB3:4 H.P COOLANT PB B09

X8.7
45.7F PXS20:BK SCREW CONV-1 O/L PXS A10

X9.0
45.8F PXS104:BK SCREW CONV-2 O/L PXS B10
X9.1
45.9F PRS101:2 SPINDLE AIR JET PRSW A11
X9.2
61.4F MS5A-S RT REF LSW B11
X9.3
40.8F SKB4-PB4:4 FLOOD COOLANT ON PB A12
X9.4
41.1F SKB-PB5:4 COOLANT OFF PB B12
X9.5
4
41.2F SKB20-SW20:4 DNC SW A13

X9.6
41.2F SKB1-KSW1:4 EDIT ON KEY B13
X9.7
PCB4 A14
DICOM5
PCB4 B14
DESIGNATION
PCB4-CB105
CB105
PCB4 A15
B15
PMC I/O DETAIL

PCB4
5
75.1A X45:Q0 A16

Y2.0
43.3B SKB-PBH80:+ TOOL DECLAMP ENABLE LAMP B16
Y2.1
43.4B SKB-TD1:2 TOOL DISPLAY-1 A17 Y2.2
43.4B SKB-TD1:3 TOOL DISPLAY-2 B17
Y2.3
43.5B SKB-TD1:4 TOOL DISPLAY-4 A18
Y2.4
43.5B SKB-TD1:5 TOOL DISPLAY-8 B18
Y2.5
43.6B SKB-TD1:6 TOOL DISPLAY-16 A19
Y2.6
75.5A X37:Q0 HP AIR RELIEF VALVE SOL B19
Y2.7
6
DRG NO.
64.1A TB105:39 AUTO DRAIN SOL A20
Y3.0
64.2A K17:A1 SCREW CONV-1 MOTOR FWD B20
Y3.1
64.3A K18:A1 SCREW CONV-1 MOTOR REV A21
Y3.2
64.4A TB105:42 ARM MOTOR TEST MODE SPEED B21
Y3.3
64.5A TB105:43 ARM MOTOR LOW SPEED A22
Y3.4
64.6A Y6:1 AUTO DOOR OPEN SOL B22
Y3.5
64.7A Y7:1 AUTO DOOR CLOSE SOL A23
Y3.6
7
64.7A Y8:1 AUTO DOOR SAFTY SOL B23

Y3.7
PCB4 A24
DOCOM
PCB4 B24
DOCOM
PCB4 A25
DOCOM
PCB4 B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
102
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
POWER SUPLLY REG 0V A01
0V
POWER SUPLLY CNC +24V B01
+24V
FANUC I/O MODULE

1
A02
PCB4-CB106
44.1F FL1:2 LUB FLOAT SWITCH X4.0
44.2F PRS1:2 LUB PRS SWITCH B02 X4.1
44.2F PXS1:BK SPINDLE ORT PXS A03 X4.2
44.3F TB106:6 VFD READY SIG B03 X4.3
44.4F PXS2:BK MAG IN POS PXS A04 X4.4
44.5F PXS4:BK TOOL DCLP PXS B04 X4.5
44.6F PXS32:BK NO TOOL IN SP PXS A05 X4.6
60.3F PRIMO LTS-SW1 SKIP INPUT B05 X4.7
2
DATE
A06
DRAWN
44.7F PXS46:BK MAG REF PXS X5.0
APROVED
CHECKED
45.5F PXS58:BK ARM GRAY CODE POS-3 B06 X5.1
44.7F FL3:2 FRL FLOAT SW A07 X5.2
45.1F PXS5:BK POCKET UP PXS B07 X5.3
45.2F PXS6:BK POCKET DOWN PXS A08 X5.4
B08
SURESH.V
45.3F PRS102:2 AIR PURGE PRSW X5.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
45.4F PXS59:BK ARM GRAY CODE POS-2 X5.6
3
45.3F PXS7:BK ARM GRAY CODE POS-1 B09 X5.7
46.2F RSW2:3 ATC DOOR OPEN RSW A10 X6.0

46.2F RSW1:3 ATC DOOR CLOSE RSW B10
X6.1
46.3F PB52:4 ATC DOOR OPEN/CLOSE PB A11
X6.2
46.4F PB50:4 POCKET UP/DOWN PB B11
X6.3
46.5F TB106:23 MAG TEST MODE KSW A12 X6.4
46.5F KSW6:4 ARM TEST MODE KSW B12 X6.5
A13
4
41.8F SKB-RS2:A RAPID OVERRIDE-1 X6.6

41.8F SKB-RS2:F RAPID OVERRIDE-2 B13 X6.7
PCB4 A14
DICOM0
PCB4 B14
DESIGNATION
PCB4-CB106
PCB4 A15
CB106
B15
PMC I/O DETAIL

PCB4
5
62.1A K1:A1 MAG FWD MOTOR A16 Y4.0

62.2A K2:A1 MAG REV MOTOR B16 Y4.1
62.2A SKB-RH18:1 FLOOD CLNT MOTOR & LED A17 Y4.2
62.8A X23:Q0 B17 Y4.3
75.8A X52:Q0 TOOL BREAKAGE SENSOR CLEAN SOL A18 Y4.4
62.3A PL6:1 M/C AT ALARM (RED) B18 Y4.5
62.4A PL5:1 END OF CYCLE (ORANGE) A19 Y4.6
62.5A H.H MPG-H047 HANDLE HELD MPG LED B19 Y4.7
6
DRG NO.
71.7A Y126 FLUSH CLNT VALVE A20 Y5.0
65.6A Y1:1 SPINDLE AIR JET SOL B20 Y5.1
71.1A B4 MAG MTR BRAKE A21 Y5.2
62.5A K6:A1 CHIP PUSH CLNT MOTOR B21 Y5.3
62.6A K7:A1 CHIP FLUSH CLNT MOTOR A22 Y5.4
71.3A B5 ARM MTR BRAKE B22 Y5.5
62.7A SKB30-RH30:1 H.P CLNT MOTOR & LED A23 Y5.6
7
65.7A Y5:1 H.P CLNT AIR JET SOL B23

Y5.7
PCB4 A24
DOCOM
PCB4 B24
DOCOM
PCB4 A25 DOCOM
PCB4 B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
103
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
A01
REVISION 4
REVISION 3
PCB4 0V
PCB4 B01 +24V
FANUC I/O MODULE

1
PCB4-CB107
47.1F SS7:4 ARM FWD SEL SW A02 X7.0
47.1F SS7:4 ARM REV SEL SW B02
X7.1
47.2F PRS2:2 AIR PR SWITCH A03
X7.2
47.3F SD-CX36:3 POWER FAIL SIGNAL B03
X7.3
47.4F PXS3:BK TOOL CLAMP PXS A04
X7.4
61.2F MS5A-E RT CONN INPUT B04
X7.5
41.3F SKB4-SS4:4 COOOLANT GUN SEL SW A05
X7.6
47.4F PRS62:2 TRUNION SUPPORT PRSW B05
X7.7
2
DATE
A06
DRAWN
47.5F LS5:14 M/C DOOR CLOSE RSW X10.0
APROVED
CHECKED
47.6F CSR:NC(16) Z AXIS BRAKE INPUT B06
X10.1
47.7F ACR6:3 CHILLER UNIT FAULT I/P A07
X10.2
47.8F PB75:4 AIR THROUGH NOZZLE PB B07
X10.3
47.9F ACR2:3 CABINET OVER HEAT A08
X10.4
B08
SURESH.V
48.2F FL5:BK CLNT TANK LEVEL LOW X10.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
48.3F LS12:14 CHIPCONV-1 O/L LSW X10.6
3
48.3F LS13:14 CHIPCONV-2 O/L LSW B09

X10.7
48.4F FCLG1:3 HP CLNT FILTER CLOG SW A10

X11.0
48.5F FLW1:BK HP CLNT FLOW SW B10
X11.1
48.6F PB47:4 DOUBLE HAND PB-1 A11
X11.2
48.7F PB48:4 DOUBLE HAND PB-2 B11
X11.3
48.7F KSW3:4 AUTO DOOR INTERLOCK KEY SW A12
X11.4
48.8F PB41:4 AUTO DOOR OPEN/CLOSE PB B12
X11.5
4
61.3F MS5A-B RT CLAMP PRSW A13

X11.6
61.3F MS5A-C RT UNCLAMP PRSW B13
X11.7
A14
B14
DESIGNATION
PCB4-CB107
A15
CB107
B15
PMC I/O DETAIL

DICOM5
5
63.1A K3:A1 ARM MOTOR FWD A16

Y6.0
63.2A K76:A1 ARM MOTOR REV B16
Y6.1
65.1A Y2:1 POCKET UP SOL A17 Y6.2
65.2A Y3:1 POCKET DOWN SOL B17
Y6.3
65.3A Y4:1 TOOL DECLMP SOL A18
Y6.4
65.4A Y51:1 TOOL CLAMP SOL B18
Y6.5
65.4A Y115:1 AIR PURGE SOL A19
Y6.6
61.5F MS5A-P RT UNCLAMP SOL B19
Y6.7
6
DRG NO.
63.3A K11:A1 CHIP CONV-1 MOTOR FWD A20
Y7.0
63.4A K12:A1 CHIP CONV-1 MOTOR REV B20
Y7.1
63.4A K13:A1 CHIP CONV-2 MOTOR FWD A21
Y7.2
63.5A K14:A1 CHIP CONV-2 MOTOR REV B21
Y7.3
63.6A K8:A1 DRUM WASH MOTOR / SP C.GUN MOTOR A22
Y7.4
63.7A Y56:1 ATC DOOR OPEN SOL B22
Y7.5
63.8A Y57:1 ATC DOOR CLOSE SOL A23
Y7.6
7
63.9A PCB5:+Q0 VERTICAL AXIS BUILT IN BRAKE B23

Y7.7
PCB4 A24
DOCOM
PCB4 B24
DOCOM
PCB4 A25 DOCOM
PCB4 B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
104
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
FANUC I/O PCB A01
0V
FANUC I/O PCB B01
+24V
FANUC I/O PCB

PCB6-CE56
1
49.1F K20.34 STAR CONT CHECK I/P A02

X16.0
49.2F K21.34 DELTA CONT CHECK I/P B02
X16.1
49.3F FL19 HYD OIL LEVEL LOW FLOAT SW-2 A03
X16.2
49.3F TH11 HYDRAULIC THERMAL SW-2 B03
X16.3
49.4F FL4:RED HYD OIL LEVEL LOW FLOAT SW A04
X16.4
49.5F TH1-OUTPUT-1 HYDRALIC THERMAL SW B04
X16.5
49.6F FCLG2 HYDRAULIC CLOG SW A05
X16.6
60.4F PRIMO LTS-SW2 TOOL BREAKAGE SENSOR O/T B05
X16.7
2
DATE
A06
DRAWN
49.6F PRS48:3 SEAT CHECK I/P-1 X17.0
APROVED
CHECKED
49.7F PRS50:3 SEAT CHECK I/P-2 B06
X17.1
49.8F PRS69:3 SEAT CHECK I/P-3 A07
X17.2
49.8F TB156:14 FIXTURE OPTION-1 B07
X17.3
50.1F TB156:15 FIXTURE OPTION-2 A08
X17.4
B08
SURESH.V
50.1F TB156:16 FIXTURE OPTION-3 X17.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
50.2F TB156:17 SPARE X17.6
3
50.3F TB156:18 SPARE B09

X17.7
50.4F PB86:4 STN1 CLAMP PB A10

X18.0
50.4F PB87:4 STN1 DECLAMP PB B10
X18.1
50.6F PRS201:3 STN1 CLAMP PRSW A11
X18.2
50.5F PB88:4 STN2 CLAMP PB B11
X18.3
50.6F PB89:4 STN2 DECLAMP PB A12
X18.4
50.7F PRS202:3 STN2 CLAMP PRSW B12
X18.5
A13
4
50.8F PRS203:3 STN3 CLAMP PRSW X18.6

50.9F PRS204:3 STN4 CLAMP PRSW B13
X18.7
FANUC I/O PCB A14
FANUC I/O PCB B14
PCB6-CE56
DESIGNATION
CE56
FANUC I/O PCB A15

B15
PMC I/O DETAIL

FANUC I/O PCB DICOM5
5
66.1A K20:A1 SPINDLE STAR CONTACTOR A16

Y16.0
66.2A K21:A1 SPINDLE DELTA CONTACTOR B16
Y16.1
66.2A K23:A1 OIL SKIMMER MOTOR A17
Y16.2
66.3A K9:A1 HYDRAULIC MOTOR-1 B17
Y16.3
66.4A K58:A1 HYDRAULIC MOTOR-3 A18
Y16.4
66.8A Y114 SEAT CHECK SOL B18
Y16.5
66.5A K28:A1 SCREW CONV-2 MOTOR FWD A19
Y16.6
66.6A K29:A1 SCREW CONV-2 MOTOR REV B19
Y16.7
6
DRG NO.
73.2A Y70 STN1 COMP CLAMP SOL A20
Y17.0
73.3A Y71 B20
Y17.1
73.3A Y72 A21
Y17.2
73.4A Y73 B21
Y17.3
73.5A Y84 A22
Y17.4
73.6A Y85 B22
Y17.5
73.7A Y86 STN4COMP CLAMP SOL A23
Y17.6
7
73.8A Y87 STN4COMP DCLP SOL B23

Y17.7
FANUC I/O PCB A24

DOCOM
FANUC I/O PCB B24
DOCOM
FANUC I/O PCB A25
DOCOM
FANUC I/O PCB B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
105
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
A01
18.2D
FANUC I/O PCB 0V
FANUC I/O PCB B01
+24V
FANUC I/O PCB

PCB6-CE57
1
51.1F TB157:3 SPARE A02

X19.0
51.2F TB157:4 SPARE B02
X19.1
51.3F PRS3:3 PALLET CLAMP PRSW A03
X19.2
51.4F PRS60:3 PALLET DECLAMP PRSW B03
X19.3
51.5F PXS11:BK PALLET RECIVED PXS A04
X19.4
51.5F RSW65:3 APC DOOR INTERMEDIATE RSW B04
X19.5
51.7F RSW58:3 APC DOOR UP RSW A05
X19.6
51.8F RSW59:3 APC DOOR DOWN RSW B05
X19.7
2
DATE
A06
DRAWN
52.2F APCMOP-RS5:1 PALLET BIT-A X20.0
APROVED
CHECKED
52.3F APCMOP-RS5:2 PALLET BIT-B B06
X20.1
52.3F APCMOP-RS5:3 PALLET BIT-C A07
X20.2
52.4F APCMOP-RS5:4 PALLET BIT-D B07
X20.3
52.7F TB157:15 SPARE A08
X20.4
B08
SURESH.V
52.5F APCMOP-PB43:4 PALLLET START PB X20.5
24.04.2017
PRAVEEN KH
A09
LAXMIKANTH
52.6F APCMOP-PB44:2 PALLET STOP PB X20.6
3
52.8F LS11:3 PALLET SETUP PB B09

X20.7
52.6F APCMOP-SS3:4 ST-1 SEL SW A10

X21.0
52.7F APCMOP-SS3:14 ST-2 SEL SW B10
X21.1
53.2F PXS13:BK ARM-1 IN PXS A11
X21.2
53.3F PXS14:BK ARM-1 OUT PXS B11
X21.3
53.4F PXS15:BK ARM-2 IN PXS A12
X21.4
53.5F PXS16:BK ARM-2 OUT PXS B12
X21.5
A13
4
53.6F LS10:4 PAL-1 ON ST LSW X21.6

53.7F LS11:4 PAL-2 ON ST LSW B13
X21.7
FANUC I/O PCB A14
FANUC I/O PCB B14
PCB6-CE57
DESIGNATION
CE57
FANUC I/O PCB A15

B15
PMC I/O DETAIL

FANUC I/O PCB DICOM5
5
67.1A RH35:1 AXIS AT PAL CHG POS-1 LED A16

Y18.0
67.2A RH36:1 AXIS AT PAL CHG POS-2 LED B16
Y18.1
67.3A RH38:1 PALLET CLAMP LED A17
Y18.2
67.4A TB157:34 SPARE B17
Y18.3
67.5A TB157:35 SPARE A18
Y18.4
67.5A TB157:36 SPARE B18
Y18.5
67.6A Y18:1 PALLET PAD CLEAN SOL A19
Y18.6
67.7A PBH42:+ PALLET SET UP LAMP B19
Y18.7
6
DRG NO.
72.2A Y10 PALLET CLP SOL A20
Y19.0
72.2A Y11 PALLET DECLP SOL B20
Y19.1
72.3A Y14 ARM-1 FWD SOL A21
Y19.2
72.4A Y15 ARM-2 FWD SOL B21
Y19.3
72.5A Y16 ARM-1 REV SOL A22
Y19.4
72.6A Y17 ARM-2 REV SOL B22
Y19.5
72.7A Y12 APC DOOR UP SOL A23
Y19.6
7
72.8A X25:Q7 APC DOOR DOWN SOL B23

Y19.7
FANUC I/O PCB A24

DOCOM
FANUC I/O PCB B24
DOCOM
FANUC I/O PCB A25
DOCOM
FANUC I/O PCB B25
DOCOM
8
M/c. Series
P.
Pg.
M30-SERIES
165
106
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
A01
0V
B01
+24V
1
FANUC I/O PCB-2

PCB16-CE56
54.1F INDEX TABLE:1 INDEX TABLE F/B-1 A02

X32.0
54.1F INDEX TABLE:2 INDEX TABLE F/B-2 B02
X32.1
54.2F INDEX TABLE:3 INDEX TABLE F/B-4 A03
X32.2
54.2F INDEX TABLE:4 INDEX TABLE F/B-8 B03
X32.3
54.3F MS8A:D INDEX TABLE F/B-16 A04
X32.4
54.3F MS8:E INDEX TABLE CONN I/P B04
X32.5
2
54.4F INDEX TABLE:5 INDEX TABLE STROBE A05

X32.6
DATE
54.5F INDEX TABLE:6 INDEX TABLE PARITY B05
X32.7
DRAWN
APROVED
CHECKED
54.5F INDEX TABLE:9 INDEX TABLE CLAMP A06
X33.0
54.8F ACR3:3 INDEX TABLE TH CONT B06
X33.1
55.1F SKB-PB9 INDEX TABLE INCH PB (SKB) A07
X33.2
SURESH.V
24.04.2017
55.2F LS14 FRONT DOOR LOCK LSW B07
X33.3
PRAVEEN KH
LAXMIKANTH
55.3F LS27 LHS DOOR CLOSE LSW A08
X33.4
3
55.4F LS27 LHS DOOR LOCK LSW B08

X33.5
55.5F LS28 RHS DOOR CLOSE LSW A09
X33.6
55.6F LS28 RHS DOOR LOCK LSW B09
X33.7
57.2F MS19A-F TILTING TABLE CONN INPUT A10

X34.0
57.3F TB256:20 TT REF LSW B10
X34.1
57.3F MS19A-S T.T CLAMP RSW A11
X34.2
57.4F MS19A-E T.T UNCLAMP RSW B11
X34.3
4
57.5F MS19A-B +VE END LIMIT A12

X34.4
57.6F MS19A-C B12
X34.5
55.7F TB256:25 SPARE A13
X34.6
55.8F SKB1-SS1:4 ATC/INDEX TABLE DISPLAY SEL SW B13
X34.7
DESIGNATION
PCB16-CE56
A14
PMC I/O DETAIL

B14
CE56
A15
5
B15
DICOM5
68.1A TB256:31 SPARE A16

Y32.0
68.2A TB256:32 SPARE B16
Y32.1
68.3A TB256:33 SPARE A17
Y32.2
68.4A TB256:34 SPARE B17
Y32.3
68.5A K15:A1 INDEX TABLE MOTOR FWD A18
Y32.4
68.6A K16:A1 INDEX TABLE MOTOR REV B18
Y32.5
6
68.7A TB256:37 5TH AXIS CLAMP SOL A19

Y32.6
DRG NO.
68.8A TB256:38 5TH AXIS DECLAMP SOL B19
Y32.7
A20
Y33.0
B20
Y33.1
A21
Y33.2
B21
Y33.3
A22
Y33.4
7
B22
Y33.5
A23
Y33.6
B23
Y33.7
A24
DOCOM
B24
DOCOM
A25
8
DOCOM
B25
DOCOM
M/c. Series
P.
Pg.
M30-SERIES
165
107
9
F
E
B
G
D
A
F
E
B
C
A
G
D
Changes
0
REVISION 1
REVISION 2
REVISION 4
REVISION 3
A01
18.0D
0V
B01
1
+24V
FANUC I/O PCB-2
PCB16-CE57
56.1F FL6:BK A02

X35.0
56.2F FL7:BK B02
X35.1
56.3F FL8:BK A03
X35.2
56.4F TB257:06 B03
X35.3
56.6F PB125:4 PBF INCH PB A04
X35.4
56.5F TB257:08 COOLANT CONNECTED I/P B04
X35.4
2
56.7F LS80:14 A05
DATE
X35.6
B05
DRAWN
56.7F FCLG3:BK X35.7
APROVED
CHECKED
58.1F TB257:11 SPARE A06
X36.0
58.2F TB257:12 SPARE B06
X36.1
58.3F TB257:13 SPARE A07
X36.2
SURESH.V
24.04.2017
58.4F TB257:14 SPARE B07
X36.3
PRAVEEN KH
LAXMIKANTH
A08
3
58.5F TB257:15 SPARE X36.4

58.6F TB257:16 SPARE B08
X36.5
58.7F TB257:17 SPARE A09
X36.6
58.8F TB257:18 SPARE B09
X36.7
A10
X37.0
B10
X37.1
A11
X37.2
B11
X37.3
4
A12
X37.4
B12
X37.5
A13
X37.6
B13
X37.7
DESIGNATION
PCB16-CE57
A14
PMC I/O DETAIL

B14
CE57
A15
5
B15
DICOM5
69.1A TB257:31 RENISHAW PROBE ON A16

Y34.0
69.2A K53:A1 DUMPING MTR B16
Y34.1
69.3A K54:A1 PBF MOTOR A17
Y34.2
69.4A K26:A1 FUME EXTRACTOR MOTOR B17
Y34.3
69.5A TB257:35 SPARE A18
Y34.4
B18
6
69.6A TB257:36 SPARE Y34.5

69.7A TB257:37 SPARE A19
DRG NO.
Y34.6
69.8A TB257:38 SPARE B19
Y34.7
70.1A TB257:39 A20

Y35.0
70.2A TB257:40 B20
Y35.1
70.3A TB257:41 A21
Y35.2
70.4A TB257:42 B21
Y35.3
A22
7
70.5A TB257:43 Y35.4

70.6A TB257:44 B22
Y35.5
A23
70.7A TB257:45 Y35.6

70.8A TB257:46 B23
Y35.7
A24
DOCOM
B24
DOCOM
A25
8
DOCOM
B25
DOCOM
M/c. Series
P.
Pg.
M30-SERIES
165
108
9
F
E
B
G
D
A
0 1 2 3 4 5 6 7 8 9
A TERMINAL DETAILS A
CABLE NAME
CABLE NAME
FU
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
FUNCTION TEXT SOURCE DESTINATION
TYPE
PAGE/COLUMN
FUSE TB FOR EMEGENCY PATH(500mA) TB1 21 1(1) OP1 28 36.0A

SEALED KEY BOARD CNC 24V(250mA) 7(1) 18.8D
C SEALED KEY BOARD REG 24V(500mA) 8(1) 18.8D C
SEALED KEY BOARD EMG PATH(500mA) 9(1) 18.9D
MACHINE LAMP SEL SW (TO RELAY) SKB 5 10(1) OP1 34 43.8F
FUSE TB FOR JYA3(100mA) PXS39 BR 11(1) SD-JYA3 11 33.6E
TO CP1 OF CNC SYSTEM (2A) TB1 201 14(2) CS-CP1 1 78.1E
TO CXA2C OF BETA DRIVE (3.15A) TB1 202 15(2) SD-CXA2C A1 78.2E
FOR CP1 OF FANUC I/O MOUDLE(1A) TB1 203 16(2) PCB4-CP1 1 78.3E
D FOR CPD1 OF FANUC I/O PCB (1ST CARD)(500mA) TB1 204 17(2) PCB6-CPD1 1 78.3E D
FOR BETA SVM DRIVE CX19A (ROT TABLE)(2A) TB1 205 18(2) BISV-20B-CX19A A1 78.4E
FOR BETA SVM DRIVE CX19A (PMM AXIS)(2A) TB1 206 19(2) 78.5E
FOR CPD1 OF FANUC I/O PCB (2ND CARD)(500mA) TB1 207 20(2) PCB16-CPD1 1 78.5E
TO TB104 SOURCE VIA FTB21(500mA) TB1 211 21(2) TB104 P01 78.8E
E REG 24V FOR DOCOM OF PCB104 (2A) TB1 1 24(2) TB104 47 76.1D E
TB104 48
REG 24V FOR DOCOM OF PCB256 TB1 4 25(2) TB256 47 76.2D
TB256 48
FU32 FOR WORK ZONE M/C LAMP(2A) TB1 24 32(2) ML1-ML1 + 16.2B
TB 1 5.4C
6.6A
F F
G G

TERMINAL DIAGRAM FU 109
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
CNC 24V PS1 1 76.0C

TO PCB104 1 FU 24(2):24(1) 280-641 76.1D
C TO CX3 OF DRIVE 2 SD-CX3 1 280-641 76.1D C
TO PCB3 CNC ON/OFF RELAY 3 PCB3 1 280-641 76.2D
TO DOCOM OF IO PCB CARD-2 PCB256 (2A) 4 FU 25(2):25(1) 280-641 76.2D
SPARE 5 280-641 76.2D
SPARE 6 280-641 76.2D
TO TPM TRACK 7 TPM TRAK 24V 280-641 76.2D
TO CSR(A1) 8 CSR A1+ 280-641 76.3D
D TO CSR(A1) 9 280-641 76.3D D
END PLATE 40A 280-313
REG2 24V (PS2) PS2 21 76.4C
TO FU1-TB(1) EMG PATH 21 FU 1(1) 280-641 76.4D
TO EMG MONITER[X28(1)] 22 X28 1 280-641 76.4D
TO Z- AXIS BRAKE K19-13/33 23 PCB5 24V 280-641 76.5D
TO FU32.(1) FOR MACHINE LAMP 24 FU 32(2):32(1) 280-641 76.5D
E TO PCB1 25 PCB1 24V 280-641 76.5D E
SPARE 26 280-641 76.5D
SPARE 27 280-641 76.5D
SPARE 28 280-641 76.6D
TO X21 RELAY BOARD 29 280-641 76.6D
TO X23 RELAY BOARD 31 X23 24V 280-641 76.6D
F TO X24 RELAY BOARD 32 280-641 76.6D F
TO X26 RELAY BOARD 34 X26 COM 280-641 76.7D
X26 24V
TO X26A RELAY BOARD 35 280-641 76.7D
G G

TERMINAL DIAGRAM TB1 110
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN

TO X30RELAY BOARD 38 280-641 76.8D
C TO X33 RELAY BOARD 39 280-641 76.8D C
D REG 0V PS1 51 77.0C D
TO PCB104 51 TB104 M01 280-641 77.1D
TO PCB156 52 TB156 M01 280-641 77.1D
REG 0V PS2 53 77.0C
TO FANUC SYSTEM CP1(2A) 53 CS-CP1 2 280-641 77.1D
TO CP1 OF FANUC I/O UNIT 54 PCB4-CP1 2 280-641 77.2D
TO BETA DRIVE(CXA2C-A2) 55 SD-CXA2C A2 280-641 77.2D
E TO CPD1 OF FANUC I/O PCB (1ST CARD) 56 PCB6-CPD1 2 280-641 77.2D E
TO CPD1 OF FANUC I/O PCB (2ND CARD) 57 PCB16-CPD1 2 280-641 77.2D
TO ROTARY TABLE DRIVE 58 BISV-20B-CX19A A2 280-641 77.2D
TO PMM AXIS DRIVE (SERVO MAG) 59 280-641 77.2D
SPARE 60 280-641 77.3D
SPARE 61 280-641 77.3D
SPARE 62 280-641 77.3D
F SPARE 63 280-641 77.3D F
TO PCB3 CNC ON/OFF RELAY 64 PCB3 5 280-641 77.3D
TO SSR(A-) 65 SSR1 0V 280-641 77.4D
TO VERTICAL AXIS BRAKE K19-13/33 66 PCB5 0V 280-641 77.4D
TO CSR(A1) 67 CSR A2- 280-641 77.4D
TO PCB1 68 PCB1 0V 280-641 77.4D
G G

TERMINAL DIAGRAM TB1 110.a
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO AUTO DRAIN SOL 69 Y44 2 280-641 77.4D

TO TPM TRACK 0V 70 TPM TRAK 0V 280-641 77.5D
C SPARE 71 280-641 77.5D C
X23 0V
D X25 0V D
X26 0V
TO X26A RELAY BOARD 78 280-641 77.6D
X29 0V
E TO X30 RELAY BOARD 81 280-641 77.7D E
TO X31 RELAY BOARD 82 X31 -Q0 280-641 77.7D
X45 0V
F TO X37 RELAY BOARD 87 X37 0V 280-641 77.8D F
X37 0V
SPARE 88 280-641 77.8D
X52 0V
TO MACHINE LAMP-1 91 ML1-ML1 - 280-641 77.8D
G G

TERMINAL DIAGRAM TB1 110.b
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO MACHINE LAMP-2 92 ML2-ML2 - 280-641 77.9D

C CNC ON CIRCUIT PCB3 6 201 78.0C C
TO CP1 OF CNC SYSTEM (2A) 201 FU 14(2):14(1) 280-641 78.1D
TO CXA2C OF BETA DRIVE (3.15A) 202 FU 15(2):15(1) 280-641 78.2D
FOR CP1 OF FANUC I/O MOUDLE(1A) 203 FU 16(2):16(1) 280-641 78.3D
FOR CPD1 OF FANUC I/O PCB (1ST CARD)(500mA) 204 FU 17(2):17(1) 280-641 78.3D
FOR BETA SVM DRIVE CX19A (ROT TABLE)(2A) 205 FU 18(2):18(1) 280-641 78.4D
FOR BETA SVM DRIVE CX19A (PMM AXIS)(2A) 206 FU 19(2):19(1) 280-641 78.5D
D FOR CPD1 OF FANUC I/O PCB (2ND CARD)(500mA) 207 FU 20(2):20(1) 280-641 78.5D D
SPARE 208 280-641 78.6D
SPARE 209 280-641 78.7D
SPARE 210 280-641 78.7D
TO TB104 SOURCE VIA FTB21(500mA) 211 FU 21(2):21(1) 280-641 78.8D
E END PLATE 178A 280-313 E
TO ONE ROTATION SIGNAL SD-JYA3 16 382 PXS39 BL 33.7E
TO ONE ROTATION SIGNAL SD-JYA3 15 383 PXS39 BK 33.8E
TO BRAKE COIL(FROM ACR1) PCB5 C0 501 B3 + 280-520 32.5E
TO BRAKE COIL(FROM CSR1) CSR I/P 502 B3 - 280-520 32.6E
MACHINE LAMP SEL SW (TO RELAY) OP1 30 505 280-641 43.8B
F END PLATE 675A 280-313 F
G G

TERMINAL DIAGRAM TB1 110.c
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB3
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
415V (R) MAIN SW1 T1 1 F15 2 7.1E

415V (R)TO F1(1) MPCB/MCB LOOPING F15 2 2 S1-M2 1 7.1F
C 415V(Y) MAIN SW1 T2 4 F15 4 7.1E C
415V (Y)TO F1(1) MPCB/MCB LOOPING F15 4 5 S1-M2 3 7.2F
415V(B) MAIN SW1 T3 7 F15 6 7.2E
415V (B)TO F1(1) MPCB/MCB LOOPING F15 6 8 S1-M2 5 7.3F
220V(R) TFR1 U1 30 90.0C
TO REACTOR-2&3 (1) 30 REACTOR-2 1 284-621 90.1D
D TO SPINDLE MTR FAN MPCB(F56) 31 F56 1 284-621 90.2D D
TO F19 MCB 32 F19 1 284-621 90.3D
220V(Y) TFR1 V1 33 90.3C
TO REACTOR-2&3 (3) 33 REACTOR-2 3 284-621 90.4D
TO SPINDLE MTR FAN MPCB(F56) 34 F56 3 284-621 90.5D
TO F19 MCB 35 F19 3 284-621 90.5D
220V(B) TFR1 W1 36 90.6C
E TO REACTOR-2&3 (5) 36 REACTOR-2 5 284-621 90.7D E
TO SPINDLE MTR FAN MPCB(F56) 37 F56 5 284-621 90.8D
TO F19 MCB 38 F19 5 284-621 90.8D
230V 1PHASE F59 2 51 91.0C
TO X31 RELAY BOARD 51 X31 COM 280-641 91.1D
TO MACHINE LAMP-1 52 280-641 91.1D
F TO MACHINE LAMP-2 53 280-641 91.1D F
SPARE 54 280-641 91.2D
SPARE 55 280-641 91.2D
TO HYD COOLING FAN(K9-53) 56 K9 13 280-641 91.2D
TO CABINET DOOR LSW 57 LS16 13 280-641 91.2D
TO AC THERMAL CONTACT 58 AC-1 280-641 91.2D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB3
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN

C TO INDEX TABLE TH CONT 61 MS7 F 280-641 91.3D C
SPARE 62 280-641 91.3D
SPARE 63 280-641 91.3D
SPARE 64 280-641 91.3D
SPARE 65 280-641 91.4D
TO CABINET SOCKET 66 280-641 91.4D
TO CHILLER UNIT 67 HC5 5 280-641 91.4D
D END PLATE 66A 280-313 D
AC (0V) F59 4 71 91.5C
TO K19 PSM CONTACTOR 71 K19 A2 280-641 91.6D
SPARE 74 280-641 91.6D
SPARE 75 280-641 91.6D
E TO HYD COOLING FAN(HC2-5). 76 HC2 5 280-641 91.7D E
TO PANEL COOLER 77 AC-N 280-641 91.7D
TO PANEL COOLER THERMAL 78 ACR2 7 280-641 91.7D
SPARE 79 280-641 91.7D
SPARE 80 280-641 91.7D
TO ACR3 81 ACR3 7 280-641 91.8D
SPARE 82 280-641 91.8D
F SPARE 83 280-641 91.8D F
SPARE 84 280-641 91.8D
SPARE 85 280-641 91.8D
TO CABINET SOCKET 86 280-641 91.9D
TO ACR6 87 ACR6 7 280-641 91.9D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB3
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
INDEX TABLE MTR PWR (R) SSR5 U1 94 MS7 A 281-901 11.7F

INDEX TABLE MTR PWR (Y) K15 4 95 MS7 B 281-901 11.8F
C INDEX TABLE MTR PWR (B) SSR5 V1 96 MS7 C 281-901 11.8F C
SCREW CONV MTR PWR (R) K17 2 101 M13 U1 281-901 12.7F
SCREW CONV MTR PWR (Y) K17 4 102 M13 V1 281-901 12.7F
SCREW CONV MTR PWR (B) K17 6 103 M13 W1 281-901 12.8F
TO MAG MTR TH CONTACT AC-2 141 MS3 H 280-520 17.3B
TO AC RELAY-2 MS3 D 142 ACR2 2 280-520 17.7B
TO SOCKET PENDENT LS16 21 202 SC-2 P 280-101 7.6C
TO CABINET DOOR LSW F66 2 201 LS16 21 280-101 7.5C
TO AIR COOLER LS16 14 207 AC-P 280-101 7.4E
TO CABINET LAMP PHASE LS16 22 209 CL1 PH 280-101 7.5E
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB4
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
HYD MTR-1 (R) HC2 1 1 M8 U1 281-901 11.1F

HYD MTR-1 (Y) HC2 2 2 M8 V1 281-901 11.1F
C HYD MTR-1 (B) HC2 3 3 M8 W1 281-901 11.2F C
HYD MTR (FAN-L) HC2 4 7 FAN1HYDCOOLINGFAN 1 280-641 11.2F
HYD OIL TEMP INDICATOR 8 280-641 11.2F
HYD MTR (FAN-N) HC2 5 9 FAN1HYDCOOLINGFAN 2 280-641 11.3F
HYD OIL TEMP INDICATOR 10 280-641 11.3F
CNC 24V HC2 6 21 92.0C
TO HYDRAULIC OIL LEVEL LOW 21 FL4 BK 280-641 92.1D
TO HYDRAULIC THERMAL SW 22 TH1-18-30VDC100MA 280-641 92.1D
TO STN-1 COMP CLAMP PRSW 23 PRS201 2 280-641 92.1D
E TO STN-4 COMP CLAMP PRSW 26 PRS204 2 280-641 92.2D E
TO PALLET CLAMP PRSW 27 PRS3 2 280-641 92.2D
TO PALLET DECLAMP PRSW 28 PRS60 2 280-641 92.2D
SPARE 29 280-641 92.3D
SPARE 30 280-641 92.3D
REG 0V (PS1) HC2 7 41 92.3C
F TO STN-1 COMP CLAMP SOL 41 Y201 2 280-641 92.4D F
TO STN-1 COMP DECLAMP SOL 42 Y202 2 280-641 92.4D
TO STN-2 COMP CLAMP SOL 43 Y203 2 280-641 92.4D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB4
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN

C TO PALLET CLAMP SOL 49 Y10 2 280-641 92.6D C
TO PALLET DECLAMP SOL 50 Y11 2 280-641 92.6D
SPARE 51 280-641 92.6D
SPARE 52 280-641 92.6D
SPARE 53 280-641 92.6D
SPARE 54 280-641 92.7D
TO HYDRAULIC OIL LEVEL LOW 55 280-641 92.7D
D TO HYDRAULIC THERMAL 56 TH1-0V 280-641 92.7D D
SPARE 57 280-641 92.7D
SPARE 58 280-641 92.7D
SPARE 59 280-641 92.8D
SPARE 60 280-641 92.8D
HYD OIL LEVEL LOW FLOAT SW HC2 9 61 X16.4 FL4 RED 280-520 49.4C
E HYDRALIC THERMAL SW HC2 10 62 X16.5 TH1-OUTPUT-1 280-520 49.5C E
STN1 CLAMP PRSW HC2B 11 63 X18.2 PRS201 3 280-520 50.6C
STN1 CLAMP PRSW HC2C 11 63 X18.2 PRS201 3 280-520 50.6C
STN1 CLAMP PRSW HC2D 11 63 X18.2 PRS201 3 280-520 50.7C
STN2 CLAMP PRSW HC2B 12 64 X18.5 PRS202 3 280-520 50.7C
STN2 CLAMP PRSW HC2C 12 64 X18.5 PRS202 3 280-520 50.7C
F STN3 CLAMP PRSW HC2D 13 65 X18.6 PRS203 3 280-520 50.8C F
PALLET CLAMP PRSW HC2A 11 67 X19.2 PRS3 3 280-520 51.3C
PALLET CLAMP PRSW HC2C 13 67 X19.2 PRS3 3 280-520 51.3C
PALLET DECLAMP PRSW HC2A 12 68 X19.3 PRS60 3 280-520 51.4C
PALLET DECLAMP PRSW HC2C 14 68 X19.3 PRS60 3 280-520 51.4C
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB4
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN

STN1 COMP CLAMP SOL HC2C 17 81 Y201 1 280-520 73.2F
C 13 C
17
STN1 COMP DECLAMP SOL HC2C 18 82 Y202 1 280-520 73.3F
14
18
STN2 COMP CLAMP SOL HC2C 19 83 Y203 1 280-520 73.3F
15
D 19 D
STN2 COMP DECLAMP SOL HC2C 20 84 Y204 1 280-520 73.4F
16
20
STN3 COMP CLAMP SOL HC2D 21 85 Y205 1 280-520 73.5F
STN3 COMP DECLAMP SOL HC2D 22 86 Y206 1 280-520 73.6F
STN4 COMP CLAMP SOL HC2D 23 87 Y207 1 280-520 73.7F
E STN4 COMP DECLAMP SOL HC2D 24 88 Y208 1 280-520 73.8F E
PALLET CLAMP SOL HC2A 15 89 Y10 1 280-520 72.1E
PALLET CLAMP SOL HC2C 23 89 Y10 1 280-520 72.2E
PALLET DECLAMP SOL HC2A 16 90 Y11 1 280-520 72.2E
PALLET DECLAMP SOL HC2C 24 90 Y11 1 280-520 72.3E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB6
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
CNC 24V MS4 W 1 93.0C

TO MAG REF PXS 1 PXS46 BR 280-101 93.1D
C TO MAG IN POS PXS 2 PXS2 BR 280-101 93.1D C
TO GRAY CODE BIT-1 3 PXS7 BR 280-101 93.1D
TO POCKET UP PXS 4 PXS5 BR 280-101 93.2D
TO POCKET DOWN PXS 5 PXS6 BR 280-101 93.2D
TO ARM MTR TH CONTACT 9 M1-1 280-641 17.5B
D TO ARM MTR TH CONTACT 10 M2-2 280-641 17.6B D
REG 0V (PS1) MS4 X 11 93.3C
TO MAG REF PXS 11 PXS46 BL 280-101 93.4D
TO MAG IN POS PXS 12 PXS2 BL 280-101 93.4D
TO GRAY CODE BIT-1 13 PXS7 BL 280-101 93.5D
TO POCKET UP PXS 14 PXS5 BL 280-101 93.5D
E TO POCKET DOWN PXS 15 PXS6 BL 280-101 93.5D E
REG 0V (PS2) MS4 Y 18 93.6C
TO MAG MTR BRAKE 18 B4 2 280-101 93.6D
TO ARM MTR BRAKE 19 B5 2 280-101 93.7D
F SPARE 20 280-101 93.7D F
MAG REF PXS MS4 A 21 X5.0 PXS46 BK 280-101 44.7C
TO MAG MTR TH CONTACT MS3 H 22 M1-2 280-641 17.4B
MAG IN POS PXS MS4 J 23 X4.4 PXS2 BK 280-101 44.4C
ARM GRAY CODE POS-1 MS4 N 24 X5.7 PXS7 BK 280-101 45.3D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB6
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO AC RELAY-2 MS3 D 25 M2-1 280-641 17.6B

POCKET UP PXS MS4 S 26 X5.3 PXS5 BK 280-101 45.1C
C POCKET DOWN PXS MS4 T 27 X5.4 PXS6 BK 280-101 45.2C C
ARM GRAY CODE POS-2 MS4 P 28 X5.6 PXS59 BK 280-101 45.4D
ARM GRAY CODE POS-3 MS4 Q 29 X5.1 PXS58 BK 280-101 45.5D
MAGZINE MOTOR BRAKE MS4 K 30 B4 1 280-101 71.1E
ARM MOTOR BRAKE MS4 L 31 B5 1 280-101 71.3E
D MAGZINE MTR PWR (R) MS3 A 35 M1 U1 280-101 8.2F D
MAGZINE MTR PWR (Y) MS3 B 36 M1 V1 280-101 8.2F
MAGZINE MTR PWR (B) MS3 C 37 M1 W1 280-101 8.2F
ARM MTR PWR (R) MS3 E 38 M2 U1 280-101 8.7F
ARM MTR PWR (Y) MS3 F 39 M2 V1 280-101 8.7F
ARM MTR PWR (B) MS3 G 40 M2 W1 280-101 8.7F
E END PLATE 40A 280-302 E
TO MAG MTR EARTH PE6.1 PE PE1 MS3 I 280-107 93.8C
TO ARM MTR EARTH PE6.2 PE PE2 280-107 93.8C
END PLATE PE2A 281-302
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB8
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
CNC 24V TB157 P21 1 94.0C

TO ARM-1 IN PXS 1 PXS13 BR 280-641 94.1D
C TO ARM-1 OUT PXS 2 PXS14 BR 280-641 94.1D C
TO ARM-2 IN PXS 3 PXS15 BR 280-641 94.1D
TO ARM-2 OUT PXS 4 PXS16 BR 280-641 94.1D
TO PALLET-1 ON STATION LSW 5 LS10 3 280-641 94.2D
TO PALLET-2 ON STATION LSW 6 LS11 3 280-641 94.2D
TO APC SETUP BOX 7 PBH42 3 280-641 94.2D
TO STN-1 CLP/DCLP PB 8 PB86 3 280-641 94.2D
D TO STN-2 CLP/DCLP PB 9 PB88 3 280-641 94.2D D
SPARE 10 280-641 94.3D
REG 0V (PS1) TB157 M21 51 94.4C
TO ARM-1 IN PXS 51 PXS13 BL 280-641 94.4D
TO ARM-1 OUT PXS 52 PXS14 BL 280-641 94.4D
TO ARM-2 IN PXS 53 PXS15 BL 280-641 94.4D
E TO ARM-2 OUT PXS 54 PXS16 BL 280-641 94.5D E
TO APC MOP 55 280-641 94.5D
TO PAL SETUP LAMP 56 PBH42 - 280-641 94.5D
TO ARM-1 IN SOLENOID 57 Y14 2 280-641 94.5D
TO ARM-2 IN SOLENOID 58 Y15 2 280-641 94.5D
TO ARM-1 OUT SOLENOID 59 Y16 2 280-641 94.6D
TO ARM-2 OUT SOLENOID 60 Y17 2 280-641 94.6D
F SPARE 61 280-641 94.6D F
SPARE 62 280-641 94.6D
PALLET SETUP PB TB157 18 101 X20.7 PBH42 4 280-520 52.8D
ARM-1 IN PXS TB157 21 102 X21.2 PXS13 BK 280-520 53.2B
ARM-1 OUT PXS TB157 22 103 X21.3 PXS14 BK 280-520 53.3B
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB8
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
ARM-2 IN PXS TB157 23 104 X21.4 PXS15 BK 280-520 53.4B

ARM-2 OUT PXS TB157 24 105 X21.5 PXS16 BK 280-520 53.5B
C PAL-1 ON ST LSW TB157 25 106 X21.6 LS10 4 280-520 53.6B C
PAL-2 ON ST LSW TB157 26 107 X21.7 LS11 4 280-520 53.7B
STN1 CLAMP PB TB156 19 110 X18.0 PB86 4 280-520 50.4D
STN1 DECLAMP PB TB156 20 111 X18.1 PB87 4 280-520 50.4D
STN2 CLAMP PB TB156 22 112 X18.3 PB88 4 280-520 50.5D
STN2 DECLAMP PB TB156 23 113 X18.4 PB89 4 280-520 50.6D
D ARM-1 FWD SOL X25 C2 151 Y14 1 280-520 72.3E D
ARM-2 FWD SOL X25 C3 152 Y15 1 280-520 72.4E
ARM-1 REV SOL X25 C4 153 Y16 1 280-520 72.5E
ARM-2 REV SOL X25 C5 154 Y17 1 280-520 72.6E
PALLET SET UP LAMP TB157 38 155 Y18.7 PBH42 + 280-520 67.7D
EMG PB (APC-MOP) TB10 4 201 PB45 1 280-520 36.0E
E EMG PB (APC-MOP) PB45 2 202 TB10 5 280-520 36.0F E
TO APC MCP PE34 1 PE1 280-641 94.8C
TO APC BASE PE2 280-641 94.9C
END PLATE PE2A 280-313
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB9
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
FLOOD COOLANT MOTOR(R) HC1 1 1 M4 U1 281-901 9.0F

FLOOD COOLANT MOTOR(Y) HC1 2 2 M4 V1 281-901 9.1F
C FLOOD COOLANT MOTOR(B) HC1 3 3 M4 W1 281-901 9.1F C
CHIP PUSH COOLANT MOTOR(R) HC1 4 4 M5 U1 281-901 9.2F
CHIP PUSH COOLANT MOTOR(Y) HC1 5 5 M5 V1 281-901 9.2F
CHIP PUSH COOLANT MOTOR(B) HC1 6 6 M5 W1 281-901 9.2F
CHIP FLUSH COOLANT MOTOR(R) HC1 7 7 M6 U1 281-901 9.3F
D CHIP FLUSH COOLANT MOTOR(Y) HC1 8 8 M6 V1 281-901 9.4F D
CHIP FLUSH COOLANT MOTOR(B) HC1 9 9 M6 W1 281-901 9.4F
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(R) HC1 10 10 M7 U1 281-901 9.5F
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(Y) HC1 11 11 M7 V1 281-901 9.5F
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(B) HC1 12 12 M7 W1 281-901 9.5F
E H.P CLNT. MTR(R) HC1B 13 13 M9 U1 281-901 9.7F E
H.P CLNT. MTR(Y) HC1B 14 14 M9 V1 281-901 9.7F
H.P CLNT. MTR(B) HC1B 15 15 M9 W1 281-901 9.7F
OIL SKIMMER MTR(R) HC1B 16 16 M16 U1 281-901 9.8F
OIL SKIMMER MTR(Y) HC1B 17 17 M16 V1 281-901 9.8F
OIL SKIMMER MTR(B) HC1B 18 18 M16 W1 281-901 9.9F
F END PLATE 22A 280-313 F
DUMPING MTR(R) HC1B 30 19 M36 U1 281-901 10.2E
DUMPING MTR (Y) HC1B 31 20 M36 V1 281-901 10.2E
DUMPING MTR (B) HC1B 32 21 M36 W1 281-901 10.3E
CNC 24V HC1B 20 31 280-641 95.0C
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB9
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
14
TO COOLANT TANK LEVEL LOW 31 FL5 BR 280-641 95.1D
C TO H.P CLNT FLOW SWITCH 32 FLW1 BR 280-641 95.1D C
TO H.P CLNT FILTER CLOG SWITCH 33 FCLG1 1 280-641 95.1D
TO CLEAN CLNT TANK LEVEL LOW 34 FL6 BR 280-641 95.2D
TO CLEAN CLNT TANK LEVEL HIGH 35 FL7 BR 280-641 95.2D
TO DIRTY CLNT LEVEL HIGH 36 FL8 BR 280-641 95.2D
REG-1 0V HC1B 21 51 280-641 95.3C
D 15 D
TO COOLANT TANK LEVEL LOW 51 FL5 BL 280-641 95.3D
TO H.P CLNT FLOW SWITCH 52 FLW1 BL 280-641 95.4D
TO FLUSH AVCON VALVE 53 280-641 95.4D
TO CLEAN CLNT TANK LEVEL LOW 54 FL6 BL 280-641 95.4D
TO CLEAN CLNT TANK LEVEL HIGH 55 FL7 BL 280-641 95.5D
TO DIRTY CLNT LEVEL HIGH 56 FL8 BL 280-641 95.5D
E TO HP AIR RELIEF VALVE SOL 60 Y235 2 280-641 95.5D E
END PLATE 60a 280-343
TO COOLANT TANK LEVEL LOW HC1A 16 61 X10.5 FL5 BK 280-520 48.2C
22
HP CLNT FLOW SW HC1B 23 62 X11.1 FLW1 BK 280-520 48.5C
HP CLNT FILTER CLOG SW HC1B 24 63 X11.0 FCLG1 3 280-520 48.4C
CLEAN CLNT LEVEL LOW HC1B 25 64 X35.0 FL6 BK 280-520 56.1C
F CLEAN CLNT LEVEL HIGH HC1B 26 65 X35.1 FL7 BK 280-520 56.2C F
DIRTY CLNT LEVEL HIGH HC1B 27 66 X35.2 FL8 BK 280-520 56.3C
HP AIR RELIEF VALVE SOL HC1B 19 82 Y235 1 280-641 75.5E
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB10
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
EMG PB (SKB) OP1 29 1 X28 14 280-641 36.0C

EMG D.H.P.B 2 PB46 1 280-641 36.0D
C EMG PB (DHPB) PB46 2 3 X28 2 280-641 36.0D C
EMG PB (APC-MOP) 4 TB8 201 280-641 36.0E
EMG PB (APC-MOP) TB8 202 5 X28 15 280-641 36.0F
ATC EMG PB 6 PB57 1 280-641 36.0F
ATC EMG PB PB57 2 7 X28 3 280-641 36.2A
CHIP CONV EMG PB 8 PB49 1 280-641 36.2B
CHIP CONV EMG PB PB49 2 9 X28 16 280-641 36.2C
D X/Y/Z AXIS LS EMG 10 LS102 3 280-641 36.2C D
MAINTENANCE DOOR LSW EMG LS102 4 11 X28 4 280-641 36.2D
MAG MTR O/L 12 F1 33 280-641 36.2D
OTHER EMG PB F 34 13 PB 1 280-641 36.7B
OTHER EMG PB PB 2 14 280-641 36.7C
K22 CONTACTOR(A1) 15 K22 A1 280-641 36.7C
MAG MTR O/L F1 34 103 X28 17 280-520 36.3E
E ARM MTR O/L F2 34 104 X28 5 280-520 36.3F E
FLOOD MTR O/L F4 34 105 280-520 36.3F
CHIP PUSH CLNT MTR O/L F5 34 106 X28 6 280-520 36.4A
CHIP FLUSH CLNT MTR O/L F6 34 107 X28 19 280-520 36.4B
DRUM WASH/CLNT GUN MTR F7 34 108 X28 7 280-520 36.4C
HYDRALIC-1/2/3 MTR O/L F54 34 109 X28 20 280-520 36.4D
H.P CLNT/B.FILTER MTR O/L F33 34 110 X28 8 280-520 36.4E
F CHIP CONV-1/2 MTR O/L F11 34 111 X28 21 280-520 36.4F F
SCREW CONV-1/2 MTR O/L F30 34 112 X28 9 280-520 36.6A
INDEXTABLE- MTR O/L F12 34 113 X28 22 280-520 36.6B
OIL SKIMMER MTR O/L F21 34 114 X28 10 280-520 36.6C
FUME EXTRACTOR MTR O/L F28 34 115 X28 23 280-520 36.6D
DUMPING MTR/ PAPER BAND MTR O/L F50 34 116 X28 11 280-520 36.6E
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB10
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
SPINDLE MTR-1/2 FAN O/L F56 34 117 X28 24 280-520 36.6F

APC ARM FLUSH MTR O/L F46 34 118 X28 12 280-520 36.8A
C OTHER MPCB O/L F 34 119 X28 25 280-520 36.8B C
OTHER EMG PB 120 X28 13 280-520 36.8C
D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB31
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO H.MPG(5V) H.H MPG-MPG +5V 1 25.1E

TO H.MPG(0V) H.H MPG-MPG 0V 2 25.1E
C TO H.MPG(A) H.H MPG-MPG A 3 25.2E C
TO H.MPG(B) H.H MPG-MPG B 4 25.2E
HANDLED MPG AXIS SEL-1 IP1 34 5 X8.1 H.H MPG X 25.5D
HANDLED MPG AXIS SEL-2 IP1 35 6 X8.2 H.H MPG Y 25.5D
HANDLED MPG FEED SEL-1 IP1 37 8 X8.5 H.H MPG X100 25.7D
HANDLED MPG FEED SEL-2 IP1 38 9 X8.6 H.H MPG X10 25.7D
RS8 & RS9 HAND HELD MPG REG 24V H.H MPG COM1 10 SKB65-PB65 3 40.5A
D COM2 SKB9-PB9 3 D
COOLANT GUN SSW SKB4-SS4 3 10 SKB1-KSW1 3 41.3B
J16 +
TO H.MPG LED(0V) OP1 37 11 H.H MPG L- 25.9D
COOLANT GUN SEL SW IP1 44 14 X7.6 SKB4-SS4 4 41.3C
TO H.MPG(5V) 19 PCB4-JA3 9 25.1E
TO H.MPG(0V) 20 PCB4-JA3 12 25.1E
E TO H.MPG(A) 21 PCB4-JA3 1 25.2E E
TO H.MPG(B) 22 PCB4-JA3 2 25.2E
HANDLED MPG AXIS SEL-3 TB105 14 25 X8.3 25.6D
HANDLED MPG AXIS SEL-3 26 X8.3 H.H MPG Z 25.6C
TO H.MPG LED TB106 38 27 Y4.7 25.8D
HANDLED MPG AXIS SEL-3 28 Y4.7 H.H MPG L+ 25.8C
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB104
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.2B
REG 0V 27 79.2B
C CNC 24V 2 79.1B C
OPTIONAL STOP S/W CB104 A02 3 X0.0 IP1 01 38.1E
BLOCK DELETE S/W CB104 B02 4 X0.1 IP1 02 38.2E
DRY RUN S/W CB104 A03 5 X0.2 IP1 03 38.2E
PROGRAM CHECK & MACHINE LOCK S/W CB104 B03 6 X0.3 IP1 04 38.3E
MANUAL RAPID TRAVERS PB CB104 A04 7 X0.4 IP1 05 38.4E
SPARE CB104 B04 8 X0.5 46.7E
D MAGZINE INCH PB CB104 A05 9 X0.6 IP1 07 38.5E D
LUBCRATION INCH PB CB104 B05 10 X0.7 IP1 08 38.5E
SPINDLE SPEED INC PB CB104 A06 11 X1.0 IP1 09 38.6E
SPINDLE SPEED DEC PB CB104 B06 12 X1.1 IP1 10 38.7E
SPINDLE ROT CW PB CB104 A07 13 X1.2 IP1 11 38.7E
SPINDLE STOP CB104 B07 14 X1.3 IP1 12 38.8E
SPINDLE ROT CCW PB CB104 A08 15 X1.4 IP1 13 38.8E
E HYD MTR-1 (R) CB104 B08 16 X1.5 IP1 14 39.1D E
CHIP/SCREW CONVREV SEL SW CB104 A09 17 X1.6 IP1 15 39.2D
TOOL DECLAMP PB CB104 B09 18 X1.7 IP1 16 39.2D
AXIS SEL-1 CB104 A10 19 X2.0 IP1 17 39.3D
AXIS SEL-2 CB104 B10 20 X2.1 IP1 18 39.3D
AXIS SEL-3 CB104 A11 21 X2.2 IP1 19 39.4D
OVERRIDE BIT-1 CB104 B11 22 X2.3 IP1 20 39.4D
F OVERRIDE BIT-2 CB104 A12 23 X2.4 IP1 21 39.5D F
OVERRIDE BIT-4 CB104 B12 24 X2.5 IP1 22 39.5D
OVERRIDE BIT-8 CB104 A13 25 X2.6 IP1 23 39.6D
MODE SEL BIT-1 CB104 B13 26 X2.7 IP1 24 39.6D
X,Y,Z&B REF LED CB104 A16 31 Y0.0 OP1 01 42.1D
LUB FAULT LED CB104 B16 32 Y0.1 OP1 02 42.1D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB104
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
ARM AT HOME LED CB104 A17 33 Y0.2 OP1 03 42.2D

SP ORIENT LED CB104 B17 34 Y0.3 OP1 04 42.2D
C MAG IN POS LED CB104 A18 35 Y0.4 OP1 05 42.3D C
ATC HOME LED CB104 B18 36 Y0.5 OP1 06 42.3D
SP SPEED INC LED CB104 A19 37 Y0.6 OP1 07 42.4D
SP SPEED 100% LED CB104 B19 38 Y0.7 OP1 08 42.4D
SP SPEED DEC LED CB104 A20 39 Y1.0 OP1 09 42.5D
SP CW LED CB104 B20 40 Y1.1 OP1 10 42.5D
SP CCW LED CB104 A21 41 Y1.2 OP1 11 42.6D
D CYCLE OFF LED CB104 B21 42 Y1.3 OP1 12 42.6D D
CYCLE ON LED CB104 A22 43 Y1.4 OP1 13 42.7D
FEED OFF LED CB104 B22 44 Y1.5 OP1 14 42.7D
FEED ON LED CB104 A23 45 Y1.6 OP1 15 42.8D
AIR THROUGH NOZZLE SOL Y99 1 46 Y1.7 CB104 B23 65.8B
REG 24V 47 FU 24(2) 79.3B
REG 24V 48 FU 24(2) 79.3B
E REG 24V 49 79.3B E
REG 24V 50 TB105 47 79.4B
TB105 48
CNC 24V FU 21(2) P01 280-641 80.1C
TO TB105 P02 TB105 P01 280-641 80.2D
TO SEALED KEY BOARD(24V) P03 IP1 46 280-641 80.2D
SPARE P04 280-641 80.3D
F TO POKA YOKE SIGNAL P08 280-641 80.3D F
TOOL DECLAMP PB P18 280-641 80.4D
REG 0V TB1 51 M01 280-641 80.5C
TO TB105 M02 TB105 M01 280-641 80.6D
TO SEALED KEY BOARD(0V) M03 IP1 50 280-641 80.6D
AIR THROUGH NOZZLE SOL M46 Y99 2 280-641 80.7D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB105
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.6B
REG 0V 28 79.6B
C CNC 24V 2 79.5B C
MODE SEL BIT-2 CB105 A02 3 X3.0 IP1 25 39.7D
MODE SEL BIT-4 CB105 B02 4 X3.1 IP1 26 39.8D
MODE SEL BIT-8 CB105 A03 5 X3.2 IP1 27 39.8D
CYCLE OFF PB CB105 B03 6 X3.3 IP1 28 40.1E
CYCLE ON PB CB105 A04 7 X3.4 IP1 29 40.2E
FEED OFF PB CB105 B04 8 X3.5 IP1 30 40.2E
D FEED ON PB CB105 A05 9 X3.6 IP1 31 40.3E D
JOG + PB CB105 B05 10 X3.7 IP1 32 40.4E
JOG - PB CB105 A06 11 X8.0 IP1 33 40.4E
HANDLED MPG AXIS SEL-1 CB105 B06 12 X8.1 IP1 34 25.5E
HANDLED MPG AXIS SEL-2 CB105 A07 13 X8.2 IP1 35 25.5E
HANDLED MPG AXIS SEL-3 CB105 B07 14 X8.3 TB31 25 25.6E
EMERGENCY INPUT CB105 A08 15 X8.4 K22 14 45.6E
E HANDLED MPG FEED SEL-1 CB105 B08 16 X8.5 IP1 37 25.7E E
HANDLED MPG FEED SEL-2 CB105 A09 17 X8.6 IP1 38 25.7E
H.P COOLANT PB CB105 B09 18 X8.7 IP1 39 40.8E
SCREW CONV-1 O/L PXS CB105 A10 19 X9.0 PXS20 BK 45.7E
SCREW CONV-2 O/L PXS CB105 B10 20 X9.1 PXS104 BK 45.8E
SPINDLE AIR JET PRSW CB105 A11 21 X9.2 PRS101 2 45.9E
RT REF LSW CB105 B11 22 X9.3 MS5A(F) S 61.4E
F FLOOD COOLANT ON PB CB105 A12 23 X9.4 IP1 40 40.8E F
COOLANT OFF PB CB105 B12 24 X9.5 IP1 41 41.1D
DNC SW CB105 A13 25 X9.6 IP1 42 41.2D
EDIT ON KEY CB105 B13 26 X9.7 IP1 43 41.2D
TRUNION SUPPORT SOL CB105 A16 31 Y2.0 X45 Q0 75.1B
TOOL DECLAMP ENABLE LAMP CB105 B16 32 Y2.1 OP1 18 43.3D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB105
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TOOL DISPLAY-1 CB105 A17 33 Y2.2 OP1 19 43.4D

TOOL DISPLAY-2 CB105 B17 34 Y2.3 OP1 20 43.4D
C TOOL DISPLAY-4 CB105 A18 35 Y2.4 OP1 21 43.5D C
TOOL DISPLAY-8 CB105 B18 36 Y2.5 OP1 22 43.5D
TOOL DISPLAY-16 CB105 A19 37 Y2.6 OP1 23 43.6D
HP AIR RELIEF VALVE SOL CB105 B19 38 Y2.7 X37 Q0 75.5B
AUTO DRAIN SOL CB105 A20 39 Y3.0 64.1B
SCREW CONV-1 MOTOR FWD CB105 B20 40 Y3.1 K18 22 64.2B
SCREW CONV-1 MOTOR REV CB105 A21 41 Y3.2 K17 22 64.3B
D ARM MOTOR TEST MODE SPEED CB105 B21 42 Y3.3 64.4B D
ARM MOTOR LOW SPEED CB105 A22 43 Y3.4 64.5B
AUTO DOOR OPEN SOL CB105 B22 44 Y3.5 Y6 1 64.6B
AUTO DOOR CLOSE SOL CB105 A23 45 Y3.6 Y7 1 64.7B
AUTO DOOR SAFTY SOL CB105 B23 46 Y3.7 Y8 1 64.7B
REG 24V 47 TB104 50 79.7B
REG 24V 48 TB104 50 79.7B
E REG 24V 49 OP1 34 79.7B E
TB106 47
REG 24V 50 79.8B
CNC 24V TB104 P02 P01 280-641 81.0C
SPARE P01 280-641 81.1D
TO TB106 P02 TB106 P01 280-641 81.2D
TO SCREW CONV-1 O/L PXS P19 PXS20 BR 280-641 81.2D
F TO SCREW CONV-2 O/L PXS P20 PXS104 BR 280-641 81.2D F
TO EMG I/P P15 K22 13 280-641 81.2D
TO SPINDLE AIRJET PRSW P21 PRS101 1 280-641 81.3D
SPARE P22 280-641 81.3D
TO TOOL DISPLAY VIA OP1A P33 280-641 81.3D
REG 0V TB104 M02 M01 280-641 81.5C
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB105
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
SPARE M01 280-641 81.6D

TO TB106 M02 TB106 M01 280-641 81.6D
C TO SCREW CONV-1 O/L PXS M19 PXS20 BL 280-641 81.6D C
TO SCREW CONV-2 O/L PXS M20 PXS104 BL 280-641 81.7D
TO TRUNION SUPPORT SOL M31 Y128 2 280-641 81.7D
TOOL DCLMP ENABLE LAMP M32 280-641 81.7D
TO HC1 CONNT M38 280-641 81.8D
TO AUTO DOOR OPEN SOL M44 Y6 2 280-641 81.8D
TO AUTO DOOR CLOSE SOL M45 Y7 2 280-641 81.8D
D TO AUTO DOOR SAFETY SOL M46 Y8 2 280-641 81.8D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB106
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.2D
REG 0V 27 79.2D
C CNC 24V 2 79.1D C
LUB FLOAT SWITCH CB106 A02 3 X4.0 FL1 2 44.1E
LUB PRS SWITCH CB106 B02 4 X4.1 PRS1 2 44.2E
SPINDLE ORT PXS CB106 A03 5 X4.2 PXS1 BK 44.2E
VFD READY SIG CB106 B03 6 X4.3 44.3E
MAG IN POS PXS CB106 A04 7 X4.4 MS4 J 44.4E
TOOL DCLP PXS CB106 B04 8 X4.5 PXS4 BK 44.5E
D NO TOOL IN SP PXS CB106 A05 9 X4.6 PXS32 BK 44.6E D
SKIP INPUT CB106 B05 10 X4.7 PRIMO LTS-SW1 60.3E
MAG REF PXS CB106 A06 11 X5.0 MS4 A 44.7E
ARM GRAY CODE POS-3 CB106 B06 12 X5.1 MS4 Q 45.5E
FRL FLOAT SW CB106 A07 13 X5.2 FL3 2 44.7E
POCKET UP PXS CB106 B07 14 X5.3 MS4 S 45.1E
POCKET DOWN PXS CB106 A08 15 X5.4 MS4 T 45.2E
E AIR PURGE PRSW CB106 B08 16 X5.5 PRS102 2 45.3E E
ARM GRAY CODE POS-2 CB106 A09 17 X5.6 MS4 P 45.4E
ARM GRAY CODE POS-1 CB106 B09 18 X5.7 MS4 N 45.3E
INDEX TABLE F/B-1 CB106 A10 19 X6.0 RSW2 3 46.2E
INDEX TABLE F/B-2 CB106 B10 20 X6.1 RSW1 3 46.2E
INDEX TABLE F/B-4 CB106 A11 21 X6.2 PB52 4 46.3E
INDEX TABLE F/B-8 CB106 B11 22 X6.3 PB50 4 46.4E
F INDEX TABLE F/B-16 CB106 A12 23 X6.4 46.5E F
INDEX TABLE CONN I/P CB106 B12 24 X6.5 KSW6 4 46.5E
INDEX TABLE STROBE CB106 A13 25 X6.6 SKB-RS2 A 41.8D
INDEX TABLE PARITY CB106 B13 26 X6.7 SKB-RS2 F 41.8D
MAG FWD MOTOR CB106 A16 31 Y4.0 K2 22 62.1B
MAG REV MOTOR CB106 B16 32 Y4.1 K1 22 62.2B
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB106
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
FLOOD CLNT MOTOR & LED CB106 A17 33 Y4.2 OP1 17 62.2B
LUB MOTOR CB106 B17 34 Y4.3 X23 Q0 62.8B
C TOOL BREAKAGE SENSOR CLEAN SOL CB106 A18 35 Y4.4 X52 Q0 75.8B C
M/C AT ALARM (RED) CB106 B18 36 Y4.5 PL6 1 62.3B
END OF CYCLE (ORANGE) CB106 A19 37 Y4.6 PL5 1 62.4B
HANDLE HELD MPG LED CB106 B19 38 Y4.7 TB31 27 62.5B
FLUSH CLNT VALVE CB106 A20 39 Y5.0 71.7B
SPINDLE AIR JET SOL CB106 B20 40 Y5.1 Y1 1 65.6B
MAGZINE MOTOR BRAKE CB106 A21 41 Y5.2 PCB1 Q0 71.1B
D CHIP PUSH CLNT MOTOR CB106 B21 42 Y5.3 K6 A1 62.5B D
CHIP FLUSH CLNT MOTOR CB106 A22 43 Y5.4 K7 A1 62.6B
ARM MTR BRAKE CB106 B22 44 Y5.5 PCB1 Q1 71.3B
H.P CLNT MOTOR & LED CB106 A23 45 Y5.6 OP1 16 62.7B
H.P CLNT AIR JET SOL CB106 B23 46 Y5.7 Y5 1 65.7B
REG 24V 47 TB105 49 79.3D
REG 24V 48 OP1 34 79.3D
E REG 24V 49 OP1 34 79.3D E
REG 24V 50 TB107 47 79.4D
TB107 48
CNC 24V TB105 P02 P01 280-641 82.1C
TO PRIMO LTS TOOL BREAKAGE SENSOR P01 +24V 280-641 82.2D
TO TB107 P02 TB107 P01 280-641 82.2D
TO LUB FLOAT SWITCH P03 FL1 1 280-641 82.3D
F TO LUB PRS SWITCH P04 PRS1 1 280-641 82.3D F
TOSPINDLE ORIENTATION PXS P05 PXS1 BR 280-641 82.3D
TO TOOL DCLP PXS P08 PXS4 BR 280-641 82.4D
TO NO TOOL IN SPINDLE P09 PXS32 BR 280-641 82.4D
TO SKIP INPUT P10 PRIMO LTS-SW1 280-641 82.4D
TO TB6 VIA MS4 P11 MS4 W 280-641 82.4D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB106
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO FRL FLOAT SW P13 FL3 1 280-641 82.5D

TO AIR PURGE PRSW P16 PRS102 1 280-641 82.5D
C TO ATC DOOR OPEN RSW P19 RSW2 1 280-641 82.5D C
TO ATC DOOR CLOSE RSW P20 RSW1 1 280-641 82.6D
REG 0V TB105 M02 M01 280-641 83.1C
TO PRIMO LTS TOOL BREAKAGE SENSOR M01 0V 280-641 83.2D
TO TB107 M02 TB107 M01 280-641 83.2D
TO SPINDLE ORIENTATION PXS M05 PXS1 BL 280-641 83.2D
TO TOOL DCLMP PXS M08 PXS4 BL 280-641 83.3D
D TO NO TOOL IN SPINDLE M09 PXS32 BL 280-641 83.3D D
TO TB6 VIA MS4 M11 MS4 X 280-641 83.3D
TO ATC DOOR OPEN RSW M19 RSW2 2 280-641 83.4D
TO ATC DOOR CLOSE RSW M20 RSW1 2 280-641 83.4D
TO ALL CONT 0V LOOPING M31 K1 A2 280-641 83.4D
TO TOOL BREAKAGE SENSOR CLEAN SOL M35 Y240 2 280-641 83.4D
TO 3-TIER LAMP M37 PL5 2 280-641 83.5D
E TO HANDHELD MPG LED M38 OP1 37 280-641 83.5D E
TO SPINDLE AIRJET SOL M40 Y1 2 280-641 83.5D
TO TB6 VIA MS4 M41 MS4 Y 280-641 83.6D
TO H.P.CLNT AIRJET SOL M46 Y5 2 280-641 83.6D
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB107
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.6D
REG 0V 28 79.6D
C CNC 24V 2 79.5D C
INDEX TABLE CLAMP CB107 A02 03 X7.0 SS7 4 47.1E
INDEX TABLE TH CONT CB107 B02 04 X7.1 SS7 4 47.1E
AIR PR SWITCH CB107 A03 05 X7.2 PRS2 2 47.2E
POWER FAIL SIGNAL CB107 B03 06 X7.3 SD-CX36 3 47.3E
TOOL CLAMP PXS CB107 A04 07 X7.4 PXS3 BK 47.4E
ROTARY TABLE CONNECTED I/P CB107 B04 8 X7.5 MS5A(F) E 61.2E
D COOOLANT GUN SEL SW CB107 A05 9 X7.6 IP1 44 41.3D D
TRUNION SUPPORT PRSW CB107 B05 10 X7.7 PRS62 2 47.4E
M/C DOOR CLOSE RSW CB107 A06 11 X10.0 LS5 14 47.5E
Z AXIS BRAKE INPUT CB107 B06 12 X10.1 CSR NC(16) 47.6E
CHILLER UNIT FAULT I/P CB107 A07 13 X10.2 ACR6 3 47.7E
AIR THROUGH NOZZLE PB CB107 B07 14 X10.3 PB75 4 47.8E
CABINET OVER HEAT CB107 A08 15 X10.4 ACR2 3 47.9E
E CLNT TANK LEVEL LOW CB107 B08 16 X10.5 HC1B 22 48.2E E
HC1A 16
CHIPCONV-1 O/L LSW CB107 A09 17 X10.6 HC3 9 48.3E
CHIPCONV-2 O/L LSW CB107 B09 18 X10.7 HC3 10 48.3E
HP CLNT FILTER CLOG SW CB107 A10 19 X11.0 HC1B 24 48.4E
HP CLNT FLOW SW CB107 B10 20 X11.1 HC1B 23 48.5E
DOUBLE HAND PB-1 CB107 A11 21 X11.2 PB47 4 48.6E
F DOUBLE HAND PB-2 CB107 B11 22 X11.3 PB48 4 48.7E F
AUTO DOOR INTERLOCK KEY SW CB107 A12 23 X11.4 KSW3 4 48.7E
AUTO DOOR OPEN/CLOSE PB CB107 B12 24 X11.5 PB41 4 48.8E
ROTARY TABLE CLAMP PRSW CB107 A13 25 X11.6 MS5A(F) B 61.3E
ROTARY TABLE UNCLAMP PRSW CB107 B13 26 X11.7 MS5A(F) C 61.3E
ARM MOTOR FWD CB107 A16 31 Y6.0 K76 22 63.1B
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB107
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
ARM MOTOR BRAKE CB107 B16 32 Y6.1 K3 22 63.2B

POCKET UP SOL CB107 A17 33 Y6.2 Y2 1 65.1B
C POCKET DOWN SOL CB107 B17 34 Y6.3 Y3 1 65.2B C
TOOL DECLMP SOL CB107 A18 35 Y6.4 Y4 1 65.3B
TOOL CLAMP SOL CB107 B18 36 Y6.5 Y51 1 65.4B
AIR PURGE SOL CB107 A19 37 Y6.6 Y115 1 65.4B
ROTARY TABLE UNCLAMP SOL CB107 B19 38 Y6.7 MS5A(F) P 61.5E
CHIP CONV-1 MOTOR FWD CB107 A20 39 Y7.0 K12 22 63.3B
CHIP CONV-1 MOTOR REV CB107 B20 40 Y7.1 K11 22 63.4B
D CHIP CONV-2 MOTOR FWD CB107 A21 41 Y7.2 K14 22 63.4B D
CHIP CONV-2 MOTOR REV CB107 B21 42 Y7.3 K13 22 63.5B
DRUM WASH MOTOR / SP C.GUN MOTOR CB107 A22 43 Y7.4 K8 A1 63.6B
ATC DOOR OPEN SOL CB107 B22 44 Y7.5 Y56 1 63.7B
ATC DOOR CLOSE SOL CB107 A23 45 Y7.6 Y57 1 63.8B
INDEX TABLE MOTOR FWD CB107 B23 46 Y7.7 PCB5 +Q0 63.9B
REG 24V 47 TB106 50 79.7D
E REG 24V 48 TB106 50 79.7D E
REG 24V 49 79.7D
REG 24V 50 TB156 47 79.8D
TB156 48
CNC 24V TB106 P02 P01 280-641 84.1D
SPARE P01 280-641 84.2D
SPARE P02 280-641 84.2D
F TO TRUNION SUPPORT PRSW P04 280-641 84.2D F
TO AIR PRESSURE SW P05 PRS2 1 280-641 84.3D
TO CX36 CONNT P06 SD-CX36 2 280-641 84.3D
TO TOOL CLMP PXS P07 PXS3 BR 280-641 84.3D
TO ROTARY TABLE CONN P08 MS5A(F) A 280-641 84.3D
SPARE P09 280-641 84.4D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB107
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
TO TRUNION SUPPORT PRSW P10 PRS62 1 280-641 84.4D

TO OPERATOR DOOR CLOSE LSW P11 LS5 13 280-641 84.4D
C TO VERTICAL AXIS BRAKE I/P P12 CSR COM(15) 280-641 84.5D C
TO CHILLER UNIT FAULT VIA ACR6 P13 ACR6 1 280-641 84.5D
TO AC/MAG/ARM THERMAL SW P15 ACR2 1 280-641 84.5D
TO TB9 VIA HC1 P16 HC1A 14 280-641 84.5D
HC1B 20
TO CHIP CONV1&2 O/L LSW P17 HC3 8 280-641 84.6D
TO DHPB 1&2 P21 PB48 3 280-641 84.6D
D TO FRONT MOP PLATE P23 PB41 3 280-641 84.6D D
REG 0V TB106 M02 M01 280-641 85.2C
SPARE M01 280-641 85.2D
SPARE M02 280-641 85.3D
TO TOOL CLAMP PXS M07 PXS3 BL 280-641 85.3D
SPARE M09 280-641 85.3D
SPARE M10 280-641 85.4D
E TO OPERATOR DOOR CLOSE RSW M11 280-641 85.4D E
TO TB9 VIA HC1 M16 HC1A 15 280-641 85.4D
HC1B 21
TO POCKET UP SOL M33 Y2 2 280-641 85.4D
TO POCKET DOWN SOL M34 Y3 2 280-641 85.5D
TO TOOL DECLAMP SOL M35 Y4 2 280-641 85.5D
TO TOOL CLAMP SOL M36 Y51 2 280-641 85.5D
F TO AIR PURGE SOL M37 Y115 2 280-641 85.6D F
TO AIR PURGE SOL M38 MS5A(F) N 280-641 85.6D
TO ATC DOOR OPEN SOL M44 Y56 2 280-641 85.6D
TO ATC DOOR OPEN SOL M45 Y57 2 280-641 85.6D
TO ATC DOOR CLOSE SOL M46 PCB5 -Q0 280-641 85.7D
ENDPLATE M50
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB156
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.2F
REG 0V 27 79.2F
C CNC 24V 2 79.1F C
STAR CONT CHECK I/P CE56 A02 3 X16.0 49.1E
DELTA CONT CHECK I/P CE56 B02 4 X16.1 49.2E
HYD OIL LEVEL LOW FLOAT SW-2 CE56 A03 5 X16.2 49.3E
HYDRAULIC THERMAL SW-2 CE56 B03 6 X16.3 49.3E
HYD OIL LEVEL LOW FLOAT SW CE56 A04 7 X16.4 HC2 9 49.4E
HYDRALIC THERMAL SW CE56 B04 8 X16.5 HC2 10 49.5E
D HYDRAULIC CLOG SW CE56 A05 9 X16.6 49.6E D
TOOL BREAKAGE SENSOR O/T CE56 B05 10 X16.7 PRIMO LTS-SW2 60.4E
SEAT CHECK I/P-1 CE56 A06 11 X17.0 PRS48 3 49.6E
SEAT CHECK I/P-2 CE56 B06 12 X17.1 PRS50 3 49.7E
SEAT CHECK I/P-3 CE56 A07 13 X17.2 PRS69 3 49.8E
FIXTURE OPTION-1 CE56 B07 14 X17.3 49.8E
FIXTURE OPTION-2 CE56 A08 15 X17.4 50.1E
E FIXTURE OPTION-3 CE56 B08 16 X17.5 50.1E E
SPARE CE56 A09 17 X17.6 50.2E
SPARE CE56 B09 18 X17.7 50.3E
STN1 CLAMP PB CE56 A10 19 X18.0 TB8 110 50.4E
STN1 DECLAMP PB CE56 B10 20 X18.1 TB8 111 50.4E
STN1 CLAMP PRSW CE56 A11 21 X18.2 HC2C 11 50.6E
HC2B 11
F HC2D 11 F
STN2 CLAMP PB CE56 B11 22 X18.3 TB8 112 50.5E
STN2 DECLAMP PB CE56 A12 23 X18.4 TB8 113 50.6E
STN2 CLAMP PRSW CE56 B12 24 X18.5 HC2C 12 50.7E
HC2B 12
HC2D 12
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB156
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
STN3 CLAMP PRSW CE56 A13 25 X18.6 HC2D 13 50.8E

STN4 CLAMP PRSW CE56 B13 26 X18.7 HC2D 14 50.9E
C SPINDLE STAR CONTACTOR CE56 A16 31 Y16.0 66.1B C
SPINDLE DELTA CONTACTOR CE56 B16 32 Y16.1 66.2B
OIL SKIMMER MOTOR CE56 A17 33 Y16.2 K23 A1 66.2B
HYDRAULIC MOTOR-1 CE56 B17 34 Y16.3 K9 A1 66.3B
HYDRAULIC MOTOR-3 CE56 A18 35 Y16.4 K58 A1 66.4B
SEAT CHECK SOL CE56 B18 36 Y16.5 X29 Q0 66.8B
SCREW CONV-2 MOTOR FWD CE56 A19 37 Y16.6 K29 22 66.5B
D SCREW CONV-2 MOTOR REV CE56 B19 38 Y16.7 K28 22 66.6B D
APC DOOR DOWN SOL CE56 A20 39 Y17.0 X26 Q0 73.2B
STN1COMP DCLP SOL CE56 B20 40 Y17.1 X26 Q1 73.3B
STN2 COMP CLAMP SOL CE56 A21 41 Y17.2 X26 Q2 73.3B
STN2 COMP CLAMP SOL CE56 B21 42 Y17.3 X26 Q3 73.4B
STN3 COMP CLAMP SOL CE56 A22 43 Y17.4 X26 Q4 73.5B
E STN4COMP CLAMP SOL CE56 A23 45 Y17.6 X26 Q6 73.7B E
REG 24V 47 TB107 50 79.3F
REG 24V 48 TB107 50 79.3F
REG 24V 49 79.3F
REG 24V 50 TB157 47 79.4F
TB157 48
F CNC 24V FU 22(2) P01 280-641 86.1D F
SPARE P01 280-641 86.1D
TO TB157 P02 TB157 P01 280-641 86.2D
TO STAR CONT ON CHECK P03 280-641 86.2D
TO DELTA CONT ON CHECK P04 280-641 86.2D
TO TB4 JUNCTION BOX VIA HC2 P07 HC2 6 280-641 86.3D
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB156
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
SPARE P08 280-641 86.3D

TO TOOL BREAKAGE SENSOR O/T P10 PRIMO LTS-SW2 280-641 86.3D
C TO SEAT CHECK PRSW P11 PRS48 2 280-641 86.3D C
TO TRUNION SUPPORT PRSW P14 280-641 86.4D
REG 0V TB1 52 M01 280-641 86.5D
SPARE M01 280-641 86.6D
TO TB157 M02 TB157 M01 280-641 86.6D
TO TB4 JUNCTION BOX VIA HC2 M07 HC2 7 280-641 86.6D
TO SEAT CHECK PRSW M11 RED 1 280-641 86.7D
D TO X32 RELAY BOARD(STAR/DELTA) M31 280-641 86.7D D
TO SEAT CHECK SOL M36 Y114 2 280-641 86.7D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB157
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 79.6F
REG 0V 28 79.6F
C CNC 24V 2 79.5F C
SPARE CE57 A02 3 X19.0 51.1E
SPARE CE57 B02 4 X19.1 51.2E
PALLET CLAMP PRSW CE57 A03 5 X19.2 HC2A 11 51.3E
HC2C 13
PALLET DECLAMP PRSW CE57 B03 6 X19.3 HC2A 12 51.4E
HC2C 14
D PALLET RECIVED PXS CE57 A04 7 X19.4 PXS11 BK 51.5E D
APC DOOR INTERMEDIATE RSW CE57 B04 08 X19.5 RSW65 3 51.5E
APC DOOR UP RSW CE57 A05 09 X19.6 RSW58 3 51.7E
EI/O3A 9
APC DOOR DOWN RSW CE57 B05 10 X19.7 RSW59 3 51.8E
EI/O3A 10
PALLET BIT-A CE57 A06 11 X20.0 EI/O3A 1 52.2E
E PALLET BIT-B CE57 B06 12 X20.1 EI/O3A 2 52.3E E
PALLET BIT-C CE57 A07 13 X20.2 EI/O3A 3 52.3E
PALLET BIT-D CE57 B07 14 X20.3 EI/O3A 4 52.4E
SPARE CE57 A08 15 X20.4 52.7E
PALLLET START PB CE57 B08 16 X20.5 EI/O3A 5 52.5E
PALLET STOP PB CE57 A09 17 X20.6 EI/O3A 6 52.6E
PALLET SETUP PB CE57 B09 18 X20.7 TB8 101 52.8E
F ST-1 SEL SW CE57 A10 19 X21.0 EI/O3A 7 52.6E F
ST-2 SEL SW CE57 B10 20 X21.1 EI/O3A 8 52.7E
ARM-1 IN PXS CE57 A11 21 X21.2 TB8 102 53.2E
EI/O3A 14
ARM-1 OUT PXS CE57 B11 22 X21.3 TB8 103 53.3E
EI/O3A 15
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB157
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
ARM-2 IN PXS CE57 A12 23 X21.4 TB8 104 53.4E

EI/O3A 16
C ARM-2 OUT PXS CE57 B12 24 X21.5 TB8 105 53.5E C
EI/O3A 17
PAL-1 ON ST LSW CE57 A13 25 X21.6 TB8 106 53.6E
EI/O3A 18
PAL-2 ON ST LSW CE57 B13 26 X21.7 TB8 107 53.7E
EI/O3A 19
AXIS AT PAL CHG POS-1 LED CE57 A16 31 Y18.0 EI/O3A 11 67.1B
D AXIS AT PAL CHG POS-2 LED CE57 B16 32 Y18.1 EI/O3A 12 67.2B D
PALLET CLAMP LED CE57 A17 33 Y18.2 EI/O3A 13 67.3B
SPARE CE57 B17 34 Y18.3 67.4B
SPARE CE57 A18 35 Y18.4 67.5B
SPARE CE57 B18 36 Y18.5 67.5B
PALLET PAD CLEAN SOL CE57 A19 37 Y18.6 Y18 1 67.6B
PALLET SET UP LAMP CE57 B19 38 Y18.7 TB8 155 67.7B
E APC DOOR DOWN SOL CE57 A20 39 Y19.0 X25 Q0 72.2B E
PALLET DECLP SOL CE57 B20 40 Y19.1 X25 Q1 72.2B
ARM-1 FWD SOL CE57 A21 41 Y19.2 X25 Q2 72.3B
ARM-2 FWD SOL CE57 B21 42 Y19.3 X25 Q3 72.4B
ARM-1 REV SOL CE57 A22 43 Y19.4 X25 Q4 72.5B
ARM-2 REV SOL CE57 B22 44 Y19.5 X25 Q5 72.6B
APC DOOR UP SOL CE57 A23 45 Y19.6 X25 Q6 72.7B
F APC DOOR DOWN SOL CE57 B23 46 Y19.7 X25 Q7 72.8B F
REG 24V 47 TB156 50 79.7F
REG 24V 48 TB156 50 79.7F
REG 24V 49 79.7F
REG 24V 50 79.8F
CNC 24V TB156 P02 P01 280-641 87.0C
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB157
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
CNC +24V P01 280-641 87.1D

SPARE P07 PXS11 BR 280-641 87.1D
C TO PALLET RECEIVED PXS P08 RSW65 1 280-641 87.2D C
TO APC DOOR INTERMEDIATE RSW P09 RSW58 1 280-641 87.2D
TO APC DOOR UP RSW P10 RSW59 1 280-641 87.2D
TO APC DOOR DOWN RSW P11 EI/O3A 24 280-641 87.2D
TO APC MOP P21 TB8 1 280-641 87.3D
REG 0V TB156 M02 M01 280-641 87.4C
SPARE M01 280-641 87.5D
D TO TB256 M02 TB256 M01 280-641 87.5D D
TO TB256 M07 PXS11 BL 280-641 87.5D
TO PALLET RECIEVE PXS M08 RSW65 2 280-641 87.6D
TO APC DOOR UP RSW M09 RSW58 2 280-641 87.6D
TO APC DOOR UP RSW M10 RSW59 2 280-641 87.6D
TO APC MOP M11 EI/O3A 25 280-641 87.7D
TO TB8 JUNCTION BOX M21 TB8 51 280-641 87.7D
E TO PALLET PAD CLEAN SOL M37 Y18 2 280-641 87.7D E
TO APC DOOR UP SOL M45 Y12 2 280-641 87.7D
TO APC DOOR UP SOL M46 Y13 2 280-641 87.8D
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB256
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 88.1B
REG 0V 27 88.2B
C CNC 24V 2 88.1B C
INDEX TABLE F/B-1 CE56 A02 03 X32.0 MS8 A 54.1D
INDEX TABLE F/B-2 CE56 B02 04 X32.1 MS8 J 54.1D
INDEX TABLE F/B-4 CE56 A03 05 X32.2 MS8 B 54.2D
INDEX TABLE F/B-8 CE56 B03 06 X32.3 MS8 K 54.2D
INDEX TABLE F/B-16 CE56 A04 07 X32.4 MS8 D 54.3D
INDEX TABLE CONN I/P CE56 B04 08 X32.5 MS8 E 54.3D
D INDEX TABLE STROBE CE56 A05 09 X32.6 MS8 I 54.4D D
INDEX TABLE PARITY CE56 B05 10 X32.7 MS8 C 54.5D
INDEX TABLE CLAMP CE56 A06 11 X33.0 MS8 N 54.5D
INDEX TABLE TH CONT CE56 B06 12 X33.1 ACR3 3 54.8D
INDEX TABLE INCH PB (SKB) CE56 A07 13 X33.2 IP1 36 55.1E
FRONT DOOR LOCK LSW CE56 B07 14 X33.3 55.2E
LHS DOOR CLOSE LSW CE56 A08 15 X33.4 55.3E
E LHS DOOR LOCK LSW CE56 B08 16 X33.5 55.4E E
RHS DOOR CLOSE LSW CE56 A09 17 X33.6 55.5E
RHS DOOR LOCK LSW CE56 B09 18 X33.7 55.6E
TILTING TABLE CONN INPUT CE56 A10 19 X34.0 57.2E
SPARE CE56 A13 25 X34.6 55.7E
TT REF LSW CE56 B10 20 X34.1 57.3E
ATC/INDEX TABLE DISPLAY SEL SW CE56 B13 26 X34.7 IP1 45 55.8E
F T.T CLAMP RSW CE56 A11 21 X34.2 57.3E F
SPARE CE56 A16 31 Y32.0 68.1B
T.T UNCLAMP RSW CE56 B11 22 X34.3 57.4E
SPARE CE56 B16 32 Y32.1 68.2B
+VE END LIMIT CE56 A12 23 X34.4 57.5E
SPARE CE56 A17 33 Y32.2 68.3B
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB256
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
+VE END LIMIT CE56 B12 24 X34.5 57.6E

SPARE CE56 B17 34 Y32.3 68.4B
C INDEX TABLE MOTOR FWD CE56 A18 35 Y32.4 K16 22 68.5B C
INDEX TABLE MOTOR REV CE56 B18 36 Y32.5 K15 22 68.6B
5TH AXIS CLAMP SOL CE56 A19 37 Y32.6 68.7B
5TH AXIS DECLAMP SOL CE56 B19 38 Y32.7 68.8B
REG 24V 47 FU 25(2) 88.2B
REG 24V 48 FU 25(2) 88.2B
REG 24V 49 TB257 47 88.3B
D TB257 48 D
REG 24V 50 88.3B
CNC 24V FU 23(2) P01 280-641 88.0D
SPARE P01 280-641 88.1E
TO TB257 P02 TB257 P01 280-641 88.2E
TO INDEX TABLE CONN P03 MS8 H 280-641 88.2E
TO I.T TH CONT I/P VIA ACR3 P12 ACR3 1 280-641 88.2E
E TO TILTING TABLE CONN P19 280-641 88.2E E
SPARE P20 280-641 88.3E
REG 0V TB157 M02 M01 280-641 88.4D
SPARE M01 280-641 88.5E
TO TB257 M02 TB257 M01 280-641 88.5E
TO INDEX TABLE CONN M03 MS8 L 280-641 88.6E
SPARE M19 280-641 88.6E
F SPARE M34 280-641 88.6E F
SPARE M35 280-641 88.6E
SPARE M36 280-641 88.7E
SPARE M37 280-641 88.7E
SPARE M38 280-641 88.7E
SPARE M39 280-641 88.8E
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB257
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
REG 0V 1 88.5B
REG 0V 28 88.5B
C CNC 24V 2 88.4B C
CLEAN CLNT LEVEL LOW CE57 A02 03 X35.0 HC1B 25 56.1E
CLEAN CLNT LEVEL HIGH CE57 B02 04 X35.1 HC1B 26 56.2E
DIRTY CLNT LEVEL HIGH CE57 A03 05 X35.2 HC1B 27 56.3E
SPARE CE57 B03 06 X35.3 56.4E
PBF INCH PB CE57 A04 07 X35.4 HC11 09 56.6E
COOLANT CONNECTED I/P CE57 B04 08 X35.5 56.5E
D PAPER EMPTY LSW CE57 A05 09 X35.6 HC11 07 56.7E D
PBF TANK CLOG SW CE57 B05 10 X35.7 HC11 08 56.7E
SPARE CE57 A06 11 X36.0 58.1E
SPARE CE57 B07 12 X36.1 58.2E
SPARE CE57 A08 13 X36.2 58.3E
SPARE CE57 B08 14 X36.3 58.4E
SPARE CE57 A09 15 X36.4 58.5E
E SPARE CE57 B09 16 X36.5 58.6E E
SPARE CE57 A10 17 X36.6 58.7E
SPARE CE57 B10 18 X36.7 58.8E
RENISHAW PROBE ON CE57 A16 31 Y34.0 69.1B
DUMPING MTR CE57 B16 32 Y34.1 K53 A1 69.2B
PBF MOTOR CE57 A17 33 Y34.2 K54 A1 69.3B
FUME EXTRACTOR MOTOR CE57 B17 34 Y34.3 K26 A1 69.4B
F SPARE CE57 A18 35 Y34.4 69.5B F
SPARE CE57 B18 36 Y34.5 69.6B
SPARE CE57 A19 37 Y34.6 69.7B
SPARE CE57 B19 38 Y34.7 69.8B
CE57 A20 39 Y35.0 70.1B
SPARE CE57 B20 40 Y35.1 70.2B
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
TB257
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
TERMINAL
TYPE
PAGE/COLUMN
SPARE CE57 A21 41 Y35.2 70.3B

SPARE CE57 B21 42 Y35.3 70.4B
C SPARE CE57 A22 43 Y35.4 70.5B C
SPARE CE57 B22 44 Y35.5 70.6B
SPARE CE57 A23 45 Y35.6 70.7B
SPARE CE57 B23 46 Y35.7 70.8B
REG 24V 47 TB256 49 88.6B
REG 24V 48 TB256 49 88.6B
REG 24V 49 88.6B
D REG 24V 50 88.7B D
CNC 24V TB256 P02 P01 280-641 89.0C
SPARE P01 280-641 89.1D
SPARE P02 280-641 89.2D
TO PAPER EMPTY LSW P09 HC11 04 280-641 89.2D
TO PBF TANK CLOG SW P10 HC11 05 280-641 89.2D
SPARE P11 280-641 89.2D
E SPARE P12 280-641 89.3D E
SPARE P13 280-641 89.3D
SPARE P14 280-641 89.3D
REG 0V TB256 M02 M01 280-641 89.5C
SPARE M01 280-641 89.6D
SPARE M02 280-641 89.6D
TO PBF TANK CLOG SW M10 HC11 06 280-641 89.6D
F SPARE M31 280-641 89.7D F
SPARE M34 280-641 89.7D
G G

0 1 2 3 4 5 6 7 8 9
A CONNECTOR DETAILS A
CABLE NAME
CABLE NAME
IP1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
OPTIONAL STOP S/W TB104 3 01 X0.0 SKB2-SW2;SKB12-RH12 4;1 38.1D

BLOCK DELETE S/W TB104 4 02 X0.1 SKB3-SW3;SKB13-RH13 4;1 38.2D
C C
DRY RUN S/W TB104 5 03 X0.2 SKB4-SW4;SKB14-RH14 4;1 38.2D
PROGRAM CHECK & MACHINE LOCK S/W TB104 6 04 X0.3 SKB5-SW5;SKB15-RH15 4;1 38.3D
MANUAL RAPID TRAVERS PB TB104 7 05 X0.4 SKB24-PB24 4 38.4D
MAGZINE INCH PB TB104 9 07 X0.6 SKB11-PB11 4 38.5D
LUBCRATION INCH PB TB104 10 08 X0.7 SKB20-PB20 4 38.5D
SPINDLE SPEED INC PB TB104 11 09 X1.0 SKB6-PB6 4 38.6D
SPINDLE SPEED DEC PB TB104 12 10 X1.1 SKB8-PB8 4 38.7D
D D
SPINDLE ROT CW PB TB104 13 11 X1.2 SKB12-PB12 4 38.7D
SPINDLE STOP TB104 14 12 X1.3 SKB13-PB13 4 38.8D
SPINDLE ROT CCW PB TB104 15 13 X1.4 SKB14-PB14 4 38.8D
CHIP CONV FWD OR CLNT GUN SEL SW TB104 16 14 X1.5 J8 F 39.1D
CHIP CONV REV SEL SW TB104 17 15 X1.6 J8 R 39.2D
TOOL DECLAMP PB TB104 18 16 X1.7 J9 I 39.2D
AXIS SEL-1 TB104 19 17 X2.0 SKB6-RS6 A 39.3D
E E
AXIS SEL-2 TB104 20 18 X2.1 SKB6-RS6 F 39.3D
AXIS SEL-3 TB104 21 19 X2.2 SKB6-RS6 B 39.4D
OVERRIDE BIT-1 TB104 22 20 X2.3 SKB2-RS2 A 39.4D
OVERRIDE BIT-2 TB104 23 21 X2.4 SKB2-RS2 F 39.5D
OVERRIDE BIT-4 TB104 24 22 X2.5 SKB2-RS2 B 39.5D
OVERRIDE BIT-8 TB104 25 23 X2.6 SKB2-RS2 E 39.6D
MODE SEL BIT-1 TB104 26 24 X2.7 SKB3-RS3 A 39.6D
F F
MODE SEL BIT-2 TB105 3 25 X3.0 SKB3-RS3 F 39.7D
MODE SEL BIT-4 TB105 4 26 X3.1 SKB3-RS3 B 39.8D
MODE SEL BIT-8 TB105 5 27 X3.2 SKB3-RS3 E 39.8D
CYCLE OFF PB TB105 6 28 X3.3 SKB26-PB26 2 40.1D
CYCLE ON PB TB105 7 29 X3.4 SKB27-PB27 4 40.2D
G FEED OFF PB TB105 8 30 X3.5 SKB21-PB21 4 40.2D G
FEED ON PB TB105 9 31 X3.6 SKB22-PB22 4 40.3D

PLUG DIAGRAM IP1 126
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
IP1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
JOG + PB TB105 10 32 X3.7 SKB64-PB64 4 40.4D

JOG - PB TB105 11 33 X8.0 SKB65-PB65 4 40.4D
C C
HANDHELD MPG AXIS SEL-1 TB105 12 34 X8.1 TB31 5 25.5D
HANDHELD MPG AXIS SEL-2 TB105 13 35 X8.2 TB31 6 25.5D
INDEX TABLE INCH PB TB256 13 36 X33.2 DIPSW1-DPS1 2 40.7D
HANDHELD MPG FEED SEL-1 TB105 16 37 X8.5 TB31 8 25.7D
HANDHELD MPG FEED SEL-2 TB105 17 38 X8.6 TB31 9 25.7D
H.P COOLANT PB TB105 18 39 X8.7 SKB3-PB3 4 40.8D
FLOOD COOLANT ON PB TB105 23 40 X9.4 SKB4-PB4 4 40.8D
D D
COOLANT OFF PB TB105 24 41 X9.5 SKB-PB5 4 41.1D
DNC SW TB105 25 42 X9.6 SKB20-SW20;SKB-RH58 4;1 41.2D
EDIT ON KEY TB105 26 43 X9.7 SKB1-KSW1 4 41.2D
COOOLANT GUN SEL SW TB107 9 44 X7.6 TB31 14 41.3D
ATC/I.T DISPLAY SEL SW TB256 26 45 X34.7 J16 I 41.4D
CNC 24V FOR SKB TB104 P03 46 SKB2-SW2 3 41.6D
REG 0V FOR SKB TB104 M03 50 SKB12-H12 2 41.6D
E E
F F
G G

PLUG DIAGRAM IP1 126.a
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
OP1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
X,Y,Z&B REF LED TB104 31 01 Y0.0 SKB-RH1 1 42.1E

LUB FAULT LED TB104 32 02 Y0.1 SKB2-RH2 1 42.1E
C C
ARM AT HOME LED TB104 33 03 Y0.2 SKB3-RH3 1 42.2E
SP ORIENT LED TB104 34 04 Y0.3 SKB4-RH4 1 42.2E
MAG IN POS LED TB104 35 05 Y0.4 SKB5-RH5 1 42.3E
ATC HOME LED TB104 36 06 Y0.5 SKB6-RH6 1 42.3E
SP SPEED INC LED TB104 37 07 Y0.6 SKB7-RH7 1 42.4E
SP SPEED 100% LED TB104 38 08 Y0.7 SKB8-RH8 1 42.4E
SP SPEED DEC LED TB104 39 09 Y1.0 SKB9-RH9 1 42.5E
D D
SP CW LED TB104 40 10 Y1.1 SKB11-RH11 1 42.5E
SP CCW LED TB104 41 11 Y1.2 SKB19-RH19 1 42.6E
CYCLE OFF LED TB104 42 12 Y1.3 SKB20-RH20 1 42.6E
CYCLE ON LED TB104 43;1 13 Y1.4 SKB21-RH21 1 42.7E
FEED OFF LED TB104 44 14 Y1.5 SKB22-RH22 1 42.7E
FEED ON LED TB104 45 15 Y1.6 SKB23-RH23 1 42.8E
H.P CLNT ON LED TB106 45;A1 16 Y5.6 SKB30-RH30 1 42.8E
E E
FLOOD CLNT ON LED TB106 33;A1 17 Y4.2 SKB-RH18 1 43.2E
TOOL DECLAMP ENABLE LAMP TB105 32 18 Y2.1 J9 O 43.3E
TOOL DISPLAY-1 TB105 33 19 Y2.2 SKB-TD1 2 43.4E
F F
EMG PB(SKB) FU 1(1):1(2) 28 SKB-KSW2 3 36.0B
EMG PB(SKB) TB10 1 29 SKB-PB32 2 36.0C
MACHINE LAMP SEL SW (TO RELAY) TB1 505 30 SKB 4 43.8E
PCB3.2 CNC ON PB PCB3 2 31 SKB-PB2 3 15.3E
PCB3.4 CNC ON KSW PCB3 4 32 SKB-KSW2 3 15.4E
G PCB3.3 CNC ON/OFF COMMON PCB3 3 33 SKB-PB2;SKB-KSW2 4;4 15.4E G
TO TOOL DISPLAY CNC 24V TB106 48;49;49 34 SKB-TD1;FU 1;10(1):10(2) 43.7E

PLUG DIAGRAM OP1 127
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
OP1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
REG 0V FOR HANDHELD MPG TB106 M38 37 TB31 11 25.9D
C C
D D
E E
F F
G G

PLUG DIAGRAM OP1 127.a
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
EI/O3A
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
PALLET BIT-A TB157 11 1 X20.0 APCMOP-RS5 1 52.2D

PALLET BIT-B TB157 12 2 X20.1 APCMOP-RS5 2 52.3D
C C
PALLET BIT-C TB157 13 3 X20.2 APCMOP-RS5 3 52.3D
PALLET BIT-D TB157 14 4 X20.3 APCMOP-RS5 4 52.4D
PALLLET START PB TB157 16 5 X20.5 APCMOP-PB43 4 52.5D
PALLET STOP PB TB157 17 6 X20.6 APCMOP-PB44 2 52.6D
ST-1 SEL SW TB157 19 7 X21.0 APCMOP-SS3 4 52.6D
ST-2 SEL SW TB157 20 8 X21.1 APCMOP-SS3 14 52.7D
APC DOOR UP RSW TB157 09 9 X19.6 APCMOP-RH33 1 51.7C
D D
APC DOOR DOWN RSW TB157 10 10 X19.7 APCMOP-RH34 1 51.8C
AXIS AT PAL CHG POS-1 LED TB157 31 11 Y18.0 RH35 1 67.1D
AXIS AT PAL CHG POS-2 LED TB157 32 12 Y18.1 RH36 1 67.2D
PALLET CLAMP LED TB157 33 13 Y18.2 RH38 1 67.3D
ARM1 IN LED TB157 21 14 X21.2 APCMOP39-RH39 1 53.2C
ARM1 OUT LED TB157 22 15 X21.3 APCMOP40-RH40 1 53.3C
ARM2 IN LED TB157 23 16 X21.4 APCMOP41-RH41 1 53.4C
E E
ARM2 OUT LED TB157 24 17 X21.5 APCMOP42-RH42 1 53.5C
PAL1 ON STN LED TB157 25 18 X21.6 APCMOP43-RH43 1 53.6C
PAL2 ON STN LED TB157 26 19 X21.7 APCMOP44-RH44 1 53.7C
CNC-24V TB157 P11 24 APCMOP-RS5 COM 52.2A
REG 0V TB157 M11 25 APCMOP-H39 2 53.2D
F F
G G

PLUG DIAGRAM EI/O3A 128
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC1
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
FLOOD CLNT MTR (R) K5 2 1 TB9 1 9.0E

FLOOD CLNT MTR (Y) K5 4 2 TB9 2 9.1E
C C
FLOOD CLNT MTR (B) K5 6 3 TB9 3 9.1E
CHIP PUSH CLNT MTR (R) K6 2 4 TB9 4 9.2E
CHIP PUSH CLNT MTR (Y) K6 4 5 TB9 5 9.2E
CHIP PUSH CLNT MTR (B) K6 6 6 TB9 6 9.2E
FLUSH CLNT MTR (R) K7 2 7 TB9 7 9.3E
FLUSH CLNT MTR (Y) K7 4 8 TB9 8 9.4E
FLUSH CLNT MTR (B) K7 6 9 TB9 9 9.4E
D D
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(R) K8 2 10 TB9 10 9.5E
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(Y) K8 4 11 TB9 11 9.5E
CHIP PUSH ON C.C MTR/ COOLANT GUN MTR(B) K8 6 12 TB9 12 9.5E
HC1 EARTHING PE19 PE19 PE PE9 1 95.6D
E E
F F
G G

PLUG DIAGRAM HC1 129
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC1A
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CNC 24V TB107 P16 14 TB9 31 95.0B

REG-1 0V TB107 M16 15 TB9 51 95.3B
C C
TO COOLANT TANK LEVEL LOW TB107 16 16 X10.5 TB9 61 48.2D
D D
E E
F F
G G

PLUG DIAGRAM HC1A 130
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC1B
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
H.P CLNT MTR (R) K10 2 13 TB9 13 9.7E

H.P CLNT MTR (Y) K10 4 14 TB9 14 9.7E
C C
H.P CLNT MTR (B) K10 6 15 TB9 15 9.7E
OIL SKIMMER MTR (R) K23 2 16 TB9 16 9.8E
OIL SKIMMER MTR (Y) K23 4 17 TB9 17 9.8E
OIL SKIMMER MTR (B) K23 6 18 TB9 18 9.9E
HP AIR RELIEF VALVE SOL X37 C0 19 TB9 82 75.5E
CNC 24V TB107 P16 20 TB9 31 95.0B
REG-1 0V TB107 M16 21 TB9 51 95.3B
D D
TO COOLANT TANK LEVEL LOW TB107 16 22 X10.5 TB9 61 48.2C
HP CLNT FLOW SW TB107 20 23 X11.1 TB9 62 48.5D
HP CLNT FILTER CLOG SW TB107 19 24 X11.0 TB9 63 48.4D
CLEAN CLNT LEVEL LOW TB9 64 25 X35.0 TB257 03 56.1C
CLEAN CLNT LEVEL HIGH TB9 65 26 X35.1 TB257 04 56.2C
DIRTY CLNT LEVEL HIGH TB9 66 27 X35.2 TB257 05 56.3C
DUMPING MTR (R) K53 2 30 TB9 19 10.2E
E E
DUMPING MTR (Y) K53 4 31 TB9 20 10.2E
DUMPING MTR (B) K53 6 32 TB9 21 10.3E
F F
G G

PLUG DIAGRAM HC1B 131
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC2
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
HYD MTR-1 (R) K9 2 1 TB4 1 11.1E

HYD MTR-1 (Y) K9 4 2 TB4 2 11.1E
C C
HYD MTR-1 (B) K9 6 3 TB4 3 11.2E
HYD MTR (FAN-L) K9 14 4 TB4 7 11.2E
HYD MTR (FAN-N) TB3 76 5 TB4 9 11.3E
CNC +24V TB156 P07 6 TB4 21 92.0C
REG 0V (PS1) TB156 M07 7 TB4 41 92.3C
HYD OIL LEVEL LOW FLOAT SW TB156 7 9 X16.4 TB4 61 49.4C
HYDRALIC THERMAL SW TB156 8 10 X16.5 TB4 62 49.5C
D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC2A
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
PALLET CLAMP PRSW TB157 5 11 X19.2 TB4 67 51.3D

PALLET DECLAMP PRSW TB157 6 12 X19.3 TB4 68 51.4C
C C
PALLET CLAMP SOL X25 C0 15 TB4 89 72.1E
PALLET DECLAMP SOL X25 C1 16 TB4 90 72.2E
D D
E E
F F
G G

PLUG DIAGRAM HC2A 133
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC2B
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
STN1 CLAMP PRSW TB156 21 11 X18.2 TB4 63 50.6C

C C
STN1 COMP CLAMP SOL X26 C0 13 TB4 81 73.1E
STN1 COMP DECLAMP SOL X26 C1 14 TB4 82 73.2E
D D
E E
F F
G G

PLUG DIAGRAM HC2B 134
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC2C
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN

C C
PALLET CLAMP PRSW TB157 5 13 X19.2 TB4 67 51.3D
PALLET DECLAMP PRSW TB157 6 14 X19.3 TB4 68 51.4C
PALLET CLAMP SOL X25 C0 23 TB4 89 72.2E
D D
PALLET DECLAMP SOL X25 C1 24 TB4 90 72.3E
E E
F F
G G

PLUG DIAGRAM HC2C 135
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC2D
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN

C C
D D
E E
F F
G G

PLUG DIAGRAM HC2D 136
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC3
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CHIP CONV-1 MTR(R) K11 2 1 M10 U1 12.1F

CHIP CONV-1 MTR(Y) K11 4 2 M10 V1 12.1F
C C
CHIP CONV-1 MTR(B) K11 6 3 M10 W1 12.2F
CHIP CONV-2 MTR(R) K13 2 4 M11 U1 12.4F
CHIP CONV-2 MTR(Y) K13 4 5 M11 V1 12.4F
CHIP CONV-2 MTR(B) K13 6 6 M11 W1 12.5F
CHIPCONV-1&2 O/L LSW(+24V) TB107 P17 8 LS12 13 48.3B
CHIPCONV-1 O/L LSW TB107 17 9 X10.6 LS12 14 48.3D
CHIPCONV-2 O/L LSW TB107 18 10 X10.7 LS13 14 48.3D
D D
CHIP CONV-1&2 MTR(PE) PE29 PE M11 PE 12.5F
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC5
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CHILLER UNIT MOTOR(R) F31 2 1 CHU R 13.2D

CHILLER UNIT MOTOR(Y) F31 4 2 CHU S 13.2D
C C
CHILLER UNIT MOTOR (B) F31 6 3 CHU T 13.3D
PHASE 230V CHU 93 5 TB3 67 13.3D
CHILLER UNIT FAULT INPUT VIA ACR6 CHU 95 6 ACR6 2 13.4D
CHILLER UNIT CONTACT CHU 224 7 K19 4 13.4D
CHILLER UNIT CONTACT CHU 225 8 K19 3 13.4D
D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
HC11
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
PAPER BAND FILTER (R) K54 2 1 M37 U1 10.5E

PAPER BAND FILTER (Y) K54 4 2 M37 V1 10.5E
C C
PAPER BAND FILTER(B) K54 6 3 M37 W1 10.5E
PBF EMPTY LSW(CNC +24V) TB257 P09 04 LS80 13 56.7B
PBF CLOG SW(CNC +24V) TB257 P10 05 FCLG3 BR 56.7B
PBF CLOG SW(REG 0V) TB257 M10 06 FCLG3 BL 56.8B
PAPER EMPTY LSW TB257 09 07 X35.6 LS80 14 56.7C
PBF TANK CLOG SW TB257 10 08 X35.7 FCLG3 BK 56.7C
PBF INCH PB TB257 07 09 X35.4 PB125 4 56.6C
D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS3
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
MAGZINE MTR PWR (R) SSR1 U1 A TB6 35 8.2F

MAGZINE MTR PWR (Y) K1 4 B TB6 36 8.2F
C C
MAGZINE MTR PWR (B) SSR1 V1 C TB6 37 8.2F
TO AC-RELAY-2 TB3 142 D TB6 25 17.7B
ARM MTR PWR (R) SSR3 U1 E TB6 38 8.7F
ARM MTR PWR (Y) K3 4 F TB6 39 8.7F
ARM MTR PWR (B) SSR3 V1 G TB6 40 8.7F
TO MAG MTR TH CONT VIA TB6 TB3 141 H TB6 22 17.4B
EARTHING(PE35) PE35 PE I TB6 PE1 93.8D
D D
E E
F F
G G

PLUG DIAGRAM MS3 140
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS4
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
MAG REF PXS TB106 11 A X5.0 TB6 21 44.7C

MAG IN POS PXS TB106 7 J X4.4 TB6 23 44.4C
C C
MAGZINE MOTOR BRAKE PCB1 C0 K TB6 30 71.1E
ARM MOTOR BRAKE PCB1 C1 L TB6 31 71.3E
ARM GRAY CODE POS-1 TB106 18 N X5.7 TB6 24 45.3D
ARM GRAY CODE POS-2 TB106 17 P X5.6 TB6 28 45.4D
ARM GRAY CODE POS-3 TB106 12 Q X5.1 TB6 29 45.5D
POCKET UP PXS TB106 14 S X5.3 TB6 26 45.1D
POCKET DOWN PXS TB106 15 T X5.4 TB6 27 45.2D
D D
CNC 24V TB106 P11 W TB6 1 93.0C
REG0V TB106 M11 X TB6 11 93.3C
REG-2 0V TB106 M41 Y TB6 18 93.6C
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS5A(F)
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CNC+24V FOR ROTARY TABLE TB107 P08;R A MS5A(M) A 61.1D

ROTARY TABLE CLAMP PRSW TB107 25 B X11.6 MS5A(M) B 61.3D
C C
ROTARY TABLE UNCLAMP PRSW TB107 26 C X11.7 MS5A(M) C 61.3D
ROTARY TABLE CONNECTED I/P TB107 8 E X7.5 MS5A(M) E 61.2D
ROTARY TABLE MOTOR(R-PHASE) BISV-20(B)-CZ7-3 UL J MS5A(M) J 61.8D
ROTARY TABLE MOTOR(Y-PHASE) BISV-20(B)-CZ7-3 VL K MS5A(M) K 61.8D
ROTARY TABLE MOTOR(B-PHASE) BISV-20(B)-CZ7-3 WL L MS5A(M) L 61.7D
ROTARY TABLE MOTOR(PE) BISV-20(B)-CZ7-3 GL M MS5A(M) M 61.9D
REG 0V TB107 M38 N MS5A(M) N 61.6D
D D
ROTARY TABLE UNCLAMP SOL TB107 38 P Y6.7 MS5A(M) P 61.5D
CNC+24V MS5A(F) A R MS5A(M) R 61.4D
DEC B-AXIS TB105 22 S X9.3 MS5A(M) S 61.4D
E E
F F
G G

PLUG DIAGRAM MS5A(F) 142
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS5A(M)
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CNC+24V FOR ROTARY TABLE MS5A(F) A A MS5B(F) A 61.1C

ROTARY TABLE CLAMP PRSW MS5A(F) B B X11.6 MS5B(F) B 61.3C
C C
ROTARY TABLE UNCLAMP PRSW MS5A(F) C C X11.7 MS5B(F) C 61.3C
ROTARY TABLE CONNECTED I/P MS5A(F) E E X7.5 61.2C
ROTARY TABLE MOTOR(R-PHASE) MS5A(F) J J MS5B(F) J 61.8C
ROTARY TABLE MOTOR(Y-PHASE) MS5A(F) K K MS5B(F) K 61.8C
ROTARY TABLE MOTOR(B-PHASE) MS5A(F) L L MS5B(F) L 61.7C
ROTARY TABLE MOTOR(PE) MS5A(F) M M MS5B(F) M 61.9C
REG 0V MS5A(F) N N MS5B(F) N 61.6C
D D
ROTARY TABLE UNCLAMP SOL MS5A(F) P P Y6.7 MS5B(F) P 61.5C
CNC+24V MS5A(F) R R MS5B(F) R 61.4C
DEC B-AXIS MS5A(F) S S X9.3 MS5B(F) S 61.4C
E E
F F
G G

PLUG DIAGRAM MS5A(M) 143
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS5B(F)
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CNC+24V FOR ROTARY TABLE MS5A(M) A A 61.1C

ROTARY TABLE CLAMP PRSW MS5A(M) B B X11.6 MS5B(M) B 61.3C
C C
ROTARY TABLE UNCLAMP PRSW MS5A(M) C C X11.7 MS5B(M) C 61.3C
ROTARY TABLE MOTOR(R-PHASE) MS5A(M) J J MS5B(M) J 61.8C
ROTARY TABLE MOTOR(Y-PHASE) MS5A(M) K K MS5B(M) K 61.8C
ROTARY TABLE MOTOR(B-PHASE) MS5A(M) L L MS5B(M) L 61.7C
ROTARY TABLE MOTOR(PE) MS5A(M) M M MS5B(M) M 61.9C
REG 0V MS5A(M) N N MS5B(M) N 61.6C
ROTARY TABLE UNCLAMP SOL MS5A(M) P P Y6.7 MS5B(M) P 61.5C
D D
CNC+24V MS5A(M) R R MS5B(M) R 61.4C
DEC B-AXIS MS5A(M) S S X9.3 MS5B(M) S 61.4C
E E
F F
G G

PLUG DIAGRAM MS5B(F) 144
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS5B(M)
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
CNC+24V FOR ROTARY TABLE A RT80-PRS80 2 61.1B

ROTARY TABLE CLAMP PRSW MS5B(F) B B X11.6 RT80-PRS80 3 61.3B
C C
ROTARY TABLE UNCLAMP PRSW MS5B(F) C C X11.7 RT28-PRS28 3 61.3B
ROTARY TABLE MOTOR(R-PHASE) MS5B(F) J J ROTARY TABLE-SERVO MTR UL 61.8B
ROTARY TABLE MOTOR(Y-PHASE) MS5B(F) K K ROTARY TABLE-SERVO MTR VL 61.8B
ROTARY TABLE MOTOR(B-PHASE) MS5B(F) L L ROTARY TABLE-SERVO MTR WL 61.7B
ROTARY TABLE MOTOR(PE) MS5B(F) M M ROTARY TABLE-SERVO MTR G 61.9B
REG 0V MS5B(F) N N ROTARY TABLE-Y9 1 61.6B
ROTARY TABLE UNCLAMP SOL MS5B(F) P P Y6.7 ROTARY TABLE-Y9 2 61.5B
D D
CNC+24V MS5B(F) R R ROTARY TABLE-PXS78 BR 61.4B
DEC B-AXIS MS5B(F) S S X9.3 ROTARY TABLE-PXS78 BK 61.4B
E E
F F
G G

PLUG DIAGRAM MS5B(M) 145
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS7
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
INDEX TABLE MTR PWR (R) TB3 94 A M12 U1 11.7F

INDEX TABLE MTR PWR (Y) TB3 95 B M12 V1 11.8F
C C
INDEX TABLE MTR PWR (B) TB3 96 C M12 W1 11.8F
INDEX TABLE MTR PWR (PE) PE20 PE20 D M12 PE 11.9F
INDEX TABLE TH CONT(230V AC) TB3 61 F MS7A F 54.7C
INDEX TABLE TH CONT(230V AC) ACR3 2 G MS7A G 54.8C
D D
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS7A
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
INDEX TABLE TH CONT(230V AC) MS7 F F INDEX TABLE-TH T1 54.7C

INDEX TABLE TH CONT(230V AC) MS7 G G INDEX TABLE-TH T2 54.8C
C C
D D
E E
F F
G G

PLUG DIAGRAM MS7A 147
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS8
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
INDEX TABLE F/B-1 TB256 03 A X32.0 MS8A A 54.1C

INDEX TABLE F/B-2 TB256 04 J X32.1 MS8A J 54.1C
C C
INDEX TABLE F/B-4 TB256 05 B X32.2 MS8A B 54.2C
INDEX TABLE F/B-8 TB256 06 K X32.3 MS8A K 54.2C
INDEX TABLE F/B-16 TB256 07 D X32.4 MS8A D 54.3C
INDEX TABLE PARITY TB256 10 C X32.7 MS8A C 54.5C
INDEX TABLE CONN I/P TB256 08;F E X32.5 MS8A E 54.3C
INDEX TABLE CONN I/P MS8 E;M F X32.5 MS8A F 54.3C
INDEX TABLE CLAMP TB256 P03 H MS8A H 54.6C
D D
INDEX TABLE STROBE TB256 09 I X32.6 MS8A I 54.4C
INDEX TABLE CLAMP TB256 M03 L MS8A L 54.6C
INDEX TABLE CONN I/P MS8 F M X32.5 MS8A M 54.4C
INDEX TABLE CLAMP TB256 11 N X33.0 MS8A N 54.5C
E E
F F
G G

0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
MS8A
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
INDEX TABLE F/B-1 MS8 A A X32.0 INDEX TABLE 1 54.1C

INDEX TABLE F/B-2 MS8 J J X32.1 INDEX TABLE 2 54.1C
C C
INDEX TABLE F/B-4 MS8 B B X32.2 INDEX TABLE 3 54.2C
INDEX TABLE F/B-8 MS8 K K X32.3 INDEX TABLE 4 54.2C
INDEX TABLE F/B-16 MS8 D D X32.4 54.3C
INDEX TABLE PARITY MS8 C C X32.7 INDEX TABLE 6 54.5C
INDEX TABLE CONN I/P MS8 E E X32.5 MS8A F 54.3C
INDEX TABLE CONN I/P MS8 F F X32.5 MS8A;MS8A E;M 54.3C
INDEX TABLE CLAMP MS8 H H 54.6C
D D
INDEX TABLE STROBE MS8 I I X32.6 INDEX TABLE 5 54.4C
INDEX TABLE CLAMP MS8 L L INDEX TABLE 7 54.6C
INDEX TABLE CONN I/P MS8 M M X32.5 MS8A F 54.4C
INDEX TABLE CLAMP MS8 N N X33.0 INDEX TABLE 9 54.5C
E E
F F
G G

PLUG DIAGRAM MS8A 149
0 1 2 3 4 5 6 7 8 9
CABLE NAME
CABLE NAME
X28
B B
CONNECTION
CONNECTION
TERMINAL
ADDRESS
NUMBER
JUMPER
CABLE TYPE
CABLE TYPE
POINT
POINT
I/O
CONNECTOR
TYPE
PAGE/COLUMN
REG +24V TB1 22 1 PCB7-R100 37.1C

DHPB EMG PB TB10 3 2 PCB7-H101;PCB7-R102 37.1C
C C
ATC EMG TB10 7 3 PCB7-H103;PCB7-R104 37.2C
MAINTENANCE DOOR LSW EMG TB10 11 4 PCB7-H105;PCB7-R106 37.3C
ARM MTR O/L TB10 104 5 PCB7-H107;PCB7-R108 37.3C
CHIP PUSH MTR O/L TB10 106 6 PCB7-H109;PCB7-R110 37.4C
DRUM WASH/ CLNT GUN MTR O/L TB10 108 7 PCB7-H111;PCB7-R112 37.4C
H.P CLNT/B.FILTER MTR O/L TB10 110 8 PCB7-H113;PCB7-R114 37.5C
SCREW CONV-1/2 MTR O/L TB10 112 9 PCB7-H115;PCB7-R116 37.5C
D D
OIL SKIMMER MTR O/L TB10 114 10 PCB7-H117;PCB7-R118 37.6C
DUMPING MTR/ PAPER BAND MTR O/L TB10 116 11 PCB7-H119;PCB7-R120 37.7C
ARM ARM FLUSH MOTOR O/L TB10 118 12 PCB7-H121;PCB7-R122 37.7C
OTHER EMG PB TB10 120 13 PCB7-H123 37.8C
M/C EMG PB TB10 1 14 PCB7-H100;PCB7-R101 37.1C
APC EMG PB TB10 5 15 PCB7-H102;PCB7-R103 37.2C
CHIP CONV EMG TB10 9 16 PCB7-H104;PCB7-R105 37.2C
E E
MAG MTR O/L TB10 103 17 PCB7-H106;PCB7-R107 37.3C
FLOOD MTR O/L 18 PCB7-H108;PCB7-R109 37.3C
CHIP FLUSH MTR O/L TB10 107 19 PCB7-H110;PCB7-R111 37.4C
HYDRALIC-1/2/3 MTR O/L TB10 109 20 PCB7-H112;PCB7-R113 37.5C
C.CONV-1/2 MTR O/L TB10 111 21 PCB7-H114;PCB7-R115 37.5C
INDEX TABLE MTR O/L TB10 113 22 PCB7-H116;PCB7-R117 37.6C
FUME EXTRACTOR MTR O/L TB10 115 23 PCB7-H118;PCB7-R119 37.6C
F F
SPINDLE MTR-1/2 FAN O/L TB10 117 24 PCB7-H120;PCB7-R121 37.7C
OTHER MPCB O/L TB10 119 25 PCB7-H122;PCB7-R123 37.7C
G G

PLUG DIAGRAM X28 150
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
DEVICE TAG DEVICE NAME DESIGNATION TECHNICAL MAKER PART NUMBER MANUFACTURER AMS ITEM ID QTY POS
CHARACTERISTICS LOCATION
AC 17.1B
PANEL COOLER PANEL COOLER 1000W,3.5A TURBO-1000-R33 ADVANCE S25-005-04 1 ON CABINET
ACR2 MK2P-I AC220,SOCKET PF 17.6E

AC RELAY AC & MAG MTR OVERHEAT AC RELAY 230VAC,10A OMRON S23-015-06 1 INSIDE CABINET
083A-E,CLIP PFC-A1
B B
AC RELAY INDEX TABLE MTR OVERHEAT AC RELAY 230VAC,10A OMRON S23-015-06 1 INSIDE CABINET
083A-E,CLIP PFC-A1
AC RELAY AC RELAY FOR SPINDLE CHILLER UNIT 230VAC,10A OMRON S23-015-06 1 INSIDE CABINET
083A-E,CLIP PFC-A1
AM1
SERVO MOTOR X-AXIS MOTOR Bis12/3K,220VAC,3 PHASE A06B-2078-B103#0100 FANUC 1 OUTSIDE CABINET 26.8F
AM2
SERVO AXIS MOTOR Y-AXIS MOTOR Bis12/3K,220VAC,3 PHASE A06B-2078-B103 FANUC 1 OUTSIDE CABINET 26.8F
C C
AM3
SERVO MOTOR Z-AXIS MTR BiS22/2K-B,220V AC,3 PHASE A06B-2082-B403 FANUC 1 OUTSIDE CABINET 26.7E
AM4 INSIDE ROTARY 34.1F

SERVO MOTOR B-AXISMOTOR Bis8/3K,220VAC,3 PHASE A06B-2075-B003 FANUC 1
TABLE
APCMOP 52.2A
APC CONTROL PANEL CONTROL PANEL FOR APC LINEAR APC CONTROL PANEL YSL-AMS-APC-5-REV0-0212 YSL S26-009-95A 1 ON PENDENT
APCMOP-RS5 TOSOKU MAKE SWITCH 10 POSITION 52.2B

D ROTARY SWITCH ROTARY SWITCH FOR APC FUNCTION DPP03 TOSOKU S23-019-15 1 APC MOP D
(TYPE DPP03)
BATTERY BR-AGCF2W, 34.2F
DRIVE BATTERY BATTERY FOR R.TABLE A06B-6093-K001 FANUC S21-021-36 1 ON DRIVE
BATTERY 6V
BISV-20(B) SERVO BETA AMPLIFIER FOR 34.2A
SERVO BETA AMPLIFIER BiSV-20 CNC AXIS TYPE A06B-6160-H002 FANUC 1 INSIDE CABINET
ROTARY TABLE
BISVSP 26.3A
SERVO BETA AMPLIFIER SERVO BETA AMPLIFIER BISVSP 40/40/80-15-B A06B-6320-H343 FANUC 1 INSIDE CABINET
E BUSBAR 9.0A E
FOUR WAY BUS BAR BUSBAR FOR MPCB PS1-4-1 ABB S23-012-55 1 ON MPCB
BUSBAR 11.1A
TWO WAY BUS BAR BUSBAR FOR MPCB PS1-2-1 ABB S23-012-54 1 ON MPCB
C12 21.0A
FLAT CABLE 0.5M LENGTH FRC FLAT CABLE YSL/SR CA-SYS-FLAT-03 1 INSIDE CABINET
FLAT CABLE FOR I/O INTERFACE
C13 21.0A
F C14 21.0B F
C15 21.4A
C16 21.4A
G G

PARTS LIST 151
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
C17 21.4B
C51 21.7A
B B
C52 21.7A
CL1 11 WATT CFL TUBE (2 pin, DULUXS, 7.8F
CABINET LAMP CABINET LAMP 11 WATT CFL TUBE OSRAM S27-018-47 1 INSIDE CABINET
11W/11-860)
CM1 CONTACTOR CONNECTING 8.2C
CONNECTING MODULE FOR MAG CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
CM2 CONTACTOR CONNECTING 8.7C
CONNECTING MODULE FOR ARM CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
C MODULE C
CM4 CONTACTOR CONNECTING 9.0B
CONNECTING MODULE FOR FLOOD CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
CONNECTING MODULE FOR PUSH CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
CONNECTING MODULE FOR FLUSH CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
CM7 CONTACTOR CONNECTING CONNECTING MODULE FOR 9.5B
D CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET D
MODULE CLNT GUN/DRUM WASH
CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE HYDRAULIC-1
CONNECTING MODULE FOR HP CLNT CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
MODULE CHIP CONV-1
E CM11 CONTACTOR CONNECTING CONNECTING MODULE FOR 12.4B E

MODULE CHIP CONV-2
MODULE INDEX TABLE
MODULE SCREW CONV-1
CONNECTING MODULE FOR DUMPING CONTACTOR CONNECTION MODULE BEA7-116/132 ABB S23-013-08 1 INSIDE CABINET
MODULE
F CM50 CONTACTOR CONNECTING CONNECTING MODULE FOR 10.5B F
MODULE PAPER BAND FILTER
CS 8.4" LCD Oi-MF BACKSIDE OF 18.2A
0IMF-CNC SYSTEM 0IMF CNC SYSTEM A02B-0338-H520 FANUC 1
CNC SYSTEM L.C.D
CSR 24V DC,20mA,SENSNING C/T SET TO 32.8C
CURRENT SENSING RELAY CSR FOR VERTICAL AXIS BRAKE COIL YSL-CSR-1-2 YSL S26-009-11 1 INSIDE CABINET
0.5A
G G

PARTS LIST 152
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
DCR-1 DISCHARGE RESISTOR 34.0E
DISCHARGE RESISTOR 30 Ohms A06B-6130-H402 FANUC S21-021-50 1 INSIDE CABINET
FOR ROTARY TABLE
DF-3 34.3A
DRIVE FAN UNIT DRIVE COOLING FAN FAN UNIT FOR BSVM1-20I A06B-6134-K003 FANUC S21-021-51 1 ON DRIVE
B B
EARTH STRIP COPPER EARTH BAR 96.0C
EARTH BAR PROTECTIVE EARTH AMS H19-110-4304-071 INSIDE CABINET
(250LX40WX5T)WITH 35nos-M4
F 36.7B
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR OTHER 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F1 8.2B
MPCB MAG MTR MPCB 1-1.6A MS116-1.6A ABB S22-008-60 1 INSIDE CABINET
F1 36.2E
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR MAG MTR 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
C C
F2 8.7B
MPCB ARM MTR MPCB 1-1.6A MS116-1.6A ABB S22-008-60 1 INSIDE CABINET
F2 36.2E
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR ARM MTR 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F3 8.4B
MINIATURE CIRCUIT BREAKER LUB MTR MCB 1A/3P Acti9 (A9N3P01C) SCHNEIDER S22-001-92 1 INSIDE CABINET
F4 9.0B
D MPCB FLOOD COOLANT MTR MPCB 0.63-1A MS116-1A ABB S22-008-59 1 INSIDE CABINET D
F4 36.2F
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR FLOOD CLNT 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F5 9.2B
MPCB CHIP PUSH COOLANT MTR MPCB 2.5-4A MS116-2.5A ABB S22-008-61 1 INSIDE CABINET
F5 MPCB ADD ON BLOCK FOR CHIP PUSH 36.4A

MPCB AUX CONTACT 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
CLNT
E F6 9.3B E
MPCB CHIP FLSH COOLANT MTR MPCB 2.5-4A MS116-2.5A ABB S22-008-61 1 INSIDE CABINET
F6 MPCB ADD ON BLOCK FOR CHIP FLUSH 36.4B

CLNT
F7 9.5B
MPCB COOLANT GUN MTR MPCB 0.63-1A MS116-1A ABB S22-008-59 1 INSIDE CABINET
F7 MPCB ADD ON BLOCK FOR CLNT 36.4C

GUN/DRUM WASH
F F8 11.1B F
MPCB HYDRAULIC MTR-1 MPCB 2.5-4A MS116-2.5A ABB S22-008-61 1 INSIDE CABINET
F8 36.4C
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR HYD MTR-1 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F9 9.7B
MPCB H.P COOLANT MTR MPCB 4-6.3A MS116-6.3A ABB S22-008-62 1 INSIDE CABINET
G G

PARTS LIST 153
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
F9 36.4D
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR HP MTR 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F10 12.1B
MPCB CHIP CONV-1 MTR MPCB 0.63-1A MS116-1A ABB S22-008-59 1 INSIDE CABINET
B B
F10 MPCB ADD ON BLOCK FOR CHIP CONV 36.4E
MTR-1
F11 12.4B
MPCB CHIP CPNV-2 MTR MPCB 1-1.6A MS116-1.6A ABB S22-008-60 1 INSIDE CABINET
F11 MPCB ADD ON BLOCK FOR CHIP CONV 36.4F

MTR-2
F12 11.7B
MPCB INDEX TABLE MTR MPCB 1-1.6A MS116-1.6A ABB S22-008-60 1 INSIDE CABINET
C C
F12 36.5B
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR INDEX TABLE 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F13 12.7B
MPCB SCREW CONV-1 MTR MPCB 1-1.6A MS116-1.6A ABB S22-008-60 1 INSIDE CABINET
F13 MPCB ADD ON BLOCK FOR SCREW CONV 36.4G

MTR-1
F15 14.2B
D MINIATURE CIRCUIT BREAKER MCB FOR TRANSFORMER 40A/3P (A9N3P40C) Acti9 SCHNEIDER S22-001-98 1 INSIDE CABINET D
F19 26.4F
MCB MCB FOR FANUC AMPLIFIER 63A/3P (A9N3P63C)Acti9 SCHNEIDER S22-001-99 1 INSIDE CABINET
F20 28.2E
MINIATURE CIRCUIT BREAKER MCB FOR FANUC AMPLIFIER (CX48) 4A/3P Acti9 (A9N3P04C) SCHNEIDER S22-001-96 1 INSIDE CABINET
F21 9.8B
MPCB OIL SKIMMER MTR MPCB 0.25-0.4A MS116-0.4A ABB S22-008- 58 1 INSIDE CABINET
E F21 36.5C E
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR OIL SKIMMER 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F28 MPCB ADD ON BLOCK FOR FUME 36.5D

EXTRACTOR
F30 MPCB ADD ON BLOCK FOR SCREW CONV 36.5A
MTR-2
F31 13.2B
MCB CHILLER UNIT MCB 6A/3P (A9N3P06C) SCHNEIDER S22-001-100 1 INSIDE CABINET
F F33 MPCB ADD ON BLOCK FOR B.FILTER 36.4E F

MTR
F34 36.4D
F46 MPCB ADD ON BLOCK FOR APC ARM 36.7A

FLUSH
G G

PARTS LIST 154
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
F49 10.2B
MPCB DUMPING MTR MPCB 2.5-4A MS116-2.5A ABB S22-008-61 1 INSIDE CABINET
F49 MPCB ADD ON BLOCK FOR DUMPING 36.5D

MTR
B B
F50 10.5B
MPCB PBF MTR MPCB 0.63-1A MS116-1A ABB S22-008-59 1 INSIDE CABINET
F50 36.5E
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR P.BAND 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
F54 36.4D
F56 36.5F
MPCB AUX CONTACT MPCB ADD ON BLOCK FOR SPINDLE FAN 1NO+1NC AUX FOR MPCB HK1-11 ABB S23-012-53A 1
C C
F56 26.2F
MPCB SPINDLE MTR FAN MPCB 0.1-0.16A MS116-0.16A ABB S22-008-57 1 INSIDE CABINET
F58 14.4D
MINIATURE CIRCUIT BREAKER MCB FOR RPS 6A/2P Acti9 (A9N2P06C) SCHNEIDER S22-002-27 1 INSIDE CABINET
F59 14.8D
MINIATURE CIRCUIT BREAKER MCB FOR SIGLE PHASE SUPPLY 10A/2P Acti9 (A9N2P10C) SCHNEIDER S22-002-22 1 INSIDE CABINET
F66 7.5B
D MINIATURE CIRCUIT BREAKER 3A/1P Acti9 (A9N1P03C) SCHNEIDER S22-003-26 1 D
H.H MPG 25.3A
H.H MPG FANUC HANDHELD MPG H.H MPG A860-0203-T013 FANUC 1 ON PENDENT
K1 62.1E
CONTACTOR MAG FWD MOTOR CONTACTOR 24V DC COIL 12A WITH 1 NC BC7-30-01 ABB S23-010-62 1 INSIDE CABINET
K2 62.2E
CONTACTOR MAG REV MOTOR CONTACTOR 24V DC COIL 12A WITH 1 NC BC7-30-01 ABB S23-010-62 1 INSIDE CABINET
E K3 63.1F E
CONTACTOR ATC ARM FWD MOTOR CONTACTOR 24V DC COIL 12A WITH 1 NC BC7-30-01 ABB S23-010-62 1 INSIDE CABINET
K4 62.8F
CONTACTOR LUBRICATION MOTOR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K5 62.2E
CONTACTOR FLOOD CLNT MOTOR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K6 62.5E
CONTACTOR CHIP PUSH CLNT MOTOR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
F K7 62.6E F
CONTACTOR CHIP FLUSH CLNT MOTOR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K8 DRUM WASH/CLNT GUN MOTOR 63.6F

CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
CONTACTOR
K9 66.3E
CONTACTOR HYDRAULIC-1 MTR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
G G

PARTS LIST 155
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
K10 62.7E
CONTACTOR H.P CLNT MOTOR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K11 63.3F
REVERSING CONTACTOR CHIP CONV-1 FWD MOTOR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
B B
K12 63.4F
REVERSING CONTACTOR CHIP CONV-1 REV MOTOR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K13 63.4F
REVERSING CONTACTOR CHIP CONV-2 FWD MOTOR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K14 63.5F
REVERSING CONTACTOR CHIP CONV-2 REV MOTOR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K15 68.5E
CONTACTOR INDEX TABLE FWD MTR CONTACTOR 24V DC COIL 12A WITH 1 NC BC7-30-01 ABB S23-010-62 1 INSIDE CABINET
C C
K16 68.6E
REVERSING CONTACTOR INDEX TABLE REV MTR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K17 64.2F
REVERSING CONTACTOR SCREW CONV-1 FWD MTR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K18 64.3F
REVERSING CONTACTOR SCREW CONV-1 REV MTR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K19 74.4E
D AC CONTACTOR PSM CONTACTOR 230V AC COIL 40A A40-30-10 ABB S23-010-65 1 INSIDE CABINET D
K22 36.7E
CONTROL CONTACTOR EMG CONTACTOR 24VDC COIL, 4NO KC6-40E ABB S23-010-61 1 INSIDE CABINET
K23 66.2E
CONTACTOR OIL SKIMMER MTR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K26 FUME 69.4E

EXTRACTOR
MOTOR
E E
K28 66.5E
REVERSING CONTACTOR SCREW CONV-2 FWD MTR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K29 66.6E
REVERSING CONTACTOR SCREW CONV-2 REV MTR CONTACTOR 24V DC COIL 9A REVERSING VBC6-30-01 ABB S23-010-60 1 INSIDE CABINET
K53 DUMPING 69.2E

MTR
K54 PBF 69.3E
F MOTOR F
K58 66.4E
CONTACTOR HYDRAULIC-3 MTR CONTACTOR 24V DC COIL 12A WITH 1NO BC7-30-10 ABB S23-010-62A 1 INSIDE CABINET
K76 63.2F
CONTACTOR ATC ARM REV MOTOR CONTACTOR 24V DC COIL 12A WITH 1 NC BC7-30-01 ABB S23-010-62 1 INSIDE CABINET
G G

PARTS LIST 156
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
KSW3 AUTO DOOR TECHNIC KEY LOCK SWITCH 48.7B
KEY LOCK SWITCH 2AK2-2PB TECHNIC S23-003-11 1 FRONT MOP
INTERLOCK (2AK2-2PB)
KEY SW
KSW6 ARM TEST TECHNIC KEY LOCK SWITCH 46.5B
B KEY LOCK SWITCH 2AK2-2PB TECHNIC S23-003-11 1 FRONT MOP B
MODE KSW (2AK2-2PB)
LS5 M/C DOOR 47.5B
LIMIT SWITCH TEKNIC LIMIT SWITCH TEKNIC (NG1-RS-510) NG1-RS-510 S23-016-19 1 ON MC DOOR
CLOSE
RSW
LS10 PAL-1 ON 53.6B
LIMIT SWITCH LEVER TYPE 24V DC,6A WITH 1NO & 1NC CONTACT NG1-VS-510 TECHNIC S23-016-23 1 ON APC
ST LSW
LS11 PAL-2 ON 53.7B
LIMIT SWITCH LEVER TYPE 24V DC,6A WITH 1NO & 1NC CONTACT NG1-VS-510 TECHNIC S23-016-23 1 ON APC
C ST LSW C
LS12 CHIPCONV-1 48.3B
LIMIT SWITCH TEKNIC LIMIT SWITCH TEKNIC (NG1-RS-510) NG1-RS-510 S23-016-19 1 ON CHIP CONV
O/L LSW
LS16 PLUNGER TYPE 1NO+1NC LIMIT 7.4D
LIMIT SWITCH ZLDA01D HONEY WELL S23-016-65 1
SWITCH
LS102 MAINTENANCE 36.2C
LIMIT SWITCH LEVER TYPE 24V DC,6A WITH 1NO & 1NC CONTACT NG1-VS-510 TECHNIC S23-016-23 1 ON MAINT DOOR
DOOR LSW EMG
M1 8.2G
D ATC MAG/ARM MOTOR ATC MAG MTR TM100 1.1KVA,0.96A TM100 1.1KVA,0.96A PRAGATI 1 ON ATC D
M2 8.7G
ATC MAG/ARM MOTOR ARM MOTOR TM100 1.1KVA,0.96A TM100 1.1KVA,0.96A PRAGATI 1 ON ATC
M4 RV160/270-0.3KW,0.9A,415V,50Hz, 9.0F
COOLANT MOTOR FLOOD CLNT. MTR RV 160 RAJMANE S03-003-06 1 COOLANT TANK
S1 DUTY,160LPM,2MTR HEAD
M5 RKM206-1.5KW,3.4A,415V,50Hz, 9.2F
COOLANT MOTOR CHIP PUSH CLNT MTR RKM 206 RAJMANE S03-003-04 1 COOLANT TANK
S1 DUTY,75LPM, @35MTR HEAD
E M6 RKM206-1.5KW,3.4A,415V,50Hz, 9.3F E
COOLANT MOTOR CHIP FLUSH CLNT MTR RKM 206 RAJMANE S03-003-04 1 COOLANT TANK
S1 DUTY,75LPM, @35MTR HEAD
M7 RV160/270-0.3KW,0.9A,415V,50Hz, 9.5F
COOLANT MOTOR COOLANT GUN MTR RV 160 RAJMANE S03-003-06 1 COOLANT TANK
S1 DUTY,160LPM,2MTR HEAD
M9 9.7F
HIGH PRESSURE CLNT MTR H.P CLNT. MTR 2.2KW/4.9A MTR 1-36/36 A-W-A-HUUV GRUNDFOS S03-003-95 1 COOLANT TANK
M16 9.8F
OIL SKIMMER MOTOR OIL SKIMMER MTR 40W/0.3A, 415V, 50HZ R0S3-40-300 RAJMANE S01-010-55 1 COOLANT TANK
F M36 10.2F F
COOLANT MOTOR DUMPING MOTOR 1.5KW/3.4A RKM-260 RAJMANE S03-003-04 1 COOLANT TANK
MAIN SW1 CABINET RIGHT 7.1B

MAIN SWITCH MAIN SWITCH 63 AMPS MAIN SWITCH LB263-31400-B13-TDYR SALZER S23-018-03 1
SIDE
ML1-ML1 36W LED 36W WITH 72 LEDs,WITH 7MTRS 16.2E
MACHINE LAMP MLLED490 AISHWARYA S27-001-112 1
MACHINE LAMP-1 CABLE LENGTH
G G

PARTS LIST 157
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
ML2-ML2 36W LED 36W WITH 72 LEDs,WITH 7MTRS 16.3E
MACHINE LAMP MLLED490 AISHWARYA S27-001-112 1
MACHINE LAMP-2 CABLE LENGTH
MPG MANUAL PULSE SEALED KEY 24.6E
MANUAL PULSE GENERATOR MANUAL PULSE GENERATOR A860-0203-T001 FANUC S21-001-17 1
GENERATOR-A860-0203-T001 BOARD
B B
PB41 AUTO DOOR 48.8B
GREEN PUSH BUTTON GREEN PUSH BUTTON (2AF3) 2AF3 TECHNIC S23-003-03 1 FRONT MOP
OPEN/CLOSE
PB
PB45 MUSHROOM PB WITH LATCHING TYPE, 36.0E
RED MUSHROOM PB APC EMG 2AML4 TEKNIC S23-003-01 1 ON APC MOP
DIA 40mm
PB46 MUSHROOM PB WITH LATCHING TYPE, 36.0D
RED MUSHROOM PB DHPB EMG 2AML4 TEKNIC S23-003-01 1 ON DHPB MOP
DIA 40mm
C PB47 SPRING RETURN PUSH GREEN MUSHROOM PB WITH 48.6B C
CYCLE START PB 2AM3 TECHNIC S23-003-21 1 ON DHPB BOX
BUTTON MOMENTARY TYPE,
DIA 40mm
PB48 SPRING RETURN PUSH GREEN MUSHROOM PB WITH 48.7B
CYCLE START PB 2AM3 TECHNIC S23-003-21 1 ON DHPB BOX
BUTTON MOMENTARY TYPE,
DIA 40mm
PB49 MUSHROOM PB WITH LATCHING TYPE, ON CHIP CONV 36.2B
RED MUSHROOM PB CHIP CONV EMG 2AML4 TEKNIC S23-003-01 1
DIA 40mm MOP
D D
PB50 POCKET 46.4B
UP/DOWN
PB
PB52 ATC DOOR 46.3B
OPEN/CLOSE
PB
PB57 MUSHROOM PB WITH LATCHING TYPE, 36.2A
RED MUSHROOM PB ATC EMG 2AML4 TEKNIC S23-003-01 1 ON ATC MOP
DIA 40mm
E E
PB75 AIR THROUGH 47.8B
NOZZLE PB
PB86 50.4B
PUSH BUTTON STN-1 CLAMP PB FLUSH MOMENTARY TYPE,BLACK PB 2AF2 TECHNIC S23-003-52 1 FIX MOP
PB87 50.4B
PUSH BUTTON STN-1 DECLAMP PB FLUSH MOMENTARY TYPE,WHITE PB 2AF2 TECHNIC S23-003-72 1 FIX MOP
PB88 50.5B
PUSH BUTTON STN-2 CLAMP PB FLUSH MOMENTARY TYPE,BLACK PB 2AF2 TECHNIC S23-003-52 1 FIX MOP
F F
PB89 50.6B
PUSH BUTTON STN-2 DECLAMP PB FLUSH MOMENTARY TYPE,WHITE PB 2AF2 TECHNIC S23-003-72 1 FIX MOP
PBH42 52.8B
ILLUMINATION PB PALLET SETUP PB 24VDC,AMBER 2ALRF5L24VDC TECHNIC S23-003-43 1 ON PB
G G

PARTS LIST 158
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
PCB1 2 SOLID STATE RELAY BOARD, 71.1C
BRAKE SSR RELAY MAG & ARM MTR BRAKE SSR YSL-S26-009-77-CN YSL S26-009-77 1 INSIDE CABINET
I/P-24VDC,10mA,O/P-24VDC,2A
PCB3 YSL-SSRP-CNC-ON-OFF-1-R1 15.3A
CNC ON/OFF RELAY CNC ON/OFF RELAY 24V DC YSL S26-009-76 1 INSIDE CABINET
04/09
B B
PCB4 24VDC,(96/64 INPUTS/OUTPUTS) I/O 18.3C
I/O MODULE FANUC I/O MODULE A02B-0319-C001 FANUC 1 INSIDE CABINET
MODULE
PCB5 32.1B
BRAKE RELAY VERTICAL AXIS BRAKE RELAY 24V DC YSL-SSRP-BR-2-R2 04/09 YSL S26-009-75 1 INSIDE CABINET
PCB6 18.1C
I/O CARD-0521 FANUC I/O PCB-1 24VDC,48/32 I/O CARD A02B-2004-069 FANUC 1 INSIDE CABINET
PCB7 YSL 37.0C

EMERGENCY MONITOR PCB EMG MONITOR PCB 24VDC RED LED EMG MONITOR BOARD EMG4 S26-001-10 1
C ELECTRONICS C
PCB16 18.0C
I/O CARD-0521 FANUC I/O PCB-2 24VDC,48/32 I/O CARD A02B-2004-069 FANUC 1 INSIDE CABINET
PCB104 I/O DISTRIBUTION PCB 18.3E

IO DISTRIBUTION BOARD 50 PIN FRC CONNECTOR (MALE) INTERFACE MODULE YSL/PHOENIX S26-009-55 1 INSIDE CABINET
50 PIN
50 PIN
PCB106 I/O DISTRIBUTION PCB 18.3F
D IO DISTRIBUTION BOARD 50 PIN FRC CONNECTOR (MALE) INTERFACE MODULE YSL/PHOENIX S26-009-55 1 INSIDE CABINET D
50 PIN
50 PIN
50 PIN
50 PIN
E PCB256 I/O DISTRIBUTION PCB 18.0E E

50 PIN
50 PIN
PL1 62.3E
3 TIER LAMP 3 TIER TOWER LAMP 3 TIER LAMP LED TYPE 3 TIER LAMP PATANKAR S27-001-46 1 MACHINE TOP
PS1 SMPS 1PH AC 100-240V , 24V/ 10A 14.4E

REG POWER SUPPLY POWER SUPPLY-1 S8VS--24024B-10A OMRON S25-006-20A 1 INSIDE CABINET
WITH
F MAINT. FORECAST MONITOR & UV F
ALARM
PS2 SMPS 1PH AC 100-240V , 24V/ 5A 14.5E
REG POWER SUPPLY POWER SUPPLY-2 S8VS--12024B-5A OMRON S25-006-39 1 INSIDE CABINET
WITH
MAINT. FORECAST MONITOR & UV
ALARM
G G

PARTS LIST 159
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
PXS1 M12X73MM CONNECTOR TYPE, EGT12 X 02AP024-SEM4L 44.2B
PROXIMITY SENSOR SPINDLE ORIENT TECHNIC S23-017-14 1 HEADSTOCK
24VDC,250mA,PNP TYPE C102 73MM
PXS2 EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 44.4B
PROXIMITY SENSOR MAG IN POS TEKNIC 1 MAGZINE
CONNECTOR TYPE PROXIMITY C109 73MM
B B
SWITCH.
PROXIMITY SENSOR TOOL CLAMP TECHNIC S23-017-14 1 HEADSTOCK
PROXIMITY SENSOR TOOL DCLP TECHNIC S23-017-14 1 HEADSTOCK
PXS5 POCKET EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 45.1B
PROXIMITY SENSOR TEKNIC 1 MAGZINE
UP PXS CONNECTOR TYPE PROXIMITY C109 73MM
C SWITCH. C
PXS6 POCKET EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 45.2B
PROXIMITY SENSOR TEKNIC 1 MAGZINE
DOWN PXS CONNECTOR TYPE PROXIMITY C109 73MM
SWITCH.
PXS7 ARM GRAY EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 45.3B
PROXIMITY SENSOR TEKNIC 1 ATC GEAR BOX
CODE POS-1 CONNECTOR TYPE PROXIMITY C109 73MM
SWITCH.
PXS11 PALLET EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 51.5B
D PROXIMITY SENSOR TECHNIC S23-017-14 1 X-AXIS TABLE D
RECIVED CONNECTOR TYPE PROXIMITY C102 73MM
PXS SWITCH.
PXS13 ARM-1 IN EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 53.2B
PROXIMITY SENSOR TECHNIC S23-017-14 1 APC BASE
PXS CONNECTOR TYPE PROXIMITY C102 73MM
SWITCH.
PXS14 ARM-1 OUT EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 53.3B
SWITCH.
E E
PXS15 ARM-2 IN EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 53.4B
SWITCH.
PXS16 ARM-2 OUT EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 53.5B
SWITCH.
PXS20 SCREW CONV-1 M12X73MM CONNECTOR TYPE, EGT12 X 02AP024-SEM4L 45.7B
PROXIMITY SENSOR TECHNIC S23-017-14 1 ON M/C BASE
F O/L PXS 24VDC,250mA,PNP TYPE C102 73MM F
PROXIMITY SENSOR NO TOOL IN SPL TECHNIC S23-017-14 1 HEADSTOCK
PXS46 EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 44.7B
PROXIMITY SENSOR MAG REF TEKNIC 1 MAGZINE
CONNECTOR TYPE PROXIMITY C109 73MM
SWITCH.
G G

PARTS LIST 160
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
PXS58 ARM GRAY EGT12 X 02AP024-SEM4L C102 73MM EGT12 X 02AP024-SEM4L 45.5B
PROXIMITY SENSOR TECHNIC S23-017-14 1 ATC GEAR BOX
SWITCH.
PXS59 ARM GRAY EGT12 X 02AP024-SEM4L C109 73MM EGT12 X 02 AP024-SEM4L 45.4B
B PROXIMITY SENSOR TEKNIC 1 ATC GEAR BOX B
SWITCH.
PXS104 SCREW CONV-2 M12X73MM CONNECTOR TYPE, EGT12 X 02AP024-SEM4L 45.8B
PROXIMITY SENSOR TECHNIC S23-017-14 1 ON M/C BASE
O/L PXS 24VDC,250mA,PNP TYPE C102 73MM
RC4 9.0D
SURGE SUPPRESSOR FLOOD CLNT MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
RC5 9.1D
SURGE SUPPRESSOR CHIP PUSH MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
C C
RC6 9.3D
SURGE SUPPRESSOR CHIP FLUSH MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
RC7 9.5D
SURGE SUPPRESSOR DRUM WASH MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
RC8 11.1D
SURGE SUPPRESSOR HYDRAULIC MTR-1 SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
RC9 9.6D
D SURGE SUPPRESSOR H.P CLNT MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET D
RC21 9.8D
SURGE SUPPRESSOR OIL SKIMMER MTR SUGE SUPPRESSOR 3*575V AC, 4KW, 50HZ YSL-RC3-1/022-575-VAC YSL S26-007-04 1 INSIDE CABINET
REACTOR-1 26.4E
AC REACTOR FANUC AMPLIFIER AC REACTOR 0.11mH/0.14mH/62A PSM DRIVE A81L-0001-0156 FANUC S21-021-31 1 INSIDE CABINET
REACTOR-2 34.0B
AC REACTOR B AXIS AC REACTOR AC LINE FILTER TYPE A81L-0001-0083#3C FANUC S21-021-33 1 INSIDE CABINET
E S1-M2 S1-M2 POWER CONNECTION 8.2B E

POWER CONNECTION MODULE POWER SUPPLY MODULE FOR MPCB S1-M2-ABB ABB S23-012-56 1 INSIDE CABINET
MODULE-ABB 415V
MPCB INPUT CONNECTION POWER
CONNECTOR
SKB NEW SEALED KEYBOARD WITHOUT NC 18.6D
SEALED KEYBOARD SEALED KEY BOARD S26-009-60 YSL S26-009-60 1 INSIDE PENDENT
TYPE SSR RELAYS
SKB-KSW2 ON 15.4F
2 POS KEY SW CNC ON/OFF KEY SW 2 POS KEY LOCK SW WITH DIFF.COMBI 2AK2-2PO TEKNIC S23-003-54 1
SEALKEYBOARD
F SKB-PB2 ON 15.3F F
PUSH BUTTON CNC ON PB FLUSH MOMENTARY TYPE,GREEN PB 2AF3 TECHNIC S23-003-03 1
SEALKEYBOARD
SKB-PB32 MUSHROOM PB WITH LATCHING TYPE, ON OPERATOR 36.0C
RED MUSHROOM PB OPERATOR EMG PB 2AML4 TEKNIC S23-003-01 1
DIA 40mm MOP
SKB-PBH80 39.2B
ILLUMINATION PB TOOL DECLAMP PB 24VDC,AMBER 2ALRF5L24VDC TECHNIC S23-003-43 1
G G

PARTS LIST 161
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
SKB-SS2 39.1B
SELECTOR SWITCH CNC 24V 3 POSITION SPRING RETURN 2AS2-3PSR TECHNIC S23-003-37 1
SKB1-SS1 41.4B
SELECTOR SWITCH ATC/IT DISPLAY SSW 2 POSITION LATCHING TYPE 2AS2-2P TECHNIC S23-003-06 1 ON PENDENT
B B
SKB2-RS2 TOSOKU MAKE SWITCH 16 POSITION 39.4B
ROTARY SWITCH DPP03 TOSOKU S23-019-16 1
(TYPE DPP03)
SKB2-SW2 OPTIONAL STOP 38.1B
SINGLE THROW SW SPDT ,6A , 250V AC - TEKNIC MAKE. WS 01 NAF1 BK RD 02 TEKNIC 1
S/W
SKB3-RS3 TOSOKU MAKE SWITCH 10 POSITION 39.6B
(TYPE DPP03)
SKB3-SW3 BLOCK 38.2B
C DELETE S/W C
SKB4-SS4 41.3B
SELECTOR SWITCH COOLANT GUN SSW 2 POSITION LATCHING TYPE 2AS2-2P TECHNIC S23-003-06 1 ON PENDENT
SKB4-SW4 DRY RUN 38.2B

S/W
SKB5-SW5 PROGRAM 38.3B
CHECK & MACHINE
LOCK S/W
D SKB6-RS6 D
TOSOKU MAKE SWITCH 6 POSITION 39.3B
(TYPE DPP03)
SP1
SPINDLE SERVO MOTOR SPINDLE MOTOR BiI 12/10K SPINDLE MOTOR A06B-1447B113#0202 FANUC 1 OUTSIDE CABINET 26.2E
SS7 3 POS BOTH SIDE SPRING 3 POS BOTH SIDE SPRING RETURN 47.1C
ARM FWD/REV SEL SW 2AS2-3PSR TECHNIC S23-003-37 1 FRONT MOP
RETURN SELECTOR SWITCH SELECTOR SWITCH (WITH MIDDLE
OFF) 2AS2-3PSR
E SSR1 MAG MTR 8.1E E

SOLID STATE RELAY 24V DC YSL-ACSSP-2P- YSL S22-014-02 1 INSIDE CABINET
SSRM RELAY
SSR3 ARM MTR 8.6E
SSRM RELAY
SSR5 I.T MTR 11.7D
SSRM RELAY
TFR1 PRI 18KVA 415V 3PH, SEC 15.3KVA CABINET 14.2B
MAIN TRANSFORMER MAIN TRANSFORMER 18KVA TSI S25-001-133 1
220V, 1000VA 220V 1PH, 1700VA 230V TOP/STAND
F 1PH ALONE F
X23 RELAY BOARD FOR LUBRICATION & 1 RELAY BOARD 62.7C
RELAY BOARD YSL-S26-009-61 YSL S26-009-61 1 INSIDE CABINET
AUTO DRAIN 24VDC 5mA, I=1.8A,
X25 8 RELAY BOARD 72.0B
RELAY BOARD RELAY BOARD FOR APC YSL-S26-009-64 YSL S26-009-64 1 INSIDE CABINET
24V, 5mA, I=1.8A
G G

PARTS LIST 162
0 1 2 3 4 5 6 7 8 9
A PARTS LIST A
MOUNTING
RELAY BOARD RELAY BOARD FOR FIXTURE YSL-S26-009-64 YSL S26-009-64 1 INSIDE CABINET
24V, 5mA, I=1.8A
X29 1 RELAY BOARD 66.7C
RELAY BOARD RELAY BOARD FOR SEAT CHECK SOL YSL-S26-009-61 YSL S26-009-61 1 INSIDE CABINET
24VDC 5mA, I=1.8A,
B B
X31 74.3C
PSM CONTACTOR ON RELAY RELAY BOARD FOR PSM CONT ON I/P 24V DC & O/P 230V AC YSL-S26-009-82-REV0-08/09 YSL S26-009-82 1 INSIDE CABINET

RELAY BOARD RELAY BOARD FOR HP RELIEF VALVE YSL-S26-009-61 YSL S26-009-61 1 INSIDE CABINET
24VDC 5mA, I=1.8A,
X45 RELAY BOARD FOR TRUNION SUPPORT 1 RELAY BOARD 75.1B
SOL 24VDC 5mA, I=1.8A,
X52 RELAY BOARD FOR TL BREAKAGE 1 RELAY BOARD 75.7C
C SENSOR SOL 24VDC 5mA, I=1.8A, C
D D
E E
F F
G G

PARTS LIST 163
0 1 2 3 4 5 6 7 8 9
A A
MAIN PANEL PLATE LAYOUT

B B
TB104 TB105
INPUT 50/60 Hz AC100-200V 3.8A INPUT 50/60 Hz AC100-200V 3.8A
2 26 50 2 26 50
CN1 CN1
1 25 49 1 25 49
OMRON OMRON 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
S8VE-24024 S8VE-24024 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
CN2 CN2
OUT PUT 24V 10A OUT PUT 24V 10A
I/O DIST.BOARD I/O DIST.BOARD I/O
ALM
POWER ERR
CP1(RIGHT0
CP2(LEFT)
STATUS 1
STATUS 2
TB104 TB105 TB106 TB107 TB106 TB107

CX36
CX4 CXA2C
R ESP
CX3
DI/DO-1 MCC
CB104 CX38
L CXA2A
DI/DO-2
2 26 50 2 26 50 CB105
CN1 CN1 COP10B

1 25 49 1 25 49
C 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 COP10A
C
CN2 CN2
CX5X
ENC1
JF1
MPG (L)
JA3
ENC2
JF2
IO LINK (M)
JD1A
ENC3
JF3
IO LINK (N)
JD1B
JX6
JY1
JA7B
PCB3 X23 TB1 FTB TB10

DI/DO-3
CB106
L
JA7A
DI/DO-4
CB107 JYA2
ADD I/O CARD YSL-SSR-CNC-ON/OFF-1

JYA3
YSL-S26-009-62-CN-REV3-08/08
JYA4
F F F F F PUSH &PULL SERVO PUSH &PULL

U U U U U TB2(SPINDLE)
<WARNING>
TB1(LINE) TB3
1 U V L1 L2 L3 L+ L-
U V W TIGHTEN SCREWS OF THE TERMINAL BLOCK CZ2L CZ2M CZ2N
TO THE TORQUE 2.0~2.5 Nm 2 W INPUT VOLTAGE
<CAUTION>
OPERATION WITH LOOSE SCREWS CAN 200V
CAUSE OVER HEATING OF THE TERMINAL A B RISK OF ELECTRICK SHOCK
LED INDICATES TERMINAL VOLTAGE BEING HIGH.

BLOCK AND RISK OF FIRE
ALWAYS CHECK FIRST. DISCHARGE TIME >20min
D PCB256 TB256 D
2 26 50
CN1
1 25 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
F1 F2 F4 F5 F6 F12 F3 K4 K22 F56 K19
CN2
A1 A2
1L1 3L2 5L3 13NO
ABB A40-30-10
C32
2T1 4T2 6T3 14NO
A2
E E
YSL-NIR-RC 3-1/022-575 VAC
SSR1 SSR3 CSR ACR2 SSR5 X31

PCB 1 PCB 5 TB3 F15 F19 F20 F58 F59 F66
24V 0V L1 L2
24V 0V L1 L2 A1+ A2- INPUT OV
24V 0V L1 L2
INPUT
YSL-UMK-1RM-24V DC-F1-2
INPUT
INPUT
POWER
ACSSC-2P-4 ACSSC-2P-4
YSL-NIR-RC 3-1/022-575 VAC CONTROL VOLTAGE-24V DC+/-15%
ACSSC-2P-4 CONTROL VOLTAGE-24V DC+/-15%
ON ABOVE 18V DC +/-10%
CONTROL VOLTAGE-24V DC+/-15% INPUT
ON ABOVE 18V DC +/-10% ON ABOVE 18V DC +/-10% PHASE TO PHASE VOLTAGE-440V AC
PHASE TO PHASE VOLTAGE-440V AC LOAD CURRENT -9A
REV1-1209
PHASE TO PHASE VOLTAGE-440V AC
4
LOAD CURRENT -9A LOAD CURRENT -9A
F F
RLY
FANUC REACTOR YSL ELECTRONICS

OUT PUT YSL ELECTRONICS
OUT PUT
YSL ELECTRONICS
E
YSL ELECTRONICS
U1 V1
OUT PUT
C32 C63 C63 C2 C2 C2 C2 C2
YSL-NIR-RC 3-1/022-575 VAC E U1 V1
E U1 V1
A81L-0001-0156

1 3 5
'a'
G G

CABINET LAYOUT 164
0 1 2 3 4 5 6 7 8 9
FANUC SERIES P Q R A B D
O N G 7 8 9
A U V W [ ] SP A
X Y Z 4 5 6
I J K , #
M S T 1 2 3
H V E + *
U W EOB - 0 .
POS PROG SET

OFS
SHIFT CAN INPUT

SYSTEM
B B
SYSTEM MESSAGE CUST ALTER INSERT DELETE
PAGE HELP
PAGE
RESET
DISPLAY
C CNC POWER CNC ON C
OFF ON
AXIS
REF.
ARM AT SPNDL MAG ATC AXES LUB
HOME ORIENT IN POS HOME POS FAULT
AMS
MODE SELECTION
PROGRAM CONTROL HANDLE/STEP/
OPT. BLOCK DRY PRGM.CHK DNC X1 HH.MPG
CHIP/SCREW CONV. STOP DELETE RUN M/C LOCK DISPLAY MDI X10
STOP
ATC IT / APC AUTO X100
SINGLE
FWD REV AUTO
X1000
EDIT
JOG
ZRN
D
KEY BOARD D
FEED / RAPID O/R AXIS SELECTION
CLNT OFF
HP CLNT ONFLOOD CLNT ON SPARE 1 SPARE 2 Z B
50 100
Y A
TOOL DECLAMP SP1 SP2
X H.H
MPG MPG
MAG INDEXTOOL CHANGE SPINDLE SPEED O/R
100 % DEC % INC % 0 150
LUB INCH INDTBL.INCH SPINDLE MANUAL

STOP CW CCW EDIT KEY
OFF ON
FEED OFF FEED ON JOG CONTROL
CYCLE OFF CYCLE ON
E E
EMERGENCY MONITOR
M/C EMG /H.HMPG EMGPB HYDRAULIC MTR1/2/3 O/L
CYC START BOX EMG PB H.P.CLNT/B FILT MTR O/L
COOLANT GUN APC PANEL EMG PB CHIP CONV-1/2 MTR O/L

F TOOL DECLAMP AIR THROUGH
NOZZLE ATC EMG PB SCREW CONV-1 MTR O/L
F
OFF ON
CHIP CONV. EMG PB INDEX TABLE MTR O/L
MAINT DOOR EMG PB
MAG MTR O/L
ARM MTR O/L

OIL SKIMMER MTR O/L
FUME EXT. MTR O/L
DUMPING/P.BAND MTR O/L

MOP
FLOOD CLNT MTR O/L SPINDLE MTR FAN 1/2 O/L
CHIP PUSH MTR O/L APC ARMFLUSH MTR O/L
CHIP FLUSH MTR O/L OTHER MPCB O/L
DRUM / GUN MTR O/L OTHER EMG PB

G G

PENDENT LAYOUT 165

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0 1 2 3 4 5 6 7 8 9

ACE MANUFACTURING SYSTEMS LTD.

YEAR OF MFG. : 2017

CUSTOMER : NIVATHITHA HI-TECH

DOC NO: D30-005-1645-00

Changes REVISION 1 DRAWN LAXMIKANTH DESIGNATION M/c. Series M30-SERIES

SL. NO. PAGE DESIGNATION PAGE

2.a TABLE OF CONTENTS 2.a

B 2.b TABLE OF CONTENTS 2.b B

2.d TABLE OF CONTENTS 2.d

2.e TABLE OF CONTENTS 2.e

2.f TABLE OF CONTENTS 2.f

3 HOW TO READ MANUAL 3

C 4 HOW TO READ MANUAL 4 C

6.a SYMBOLS OVERVIEW 6.a

6.b SYMBOLS OVERVIEW 6.b

6.c SYMBOLS OVERVIEW 6.c

D 6.d SYMBOLS OVERVIEW 6.d D

7 MAINS SUPPLY & CABINET LAMP WIRING, 7

8 MOTOR POWER CIRCUIT MAG,ARM & LUB MTR 8

9 COOLANT MOTOR POWER CIRCUIT 9

10 COOLANT MOTOR POWER CIRCUIT 10

E 11 MOTOR POWER CIRCUIT HYDRAULIC & INDEX TABLE 11 E

13 CHILLER UNIT CIRCUIT 13

14 TRANSFORMER-1,& REG POWER SUPPLY DWG 14

15 CNC ON/OFF CKT DWG 15

16 MACHINE LAMPS & TPM TRAK CIRCUIT 16

F 17 AC UNIT,MAG&ARM MTR THERMAL CONTACT CIRCUIT 17 F

19 CP1 & CPD1 CABLE DETAILS 19

Changes REVISION 1 DRAWN LAXMIKANTH DESIGNATION M/c. Series M30-SERIES

SL. NO. PAGE DESIGNATION PAGE

21 FLAT CABLE DETAIL 21

22 JD36A/RS232 CABLE DETAIL 22

B 23 RS232 M/C TO PC CABLE DETAIL 23 B

25 JA3 CABLE DETAIL HANDHELD MPG 25

26 DRIVE INTERFACE DIAGRAM 26

27 CX3, CX4 & CXA2C CABLE DETAILS 27

28 CX48 & CX36 CABLE DETAILS 28

C 29 JF1 CABLE DETAIL X-AXIS FEEDBACK 29 C

31 Z-AXIS POWER & FEEDBACK CABLE DETAIL 31

32 Z-AXIS BRAKE CIRCUIT 32

33 JYA2 CABLE DETAIL & JYA3 CABLE DETAIL 33

34 DRIVE INTERFACE DIAGRAM B-AXIS 34

D 35 B-AXIS POWER & FEEDBACK CABLE DETAIL 35 D

38 PMC I/P INTERFACE DWG SEALED KEY BOARD 38

39 PMC I/P INTERFACE DWG SEALED KEY BOARD 39

40 PMC I/P INTERFACE (IP1) SEALED KEY BOARD 40

E 41 PMC I/P INTERFACE DWG SEALED KEY BOARD 41 E

43 PMC O/P INTERFACE DWG SEALED KEY BOARD 43

44 PMC I/P INTERFACE DWG 44

45 PMC I/P INTERFACE DWG 45

46 PMC I/P INTERFACE DWG 46

F 47 PMC I/P INTERFACE DWG 47 F

49 PMC I/P INTERFACE DWG 49

Changes REVISION 1 DRAWN LAXMIKANTH DESIGNATION M/c. Series M30-SERIES

SL. NO. PAGE DESIGNATION PAGE

51 PMC I/P INTERFACE DWG 51

52 PMC I/P INTERFACE DWG 52

B 53 PMC I/P INTERFACE DWG 53 B

55 PMC I/P INTERFACE DWG 55

56 PMC I/P INTERFACE DWG 56

57 PMC I/P INTERFACE DWG 57

58 PMC I/P INTERFACE DWG 58