VIBRATION MEASUREMENT AND ANALYSIS OF

ROTATIONAL MACHINES
at MAKSTIL HOTPLATE MILL

Analytic report

Date of measurement: 12.11.2020

Date of evaluate: 13.11.2020
Measured by: Vlatko Minov
Evaluated by: Marija Koleva
Approved by: ..

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Table of machines status (summary and recommendations):
Vibration Machine
Summary and recommendation level - status
ISO std.
Crane 63 - MOTOR B 3

Vibration analysis
For machines with "Machine status">=2

Machine ID: Crane63

Measuring Vibration level Vibration Ultrasound level

status
points: velocity (ISO) level ACC (RMS)
NDS: 3 A 4.6 62.8 dBµV
DS: 2 B 1.6 28.2 dBµV

Recommendation (Action): Measurements should be performed periodically in 1-2 weeks in order to obtain the trend
and possible increasing of vibrations in the following period. Temperature measurement is recommended.
Data for the PPF(pole pass frequency) and RBF (rotor bars frequency) are needed for detailed diagnostic.

Analysis summary: Overall velocity vibration levels are in tolerance. Vibration acceleration and ultrasound levels are
high, indicating problem in the higher frequency range.
Further FFT spectrum analysis indicates existing of RBF(rotor bar passing frequency) peak (most probably, but
should be confermed with motor specification), with sidebands of 2xLF (line frequency) what can be an indication of
possible fault condition of loose (cracked or broken) rotor bars.

Figure 1. Acceleration spectrum NDS

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Figure 2. Velocity spectrum NDS

Figure 3. Envelope spectrum NDS

Machine status history: Not available.

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Condition code legends:

Machine status

Data not Data not collected due to inaccessibility, not operational or not required
0
available to be monitored at this time

1 No findings Machine is in a healthy condition. No symptom of fault, no findings

Machine is in an acceptable condition. Symptom of fault could appears-

2 Steady state
value is low or steady state in trend values.

A minor fault or suspect component has been identified. Maintenance

3 Plan for action
action may be required. Make a plan

Take action as A significant equipment fault has been identified. Maintenance action is
4
soon as possible recommended.

Take imediate Equipment condition is critical. A component failure may occur in the
5
action immediate future. Maintenance action is now required.

Evaluation of vibration level according ISO standard

Overall values are RMS vibration velocity values in frequency range 10-1000 Hz based on specifications given in
appropriate ISO standards.

Evaluation zones

Zone A: Newly commissioned machinery. Excellent Condition.

Zone B: Good. Acceptable for unrestricted, long-term operation.

Zone C: Unsatisfactory for long-term, continuous operation (alert level).

Zone D: Bad. Sufficient severity to cause long-term damage to machine (alarm level).

Evaluation of overall vibration values of electrical motors, gearboxes, compressors and turbines:
According standard ISO 10816-3, table A.1 (rigid support class):
Zone boundaries: A/B 2,3 mm/s B/C 4,5 mm/s C/D 7,1 mm/s
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Evaluation of overall vibration values of pumps::
According standard ISO 10816-7 as follows:
Zone boundaries: A/B 3,2 mm/s B/C 5,1 mm/s C/D 8,5 mm/s

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