Weekly Working R

Assigned Section: Feeding

Date: 26/09/2020 to 03/10/2020
Prepared by: Shayan Ahmed Raghib

Sr. # Task Description Details

Proper recording of DPRs will help in analyzing

A new format for the prexisting but unused DPR
the defect trends through data analysis, thus
1 Log Document was developed after discussion
indicating the areas where improvements can be
with Abid Sb.
made.

Use of register for the approval of size and

dimensions by Quality Inspector, instead of the A proper register for this purpose will provide
2
piece of paper currently used. Discussed with better record keeping than small pieces of paper.
Uzair.

Designated stacking areas for each jig will result

Defining stacking areas for WIP and Completed
3 Cores at JIG section. Discussed with Uzair. Further
working in progress.
in relatively less transporting of material which
will also decrease the possibilty of issues due to
handling.

Currently used Enamel (low bake stoving) paint

requires oven baking for proper curing. OEM
4 Wet Paint issue in OEM radiators after packing. radiators cannot be passed through the oven
after re-painting due to production constraints.
Detailed report attached.

Quality reports for rework and scrap are the main

source for quality related KPIs. For better analysis
New VBA Sheet for Quality Report entry was
5 and reduced work load a new form was
provided.
developed and provided to Abid Sb. Currently
being used on a trial basis.
Weekly Working Report

Section Status Attachments

Completed (DPR
Overall Quality C:\Users\
Logging has started)
process.engineer\
Desktop\DPR
Working\DPRs
Working log sheet
new 1.xlsx

Feeding In Progress N/A

Feeding In Progress N/A

Report Completed
Paint Shop (Formal decision to C:\Users\
be made) process.engineer\
Desktop\Paint
Shop\Paint Shop -
Wet Paint
Complaint.pdf

Overall Quality In Progress C:\Users\

process.engineer\
Desktop\Quality
Reports\New
folder\Format.xlsm