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The Improved Measurements and Stress Analysis of Cylinder / Pipe With Out-of-Roundness
Wh
July 2012 · American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP 3
DOI: 10.1115/PVP2012-78544
Conference: ASME 2012 Pressure Vessels and Piping Conference

Authors:

Igor Orynyak A. V. Bogdan


Igor V. Lokhman
National Technical University of Ukraine Kyiv Polytechnic Institute IPP-CENTRE LLC

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Why
the

Citations (2) References (22) Figures (5)

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Abstract and Figures

The API 579 de nes an out-of-roundness as the geometrical imperfection of a shell which
is assumed to be constant in the longitudinal direction. In general, there are three types of Discover the world's research
out-of-roundness imperfections — a) the offset weld misalignment (misalignment of radius
in the point of the circumference); b) angular misalignment (misalignment of the rst 19+ million
derivative of the radius at some point); c) regular imperfection (radius is the continuous members
function along the circumference). The document API 579 [1] contains the procedure (or 135+ million
requirements) of the imperfections measurement as well as their analytical treatment in publications
case of inner pressure loading. Regretfully, at least two principal drawbacks of the
document should be pointed out: the formula for regular imperfection description based on 700k+ research
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the discrete measurements of the surface point is inaccurate. Besides, nothing is said projects
about how to extract the values of the misalignments from them. It should be kept in mind
that misalignments cannot exist alone without the continuous deforming of the remaining
part of the circumference; notions of the local as well as the global peaking (angular
lumps) is confusing. It is practically impossible to discern them physically. Furthermore,
the two equal angular misalignments should lead to the same additional stresses
irrespective of how we name this misalignment — be it local or global one. In both cases
the formulas are incorrect. The proposed paper gives the solutions for the abovementioned
problems. The results of the real measurements of the cross section form of different
pipes are presented. The general approach for treating the out-of-roundness is given and
an example of measurement of real pipe cross-section is presented. The stress calculation
part of the procedure is based on the results presented in work [2].

OUT-OF- THE MEASURING DIAGRAM OF STRESS - MEASUREMENT


ROUNDNESS… DEVICE RADIUS… CORROSION… RESULTS OF PIP…

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22/12/2020 (PDF) The Improved Measurements and Stress Analysis of Cylinder / Pipe With Out-of-Roundness
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Proceedings of the ASME 2012 Pressure Vessels & Piping Divisi

July 15-19, 2012, Toronto, On

THE IMPROVED MEASUREMENTS AND STRESS ANALYSIS OF


CYLINDER/PIPE WITH OUT-OF-ROUNDNESS

Igor V. Orynyak
G.S. Pisarenko Institute for Problems of Strength
Kiev, UKRAINE
+380-44-284-94-81, or@ipp.kiev.ua

Igor V. Lokhman
SC Ukrtransgas
Kiev, UKRAINE
+380-44-254-31-54, ilokhman.utg@naftogaz.net

Andrii V. Bohdan
G.S. Pisarenko Institute for Problems of Strength
Kiev, UKRAINE
+380-44-284-94-81, bohdan@ipp.kiev.ua

ABSTRACT The proposed paper gives the sol


abovementioned problems. The results of the r
The API 579 defines an out-of-roundness as the
of the cross section form of different pipes a
geometrical imperfection of a shell which is assumed to be
general approach for treating the out-of-round
constant in the longitudinal direction. In general, there are three
an example of measurement of real pipe
types of out-of-roundness imperfections – a) the offset weld
presented. The stress calculation part of the p
misalignment (misalignment of radius in the point of the
on the results presented in work [2].
circumference); b) angular misalignment (misalignment of the
first derivative of the radius at some point); c) regular
INTRODUCTION
imperfection (radius is the continuous function along the
circumference). One of the most acute problems of tra
The document API 579 [1] contains the procedure (or Ukraine is the initiation and the growth of stres
requirements) of the imperfections measurement as well as their which eventually can lead to a catastroph
analytical treatment in case of inner pressure loading. laboratory investigations [3] of this degrad
Regretfully, at least two principal drawbacks of the document reveal the great role of high stresses on the c
should be pointed out: the formula for regular imperfection Distribution of stress corrosion defects obser
description based on the discrete measurements of the surface pipeline also shows that the density of the
point is inaccurate. Besides, nothing is said about how to extract increases essentially with pressure, and the
the values of the misalignments from them. It should be kept in equals approximately 65% of yielding stress
mind that misalignments cannot exist alone without the value for their appearance [4]. It is also noted
continuous deforming of the remaining part of the above mentioned stress level is presumably
circumference; notions of the local as well as the global peaking estimation for the crack initiation threshold be
(angular lumps) is confusing. It is practically impossible to can be subjected to some additional loadings.
discern them physically. Furthermore, the two equal angular by the experimental results where the initia
misalignments should lead to the same additional stresses specimens takes place at stresses which are
irrespective of how we name this misalignment – be it local or stress [5]. Evidently, real pipelines can experie
global one. In both cases the formulas are incorrect.  , which are much bigger than hoop stres
pressure P only

1 Copyrigh

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Citations (2) References (22)

... In this study we will analyze the initially slightly distorted circular ring loaded by the inner pressure. Here we will use
our simpli ed geometrically nonlinear curved beam solution [2, 3] . ...
... These solutions make the scienti c basis for the recommendations given in the popular tness for service document
API 579 [8] for any type of such defects. The related problems and recommendations were discussed in our work [3] . ...
... The complete system of linearized differential equations of the 6th order for the curved beam, and its general solution
are presented in [2] in the form convenient for transfer matrix method (method of initial parameters) application, and
examples of such application to the treatment of different kinds of out-of-roundness are given in [3] . ...

The Accounting for Geometrical Nonlinearity for Thin-Walled Pressurized Elastic Pipe With Long Axial Surface Crack
Article
Apr 2017
Andrii Oryniak · Igor Orynyak

View Show abstract

... In this study we will analyze the initially slightly distorted circular ring loaded by the inner pressure. Here we will use
our simpli ed geometry nonlinear curved beam solution [2, 3] . ...

... These solutions make the scienti c basis for the recommendations given in the popular tness for service document
API 579 [8] for any type of defect. The related problems and issues were discussed in our work [3] . ...
h l f li i d diff i l i f h h d f h db di i l
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22/12/2020 (PDF) The Improved Measurements and Stress Analysis of Cylinder / Pipe With Out-of-Roundness
... The complete system of linearized differential equations of the 6 th order for the curved beam and its universal
solution are presented in [2] in the form convenient for transfer matrix method (method of initial parameters) application
and examples of its application to the different kinds of out-ofroundness are given in [3] . ...

The Investigation of Signi cance of the Geometrical Nonlinearity for 1-D Crack Stress Intensity Factor Calculation in Slightly
Distorted Thin-Walled Pressurized Pipe
Conference Paper Full-text available
Jul 2015
Igor Orynyak · Andrii Oryniak

View Show abstract

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