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'TM-Ring Test' - A quality control test for TMT (or QST) steel reinforcing bars
used in reinforced concrete systems

Article  in  Indian Concrete Journal · April 2017

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Radhakrishna Pillai
Indian Institute of Technology Madras
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[)
fil' 800
:s
~ 600
.a
~
OJ
c, 400
E
~

0
100 1000 10,000
(16 min) (3 hrs)
Time (seconds)
Tempered
Martensite (TM)

Ferrite
Pearlite

IS 1786 : 2008

ANNEXA
(Foreword)
INFORMATION ON CONTROLLED COOLING PROCESS

A-I The processing of reinforcing steel is usually in during the sudden quenching of the red-hot steel in
through one or combination of processes which may cold water. The resulting tempered-martensite shows
include hot rolling after micro alloying, hot rolling improved deformability compared to the as-quenched
followed by controlled cooling (TMT process) and hot martensite.
rolling followed by cold work.
The core of the heat treated reinforcing bars/wires
Heat treatment is a thermal process undergone by the consist of ferrite and perlite - more ductile but less
steel in the solid state. The most common practice is strong than the martensite. Computerized process
finishing online heat treatment while rolling, commonly control is used to dynamically adjust the many rapidly
known as thermomechanical treatment (TMT) process. changing parameters depending on the chemical
After leaving the last stand of the rolling mill, the bars composition of the steel, the desired grade and size of
are quenched (rapidly cooled) in water from a final the reinforcing bar/wire etc. For the larger diameters,
rolling temperature of about 950°C. The quenching is small addition of microalloys is usual.
partial, only until a surface layer has been transformed
Sometimes it becomes necessary to determine if a
from austenite (a steel phase stable only at very high
particular reinforcing bar/wire, or lot, has undergone
temperatures) to martensite (stable at temperatures
proper heat treatment or is only a mild steel deformed
below 350°C). This controlled quenching is achieved
bar. Because the two cannot be distinguished visually,
in one or more online water cooling devices through
the following field test may be used for purposes of
which the steel passes at a very high speed before
identification. A small piece (about 12 nun long)-can
reaching t~e cooling bed=
be cut and the transverse face lightly ground flat on
Because, the quenching is .only partial, a part of the progressively fmer emery papers up to '0' size. The
original heat remains in the core of the steel and, on the sample can be macroetched with nital (5 percent nitric
cooling bed, this heat migrates towards the surface, This acid in alcohol) at ambienttemperature for a few seconds
results in an automatic self-tempering process where which should then reveal a darker annular region
the surface layer of martensite is tempered; this corresponding to martensitelbainite microstructure and
'tempering temperature' (or equalization temperature) a lighter core region. However, this test is not to be
refers to the maximum temperature attained by the bar regarded as a criterion for rejection. The material
surface after quenching. Tempering enables a partial conforming to the requirements of this standard for
diffusion of carbon out of the extremelybrittle but strong chemical and physical properties shall be considered
martensite, thus relieving the inherent stresses locked acceptable.
Cold Set

(i) Before etching (ii) After etching


(i) Front view (ii) Side view
Datasheetfor'TM-Rin 'test
REFERENCE CASES

Ll Y
L2 Y Y
Accepted Rejected Rejected Rejected

LEVEL 1 (Ll)ACCEPTANCE CRITERIA


Answer
No. Question
(circle one)
1 Is a dark grey peripheral region and light grey core seen? Yes INo
2 Does the dark grey peripheral region form a continuous outer ring? Yes I No
3 Are the dark grey peripheral region and light grey core concentric? Yes INo
4 Is the thickness of the dark grey peripheral region uniform? Yes INo
Decision
If all the answers are 'Yes', then accept the rebar lot
If anyone or more answers are 'No', then reject the rebar lot

LEVEL 2 (L2) ACCEPTANCE CRITERIA


No. Observations mmm
1 Diameter of rebar, D
2 Measured thickness of TM, tTM
Answer
No. Question
(circle one)
1 Is tTM~ 0.07 D ? Yes INo
2 Is tTM::;0.10 D ? Yes INo
Decision
If all the answers are 'Yes', then accept the rebar lot
If anyone or more answers are 'No', then reject the rebar lot
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