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Article history: This paper presents an integrated model for the simulation of the voltage flicker introduced to a power
Received 11 February 2010 system due to an arc furnace operation. The model was developed for power system planning purpose
Received in revised form 23 April 2010 in the ATP computational environment. It can be adjusted to the desired operation conditions so as
Accepted 30 April 2010
to correctly simulate the furnace operation stages (melting or refining stage) and the expected furnace’s
Available online 8 June 2010
degree of flicker severity, for each particular arc furnace and power system combination. Chua’s oscillator
circuit is used to achieve the chaotic nature behavior of the arc voltage and a Static Var Compensator
Keywords:
(SVC) is used for flicker compensation. Modeling and simulation of the full package, including an IEC
Arc furnace
Voltage flicker
flickermeter used to evaluate flicker severity, are presented.
Chaotic model © 2010 Elsevier B.V. All rights reserved.
Static var compensator
SVC
1. Introduction with the results obtained from stochastic models and demonstrated
that both approaches yield good results when compared to mea-
The number of electric arc furnaces installations in the metallur- surements from real arc furnaces [1,7,8].
gic industry has greatly increased in the last decades. Some reasons The increasing necessity in dealing with the power systems dis-
for this are the necessity of recycling, the profusion of scrap iron turbances, particularly in the last two decades, moved the industry
and the possibility of producing metallic leagues with high level into the development of new power electronics devices and topolo-
of quality at relatively low cost. However, due to its highly nonlin- gies [9,10]. Some of these were first developed even early, in the
ear and dynamic time-varying characteristic, this kind of load has seventies. Among them, the Thyristor Controlled Reactor with Fixed
great impact on power quality. This is particularly true in relation Capacitor Bank (TCR-FC) is a classical topology of the Static Var
to harmonic distortion and flicker generation. Compensator (SVC) class. The ability of SVC in flicker compen-
The arc nonlinear, time-varying and unpredictable dynamic sation is limited by delays in reactive power measurements and
behavior represents a great challenge for the researchers [1–3]. thyristor ignition, but recent research on the subject indicates that
In contrast with linear components that usually are represented improvements are possible [11,12]. Thus, in spite of its relatively
in the frequency domain, the models for nonlinear elements are, low efficiency for flicker mitigation, the good cost–benefit relation
usually, developed in the time domain. Some models are based on of the SVC still makes it an attractive solution [4,12–14].
the stochastic characteristic [4] presented by the arc and, more This work proposes an integrated solution to predict and sim-
recently, on the arc’s chaotic nature [1,3]. Both type of models ulate the impact of arc furnaces on the electric power system. The
are capable of a good representation of the process. The stochastic arc model uses Chua’s oscillator to generate a chaotic signal, which
idea is based on the non-periodic and nonlinear arc characteristics is used to modulate the arc voltage obtained from the differential
using a white noise, which modulates the fundamental component equations for the arc furnace dynamic deterministic model, thus
around 0.5%, within a 5–10 Hz frequency bandwidth [1,5,6]. Some generating the voltage fluctuations that causes the flicker [1]. A
researches have compared the performance of the chaotic models model of the SVC, including a control strategy for flicker mitigation,
and an IEC flickermeter model, are also presented. The models are
totally implemented in the Alternative Transients Program (ATP)
environment. A case study is used to demonstrate the models pos-
∗ Corresponding author. Tel.: +55 31 3319 4305; fax: +55 31 3319 4305.
sibilities, including a methodology to properly adjust the model
E-mail addresses: mfabiano@pucminas.br (M.F. Alves), assiszmp@pucminas.br
(Z.M.A. Peixoto), pgcelso@yahoo.com.br (C.P. Garcia), deiltongomes@yahoo.com.br
according to the power system it is connected to, and to the severity
(D.G. Gomes). level expected for the furnace.
0378-7796/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.epsr.2010.04.014
1300 M.F. Alves et al. / Electric Power Systems Research 80 (2010) 1299–1305
where r is the arc radius, k1 , k2 and k3 are constants and g is the arc Chua’s circuit exhibits a broadband spectrum but its major power
conductance. density is concentrated around the resonant circuit formed by L
Different v − i characteristics may be selected by properly and C1 . Different steady fixed points and oscillations are obtained
choosing the parameters m (variations of the resistivity with tem- by varying parameters L, R, C1 and C2 [15,16].
perature) and n (conditions of cooling). The complete combination Fig. 3 presents a block diagram of the electric arc model. The
of these parameters for the different arc stages can be found in [2]. current supplied to the arc is injected as the input to the arc model.
In this work, these parameters are set as m = 0 and n = 2, for the The electric arc voltage is obtained from Eqs. (1) and (2). The voltage
melting stage. Fig. 1 shows the arc v − i characteristic, obtained by obtained from these equations is modulated by the chaotic signal,
solving of (1) and (2). producing the final arc furnace voltage output. The model behaves
as a controlled source where, at each time step, the current of the
2.2. Arc furnace’s chaotic response arc is the input and the arc voltage is the output.
As demonstrated in [3], the electric fluctuations in the arc fur- 3. Adjustment of the arc furnace model
nace’s voltage have a chaotic nature, and chaos theory may be used
to model it [1]. In this work, Chua’s oscillator circuit, shown in Fig. 2, It is possible to get an estimation of the flicker level caused by a
is used to simulate the chaotic characteristic presented by the fur- new installation from statistical analysis of the flicker caused by a
1
Pst (95%) = Pst (99%) (6)
1.25
where Kst is the furnace severity factor, ranging from 48 to 85;
Xs is the reactance of the supply system; and Xfurnace is the reac-
tance of the furnace, from the Point of Common Coupling (PCC—see
Fig. 8) to the electric arc. The parameters of the arc model can be
adjusted to the desired operation conditions, so as to correctly sim-
ulate the furnace operation stages (melting or refining stage) and
the expected furnace’s degree of flicker severity, for each particular
arc furnace and power system. Fig. 4 presents a flow chart showing
the sequence of operations needed to adjust the arc furnace model.
Estimation of the Pst is achieved by the flickermeter model
defined by IEC 61000-4-15 [18]. The IEC flickermeter has five basic
blocks as it is shown in Fig. 5 [18,19]. Block 1 is used to adapt the
measured voltage to the internal reference level of the flickerme- Fig. 4. Flow chart for the adjustment of the arc furnace model.
ter. The purpose of Block 2 is to square the input signal. Block 3
has three filters in order to emulate the transfer function bulb-
to-eye. In Block 4 the signal is squared then filtered to simulate given by [20]:
the brain memory. Block 4 output represents the instantaneous sin(2) + 2( − )
B()pu = (7)
flicker level. Finally, Block 5 performs a statistical evaluation of the
instantaneous flicker perception, thus resulting in the short-term The values for the firing angles , for each phase, are calculated from
perception of the human eye—Pst . Before being used, the flickerme- Eq. (7) using the corresponding values for the susceptances B()
ter model was verified by applying the test procedures established defined by the control system. For each phase, the second thyris-
in the IEC standard [18]. The weighting filter in block 3 of the flick- tor is switched on by symmetry condition. A sawtooth waveform
ermeter, which represents the eye-brain system reaction to flicker voltage is used to identify the half cycles of the voltage fundamen-
effect, was matched to a 60 W, 120 V incandescent light source as tal wave. The intersection of this wave with the firing angle curve
the most extensively used in Brazil [19]. defines the switch control signal.
ĪEaf,neg and ĪSVC,neg are phasor quantities representing the arc fur-
nace and the compensator currents, respectively. These equations express the compensating susceptance in terms of
The desired compensation susceptances, for each phase, are the load’s line current phasors (ĪEaf,a , ĪEaf,b and ĪEaf,c ), as proposed
obtained from the admittances of the load, which in turn are by [20,21]. Since the compensation is composed by the combina-
obtained from currents and line voltages measurements. The sym- tion of the controlled reactor plus the filters (assuming that all the
metrical components of line currents can be found from a three capacitive power is used to constitute the filters), it is possible to
phase circuit analysis, considering a balanced three phase source obtain the phase to phase susceptances for the TCR, BTCR,ab , BTCR,bc
with positive phase sequence supplying a unbalanced load. Next, and BTCR,ca , by subtracting the filters susceptances from the SVC
using an amplitude invariant transformation, the sequence com- susceptances.
ponents of the load current are expressed as a function of the load After measuring the furnace line currents, these are transformed
admittances as shown in Eq. (10): from the abc natural reference frame to the ˛ˇ stationary ref-
erence frame, with the ˛-axis fixed on the phase a-axis. Next, a
ĪEaf,zero = 0
dq transformation synchronized with the network frequency, is
ĪEaf,pos = (ȲEaf,ab + ȲEaf,bc + ȲEaf,ca )V (10)
2 used to calculate the real and imaginary parts of the furnace line
ĪEaf,neg = −(h ȲEaf,ab + ȲEaf,bc + h ȲEaf,ca )V currents, in order to separate the real and reactive components
of current. The current vector resulting from this transforma-
where h = ej(2/3) . ĪEaf,zero , ĪEaf,pos and ĪEaf,neg are the reference pha-
tion can be split in two parts, positive and negative sequences,
sors for the zero, positive and negative sequence sets, respectively,
being both components extracted in the dq reference frame. These
and V is the phase to neutral voltage.
components must then be analyzed with respect to their posi-
Similarly, a delta-connected reactive compensator, connected
tion in relation to the bus voltage so as to identify their real and
in parallel in the same three phase system, have its symmetrical
imaginary parts. A Phase Locked Loop (PLL) is used for this pur-
components for line currents given by,
pose.
ĪSVC,pos = j(BSVC,ab + BSVC,bc + BSVC,ca )V The transformation of the positive sequence of the arc furnace
(11) current into the forward rotating frame, defined by the PLL, gives
ĪSVC,neg = −j(h̄2 BSVC,ab + BSVC,bc + h̄BSVC,ca )V
the real and imaginary parts of the positive sequence load cur-
ĪSVC,pos and ĪSVC,neg are positive and negative sequences current pha- rent, Id,pos and Iq,pos . Making the same operation for the negative
sors, respectively. Considering Eqs. (10) and (11) and using Eqs. (8) sequence, but using the backward rotating frame, provides the neg-
and (9), it is possible to obtain the phase to phase susceptances ative sequence load current, Id,neg and Iq,neg .
equations, BSVC,ab , BSVC,bc and BSVC,ca , for the ideal compensator, as: Iq,pos , Id,neg and Iq,neg are the components used as real and imag-
inary parts for the furnace currents in Eq. (12). After extracting
1 √
BSVC,ab = − (Im[ĪEaf,pos ] + Im[ĪEaf,neg ] − 3Re[ĪEaf,neg ]) the filters susceptance from (12), it is then possible to obtain the
3V required phase to phase susceptances for the TCR.
1
BSVC,bc =− (Im[ĪEaf,pos ] − 2Im[ĪEaf,neg ]) (12) Finally, using Eq. (7), the required value for the firing angle , for
3V
1 √ each phase, can be calculated. Fig. 7 shows a schematic flow chart
BSVC,ca =− (Im[ĪEaf,pos ] + Im[ĪEaf,neg ] + 3Re[ĪEaf,neg ])
3V for the control scheme described above.
M.F. Alves et al. / Electric Power Systems Research 80 (2010) 1299–1305 1303
Fig. 10. Currents at the secondary of the EAF transformer, without compensation.
6. Case study
The corresponding data for the case studied are shown at the end
of this section. The installation was in the planning stage when this
analysis was taken, and the simulations shown here used design
data available from the furnace’s design.
The furnace severity factor Kst , which is different for each arc
furnace installation, has a typical value between 48 and 85. Using
these data, Eqs. (5) and (7) give a estimation for Pst (95%) between
2.62 and 4.64. In the process of defining the set of parameters for
the integrated furnace/power grid system, the model is adjusted as Fig. 11. Detail of the phase-neutral voltage for phase c, at PCC, without compensa-
explained in Section 3. Any chosen set of parameters must result tion.
Fig. 9. Phase-neutral voltage for the three phases at the secondary of the EAF trans-
former, without compensation. Fig. 12. Current and voltage for phase a, at PCC, without compensation.
1304 M.F. Alves et al. / Electric Power Systems Research 80 (2010) 1299–1305
7. Conclusions
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