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Abstract: - The Electric Arc Furnace (EAF) is a very large power load, determining the negative effects on the
power quality like flicker effect, harmonics currents, and reactive power. These effects are due to the nonlinear
characteristic of the electric arc. In this paper is made a study based on simulation about flicker effect caused by
Ultra High Power Electric Arc Furnaces (UHP-EAF). For simulation it was use two electric arc models,
depending on the nonlinearity of the electric arc. The models are implementing in PSCAD EMTDC simulation
program, a program dedicated to power systems. The simulation results are comparing with measurements
made in an industrial plant in Romania.
Theoretically, flicker can also be caused by sub- and 3.1. Model based on the empirical relation
interharmonic frequency components giving a between the arc current, arc voltage and arc
beating frequency component placed within the length
flicker frequency spectrum [2], [3] as well as caused This model are considered by the authors the
by modulation of the voltage harmonics [4]. most appropriate model for describe the electric arc
However, the dominating flicker sources are heavy behavior. This model considers the characteristic
fluctuating loads like arc furnaces, welding current-voltage described by relation
machines, rolling-mills etc. C
U A = U th + . (1)
D + IA
In this relation UA and IA are the arc voltage and
arc current, and Uth are the threshold voltage. The C
and D constants determine the difference between
the current increasing part and current decreasing
part of the current–voltage characteristic (Ca, Da
irrespective Cb, Db). The typical values ([8], [9],
[10], [12]) are: Ud = 200 V, Ca = 190000 W, Cb =
39000 W, Da = Db = 5000 A. Because the real
Figure 1. Rapid variation in voltage. values of the model parameters depend on the
voltage arc variations, the dynamic arc voltage–
current characteristic must be an arc length function,
An arc furnace is probably the load that produces given by relation ([3], [4]):
most flicker [5], [6], [7]. When the arc furnace U A = k ⋅ U A 0 (I A ) . (2)
operates, an unstable arc will appear between the
In (2) UA0 are the value of the arc voltage for a
electrodes and the scrap resulting in fluctuating
reference arc length l0 and k is the ratio between the
power consumption and thereby a potential flicker
threshold voltage value for arc length l, Uth(l) and
problem. As a rule of thumb the ratio between the
short-circuit capacity at the point of common the threshold voltage value for arc length l 0 , Uth(l0).
coupling (PCC) to the maximum demand of the arc The dynamic model for electric arc presumes
furnace should be greater than 80 in order to limit that the relation between the threshold voltage value
the risk for severe flicker caused by the arc furnace. and the arc length can be expressed by:
The best way to investigate the actual flicker U th = A + Bl . (3)
situation is to perform on-site measurements using a In (3) A is a constant equal with the sum of
flickermeter based on the IEC 61000-4-15 standard. cathode and anodic threshold voltages ( A ≅ 40V )
If the arc furnace is connected to a network with and B represent the threshold voltage on the unit
changing loads over time, a good idea is to measure length, having usual values of 10 V cm ([9], [12]).
flicker permanently and thereby see the trend of
The dependency of k by the electric arc length is:
flicker.
A+ B⋅l
Common methods to reduce flicker originating k (l ) = . (4)
from an arc furnace is to increase the short-circuit A + B ⋅ l0
level by installing a new main transformer with Using this model, the correction of the electric
higher capacity, installing active mitigation arc power can be done within loose limits by
equipment like a SVC etc. or to improve the control modifying the threshold voltage, which corresponds
strategies of the arc furnace. The mitigation methods in practice to the modification of the distance
are quite expensive and discussions between the between the electrodes and the metal bath.
network operator and the owner of the arc furnace
regarding cost sharing are common.
3.2. Modeling the electric arc using the
variable-length dynamic characteristic
3. Models of the Electric Arc Furnace The quick variations of the voltage absorbed by
for flicker simulation the electric furnace arc during the melting process are
In the specific literature, there are many closely dependent on the variations of the electric arc
mathematical models of the electric arc. In [8], [9], length, caused by the position changing of the metal
[10] and [12] was present some models for the pieces and the variation of the electrodes positions.
electric arc. At present, two approaches have been developed as
to the variation pattern of the electric arc length, the maximal distance between the electrode and the
former supposing a determinist approach and the metal bath). Using relations (2) - (5) one can obtain
latter, a statistical one. the time variation of the dependency UA(IA)
In this paper it was use the sinus variation of the B ⋅ L 2 ⋅ (1 + sin ωt )
U A (I A ) = 1 − ⋅ U A 0 (I A ) (6)
electric arc length. According to the determinist A + B ⋅ l0
variation it is considered that the electric arc length
By using the notation
has a time-dependent variation pattern that can be L
described by a sinus law. The time-dependency of m= , (7)
2l 0 − L
anode voltage can be obtained considering that the
arc length is changing according to relation one can notice that for L = 0 we obtain m = 0, and
for L = l0 we obtain m = 1, parameter m
l(t ) = l0 − (1+ sinωt ) ,
L
(5) representing the modulation index of the electric arc
2
length. The model implemented in PSCAD are
where L represents the maximal variation of the
depicted in figure 2.
electric arc length (the electrode movement range)
and l0 is the maximal length of the electric arc (the
ra11 * RA1
Uth1 * D ++ u1n
* +
F l1 D + Uth1
-1.0
Negative semialternance F
N on phase 1 B A
Cb N/D
A Ctrl = 1
D
DbD + + Positive semialternance u1p
B
F on phase 1 N
Ctrl N/D
IA1 u1n ra11
N A D
Caa N/D D ++ u1p IA1 IA1
D F B Compar-
DaD + + Uth1 0.0 ator
F
IA1
Figure 2. The electric arc model for flicker simulation implement in PSCAD EMTDC.
It was obtained, by simulation, the arc voltage figure 5. Because by using FFT the frequency step is
waveforms, figure 3. The influence of the 2 Hz, in figure 5 are better mark out the
modulation index can be observe in fig. 4 where is interharmonics magnitudes with different
presented the variation of the arc voltage and the frequencies from multiple of modulation frequency.
signal spectrum for m=0,2 (red) and for m=0.6 The influence of modulation index can be
(blue). For the modulation frequency it was choice analyze from figure 4. It can be observe that form a
the value 10 Hz. For this value is most probably to high value of modulation index (blue), both low
appear flicker phenomena [8]. It can be observed, in frequency harmonics order and interharmonics are
figure 3, and 4 that the maximum value of the significant. For high frequency harmonics order the
current envelope corresponds to the minimum value amplitude of harmonics are more mitigated.
of the voltage magnitude, as result from (2). The value of modulation frequency is depending
By analyze the current and voltage spectrum from the distance between harmonics and
present in figure 4, it can observe that the voltage corresponding harmonic. This distance is increasing
spectral characteristic contained the 5th, 7th, 11th, 13th with the value of modulation frequency.
harmonics as is well know in literature but appear The spectral characteristic for the medium
components with frequencies different from 50Hz. voltage line (in the primary of voltage transformer)
Therefore, it can be observe 60 Hz, 140Hz and 160 are show in figure 6. It can be observe the presence
Hz components. The same phenomena appear in the of the 5th, 7th, 11th, 13th harmonics and
current spectrum. interharmonics. Therefore, the harmonics and
The magnitude for 5th, 7th, 11th, 13th harmonics interharmonics are transmitted in the medium
and the neighboring interharmonics are show in voltage line.
20
0
-20
-40
-60
-80
Ea1
0.50
0.40
0.30
0.20
Arc voltage (V)
0.10
0.00
-0.10
-0.20
-0.30
-0.40
0.00 0.10 0.20 0.30 0.40 0.50
Figure 4. The waveforms for arc voltage and the signals spectrum for m=0.2 (red) and m=0.6 (blue).
Figure 5. The 5th, 7th, 11th, 13th harmonics and the neighboring interharmonics for arc voltage.
Figure 6. The simulated voltage spectral characteristic for medium voltage line feed.
The values i1 and i 2 correspond to ignition accomplished for realizing of the current-voltage
voltage, U ig and drop voltage U dr , of the electric characteristic for any value of the simulated
current and voltage, considering as reference the
arc and R1 , R2 are the tangents of OA and OB same time interval.
segments. For the negative semi period of the arc - The variation of the R1 parameter in every semi-
voltage relation (8) can be prescribed taking into period of the supply voltage ensures the
consideration that i1 and i2 values are negative. unsymmetrical current and voltage of the electric
Because the active power is proportionally to the arc, a characteristic of the electric arc furnace.
current-voltage characteristic area, the arc resistance - The variation law of the R1 parameter has to
on OA segment can be computed using relation ensure constant of its medium value in order to
(10), where P reprezent the electric arc power. maintain constant the power of the electric arc
U ig2 There were developed two landing directions for
R1 = (11) the R1 parameter variation: a determinist landing
⎛ 2 2 ⎞
and statistical landing.
⎜ P + U ig − U dr ⎟
⎜ R2 R2 ⎟
⎝ ⎠ 3.3.1. The sinusoidal variation of the R1
To obtain equal values of the arc power on each parameter
semiperiod it is necessary to compute the value of The determinist landing presumes that the R1
parameter R1 on every semiperiod. parameter describes a sinusoidal curve. The time
In simulations where used equal values on each dependence of the R1 parameter can be obtain taking
semiperiod, U ig+ =| U ig− |= 240 V ,for ignition voltage, into consideration that is has variation according to
the relation:
U dr+ =| U dr− |= 200 V , for drop voltage. The R2 value R1 (t ) = R1 ⋅ (1 + m ⋅ sin 2πf 0 t ) (12)
was choose based on data literature [8], [10], [11] where f0 is the variation frequency of the R1
R2 = −0,0007272 . The value of R1 is computed parameter, and m is the modulation index. For the
using relation (10), the electric power value been simulation of the flicker phenomenon, f0 has a value
choose P = 25,4 MW . in the frequency domain where this phenomenon is
In [10] was detailed present the PSCAD- developing.
EMTDC electrical scheme of the installation of the From (12) relation it can be observed that the
electric arc furnace based on this model. It was medium value of the R1(t) parameter is equal to R1,
show the implementation of the model only for one so the medium power of the electric arc is constant.
phase of the three phase electric arc because for the The simulation scheme implemented in PSCAD
other two phases the model implementations are EMTDC are depicted in figure 9. The simulations
identically. In [10] was also present the waveform are permitting to obtain the wave forms of the
of the arc current and voltage obtained by current and the voltage of the electric arc, and the
simulation and the dynamic current – voltage value of the R1 parameter presented in figure 8. In
characteristic of the electric arc, for simulated data. these simulations, the modulation frequency is
For the simulation of the flicker phenomenon, it 10Hz, and the modulation index is m=0,8.
was necessary to obtain the variation of the electric
arc characteristic, and this was realized by imposing 3.3.2. The random variation of the R1 parameter
a variation to a parameter of the model. Some The statistic landing presumes that the variation
parameters are conditioned by it. The variable of the R1 parameter is described by a band limited
chosen parameter is R1. Taking into consideration white noise law. In this case the time dependence of
that the ignition voltage, drop voltage and the power the R1 parameter can be obtained according the
of the electric arc are constants, using the (11) relation:
relation, it can be computed in every moment the R1 (t ) = R1 + r (t ) (13)
value of R2. In this way, the current-voltage where r(t) represents a zero media white noise and a
characteristic of the electric is variable, and its limited frequency band signal. Like in the preceding
variation depends on the R1 parameter variation law. cases, the frequency band is chosen in the frequency
For an accurate implementation of this model, the domain where the flicker phenomenon is
following conditions must be accomplished: developing. The figure 10 represents the current and
- During the implementation of the dynamic model the voltage of the electric arc variation form and the
is necessary to ensure constantly the value of the variation of the R1 parameter using the modulation
R1 parameter for at least a semi-period of the index m=0,6.
supply voltage. This demand must be
N N
N/D * N/D
Vap Ip Vap R1
0.0 0.8
f1 m
D D
R1 Vap Ea1 Ia1 R11
-120.0 0.0
N f2 zero
* N/D + +
Vap D + D +
0.24 0.2 120.0 25.4
Vap Vst f3 P
D F F
Vap R2 P
1.0 -0.0007272
N The drop am R2
* N/D *
Vst The ignition voltage Phasef1
voltage
D -1.0 Sin
Vst R2 am
Mag s1
*
A Ia1 u11 Freq
Ctrl = 1
u12 The arc resistance f
+
R11 D + u13
B A
Ctrl = 1
u11 F
Ctrl * +
A N Ia1 D + u12
B
N/D
Ia1 u13 ra1
Ctrl F
*
B Compar- A R2
ator D
Ip Ia1 Ia1 N
N/D * + * -1.0
B Compar- R2 D +
-1.0 * ator
D F
R11 -1.0 1.0 Vap
Ip
Ea1 Zero
Detector Pulse
* Sampler * + *
s1 D + R11
F 1.0
-1.0
m R1
Figure 8. The model implement in PSCAD EMTDC for sinusoidal variation of the parameter R1.
-120
Ea1
0.50
Arc voltage (V)
-0.50
R11
0.100
Parameter R1
0.0
0.00 0.10 0.20 0.30 0.40 0.50
Figure 9. The waveforms for arc voltage and the signals spectrum for m=0.8.
50
25
0
-25
-50
-75
-100
Ea1
0.20
Arc voltage (V)
0.10
0.00
-0.10
-0.20
-0.30
-0.40
R11
0.090
0.080
0.070
Parameter R1
0.060
0.050
0.040
0.030
0.020
0.010
0.00 0.10 0.20 0.30 0.40 0.50
Figure 10. The waveforms for arc voltage and the signals spectrum for m=0.6.
3
10
2
10
Voltage (V)
1
10
0
10
-1
10
0 100 200 300 400 500 600 700 800 900 1000
Freque nc y (H z)
Figure 11. The voltage spectral characteristic for measure voltage in the secondary voltage transformer.
5
10
4
10
Voltage (V)
3
10
2
10
1
10
0
10
0 100 200 300 400 500 600 700 800 900 1000
Frequency (Hz)
Figure 12. The voltage spectral characteristic for measure voltage in the primary voltage transformer.
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