SECTION 7 ELECTRICAL SYSTEM

GROUP 2 ELECTRICAL CIRCUIT

104
705
103
105
105

FUSE BOX
HEAD LAMP BACK UP NEUTRAL ECU POWER ILLUMI. TRAVEL CUT ATTACH FLASHER GLOW RELAY GLOW LAMP FUEL HEATER REARWORK SWITCH BEACON SWITCH HAZARD SWITCH
PARKING OPERATING PANEL CONVERT
1 2 3 4 5 6 7 8 9 10 11 12

RELAY RELAY RELAY RELAY RELAY RELAY CUT RELAY UNIT AUX RELAY RELAY DIAGNOSTIC
HEAD FRONT HEAD FRONT DETECTOR

10A

CLUSTER, CONVERT 10A

5A
20A

10A

10A

20A

10A

10A
15A
HEAD & WORK LAMP 15A
START KEY S/W

CN-156
5A

2
8

8
SWITCH

7
9

9
LAMP COMBI LH LAMP COMBI RH ENG.

12V

10
11
12
13
14
15
16
B BR R1 R2 C

GN
ACC

1
2
3
4
5
6
7
8
9
TURN & BACK LAMP
HORN,CABIN,STOP
EARTH

1
OPS

G
CHECK

15(12V)

ALT, FUEL HEATER

12V
HT

10(24V)

CABIN, TAIL LAMP

NO

24V
2,18

2
5

6
3

3
1

1
3
1
OFF

LEVEL
COM

START RELAY

E
B
C

L
L T

L T

F,R SW/OPSS
E

E
ON

CR-11
B-GND

1
4

4
W

R-24V
NC
W
W

ACCEL SIG
B

Y-12V
3
B

4
ST

2
4
B

CL-32

CL-33
1
3

10

10

10
2
HOUR METER

6
CL-24

CL-25
CL-3

3
CL-4

768
719

000

702
ECU B+
CN-138

1
2

2
CR-45

CR-46

CR-47
CR-35

CR-43

CR-40

CR-50

CR-51

CS-41
CR-13

CS-69

CS-23
WATER TEMP GAUGE

OPSS

CR-5
CN-36
COM

FUEL EMPTY LAMP

Br
NO

W
NC

10

10

10
2

6
ECU

4
5

4
5

4
5

8
1

1
4

9
1

2
3

2
3

2
3

2
3

2
3

2
3

2
3
R

4
2
3

6
3

3
2
4

2
4
1

1
L

000
154
163
1
2
3
AIR FILTER LAMP

T/M OIL TEMP LP

CHARGE LAMP
FUEL GAUGE

GLOW LAMP

PARKING LAMP
133
000

106
112
000

133
000

106
112
000

ILLUMINATION

WORK LAMP

ENG OIL PS LP

735
782

900
306
HEAD LAMP

TURN LP RH
TURN LP LH

2
6

7
4

CN-58
Br

166
900

302
421

900
900

307
304
W
B
WATER SEPARATOR

112
000
202
202

155
155

112
000

292
292

156
156

112
000

123
122

163
163
3

5
1

4
2

6
7
8
CHECK

161
156
156
112
911
000
154
464
124

000
141

116

774
702
702
705

000
151
770
113

745
151
151
181

000
114
114
211
162
155
155
133
CS-17
1
2
3

CS-2

109
108

151
114
154

156
801
141
702
900
735

155
000

2
4

1
3
151
173

CL-34
000
166
164

14
19

11
12

17
20

13
16

1
2
7
1

9
8

000
125
128
167
173
168

104
105
103
W
W

W
W
B

B
L

CN-48

735
120
CN-56

10
11
12
13
14
15
16
17
18
19
20
BEACON LAMP

1
2
3
4
5
6
7
8
9
CN-5
CN-4

CL-7
2

2
4

1
3

3
292 R

112
000

168
111

181
110
167
151
123
122
115
127
173
180
125
000
133
202
115
000
000 B
123
133
112
000

122
133
112
000
CN-12 CL-23
000 000 B
CN-17

1
REAR WORK
109 202 202 W
LAMP
1

2
156 292
2

3
112
3

OPTION 000
4

CL-16
105 112
TA
5

1
105 122
TU
6

2
3 NC
000
4 EH
124
5 BU
129
6 ST
GEAR SELECTOR R/COMBI RH
CS-11 CL-15
2-FWD(Lg) 464 112
1 1 TA
443 123
3-C(W)

2 2 TU
4-N(B) 900
3 3 NC
911 000
4 4 EH
1-REV(LgB) 420 124
5 5 BU
STEERING COLUMN SWITCH

463 129
6-L(G) 6 6 ST
7-C(R)

421
COMBI. SW 7 R/COMBI LH
5-H(Y) CL-21
112 WG
LICENCE LAMP
5-C(Br)

000 B
>

6-ILL(Y)
CD-29
123 180 T/M OIL TEMP SW.
7-Lo(Gr) 1
122 EARTH
2
160
8-Hi(G) 3 CN-1 CD-4
000 180 180 129
4 1 1 Pa
000 109 109 109 BRAKE SW
5 2 2
161 292 292
6 3
1-TLH(Lg) 202 202
9-C(Or)

162
7 4 CN-65
162 112 112 124
8 5
2-TRH(LgB) 163 122 122 000 BACK BUZZER
9 6
4-HO(B) 123 123
3-HO(W) CS-12 7
124 124
8 CD-10
125 125 000
9
125
Pa AIR CLEARNER SW
COMBI.SWITCH 10
127 127
11
128 128
12 CD-2
CS-5 000 B
1 2 3
000 127 Y
2 FUEL SENDOR
HORN SW 160 128 L
3 1

CN-2
443 443
1
464 464
2 CS-73
463 463 000
3

1
CN-25 SEAT S.W
109 420 420 301
1 4

2
HORN 160 301 301
2 5
6
7 CR-23
106 3W
CN-124 8 1 2 1
COM
DO-2 110 110 116 1.25BR
NC CS-17 9 2
TILT L 165 111 111 301 107 3BY START RY
NO 3
2

10
SWITCH B 000 770 770 000 1.25B
4 4 3
1

NO NC COM 2 1 11
113 113
12
114 114
164

13
168

115 115
14 CN-74
116 116 114
CN-26 15 2 R
B 154 745 745 115 U
TILT EARTH 16 1
ALARM
R 165
DO-1 CN-15
L ~ ALTERNATOR
103 3 G
CN-3 2 B+
103 103 101
1
OS01,OS02 2 1
CN-60
101
302
164

CN-55 1
W 900 758 100 FUSIBLE LINK
IGN 1 2 3 IVS 6 2
Y 301
SEAT S/W 2
P.D 1
- 5
464

SENSOR
Or 801
REV S/W 3 AMP 24Vdc 4
L 443 SW 825
FWD S/W 4 PS VCC 3
G 302 721,722 113
TRAVEL CUT 5 SIG 2
P 307 6 4 835,836
RELAY 2 6 NC G(ECU) 1
B 000
GND 7 ACCEL PEDAL CR-24
Gr 306
OPS-LAMP 8
V 305
BUZZER - 9
- WATER

835
825
758
721
211
768
719
782
911

120
735
774
705
BRAKE S/W 10 FUEL GLOW RY

161
463
163

169
420
164
SEPARATOR

169
443

161
443

163
464

164
464
RELAY 3
P
11 HEATER
R 108 CN-80
BATT + 12

CN-6

DO-4
DO-3
164

16
15
14
13
12
11
10

3
4

1
9
8
7
6

2
Br

sig
GLOW PLUG

2
PARK'G S/W 13

3
1

CN-132

CN-122

CN-123

CN-133
- +

CD-38

2
1

1
14 CN-131

3
2
1
304

825
758

211
768
719
782
911
753
120

774
705
TILT CUT CN-45

CN-7
835,836

721,722

735,746
2

2
1
OPS UNIT OFF SOL. 000 107
M
1

CN-113 DIODE DIODE FWD-2 FWD-1 REV-1 REV-2 M

000
735
120
305 (L) (N) 100 START MOTOR
1 CN-132
OPS BUZZER 108
LILT CUT
304 106
B+
2

211
000
2
OFF SOL. 000
1

38B 38B
38R

CN-157 895
894
BATTERY
1 MASTER SW
CAN EARTH 12V X 2
2

TO DASHBOARD HARNESS

HMC ENGINE WIRING

863
FUEL TEMP 163 CN-13
HARNESS-CABIN DASHBOARD 1 2 3 4 5 6 1 2 3 4 HARNESS-CABIN 858 755 55 B 55
CN-17 CN-5 CAN1_L 1 E/E

162
158 1

137
CAN1_H 157
857 111
2
2P 2
2 G/U
WATER TEMP &
000
112
133
133
000A

855 855 155 Y 155 GAUGE SENSOR

109

105
105
156
112

FRONT SPEAKER WTS 155 3 3 ECU

HEAD ROOM LAMP
COMBI RH LH RH 847 110 1Y
HEATER SWITCH LAMP SCV HI 147 4
ANTENA
1.25WR
1.25WB

000 RADIO/USB PLAYER 846 820 120 Y

CN-155
1.25W

10 SCV HI 146 5
1.25B

CN-27

9 10 112 845 831 131 B 120

9 SCV LO 145 6 1 SIG
10
11
12
13
14
15
16
C
L T

1
2
3
4
5
6
7

9
8

844 833 133 W 131 CAM SPEED

CL-1
WR

CN-24
CN-23
W
B

8 SCV LO 2 E/E
1

7 144 7
2
B

133 SENSOR
REMOCON+
CL-25

843
GND

GND
REMOCON GND
NC

NC

4
ACC
CL-4

5
7 INJECTOR #2 143 8 3 VCC
TEL MUTE

BACK UP+
ANT 12V

ILL+
ILL-

1
SPK FRT RH+

SPK FRT LH+

SPK FRT RH-

721 842
SPK FRT LH-
109
000

6 INJECTOR #3 142 ENGINE RH

710
711

712
713

8
721 841
133
000

122
112
000

6 5 POWER G 141
2 000 840
4 POWER G 140

167
838 1 Pa E/OIL PS

143
3 INJ.#2 TWV4 138
I 0

722 837
2 INJ.#3 TWV2 137 CN-14
722 836 806 106 B
156
000
000
712
710

109
112

713

711

000

1 ACCEL GND 136 1

CS-6 835 843 143 B
ACCEL GND 135 2
834 842 142 B
CRPS(GND) 134 3

102

129
833 807 107 B 40
WIPER SWITCH CAM SPEED VCC 133 4 1
000 832 803 103 R 41 NE SENSOR
10 10 CRPS(SIG) 132 5 2
9
112 SP1 831 838 138 R
9 CN-8 CN-8 CAM SPEED G 131 6
704 156 156 828 837 137 R
3 8 1 1 BOOST SIG 128 7
000 000 826 804 104 R 134
7 2 2 CRPS(VCC) 126 8 1 GND
COMMON RAIL
CN-154

8 705 112 112 825 893 121,132

6 6 3 3 ACCEL ACC 125 9 2 SIG
1 704 704 894 S-1 126 PRESS SENSOR
5 4 4 ACCEL ACC 123 10 3 VCC
705 705 821 892 S-2
I

4 5 5 CRPS(SIG) 121 11
0,

706 706 706 820

3 6 6 CAM SPEED 120 12
109 109 54
0 I

807
2 7 7 WIPER MOTOR INJECTOR #4 107 13 1 GND
107

156 105 105 156 806 32

1 8 8 1 3 E INJECTOR #1 106 891 14 2 NTC BOOST
136

105 105 SP3 704 804 57

CS-3 9 9 2 2 Pf INJ.#4 TWV3 104 15 3 +5V PRESSURE
000 000 000 803 845 144,145 Br 128
10 10 3 1 B INJ.#1 TWV1 103 16 4 Vout
SP2 802 844
HEATER SP4 4 POWER G 102 17
CABIN WIRING DIAGRAM

LY(L) 705 4 Hi
4 5 18
70

97

LW(H) 722 107

3 6 5 Lo M 19 1
M L(B) 156 CN-46 739 S-5 104 INJECTOR #4
2 20 2
721 782 847 146,147 W
000A

LB(M)
1
706

ENG. CHECK LAMP82 21

105

CN-46 735A 846

CN-153

+BF 76 22
142
CN-11

774A 754 54 B
ECU RY.COIL 75 23 1
1 2 3 774 134 B 137 INJECTOR #3
834
ECU RY.COIL 74 24 2
WASHER PUMP DIODE 773 740 40 R
EARTH(SIGNAL) 73 25
000
706
105

772
M

CL-23 EARTH(SIGNAL) 72 26
202 W 770A 143
DO-2

R 2a 2 R 1 IG GLOW RELAY 71 27 1
CN-22

INJECTOR #2
101

138
2
1

000 770 757 57 W

76

B GLOW RELAY 2
70 28
1
2

768 826 126 W

DIAGNO SW 68 29
706
000

FUSE REAR WORK LAMP 911 741 41 B

706
000

NEUTRAL SW 66 30
6 BY 6 BY 7
62

758 863 163 W 106

20A
34

CN-20 ACCEL IDLE 58 31 1

105 757 103 INJECTOR #1
OFF 1 CL-7 SENSOR POWER 57 32 2
VARIABLE T.H 000 000 B 746A 828 128 Y
2 KEY SW 56 33
3 4 5 D.P.S 292 R 755 832 121,132 Y
TO AIRCON HARNESS SENSOR G 55 34
Y L BW 8a 8 754 821 163
G SENSOR G 54 35 2 C FUEL TEMP
CN-152

BEACON LAMP 753 755 55 B 55

SENSOR
000
202
292

5 STOP LAMP SW 53 36 1
2 3 8 BW
1 START SW 48
116
37
CN-12 746 732 32 L
KEY SW 46 38
2
1

COMP EXT.HARNESS-CABIN 745 144,145

GLOW LAMP 45 39 2
L 5a TO FRAME HARNESS OVER HEAT LAMP 43 40
146,147
1
SCV
741
NE - 41 41
740
BY NE + 40 42
40

69

739
6a 2 R
NE SHIELD 39 HMC ENGINE WIRING
735
MOTOR M +BF
INTAKE AIR TEMP 32
35
732
28
1

9 RW 772A
ECU CASE G 28
722
ACCEL SIG 22
721
ACCEL SIG 21
RELAY
CN-151

COND 719
(20A) M MOTOR
DIAGNOSTIC
ECU RELAY
19
7
705B
705A
ECU RELAY 6
10a B 10b B 10c B ECU RELAY 5
705
B 10
- 3
UNIT GND - 2
7

34

- 1
MOTOR- 10c 10b 10a 10 ECU

*AIR-CON WIRING 50DF7EL01

7-3
MEMORANDUM

7-5
1. POWER CIRCUIT
The negative terminal of the battery is grounded to the machine chassis.
When the start switch is in the off position, the current flows from the positive battery terminal.
1) OPERATING FLOW
Battery(+) Start motor[CN-45(B+)]
Glow relay[CR-24] Glow plug[CN-80]
Start relay[CR-23]
Fusible link[CN-60] Alternator[CN-74(B+)] [CN-15(2)] [CN-3]
Fuse box[CN-36(1)] Horn[CN-25(1)]
I /conn[CN-1(2)] Brake s/w[CD-4]
I/conn[CN-17(1)] I/conn[CN-8(7)] Radio/USB player[CN-27]
Room lamp[CL-1]
Fuse box[CN-36(2)] OPS unit[CN-55(2)]
OPS buzzer[CN-133(2)]
Fuse box[CN-36(3)] ECU power relay[CR-43(2,3)]
Diagnostic[CN-156(16)]
Fuse box[CN-36(4)] Travel cut relay[CR-50(2)]
Attach cut relay[CR-51(1,2)]
OPS[CN-55(1)]
Gear selector[CS-11(3)]
Fuse box[CN-36(5)] Water separator check[CL-34(1)]
Engine check[CL-32(1)]
I/conn[CN-6(3)] ECU[CN-152(35, 46, 56), CN-153(76)]

2) CHECK POINT

Engine Key switch Check point Voltage

Η - GND (Battery(+))
Θ - GND (Fusible link)
OFF OFF Ι - GND (Fuse No.1) 24V
Κ - GND (Fuse No.4)
Λ - GND (Start key)

öGND : Ground

7-6
 CL-1
1
109
2

ROOM LAMP
7-C(R) 3-C(W)

109
HORN
CS-2

PARK'G S/W
BUZZER -
SEAT S/W
105

RELAY 2
REV S/W

RELAY 3
BRAKE S/W

BATT +
TRAVEL CUT
ST

ANTENA
HT

FWD S/W
ON

IGN

OPS-LAMP
OFF
4

OPS UNIT
GND

6
2

9
8
5
4
1

7
3

10
103 R
3
16 GND 104 L
2

COMBI. SW

1
2

7
3

9
8
5
4
1

6
2
W

10
15 NC 1

CN-8 CN-8
4-N(B)

6-L(G)

CN-25
5-H(Y)
-
Br

GEAR SELECTOR
P
V
B
P
Y

R
G

2-FWD(Lg)

1-REV(LgB)
14 SPK FRT LH+

Br
Gr
Or
5

CN-113
13 REMOCIN GND

109
109
4
3
2
1

1
1

7
6
5
2
9
8
7
6
5
4
3
2
12 REMOCON+

14
13
12
11
10
START KEY S/W
B BR R1 R2 C ACC

CN-55

OPS BUZZER

CS-11
11 SPK FRT RH+

109
10 NC
POWER CIRCUIT

900
108
305
108
305
306
900
9 ILL+
109 6 5 4 3 2 1
8 BACK UP+

CN-17
7 ANT 12V

109
6 TEL MUTE

RADIO/USB PLAYER
5 SPK FRT LH-
103
105
104

4 SPK FRT RH-

CN-36 FUSE BOX
109 HORN,CABIN,STOP 10A
1

3 GND
108 OPSS 5A
2

2 ILL-
702 ECU B+ 20A
3

1 ACC 900 F,R SW/OPSS 10A

4

CN-27 735 ECU 10A

5

CN-6 CLUSTER, CONVERT 10A

6

20A

109
16 ALT, FUEL HEATER
7

15 TURN & BACK LAMP 10A

8

70
97
14 HEAD & WORK LAMP15A
9

9
8
7
6
2

4
1

5
3

12
11
10
CABIN, TAIL LAMP 15A

CN-1
10

13
103

ACCEL SIG 5A
782
11

ENG. CHECK LAMP82

12
START RELAY 10A

109
12

735A 11
+BF 76
CN-3

ECU RY.COIL 10
75
9

CN-153
ECU RY.COIL 74
103

EARTH(SIGNAL) 73
8
782 782
EARTH(SIGNAL) 72
7 CR-43

7-7
6 1 2 1
GLOW RELAY 71 702
5 2

76
101
GLOW RELAY 70 120 120 702
RELAY

DIAGNO SW 4 3
68 735,746 735
3 4 4 3
NEUTRAL SW 66
ECU POWER

62
2

34
ACCEL IDLE 58
SENSOR POWER 57
1 CR-50
746A 1
KEY SW 56 900 3 4 6
SENSOR G 2
55
RELAY

SENSOR G 4
54
STOP LAMP SW 53 6
1 2
3
TRAVEL CUT

START SW 48

CN-152
746
KEY SW 46

106
GLOW LAMP 45
CR-51
900
OVER HEAT LAMP43
1
900 3 4 6

1
2
NE - 2
41 CN-15
NE + 4
40
ATTACH

40
69
1
NE SHIELD 6
39
101
103

100
107
1 2
CUT RELAY

735 3

38R
+BF 35
107
106

109
100
ECU 101
1
2

CL-32
2
1

4
3

900
CN-74

CD-38 1

M
R

12V X 2
B+
ENG

120 306
2

2
1
1

CN-45
sig 1 2

BATTERY
B+
702

CN-60
3W
CHECK

735
3BY

2
1.25B
1.2BR

CL-33

WATER
- +
3 900

38B
M
CR-24
2
4
2

CN-80

SEPARATOR
16

306
U
OPS

2
CN-156

~
CR-23

CD-4

CL-34
Pa

900
1
306
2
FUSIBLE LINK
CHECK

MASTER SW
GLOW PLUG
GLOW RY
START RY

50DF7EL03
38B
START MOTOR
ALTERNATOR

BRAKE SW
WATER SEPARATOR
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Start motor[CN-45(B+)] Fusible link[CN-60] I/conn[CN-15(1)] Alternator[CN74(B+)]
Start relay[CR-23]
I/conn[CN-2(15)] Neutral relay[CR-5(4)-(2)] Fuse box B[CN-36(12)]
Start switch[CS-2(2)]
ECU[CN-152(48)]
ö The engine can be started only when the gearshift is in neutral position.
The operator should be seated when starting.
(1) When start key switch is in ON position
Start switch ON [CS-2(4)] Fuse box[CN36(6)Ą(4)] Gear selector switch[CS-11(3)]
OPS unit[CN-55(1)]
(2) When start key switch is START position
Start switch START[CS-2(2)] Fuse box[No. 12] Neutral relay[CR-5(2)Ą(4)]
I/conn[CN-2(15)] Start relay[CR-23(1)]
ECU[CN-152(48)]

2) CHECK POINT

Engine Key switch Check point Voltage

Η - GND (Battery B+)

Θ - GND (Fusible link)
Ι - GND (Fuse box B No.1, 12)
Running ON 24V
Κ - GND (Start key)
Λ - GND (Neutral relay)

öGND : Ground

7-8
 STARTING CIRCUIT

104

105 3
START KEY S/W 103 NEUTRAL TRAVEL CUT ATTACH
B BR R1 R2 C ACC
RELAY RELAY CUT RELAY
HT

FUSE BOX
OFF 1 2 3 4 5 6 7 8 9 10 11 12

ON OPS

10A

CLUSTER, CONVERT 10A

5A
20A

10A

10A

20A

10A

10A

2
15A

6
HEAD & WORK LAMP15A
5A

3
1
ST

TURN & BACK LAMP

HORN,CABIN,STOP

1
4

4
ALT, FUEL HEATER

CABIN, TAIL LAMP

4
2

3
CR-50

CR-51

CL-33
START RELAY
F,R SW/OPSS

CR-5
Br
W
R
L

1
ACCEL SIG

4
2
3

6
3

1
2
2
4

2
4
1

1
CN-36

ECU B+
OPSS

ECU

141
911
116

900

900
900

900
306
CS-2

3
2
4

1
3

900

141
105
103
104

4
CN-3
103 103

CN-55
W 900
IGN 1
Y
SEAT S/W 2
Or
REV S/W 3
L CN-2
FWD S/W 4
G
1
TRAVEL CUT 5
2
P
RELAY 2 6
3
B
GND 7
4
Gr 306
OPS-LAMP 8
5
V
BUZZER - 9
-
6
BRAKE S/W 10
P
7
RELAY 3 11
R
12
BATT + 12
13 CR-23
Br
PARK'G S/W 13
14
106 3W
1 2 1
14 116 116 116 1.2BR
15 2
107 3BY START RY
OPS UNIT 16 3
1.25B
4 4 3

CN-74
2 R
U
1
CN-15
L ~ ALTERNATOR
103 3 G
GEAR SELECTOR 2 B+
101
CS-11 1
2-FWD(Lg)
1 2
CN-60
3-C(W)

2
4-N(B) 900 101
3 1
911 100 FUSIBLE LINK
4 2
1-REV(LgB) 5
911

6-L(G) 6
7-C(R)

7
CN-6

5-H(Y)
16
15
14
13
12
11
10

3
4

1
9
8
7
6

COMBI. SW CR-24
911

GLOW RY

CN-80
GLOW PLUG

CN-45
107
M M
100 START MOTOR
106
B+

38R 38B 38B

1 BATTERY
12V X 2 MASTER SW
911

116
ENG. CHECK LAMP82

76
75
74
EARTH(SIGNAL) 73
EARTH(SIGNAL) 72

71
70
68
66
58
SENSOR POWER 57

56
55
54
STOP LAMP SW 53
48
46
45
OVER HEAT LAMP43

41
40
39
35
GLOW RELAY
GLOW RELAY

NEUTRAL SW
ECU RY.COIL
ECU RY.COIL

GLOW LAMP
DIAGNO SW

ACCEL IDLE

SENSOR G
SENSOR G

NE SHIELD
START SW
KEY SW

KEY SW

NE +
NE -
+BF

+BF

ECU

97 101 62 69

70 76 34 40

CN-153 CN-152
50DF7EL04

7-9
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator release the start switch to the ON
position. Charging current generated by operating alternator flows into the battery.
The current also flows from alternator to each electrical component through the fusible link(CN-60) and the
fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator[CN-74(L)] I/conn[CN-2(14)] Cluster charging lamp ON[CN-56(13)]
Hour meter[CN-48]
(2) Charging flow
Alternator[CN-74(B+)] I/conn[CN-15(1)] Fusible link[CN-60] Starter[CN-45(B+)]
Battery(+) terminal charging
I/conn[CN-15(2)] I/conn[CN-3] Fuse box[CN-36(1)]
I/conn[CS-2(3)] Start key switch

2) CHECK POINT
Engine Key switch Check point Voltage

Η - GND (Alternator B+)

ON ON Θ - GND (Start switch) 24V
Ι - GND (Cluster)
ö GND : Ground
ö Cautions
1. When using an arc welder, always disconnect the ground lead from the battery to prevent alternator
or battery damage.
2. Attach the welding ground clamp as close to the weld area as possible to prevent welding current
from damaging the bearings of the alternator.
3. Do not disconnect the battery when the engine is running. The voltage surge can damage the
diode and resistors in the electrical system.
4. Do not disconnect an electric wire before the engine is stopped and the switches are OFF.

7-10
 CHARGING CIRCUIT

105

START KEY S/W 103 FUEL HEATER

B BR R1 R2 C ACC
RELAY
HT

FUSE BOX
OFF 1 2 3 4 5 6 7 8 9 10 11 12

ON

10A

CLUSTER, CONVERT 10A

5A
20A

10A

10A

20A

10A

10A
15A
HEAD & WORK LAMP15A
5A

3
1
ST

TURN & BACK LAMP

HORN,CABIN,STOP

ALT, FUEL HEATER

CABIN, TAIL LAMP

4
2
CR-47
START RELAY
F,R SW/OPSS
Br
W
R
L

1
ACCEL SIG

4
2
3
CN-36

ECU B+
OPSS

ECU

114
114
211
CS-2

2
4

1
3

114
105
103

CN-3
103 103

CN-56
1
2
1
ILLUMINATION 3 CN-2
2,18 19
HEAD LAMP 4 1 CR-23
EARTH 20 106 3W
WORK LAMP 5 2 1 2 1
11 1.2BR
TURN LP LH 6 3 2
12 107 3BY START RY
TURN LP RH 7 4 3
1.25B
14 8 5 4 4 3
OPERATING PANEL

15(12V) FUEL GAUGE

9 6
5 10 7
WATER TEMP GAUGE CN-74
7
11 3 114
12
114 114
GLOW LAMP 12 13 2 R
10(24V) 9 115 115 115 115 U
FUEL EMPTY LAMP 13 14 1
ENG OIL PS LP
8
14 15 CN-15
L ~ ALTERNATOR
17 103 3 G
AIR FILTER LAMP 15 16 2 B+
13 101
CHARGE LAMP 16 1
T/M OIL TEMP LP
16
4
17 1 2
PARKING LAMP 18 CN-60
101
19 3 100
1
FUSIBLE LINK
20 2
115
211

+ HOUR METER -

CN-48
CN-6
16
15
14
13
12
11
10

3
4

1
9
8
7
6

CN-45
107
M M
211

100 START MOTOR

106
B+

38R 38B 38B

BATTERY MASTER SW
12V X 2
000
211
CN-7
2
1

FUEL
HEATER

50DF7EL05

7-11
4. PREHEATING CIRCUIT
Combustion chamber glow plugs are used in order to give satisfactory starting of low ambient temperatures.
1) OPERATING FLOW
Battery(+) terminal Start moter[CN-45(B+)]
Fusible link[CN-60] I/conn[CN-15(1)] Alternator [CN-74(B+)]
I/conn[CN-15(2)] I/conn[CN-3] Fuse box[CN-36(1)]
I/conn[CS-2(3)] Start switch(B)
Glow relay[CR-24] Glow plug[CN-80]
ö When you turn the start switch to the ON position, the glow relay makes the glow plugs operated and the glow
lamp of the cluster turned ON.
Start switch ON [CS-2(4)]
Fuse box [CN-36(No.6 Ą 7] Fuel heater relay [CR-47(3), (2)Ą (4)] I/conn[CN-6(10)]
Fuel heater [CN-7(1)]
Fuse box [CN-36(6)] Glow aux relay[CR-45(2)Ą (4)] I/conn[CN-2(12)]
Glow relay[CR-24] Glow plug[CN-80]
Glow lamp relay[CR-46(3),(2)Ą(4)] Glow lamp[CN-56(7)]

2) CHECK POINT

Engine Key switch Check point Voltage

Η - GND (Battery B+)

Θ - GND (Fusible link)
Ι - GND (Glow plug)
Stop HEAT 24V
Κ - GND (Glow relay)
Λ - GND (Start switch)
Μ - GND (Glow lamp)

7-12
 PREHEATING CIRCUIT

105

START KEY S/W 103 FUEL HEATER GLOW RELAY GLOW LAMP
B BR R1 R2 C ACC
RELAY AUX RELAY
HT

FUSE BOX
OFF 1 2 3 4 5 6 7 8 9 10 11 12

ON

10A

CLUSTER, CONVERT 10A

5A
20A

10A

10A

20A

10A

10A
15A
HEAD & WORK LAMP15A
5A

3
1

1
ST

TURN & BACK LAMP

HORN,CABIN,STOP

ALT, FUEL HEATER

CABIN, TAIL LAMP

4
2

2
CR-47

CR-45

CR-46
START RELAY
F,R SW/OPSS
Br
W
R
L

1
ACCEL SIG

4
2
3

2
3

2
3
CN-36

ECU B+
OPSS

ECU

114
114
211

151
770
113

151
151
181
CS-2

2
4

1
3

151
114
105
103

5
CN-3
103 103

CN-138
B-GND 1
24V 151
R-24V 2
12V Y-12V 3
CONVERT

CN-56
1
2
1
ILLUMINATION 3 CN-2
2,18 19
EARTH
HEAD LAMP
20
4
6 1
CR-23
WORK LAMP 5 2
11 106 3W
TURN LP LH 6 3 1 2 1
12 181 1.2BR
TURN LP RH 7 4 2
107 3BY START RY
14 8 5 3
OPERATING PANEL

15(12V) FUEL GAUGE 1.25B

9 6 4 4 3
151 770 770
5 10 11
WATER TEMP GAUGE 113 113
CN-74
11 12
7 114 114 114
GLOW LAMP 12 13 2 R
10(24V) 9 115 115 115 115 U
FUEL EMPTY LAMP 13 14 1
ENG OIL PS LP
8
14 15 CN-15
L ~ ALTERNATOR
17 745 745 103 3 G
AIR FILTER LAMP 15 16 2 B+
13 101
CHARGE LAMP 16 1
T/M OIL TEMP LP
16
4
17 2
PARKING LAMP 18 CN-60
101
19 1
100 FUSIBLE LINK
20 2
115
211

+ HOUR METER -

CN-48
CN-6
16
15
14
13
12
11
10

3
4

1
9
8
7
6

4
CR-24
211

GLOW RY

3 CN-80
GLOW PLUG

CN-45
107
M M
100 START MOTOR
106
B+

38R 38B 38B

1 BATTERY
12V X 2 MASTER SW
770A
770

745

000
211
CN-7
2
1
ENG. CHECK LAMP82

76
75
74
EARTH(SIGNAL) 73
EARTH(SIGNAL) 72

71
70
68
66
58
SENSOR POWER 57

56
55
54
STOP LAMP SW 53
48
46
45
OVER HEAT LAMP43

41
40
39
35
GLOW RELAY
GLOW RELAY

NEUTRAL SW
ECU RY.COIL
ECU RY.COIL

GLOW LAMP
DIAGNO SW

ACCEL IDLE

SENSOR G
SENSOR G

NE SHIELD
START SW
KEY SW

KEY SW

FUEL
NE +
NE -
+BF

+BF

HEATER
ECU

97 101 62 69

70 76 34 40

CN-153 CN-152
50DF7EL07

7-13