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CSA W47.

1 and CSA W59 Exam questions


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1. A 6 mm fillet weld, the 6mm 14. Does CSA Standard W59 contain Yes, Clause 10 has
actual minimum size must be provisions for pre-qualified joints? details for the
deposited if the gap geometry of joints
between par is 0.8 mm: that are
prequalified,
2. 6. Undercut shall not be l mm
provided
more than _____ deep
the welding
occurring in test samples.
procedures
3. All information necessary design drawings
15. Does CSA Standard W59 specify Yes, Clause 6 has
for preparation of erection
requirements for stud welding? requirements for
and detail drawings shall be
stud welding.
included in:
16. The effective throats of flare v- 0.375R
4. All members and welds the engineer's comprehensive
groove welds filled flush using the
affected by the work shall plan
GMAW
be visually inspected in
process on round bars with a diameter
accordance with:
of 25 mm shall be:
5. All tests on fluted materials 3mm
17. Extension bars, run-off plates and >480MPa
such as decking shall be
backing, shall be of the same material
performed on material or
as the base material, for the welding
_________ less in thickness.
of steels with a minimum specified
6. Arc Strikes: Outside area of permanent tensile
weld should be avoided. strength of:
7. Backing used to make need not be continuous 18. The filler metal for exposed bare 27 J at -20°C
circumferential welds in applications of CSA 040.21-ASTM A
splices of statically loaded 242
hollow structural sections Steel, for application to cyclically
and pipes: loaded structures, deposited weld
8. Beam splices of tension Complete joint penetration metal shall have a minimum Charpy-V-
members, made by groove Notch impact energy of:
welds shall be: 19. For arc spot welds-procedure 0.75T to 1.38T
9. classification refers to a WT qualifications, a test on a given
welder's ability to deposit decking thickness, T, shall qualify a
tack welds. procedure within the same scope of
essential
10. Connections or splices in Complete penetration on
variables for materials in the range
beams or girders, when back plate and complete
of________ to a maximum of 3 mm.
made by groove welds shall penetration groove weld
be: 20. For Division 1 companies, the need not be
engineer: situated at the
11. CSA Standard W59 covers The welding requirements of
company
the welding requirements CSA Standard W59 can be
for what type of steel applied to carbon and low- 21. For G40.21, 700QT steel 42 mm thick, 230°C
construction? alloy welded steel the maximum preheat and interpass
temperature shall not exceed:
12. The dept of filling of a plug 16 mm
weld in 20 mm material shall 22. For procedure qualification, complete 2T
be: joint penetration groove welds, a test
pipe with a nominal diameter of 500
13. Does CSA Standard W59 No. Groove welds must be
mm and a thickness of 10 mm the
allow for the use of continuous for the full length
maximum wall thickness qualified is:
intermittent groove welds? of the joint or as otherwise
permitted by the Engineer.
23. For procedure qualification, complete joint unlimited 37. An individual who welds by manipulating an welder
penetration groove welds, a test electrode holder or welding gun:
pipe with a nominal diameter of 500 mm
38. In Shielded Metal Arc Welding (SMAW), the 9mm
and a thickness of 20 mm the maximum
max size electrode for vertical fillets and
wall thickness qualified is:
groove welds are:
24. For radiographic examination, the density 0.50
39. In the "T" classification-test assembly 2G and 1, 3, 5,and
of any radiograph, over a constant
5G, a welder must stop/start in specimens nos: 7
thickness of work piece, shall not vary by
more than: 40. In this standard the term contractor means: Fabricator
or Erector
25. For "S" classification for GTAW, the welder option 1 only
must stop, start in the root of the fillet: 41. The largest size notch in a flare cut edge that 5mm
the fabricator can remove by grinding without
26. For spot radiographic examination of 100 mm
approval is:
welds, each spot radiography should
show at least_________of weld length with 42. The length of the centre portion for 115mm
the weld image centered on the spot. radiographic examination, where permitted, of
a GTAW process plate assembly shall be:
27. For "T" classification, pipe test assembly in shall not be
position 6G, tack welds: incorporated 43. lt cannot be used to approve products True
in the test 44. The maximum gap permissible after assembly 12mm
specimens of a butt joint to be groove welded, with steel
28. For the purpose of CSA W59 standard, all of the backing bar, and with a root opening of 6 mm:
welds shall be classified as: above (Plug, 45. The maximum one-pass fillet that shall be 8 mm
Fillet, Groove). deposited in the horizontal and overhead
29. For the "T" classification in the F4 may be positions using the shielded metal arc process
electrode designation, the first pass; deposited with (SMAW) for pre-qualified joints is:
an F3 46. The maximum permissible undercut permitted 1.6 mm
electrode in a G40.21 ASTM A242 steel
30. For ultrasonic examination of welds, thick 25 mm with a thickness of 25 mm with no calculated
layers of paint need not be stress is:
removed unless the thickness exceeds: 47. The maximum root opening that may be 2.0 mm
31. For welding of stainless steel, the A5.0 neglected in materials joined by fillet welds
provisions of AWS standard_________ shall be less than:
may be used for the qualification of 48. The maximum size discontinuity permitted in a 6mm
welding procedures and personnel. weld with 20 mm effective throat is:
32. Geometric unsharpness limit for plate 0.127 mm 49. The minimum diameter of the hole for a plug 8mm
thickness of 12 mm is: weld shall be the thickness of the part
33. A groove weld with an inclination of axis Vertical containing it plus:
between 15 º and 80 º and rotation of face 50. The minimum effective length of a fillet weld 40 or 4
of 80 º to 280 º is considered to be in shall be or times the size of the fillet: times
which position?
51. The minimum effective length of a fillet weld mm or 4
34. The hole-type image quality indicator (IQI) 12 shall be ________the size of the fillet, whichever times
designation, film side, required is greater.
for ASTM A517M steel plate, 12 mm thick:
52. The minimum effective throats for flare bevel 0.25R
35. if there is a reason to doubt the welder's Check test the groove welds is:
ability to perform in accordance with welder in the
53. The minimum fillet weld size for cyclically 5 mm
his/her . position and
loaded structures is
class.... qualification, the Bureau may: class held.
54. The number of test specimens required for "S" 3
36. In cases where base metals <3 mm thick AWS D1.3
classification, MCAW process,
are to be welded to metals < 3 mm
Class "V", option 3 is:
thick, the requirements of may be
appropriate
55. On statically loaded +19 64. SAW fillet welds made in flat or horizontal 8mm
structures scanning position, except single pass fillet welds
levels for Ultrasonic made in
Testing, for sound path horizontal position shall not exceed
distances 63 to 125 is:
65. The separation between faying surfaces of 2 mm
56. The outside diameter, d, 16mm lap joints shall not exceed:
of an arc spot for single
66. Sufficient base metal and welding shall be rivets or
sheets of 18 gauge or
added to support the total load if ______are bolts
thinner,
overstressed by dead load alone or are
shall be a minimum of:
subject to cyclic loading.
57. Peening shall be Shall not be permitted.
67. The Term Bureau Means: Canadian
permitted on quenched
Welding
and tempered steel
Bureau
when:
68. This standard shall be administered by: the bureau
58. Preheat required for a 10°C
CAN3-G40.21m 350W 69. To establish appropriate safety and health the user of
Steel, 20mm thick, at an practices and to determine the this standard
ambient temperature of applicability of regulatory limitations prior to (W59)
-5°C, using E48018 use, it is the responsibility of:
electrode 70. Ultrasonic Inspection of dynamically loaded Reject,
59. The provisions of CSA over 700 MPa structures, for defects having a rating of regardless
W59-03 are not intended +10.5 on 32 mm steel plate, the maximum of the
for use for steels having a allowable size is: length.
specified minimum yield 71. Using E480XX basic electrode, single pass 6mm
strength: fillet welds up to maximum may be:
60. Radiographic Inspection 10 mm 72. Visual inspection of welded joints subject to 48 hours
on structure loaded 32 high restrain shall be delayed as long as
mm steel plate, the practicable
maximum allowable size and preferably not less than
of a slag line for tension
73. A welder is being tested for the S 8 mm (5/16
loaded structures is:
classification with the SMAW process in the
61. Radiography shall be 4.0 flat position. The test assembly used for this
clean and free from test is 10 mm thick and has a backing
processing defects and bar.What is the maximum one-pass fillet
shall have a density of weld that may be deposited during the test?
not more than:
74. A welder who successfully completes a A
62. The recommended 12 mm qualification test for arc spot welding of transferable
thickness for Ir 192 decking is issued what type of qualification? identification
radioactive isotopes that card that is
may be used on steel is: valid for 2
63. The requirements for Welding symbols shall be as years
welding symbols are shown in AWS Standard A2.4, 75. A welding operator's qualification is valid for 2 years
specified in what together with the additional how long?
standard? conventions developed for CSA
76. A welding supervisor, a graduate of the WET 3
Standard W59 and shown in
Program, shall have a minimum
Annex D of CSA Standard W59.
of_____ years of welding-related experience
pertinent to the
company's type of operations.
77. The welding Ensuring that qualified welding 86. What is a pre-qualified A joint specified in a
supervisor, as personnel weld in accordance with joint? governing code or standard-
defined in CSA approved welding procedures in the that does not require
Standard W47.1, has shop and field. validation of welding
certain parameters through the
responsibilities. performance of procedure
Which of the test.
following can be
87. What types of structures CSA Standard W59 covers
considered as the
are covered in CSA statically- and cyclically-
responsibility of the
Standard W59? loaded (repetitive loading)
welding supervisor?
structures.
78. Welding AWS Standard A3.0
88. What typical welding A) location, type, size and
terminology shall be
information would you length of all welds:
defined as:
expect to find on an B) distinguish between shop
79. What are the When mandated in the contract or in erection or detail drawing? and field welds;
requirements for the governing design Standard*, all C) groove depths and joint
contractor Contractors performing work under preparations, if there are
certification? this Standard must be certified to CSA partial penetration
W47.1 for welded fabrications. joints,together with the
position of welding;
80. What are the types Welds are classified as groove, fillet,
D) any notes required, e.g.
of welds as plug or slot welds.
welding sequence, control of
specified in CSA
distortion, etc..
Standard W59?
89. What welding processes are This standard covers the
81. What base metals Welding Supervisor - the company's
covered in CSA Standard SMAW, GMAW, GTAW,
can be welded designated person(s)
W59? MCAW, FCAW, SAW, ESW,
under CSA Standard directly responsible for ensuring that
EGW and SW processes.
W59? qualified tack welders, welders, and
welding operators weld in 90. When any examination erector
accordance with approved or indicates the presence of a
accepted welding procedure data planer edge discontinuity
sheets in the shop and the field. greater than 25 mm in
depth, the_______shall refrain
82. What information A design drawing should contain:
from any
should be given on information for preparation of detail
immediate remedial work
a design drawing? and erection drawings;
the effective throat thickness shall be 91. When application of heat is 590°C
defined, if there are partial penetration used to curve or straighten
groove welds. a product, the
maximum temperature of
83. What is a complete A CJP groove weld is one that has
heated areas, as measured
joint penetration complete penetration and fusion of
by approved methods, shall
(CJP) groove weld? weld and
not exceed ________ for
base metal throughout the thickness
quenched and tempered
of the joint.
steels
84. What is a low- A low-hydrogen electrode is an
92. When partial examination is in the contract documents
hydrogen electrode that deposits weld metal
specified, the locations and
electrode? with a specified maximum limit of
lengths and
diffusible hydrogen.
categories of welds to be
85. What is a partial A partial joint penetration groove tested shall be clearly
joint penetration weld is defined as one having designated:
groove weld? joint penetration less than complete
93. When the base metal temperature is below 0°C, the base metal shall be 10°C
preheated to at least ________and this temperature maintained during
welding
94. Which type of weld is prohibited for dynamically loaded structures: Slot Weld

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