Professional Documents
Culture Documents
Rakesh Chowdhury
Prepared Associate Director -Structures Team 10-NOV-2020
Leader/ WSP
Xu Yue
Verified 10-NOV-2020
Technical Director / CRGT
Ubaidullah Khan
Quality Process Approval 10-NOV-2020
Project QA/QC Manager / CRGT
Sun Shangxing
Approved 10-NOV-2020
Project Director / CRGT
Name Signature Date
Location/
Contract No. - - Discipline - Type - Sequence Number - Revision
Subdivision
C 0 3 0 6 - S 0 2 - E C B - R P - 3 0 0 3 7 - A C
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C0306-S02-ECB-RP-30037-AC PAGE 1 OF 22
Version Log - Internal
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reproduction, distribution, utilization or communication of this document, or any part thereof, is strictly prohibited unless expressly permitted by Etihad Rail.
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C0306-S02-ECB-RP-30037-AC PAGE 2 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
Table of Contents
Acronyms and Abbreviations .................................................................................................................. 4
1 Reference Documents ................................................................................................................ 5
2 Introduction ............................................................................................................................... 6
2.1 Intent of this Design Report ............................................................................................ 7
2.2 Existing Condition........................................................................................................... 7
2.3 Description of Rail Network ............................................................................................ 8
2.4 Outline Scope ................................................................................................................. 9
2.5 Engineering Disciplines ................................................................................................... 9
3 Review of Existing Data ............................................................................................................ 10
4 Topographic and Geotechnical Surveys .................................................................................... 11
4.1 Topographic Surveys .................................................................................................... 11
4.2 Geotechnical Investigations .......................................................................................... 11
5 Stakeholder Engagement ......................................................................................................... 12
6 Design Development for the DCP Stage ................................................................................... 13
6.1 Design Basis Report ...................................................................................................... 13
6.2 Design Update from DCP2 ............................................................................................ 13
7 Structure Details ...................................................................................................................... 14
7.1 Underbridge JBL CH: 1+971 .......................................................................................... 14
8 Interface Management............................................................................................................. 15
9 Risk and Opportunity ............................................................................................................... 16
10 Next Steps ................................................................................................................................ 17
11 Conclusion ................................................................................................................................ 18
Appendices
Appendix A Design Calculations
Appendix B Risk Register
Appendix C List of Drawings
Tables
Table 1: Reference Documents
Table 2: Package 2C Design Packaging
Table 3: Risk and Opportunities
Figures
Figure 1: Project Layout
Figure 2: Package 2C Layout
Figure 3: Midas Model Snap
Figure 4: Plan
Figure 5: Elevation
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C0306-S02-ECB-RP-30037-AC PAGE 3 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
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C0306-S02-ECB-RP-30037-AC PAGE 4 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
1 Reference Documents
The following inputs from the Contract have been considered in the development of this Design Report as
below but not limited to:
Table 1: Reference Documents
[19] Design Basis Report – Road & Highways C0306-S02-ECH-RP-00001-00 31 October 2019
[20] Design Basis Report – Bridges & Railway Structure C0306-S02-ECB-RP-00001-AB 20 October 2019
[21] Design Basis Report – Geotechnical & Earthwork C0306-S02-EBB-RP-00001-AB 13 November 2019
[24] Design Basis Report – Hydrology & Drainage C0306-S02-EBH-RP-00001-AC 30 October 2019
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C0306-S02-ECB-RP-30037-AC PAGE 5 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
2 Introduction
The Overall Etihad Rail Network comprises a proposed railway network, which will link freight facilities and
passenger stations, and form a part of the planned Gulf Cooperation Council (GCC) railway network. It will
run from the Saudi Arabian border at Ghweifat in the west, via or close to the cities of the Gulf coast, to the
Northern Emirates and the East coast. There will also be a line running from Abu Dhabi to Al Ain, with and
intended connection into the Sultanate of Oman, as well as an existing branch line to the gas facilities at
Shah and Habshan.
The Etihad Rail network is planned to be developed in four main stages as shown in Figure 1 below:
Stage 1: The Shah Habshan Ruwais rail line is currently under operation and is used for the transport of
sulphur from the gas fields at Shah and Habshan to an export facility at Ruwais;
Stage 2: (Sections A, B1, B2 and C) Extends the Stage 1 railway network to the border with Saudi Arabia as
well as to Khalifah Port, Jebel Ali Port and Oman Border.
Stage 3: (Sections A, B and C) Extends the railway to Port Saqr, Al Hamriyah, Al Hamra, Fujeirah as well as
connecting the quarries of the northern emirates
There is also Stage 4 proposed which is to add dedicated lines as well as passenger stations to the network.
The passenger network definition is at feasibility stage
This project and design report focuses on Stage 2C which extends through Dubai and connects to Stage 2B
and 2D. The network comprises of mainly at grade rail network with numerous highway crossings. The scope
of works includes all the rail network along with associated earthworks, bridges, roads, utility diversions,
environmental and geotechnical aspects.
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C0306-S02-ECB-RP-30037-AC PAGE 6 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
Package 4 Delta Area - DMB 72+000 To End of DMB and JBL 0+000 To
3+000
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C0306-S02-ECB-RP-30037-AC PAGE 7 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
• The rail corridor proposed has a varying ROW width due to all these constraints
• Utility interfaces with roads are listed in Appendix D: Utility Interface Schedule
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C0306-S02-ECB-RP-30037-AC PAGE 8 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
JBL consists of +/-19km of predominantly single track with 2 passing loops, with 5 turnouts and further
alignment provisions for another 6 turnouts. The key interfaces within this part of the alignment are:
• the connection to package Jebel Ali Rail Terminal
• Various underpasses and complex bridge constructions crossing major highways (refer to appendices
for overview)
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C0306-S02-ECB-RP-30037-AC PAGE 9 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
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C0306-S02-ECB-RP-30037-AC PAGE 10 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
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C0306-S02-ECB-RP-30037-AC PAGE 11 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
5 Stakeholder Engagement
The JV have appointed a dedicated stakeholder team for the project and with the designer WSP have already
applied for Information NOC from the relevant authorities
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C0306-S02-ECB-RP-30037-AC PAGE 12 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
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C0306-S02-ECB-RP-30037-AC PAGE 13 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
7 Structure Details
7.1 Underbridge JBL CH: 1+971
Cross sections of UB at JBL CH: 1+971 contains single cell continuous box-girder. Sub-structure is formed on
pier supported on piles. Connection between super and sub structure is formed by bearings and monolithic
pier between span-2 and span-3. Abutment is formed on piled foundation with MSE wall provided to
support soil fill pressure behind the abutment.
Figure 4: Plan
Figure 5: Elevation
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C0306-S02-ECB-RP-30037-AC PAGE 14 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
8 Interface Management
As identified in Section 6 the main interfaces that have arose between DCP2 and DCP3 are the following:
• Existing Utilities Interface with the Structure – Existing Data all received and trial trenches data for the
majority of site have been obtained.
• Additional GI carried out at site – Final Factual Report and has been issued by JV and geotechnical
assessment is based on existing and additional data.
• Systems Contractor – Space provisions on the structures decks is confirmed
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C0306-S02-ECB-RP-30037-AC PAGE 15 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
- - -
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C0306-S02-ECB-RP-30037-AC PAGE 16 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
10 Next Steps
The design for DCP3 will reflect the detailed design stage and will be the basis for the ultimate final design
for the construction drawings submission DCPF. The next stage of design submission (DCP3F) will include a
100% detailed design after obtained NOC from all concerned authorities.
The next steps of the design are as follows:
• Review the DCP3 package with the engineer and go through any comments on the models, calculation
report and drawings.
• Submission of the package to concerned authorities and independent checker to get the CAT-III check
certificate.
• Final detailed drawings for authority approvals with final structural sizes
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C0306-S02-ECB-RP-30037-AC PAGE 17 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
11 Conclusion
The report is a summary of the works carried out between DCP2 and DCP3. This report also describes the
specific design standards and parameters that are used for structures in the development of the DCP3. For
the proposed designs, considerations have been given to the appropriate design criteria for different
categories of processes including constructability, environmental and sustainability issues.
All the elements of the proposed design elements in the DCP3 design are developed for the project’s
requirements in accordance with the relevant authority standards. All key interfaces have been identified
and have been reviewed in detail considering the discipline design requirements and these have also been
updated with the latest Information NOCs, existing conditions, latest topographical survey and any other
updated information.
The next steps through to DCP3F will be the full final designs and engagement for detailed design approvals
with the authorities.
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C0306-S02-ECB-RP-30037-AC PAGE 18 OF 22
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
UNLESS SPECIFIED OTHERWISE, THIS PRINTED COPY OF THIS DOCUMENT IS UNCONTROLLED AND FOR REFERENCE PURPOSE ONLY
C0306-S02-ECB-RP-30037-AB PAGE 19 OF 22
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Page 1 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Table of Contents
1 - Introduction
1.1 - Introduction
1.2 - Geometry
1.3 - Longitudinal Design
2 - Material
4 - Analysis Model
4.1 - Idealization of Model
4.2 - Section Properties
4.3 - Prestressing Tendon Profile
4.4 - Elastic Shortening Losses
4.5 - Loads Application
5 - Analysis Result
5.1 - Bending Moment Diagrams
5.2 - Shear Force Diagrams
7 - Diaphragm Design
9 - Bearing Schedule
Page 2 of 48
Project Job Ref.
Analysis Model
Page 3 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Page 4 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Tendon Profile
Tendon Details
Page 5 of 48
Project Job Ref.
Page 6 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Stressing shall not commence before the concrete reached the minimum compressive strength of 49.5 MPa.
For f'c = 55.0 Mpa For f'ci = 49.5 Mpa
Compression Limit = -27.23 Mpa (Maximum allowable Compression)
Tension Limit = 1.76 Mpa (Maximum allowable Tension)
Stress Limits at Transfer Stage
Page 7 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Stressing shall not commence before the concrete reaches minimum compressive strength of 49.5MPa.
TOP FIBER
BOTTOM FIBER
Page 8 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
TOP FIBER
BOTTOM FIBER
Page 9 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
TOP FIBER
BOTTOM FIBER
Page 10 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
TOP FIBER
BOTTOM FIBER
Page 11 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Page 12 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 1/4 (L/4)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 324000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 13 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 514875 kN-m
Mu = 324000 kN-m
Φ Mn / Mu = 1.59 Design is OK
Page 14 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 1/4 (0.4L)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 395000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 15 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 535465 kN-m
Mu = 395000 kN-m
Φ Mn / Mu = 1.36 Design is OK
Page 16 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 1/4 (3L/4)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 272000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 17 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 444238 kN-m
Mu = 272000 kN-m
Φ Mn / Mu = 1.63 Design is OK
Page 18 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 1/4 (-ve / Hogg)
Input Parameters
Asf = 53736 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 87384 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 248000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 19 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1566 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 372178 kN-m
Mu = 248000 kN-m
Φ Mn / Mu = 1.50 Design is OK
Page 20 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 2/3 (L/4)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 329000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 21 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 570363 kN-m
Mu = 329000 kN-m
Φ Mn / Mu = 1.73 Design is OK
Page 22 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 2/3 (L/2)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 514000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 23 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 715004 kN-m
Mu = 514000 kN-m
Φ Mn / Mu = 1.39 Design is OK
Page 24 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 2/3 (3L/4)
Input Parameters
Asf = 101962 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 39158 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 369000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 25 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1674 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 524805 kN-m
Mu = 369000 kN-m
Φ Mn / Mu = 1.42 Design is OK
Page 26 of 48
Flexural Design (With Prestressed & Non-Prestressed Reinforcement) Span 2/3 (-ve / Hogg)
Input Parameters
Asf = 52105 mm2 The steel area required to develop the ultimate compressive strength of the overhanging portions of the flange
Asr = 89015 mm2 Steel area required to develop compressive strength of the web of a flanged section
Bar Dia. = 16 mm Dia. of Non-Prestressed Reinforcement
Bar Spacing = 150 mm Spacing of Non-Prestressed Reinforcement
No. of Layers = 0 Number of non-prestressed reinforcement
2
Ast = 0 mm Area of non-prestressed reinforcement
Φ = 0.95 Strength reduction factor (AREMA 17.15.1-b-1)
Mu = 351000 kN-m Design Ultimate Moment (From MIDAS Model)
ρ = 0.000 As/bdt ratio of pre-stressing steel
Page 27 of 48
For Bonded Members; EQ 17-19
Therefore,
f*su = 1615 Mpa
Section Capacity
ΦMn = Φ { Asr x f*su x d [ 1 - 0.6 * ( Asr x f*su / b' x d x f'c) ] + As x fsy x ( dt - d )+ 0.85 x f'c ( b - b') ( t) (d - 0.5 t) }
Φ Mn = 479712 kN-m
Mu = 351000 kN-m
Φ Mn / Mu = 1.37 Design is OK
Page 28 of 48
Project Job Ref.
Etihad Rail - Package 2C 37463520
Part of Structure Status
Under Bridge Rail Structure - Super-Str. Design JBL CH:1+971 DCP-3
Calculated by Date Checked by Date Sheet no Rev. no
YH May-20 FH May-20 D00
Page 29 of 48
Shear Design (Prestressed Sections at Face of Web thk.=590mm)
Where,
Vu = Factored Shear Force at the section considered
Vc = Nominal Shear Srength provided by Concrete
Vs = Nominal Shear Strength provided by Web reinforcement
Design Parameters
yt = 2691 mm Distance from centroidal axis of gross-section to extreme fiber in tension, neglecting r/f
e = 869 mm Eccentricity
b' = 1180 mm Width of a web of a flanged member
d = 2328 mm Distance from extreme compression fiber to centroid of prestressing force
Check for 'd' = 3320 mm 'd' shall not be lessthan 0.8*h
Jacking Coeff. = 0.75 -
Losses = - %
Peff = 132000 kN Prestressing force at section
Tendons (T) = 24.0 No. Total Tendons in a Cross-Section (web tendons only conservatively)
Tendons (W) = 4.0 No. Tendons in a Web in Single Row
No. of Strand = 42.0 No. Number of strands in cross-section (web tendons only conservatively)
Strand Dia. = 15.2 mm -
2
Strand = 140 mm Area of Strand
Duct Dia. = 160 mm Duct Diameter
Fpu = 1860 Mpa Ultimate Tensile Strength
Ep = 197000 Mpa Strand Modulus of Elasticity
Vd = 5900 kN Shear force at section due to unfactored Dead Load
Vi = 32700 kN Factored Shear force at section due to externally applied loads
Mdead = 9500 kN-m Maximum unfactored dead load moments at section
Mmax = 264000 kN-m Maximum factored moment at section due to externally applied loads
where,
Mcr = ( I / yt ) * ( 0.5 * √f'c + fpe - fd ) EQ 17-33
Page 30 of 48
fpc = 11.66 Mpa Compressive stress in concrete at centroid of section resisting externally applied loads
fpe = 24.13 Mpa Compressive stress in concrete due to effective prestress forces only, after all losses
fd = 1.03 Mpa Stress due to unfactored dead load at extreme fiber of section
Mcr = 246491 kN-m Moment causing flexural cracking at section due to externally applied loads
For Vcw
Vcw = ( 0.29 * √f'c + 0.3 * fpc ) * b' * d + ( Vp ) EQ 17-34
Vcw = 33534 kN
Therefore,
Vc = 33534 kN
Vs = ( Av * fsy * d ) / s EQ 17-35
Vs,reqd = 2799 kN
Av = 628 mm2 Area of web reinforcement 2 Legs of T 20.0
s = 125 mm longitudinal spacing of web reinforcement
Therefore,
Vu = 32700 kN
Vc + Vs = 38445 kN
Φ = 0.90 (AREMA 17.15.1-b-2)
Torsion Design
Reinforcement provided per web is 4 legs of T25 at 125 c/c (including reinforcement due to Shear +Transverse
Design+Torsion Design) .
Page 31 of 48
Although provided reinforcement satisfy the total shear links required on web, but as per engineer's comment
we have made additional check for shear links as per face per web as follows:
As per Podoliny book; rule for web rebar for combined shear, torsion and transverse bending:
Tn = 37000 kN-m
Ao = 22.72 m2
Ph = 19.7 m
At = 38193 mm2
Page 32 of 48
Shear Design (Prestressed Sections at Face of Diaphragm)
Where,
Vu = Factored Shear Force at the section considered
Vc = Nominal Shear Srength provided by Concrete
Vs = Nominal Shear Strength provided by Web reinforcement
Design Parameters
yt = 1685 mm Distance from centroidal axis of gross-section to extreme fiber in tension, neglecting r/f
e = 393 mm Eccentricity
b' = 1800 mm Width of a web of a flanged member
d = 2858 mm Distance from extreme compression fiber to centroid of prestressing force
Check for 'd' = 3320 mm 'd' shall not be lessthan 0.8*h
Jacking Coeff. = 0.75 -
Losses = - %
Peff = 134000 kN Prestressing force at section
Tendons (T) = 24.0 No. Total Tendons in a Cross-Section (web tendons only conservatively)
Tendons (W) = 4.0 No. Tendons in a Web in Single Row
No. of Strand = 42.0 No. Number of strands in cross-section (web tendons only conservatively)
Strand Dia. = 15.2 mm -
2
Strand = 140 mm Area of Strand
Duct Dia. = 160 mm Duct Diameter
Fpu = 1860 Mpa Ultimate Tensile Strength
Ep = 197000 Mpa Strand Modulus of Elasticity
Vd = 9800 kN Shear force at section due to unfactored Dead Load
Vi = 49600 kN Factored Shear force at section due to externally applied loads
Mdead = 98000 kN-m Maximum unfactored dead load moments at section
Mmax = 351000 kN-m Maximum factored moment at section due to externally applied loads
where,
Mcr = ( I / yt ) * ( 0.5 * √f'c + fpe - fd ) EQ 17-33
Page 33 of 48
fpc = 9.31 Mpa Compressive stress in concrete at centroid of section resisting externally applied loads
fpe = 12.12 Mpa Compressive stress in concrete due to effective prestress forces only, after all losses
fd = 5.24 Mpa Stress due to unfactored dead load at extreme fiber of section
Mcr = 198204 kN-m Moment causing flexural cracking at section due to externally applied loads
For Vcw
Vcw = ( 0.29 * √f'c + 0.3 * fpc ) * b' * d + ( Vp ) EQ 17-34
Vcw = 33750 kN
Therefore,
Vc = 33750 kN
Vs = ( Av * fsy * d ) / s EQ 17-35
Vs,reqd = 21361 kN
Av = 2454 mm2 Area of web reinforcement 5 Legs of T 25.0
s = 125 mm longitudinal spacing of web reinforcement
Therefore,
Vu = 49600 kN
Vc + Vs = 57311 kN
Φ = 0.90 (AREMA 17.15.1-b-2)
Torsion Design
Reinforcement provided per web is 4 legs of T25 at 125 c/c (including reinforcement due to Shear +Transverse
Design+Torsion Design) .
Page 34 of 48
Although provided reinforcement satisfy the total shear links required on web, but as per engineer's comment
we have made additional check for shear links as per face per web as follows:
As per Podoliny book; rule for web rebar for combined shear, torsion and transverse bending:
Tn = 42800 kN-m
Ao = 22.72 m2
Ph = 19.71 m
At = 44202 mm2
Page 35 of 48
Project Job Ref.
Page 36 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
Anchorage
Bearing plate width, a = 470 mm Angle of inclination α 3.8 degrees
Bearing plate length, b = 470 mm ecc. of anchor 389 mm
Spacing between tendons, S = 600 mm lc 17.22.6.2.(b) 541 mm
Gross Area Ag = 220900 mm2 t 4150 mm
Gross Area Ab = 200794 mm2
Maximum Supporting Area = 360000 mm2
1) Design of the local Zone
Step 1- Check of bearing strength
The effective bearing strength fb shall not exceed
Pr = f x fb x Ab
a- fb < 0.7 x f'ci ( A / Ag) ^ 0.5 = 44.2 MPa EQ 17-45
b- fb < 2.25 x f'ci = 111.4 MPa EQ 17-46
Thus the allowable bearing strength is = 44.2 MPa
17.22.7.2 Pr = 6217 kN < Pu = 9843 kN
The above bearing strength check is based on plate sizes and anchor spacing guidelines as per VSL catalouge.
Since the bearing strength is less than required (as per AREMA 17.22.7.2), special anchorage devices shall be used conforming to
the requirements of AREMA 17.22.7.3. The prestressing system supplier technical sheets shall also confirm the same
requirements.
Page 37 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
factor k
Vertical direction
Anchorage spacing S= 600 mm Note: if a group of
Bearing Plate Size aeff = 470 mm anchorages is closely spaced
Number of Anchorages in a Row n= 6 Nos in two directions, the
product of the correction
Check if S < 2eff True factors, k, for each direction
kv= 1.51
is used in EQ 17-42.
Horizontal direction
Anchorage spacing S= 600 mm
Bearing Plate Size beff = 470 mm
Number of Anchorages in a Row n= 2 Nos
Page 38 of 48
Project Job Ref.
Etihad Rail - Stage 2B & 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20
Tburst = 0.25 x Pu (1- a/h) + 0.5 x Pu x sin α (Each Web) = 8,753 kN EQ 17-43
b) Horizontal Direction
Tburst = 0.25 x Pu (1- a/h) + 0.5xPu x sin α (Per Tendon) = 533 kN EQ 17-43
dburst = 0.5 (h-2e) +5e x sinα (e and a = 0 for Hor. Dir.) = 535 mm EQ 17-44
As = Tburst / ɸ x fy = 1,814 mm2
As used 8 Nos T20 = 2,513 mm2 Safe
To be distributed over 2 x dburst
Page 39 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
Anchorage
Bearing plate width, a = 290 mm Angle of inclination α 5 degrees
Bearing plate length, b = 290 mm ecc. of anchor 1614 mm
Spacing between tendons, S = 400 mm lc 17.22.6.2.(b) 334 mm
Gross Area Ag = 84100 mm2 t 4150 mm
Gross Area Ab = 76246 mm2
Maximum Supporting Area = 160000 mm2
1) Design of the local Zone
Step 1- Check of bearing strength
The effective bearing strength fb shall not exceed
Pr = f x fb x Ab
a- fb < 0.7 x f'ci ( A / Ag) ^ 0.5 = 47.8 MPa EQ 17-45
b- fb < 2.25 x f'ci = 111.4 MPa EQ 17-46
Thus the allowable bearing strength is = 47.8 MPa
17.22.7.2 Pr = 2551 kN < Pu = 4453 kN
The above bearing strength check is based on plate sizes and anchor spacing guidelines as per VSL catalouge.
Since the bearing strength is less than required (as per AREMA 17.22.7.2), special anchorage devices shall be used conforming to
the requirements of AREMA 17.22.7.3. The prestressing system supplier technical sheets shall also confirm the same
requirements.
Page 40 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
factor k
Vertical direction
Anchorage spacing S= 400 mm Note: if a group of
Bearing Plate Size aeff = 290 mm anchorages is closely spaced
Number of Anchorages in a Row n= 1 Nos in two directions, the
product of the correction
Check if S < 2eff True factors, k, for each direction
kv= 1.23
is used in EQ 17-42.
Horizontal direction
Anchorage spacing S= 400 mm
Bearing Plate Size beff = 290 mm
Number of Anchorages in a Row n= 6 Nos
Page 41 of 48
Project Job Ref.
Etihad Rail - Stage 2B & 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) Detail Design
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20
Tburst = 0.25 x Pu (1- a/h) + 0.5 x Pu x sin α (Each Web) = 7,377 kN EQ 17-43
b) Horizontal Direction
Tburst = 0.25 x Pu (1- a/h) + 0.5xPu x sin α (Per Tendon) = 306 kN EQ 17-43
dburst = 0.5 (h-2e) +5e x sinα (e and a = 0 for Hor. Dir.) = 1,145 mm EQ 17-44
As = Tburst / ɸ x fy = 1,041 mm2
As used 4 Nos T20 = 1,282 mm2 Safe
To be distributed over 2 x dburst
Page 42 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
Anchorage
Bearing plate width, a = 290 mm Angle of inclination α 5 degrees
Bearing plate length, b = 290 mm ecc. of anchor 1614 mm
Spacing between tendons, S = 400 mm lc 17.22.6.2.(b) 334 mm
Gross Area Ag = 84100 mm2 t 4150 mm
Gross Area Ab = 76246 mm2
Maximum Supporting Area = 160000 mm2
1) Design of the local Zone
Step 1- Check of bearing strength
The effective bearing strength fb shall not exceed
Pr = f x fb x Ab
a- fb < 0.7 x f'ci ( A / Ag) ^ 0.5 = 47.8 MPa EQ 17-45
b- fb < 2.25 x f'ci = 111.4 MPa EQ 17-46
Thus the allowable bearing strength is = 47.8 MPa
17.22.7.2 Pr = 2551 kN < Pu = 4453 kN
The above bearing strength check is based on plate sizes and anchor spacing guidelines as per VSL catalouge.
Since the bearing strength is less than required (as per AREMA 17.22.7.2), special anchorage devices shall be used conforming to
the requirements of AREMA 17.22.7.3. The prestressing system supplier technical sheets shall also confirm the same
requirements.
Page 43 of 48
Project Job Ref.
Etihad Rail - Stage 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) DCP3
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20 D00
factor k
Vertical direction
Anchorage spacing S= 400 mm Note: if a group of
Bearing Plate Size aeff = 290 mm anchorages is closely spaced
Number of Anchorages in a Row n= 1 Nos in two directions, the
product of the correction
Check if S < 2eff True factors, k, for each direction
kv= 1.23
is used in EQ 17-42.
Horizontal direction
Anchorage spacing S= 400 mm
Bearing Plate Size beff = 290 mm
Number of Anchorages in a Row n= 1 Nos
Page 44 of 48
Project Job Ref.
Etihad Rail - Stage 2B & 2C 37463520
Part of Structure Status
Design of End Anchorage Zone JBL (1+971) Detail Design
Calculated by Date Checked by Date Sheet no Rev. no
YH Nov-20 FH Nov-20
Tburst = 0.25 x Pu (1- a/h) + 0.5 x Pu x sin α (Each Web) = 1,229 kN EQ 17-43
b) Horizontal Direction
Tburst = 0.25 x Pu (1- a/h) + 0.5xPu x sin α (Per Tendon) = 306 kN EQ 17-43
dburst = 0.5 (h-2e) +5e x sinα (e and a = 0 for Hor. Dir.) = 145 mm EQ 17-44
As = Tburst / ɸ x fy = 1,041 mm2
As used 4 Nos T20 = 1,282 mm2 Safe
To be distributed over 2 x dburst
Page 45 of 48
Project Job Ref.
Page 46 of 48
Project Job Ref.
Short-Term Deflection
X-Span Length Y-Deflection
(m) (mm)
0.0 0.0
5.0 5.0
10.0 11.0
15.0 18.0
20.0 20.0
25.0 19.0
30.0 16.0
35.0 10.0
40.0 4.0
45.0 2.0
50.0 0.0
56.5 5.0
63.0 10.0
69.5 19.0
76.0 25.0
82.5 28.0
89.0 25.0
95.5 19.0
102.0 10.0
108.5 5.0
115.0 0.0
121.5 4.0
128.0 10.0
134.5 20.0
141.0 25.0
147.5 26.0
154.0 24.0
160.5 17.0
167.0 9.0
173.5 4.0
180.0 0.0
184.8 3.0
189.6 7.0
194.4 13.0
199.2 18.0
204.0 20.0
208.8 18.0
213.6 15.0
218.4 11.0
223.2 5.0
228.0 0.0
Page 47 of 48
Project Job Ref.
Long-Term Deflection
X-Span Length Y-Deflection
(m) (mm)
0.0 0.0
5.0 5.0
10.0 9.0
15.0 13.0
20.0 15.0
25.0 13.0
30.0 10.0
35.0 8.0
40.0 5.0
45.0 2.0
50.0 0.0
56.5 4.0
63.0 11.0
69.5 16.0
76.0 18.0
82.5 16.0
89.0 12.0
95.5 9.0
102.0 6.0
108.5 2.0
115.0 0.0
121.5 1.0
128.0 4.0
134.5 11.0
141.0 14.0
147.5 15.0
154.0 13.0
160.5 8.0
167.0 5.0
173.5 3.0
180.0 0.0
184.8 1.0
189.6 5.0
194.4 10.0
199.2 15.0
204.0 18.0
208.8 17.0
213.6 14.0
218.4 10.0
223.2 3.0
228.0 0.0
Page 48 of 48
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
UNLESS SPECIFIED OTHERWISE, THIS PRINTED COPY OF THIS DOCUMENT IS UNCONTROLLED AND FOR REFERENCE PURPOSE ONLY
C0306-S02-ECB-RP-30037-AB PAGE 20 OF 22
BMS: Project Delivery
T446: Design Risk Management Schedule Project No 37463520 Project Name Etihad Rail 2C
Guidance Notes (see guidance notes page for more details)
Design risk management should be an integral part of the overall design development and designers should think of it in terms of considering constructability, maintainability, etc. Designers only need to document their consideration of risks in this simple risk management schedule format. There is no requirement for quantitative design risk assessments to be carried out/documented and these should be avoided
* Risks should be considered in a logical sequence relating to the location/operational environment, constructability/installability, operability (normal/emergency), maintainability (inc routine cleaning, replacement, etc.), and alteration/decommissioning/dismantling/demolition, and should be categorised against those headings,
CIRIA guidance documents C755, C756, C686, C607, etc. provide a useful checklist and detailed guidance on the identification of risks to be considered during design and how those risks might be addressed - see detailed guidance notes for more details
§ Significant residual risks are those which are unusual, not obvious, difficult to manage, or where critical design assumptions apply. The documentation by designers of residual risks that cover well-known and understood hazards should be avoided.
Ref Risk Category* Work Element/Location Hazard or Risk Issue Identified Risk Management Design ERIc Action Required Significant Temporary Works Design Action Status/Final Resolution Notes Significant Date Logged/ Raised By
& Phase where appropriate, (where appropriate) Owner (e.g. hazard elimination/risk mitigation action, information to Requirements/Management Arrangements and/or (e.g. traceability of ERIc action, communication of § Reviewed
Residual Risk
e.g. location/environment, be provided to others) any Special Erection/Installation Sequences or significant residual risk, critical design criteria, etc. )
construction, operation, maintenance, Requirements
alteration/demolition
1 Construction Buried structure Rising ground water may impact the design of buried Designer Carryout assessment of the design ground water table as per None No 02/10/2019 Bridges
structure such as box culverts. the available information.
2 Design and Construction Structures Uplift of buried structures (esp. box culverts) due to Structurers designed such that self-weight is sufficient to Dewatering procedures/temporary works to be in No 02/10/2019 Bridges
buoyancy if structures remain buried for a sustained counter-act uplift. place and construction staging to take into
period of time. consideration buoyancy by keeping structures
ballasted.
3 Design Structures Bridge hit by over height vehicle will result in Designer Design bridge/ underpass with required vertical clearance No 02/10/2019 Bridges
structural damage, road closures, financial loss and as per local authority guidelines. Also provide signage for
disruption to normal operation of road network. the maximum headroom clearance in accordance with
local authority manual.
4 Design and Construction All Using As built & utilities information. As Built Not possible to eliminate hazard by design. Trial holes should be excavated by hand to locate Yes 02/10/2019 Bridges
information is not sufficient or not provided and A site survey, liaison with other discipline for design and establish the type of existing services and their
cannot be guaranteed to be accurate. information and web available aerial photographs are depths.
Utilities information is not guaranteed to be required to reduce the risk.
accurate/up to date. Re-use of existing locations for columns and tie-in into
This could potentially cause errors in the design. existing electrical network have been based on
assumptions.
As built information to be verified by topo survey
information.
Design developed utilizing, correlating and reviewing the
information obtained.
5 Design and Construction Buried structure Unavailability of ground water table Designer/ Carryout assessment of the design ground water table as Deep Excavations may require extensive No 02/10/2019 Bridges
Contractor per the available information. dewatering
6 Design and Construction Structures Exact routing of buried services unknown therefore Designer/ Add warning note to relevant drawings. Contractor to confirm location of existing Services i. Proposed diversion of existing services has been Yes 02/10/2019 Bridges
risk of damage to existing services during excavation Contractor Identify the existing services and carryout diversion prior before commencement of construction and carry shown on the design drawings
work. to deep excavation. out necessary utilities diversion before start of ii. Warning notes has been provided on relevant
main construction activities. drawings.
Iii. Carryout necessary utilities diversion before start
of main construction activities
7 Construction Structures Noise and generation of excessive dust as a result of Add minimum performance specifications on noise/dust etc. Contractor to prepare own Construction Yes 02/10/2019 Bridges
construction works on General Notes drawing. Add requirements for Environmental Management Plan to identify
Construction Environmental Management Plan in design appropriate mitigation measures.
documents.
8 Operation and maintenance All Train derailment Provide containment for possible derailment Rail operator to follow the Standard Operating No 02/10/2019 Bridges
Procedure (SOP) in case of any derailment.
9 Design and operation Structures Vehicle Collision Design bridge supports for vehicle collision load. Provide No 02/10/2019 Bridges
appropriate offsets including sway allowance and barrier
protection. Provide the adequate headroom under the
bridges.
10 Design and operation Structures Expansion joints can reduce the durability. Where possible, small spans shall be design as integral No 02/10/2019 Bridges
bridges to avoid the maintenance requirement.
11 Design and operation Structures Unsuitable access causing inspection and maintenance Safe and adequate access to be provided at abutment gallery, No 02/10/2019 Bridges
hazards. inside the box girders, bearing plinths etc. for inspection and
maintenance.
12 Design and operation Structures Inspection and maintenance personnel struck by Provisions for areas with adequate space (e.g. verges and No 02/10/2019 Bridges
passing vehicles or falling from height (e.g. access shoulders) to accommodate mobile elevated access platforms
platforms/scaffolding) - injury or single death and/or scaffolding along with required traffic management.
Consider space provisions for maintenance vehicles and
junction level. Consult with ADM/RTA and requirements for
lane closures to be identified on drawings.
13 Construction Buried structure Rising ground water may impact the design of buried Designer Carryout assessment of the design ground water table as per None No 02/10/2019 Bridges
structure such as box culverts. the available information.
14 Construction and Structures Route and condition of buried services unknown Designer/ Add warning note to relevant drawings. Carryout necessary utilities diversion before start of i. Proposed diversion of existing services has been Yes 02/10/2019 Bridges
Alteration/Dismantling/Demolition therefore risk of damage to existing service during Contractor Identify the existing services and carryout diversion prior to main construction activities shown on the design drawings
excavation work. deep excavation. ii. Warning notes has been provided on relevant
drawings.
Iii. Carryout necessary utilities diversion before start of
main construction activities
15 Construction Structures Penetration of Chlorides and sulphates in structural Designer i. Provide sufficient concrete cover to the reinforcement. None No 02/10/2019 Bridges
concrete will affect the service life of structures. ii. Use concrete containing blast furnace slag and low water
cement ratio. Micro silica can be also used.
Iii. Waterproofing system shall be installed.
16 Construction Buried structure Leakage of water through expansion/ movement joints Designer Provide robust waterproofing system at expansion joint to None No 02/10/2019 Bridges
will affect the service life of structures. avoid any leakages.
17 Construction Structures Uncertain ground condition causing structural Contractor Carryout geotechnical investigation at foundation locations Remove soft spots prior to construction No 02/10/2019 Bridges
failure and consider geotechnical parameters accordingly.
18 Construction Structures Deep excavation in sand induce risk of collapse. Contractor Side of excavation pit to be protected by temporary Temporary trench/ excavation pit sheeting Yes 02/10/2019 Bridges
supports. designed by Contractor
19 Construction Structures High ground water level increase risk of collapse of Contractor Side of excavation pit to be protected by temporary Temporary trench/ excavation pit sheeting Yes 02/10/2019 Bridges
excavation pit/ trench supports. designed by Contractor
T446- Design Risk Management Schedule Page 1 of 2
BMS: Project Delivery
T446: Design Risk Management Schedule Project No 37463520 Project Name Etihad Rail 2C
Guidance Notes (see guidance notes page for more details)
Design risk management should be an integral part of the overall design development and designers should think of it in terms of considering constructability, maintainability, etc. Designers only need to document their consideration of risks in this simple risk management schedule format. There is no requirement for quantitative design risk assessments to be carried out/documented and these should be avoided
* Risks should be considered in a logical sequence relating to the location/operational environment, constructability/installability, operability (normal/emergency), maintainability (inc routine cleaning, replacement, etc.), and alteration/decommissioning/dismantling/demolition, and should be categorised against those headings,
CIRIA guidance documents C755, C756, C686, C607, etc. provide a useful checklist and detailed guidance on the identification of risks to be considered during design and how those risks might be addressed - see detailed guidance notes for more details
§ Significant residual risks are those which are unusual, not obvious, difficult to manage, or where critical design assumptions apply. The documentation by designers of residual risks that cover well-known and understood hazards should be avoided.
Ref Risk Category* Work Element/Location Hazard or Risk Issue Identified Risk Management Design ERIc Action Required Significant Temporary Works Design Action Status/Final Resolution Notes Significant Date Logged/ Raised By
& Phase where appropriate, (where appropriate) Owner (e.g. hazard elimination/risk mitigation action, information to Requirements/Management Arrangements and/or (e.g. traceability of ERIc action, communication of § Reviewed
Residual Risk
e.g. location/environment, be provided to others) any Special Erection/Installation Sequences or significant residual risk, critical design criteria, etc. )
construction, operation, maintenance, Requirements
alteration/demolition
20 Construction Structures Excavation may damage unidentified underground Contractor Provide H&S information on drawings. Incorporate latest Contractor to use ground radar or similar to Yes 02/10/2019 Bridges
utilities survey and avoid unnecessary services crossings check the excavation areas prior to digging. If
new services are identified, use hand digging to
avoid damages.
21 Construction Structures Inadequate formworks Contractor Minimum depth acquired for specific to be carried out. Contractor to ensure temporary formworks is No 02/10/2019 Bridges
properly designed and reviewed
22 Construction, demolition Structures Fall onto starter bars/exposed RB Contractor Cut the upright bars immediately or put Yes 02/10/2019 Bridges
mushroom head or bend the exposed bars
23 Construction, demolition All Work over or close to existing oil and gas line Existing services should clearly shown on drawings. Contactor to liaise with stakeholders to find best No 02/10/2019 Bridges
Contractor to carryout utilities identification survey at solution for suggested closeness of works.
structure foundation location before execution of work at
site.
24 Construction All Transport, storage, use and disposal of hazardous Contractor Minimize and avoid specifying hazardous materials in Use of hazardous materials to be minimised as far No 02/10/2019 Bridges
materials (silica, asbestos, concrete impregnates, design as reasonably practicable. Appropriate assessment
fresh concrete etc.) will result in skin damage, to be carried out for each individual case.
burns, inhalation, eye damage, illness/ injury. Application or removal of potentially hazardous
materials to be carried out by fully qualified
personnel. Ensure correct use of personal protective
equipment including those near the works. Where
necessary, exclusion zones to be erected to protect
the general public. Safe working practice and health
and safety guidelines to be employed by contractor.
25 Operation and maintenance Structures Access to the bearing inspection gallery and interior Operating Authority Provide access openings of appropriate size and at Always implement a safe system of work when No 02/10/2019 Bridges
of the box for inspection and maintenance; fall from appropriate locations in accordance with the standards. entering the interior of the structure through access
height and risk associated with confined space Access to inside the box girder to be in the soffit to allow doors located at height and confined spaces. Submit
entry, could result in injury or fatality. mobile elevator work platform baskets to approach closely. relevant method statements and health and safety
risk assessments for review and approval prior to
the work. only suitably trained and experience
personnel to undertake confined space entry.
26 Construction Structures Stressing operations - breakage of pre-stressing Contractor Specify the appropriate number and type of tendons along Close quality control of stressing operations by the No 02/10/2019 Bridges
tendons, failure to recover damage tendons, with design prestressing force to ensure maximum supervision engineer. Submit post tensioning
insufficient prestressing or remaining tendons over- breaking load is not reached. method statements for review and approval prior to
stressed, leading to reduction in structural capacity. execution at site.
27 Operation and maintenance Structures Super-structure jacking for bearing replacement can Operating Authority Provide sufficient space for the placement of hydraulic Refer to structural drawings and authority No 02/10/2019 Bridges
result in failing jacking system or heavy bearing jacks at pier top and show locations for jacking points on specifications for the requirements of jacking
parts not adequately supported and falling onto drawings. Consider the provision of adequate space operations and bearing replacement. Only place
platforms and ground below can result in injuries or around piers to allow for the placement of lifting towers or hydraulic jacks or other form of lifting equipment at
loss of life. trestles, if required. designated locations.
28 Operation and maintenance Structures Concrete barrier/ fence removal or replacement on Contractor / Use pre-cast barriers and fence so that they can be Lifting hooks shall be provided. Closure of at- No 02/10/2019 Bridges
the bridges may result in falling of debris onto Operating Authority removed in the same section as they were installed. grade roads where necessary to minimize the risk
public or workforce below leading to injury or Provision of lifting holes to be provided in precast units. of injury to travelling public.
fatality.
29 Operation and maintenance Structures Fire incident on the bridge or in underpass can Designer Structure shall be design for fire resistance as per local No 02/10/2019 Bridges
result in damage to the structure, injury to bridge/ authority requirements. Provision of footpath for safe
underpass users and fatalities egress of commuters to be consider in design.
30 Operation and maintenance Structures Demolition of post-tensioned super-structure at the Operating Authority Consider adequate space provision to temporarily support No 02/10/2019 Bridges
end of its design working life. Destressing main the bridge deck during destressing. Specify that vehicles
bridge elements. Risk of sudden stress relief by should not pass under bridge during construction.
severing prestressing tendons, instability and
structural collapse.
Copy rows then insert above this line to ensure formula are copied Issue 3.0
UNLESS SPECIFIED OTHERWISE, THIS PRINTED COPY OF THIS DOCUMENT IS UNCONTROLLED AND FOR REFERENCE PURPOSE ONLY
C0306-S02-ECB-RP-30037-AC PAGE 21 OF 22
1st
Contract Location / Type of Sequence
Drawing/Document Number Package Sub Package Submission Discipline Revision Title Remarks
Number Subdivision Document Number
Activity
Drawing List - Structures - JBL 0 - Under Bridge 1+971 Super structure
C0306-S02-ECB-DG-30007 General Structure C0306 S02 ECB DG 30007 AC Revised
C0306-JBL-ECB-DG-31261 General Structure C0306 JBL ECB DG 31261 AB Jebel Ali Branch Underbridge At 1+971 - Deck Concrete Sheet 1 No Change
C0306-JBL-ECB-DG-31262 General Structure C0306 JBL ECB DG 31262 AC Jebel Ali Branch Underbridge At 1+971 - Deck Concrete Sheet 2 Revised
C0306-JBL-ECB-DG-31263 General Structure C0306 JBL ECB DG 31263 AC Jebel Ali Branch Underbridge At 1+971 - Deck Concrete Sheet 3 Revised
C0306-JBL-ECB-DG-31264 General Structure C0306 JBL ECB DG 31264 AB Jebel Ali Branch Underbridge At 1+971 - Deck Concrete Sheet 4 No Change
C0306-JBL-ECB-DG-31266 General Structure C0306 JBL ECB DG 31266 AC Jebel Ali Branch Underbridge At 1+971 - Post Tensioning Details Sheet 1 Revised
C0306-JBL-ECB-DG-31267 General Structure C0306 JBL ECB DG 31267 AC Jebel Ali Branch Underbridge At 1+971 - Post Tensioning Details Sheet 2 Revised
C0306-JBL-ECB-DG-31268 General Structure C0306 JBL ECB DG 31268 AC Jebel Ali Branch Underbridge At 1+971 - Post Tensioning Details Sheet 3 Revised
C0306-JBL-ECB-DG-31269 General Structure C0306 JBL ECB DG 31269 AC Jebel Ali Branch Underbridge At 1+971 - Post Tensioning Details Sheet 4 Revised
C0306-JBL-ECB-DG-31270 General Structure C0306 JBL ECB DG 31270 AC Jebel Ali Branch Underbridge At 1+971 - Post Tensioning Details Sheet 5 Revised
C0306-JBL-ECB-DG-31272 General Structure C0306 JBL ECB DG 31272 AC Jebel Ali Branch Underbridge At 1+971 - Bearing Details Revised
C0306-JBL-ECB-DG-31280 General Structure C0306 JBL ECB DG 31280 AC Jebel Ali Branch Underbridge At 1+971 - Deck Details - Reinforcement Sheet 1 Revised
C0306-JBL-ECB-DG-31281 General Structure C0306 JBL ECB DG 31281 AC Jebel Ali Branch Underbridge At 1+971 - Deck Details - Reinforcement Sheet 2 Revised
C0306-JBL-ECB-DG-31282 General Structure C0306 JBL ECB DG 31282 AC Jebel Ali Branch Underbridge At 1+971 - Deck Details - Reinforcement Sheet 3 Revised
C0306-JBL-ECB-DG-31283 General Structure C0306 JBL ECB DG 31283 AC Jebel Ali Branch Underbridge At 1+971 - Deck Details - Reinforcement Sheet 4 Revised
C0306-JBL-ECB-DG-31284 General Structure C0306 JBL ECB DG 31284 AC Jebel Ali Branch Underbridge At 1+971 - Deck Details - Reinforcement Sheet 5 Revised
C0306-JBL-ECB-DG-31286 General Structure C0306 JBL ECB DG 31286 AC Jebel Ali Branch Underbridge At 1+971 - Diaphragm - Reinforcement Sheet 1 Revised
C0306-JBL-ECB-DG-31287 General Structure C0306 JBL ECB DG 31287 AB Jebel Ali Branch Underbridge At 1+971 - Diaphragm - Reinforcement Sheet 2 Revised
C0306-JBL-ECB-DG-31288 General Structure C0306 JBL ECB DG 31288 AB Jebel Ali Branch Underbridge At 1+971 - Diaphragm - Reinforcement Sheet 3 Revised
C0306-JBL-ECB-DG-31290 General Structure C0306 JBL ECB DG 31290 AC Jebel Ali Branch Underbridge At 1+971 - Deflection Diagram Revised
DCP3 DESIGN REPORT –
SUPERSTRUCTURE – DMB/JBL – DMB
72 TO 73 AND JBL 0 TO 3 –
UNDERBRIDGE AT 1+971
END OF DOCUMENT
UNLESS SPECIFIED OTHERWISE, THIS PRINTED COPY OF THIS DOCUMENT IS UNCONTROLLED AND FOR REFERENCE PURPOSE ONLY
C0306-S02-ECB-RP-30037-AC PAGE 22 OF 22