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POLYTECHNIC
LUCKNOW
PROJECT REPORT
SESSION 2019-20
DEPARTMENT OF MECHANICAL ENGINEERING
(SPECIALIZATION IN PORDUCTION)
PROJECT NAME- DESIGN AND MANUFECTURING OF JIGS AND
FIXTURE
GUIDED BY-
INDEX
S.NO DESCRIPTION PAGE NO.
.
1. CERTIFICATE 3
2. ACKNOWLEDGEMENT 4
3. PREFACE 5
4. INTRODUCTION 6-10
5. MEANING OF PROJECT 11-16
6. PLANT LAYOUT 17-22
7. DESIGN 23-40
8. ESTIMATION & CASTING 41-45
9. BREAK EVEN ANALYSIS 46-51
10. INDUSTRIAL ORGANISATION 52-69
11. ENTERPRENEURSHIP 70-79
12. ENVOIRNMENTAL POLLUTION 80-90
13. ADVERTISEMENT 90-95
CERTIFICATE
I highly grateful to DR. R.K SINGH our respected principal, who inspired me to take this project. I
am also thankful to Mr. PRADEEP KUMAR, Departmental In-charge of Mechanical Engineering.
And ALL MECHANICAL ENGINEERING STAFF for there active guidance to prepare the project
report.
INTRODUCTION
The current age is the age of engineering and
technology. For the present generation of humans , the
engineering and technology isn’t less than a boon. For the
development of science and humans , the continues development
of engineering and technology is needed. For today’s human ,
the depth of oceans and the heights of space aren’t out of reach.
(1) Character
(2) Capability
(3) Capital
PROJECT REPORT
MEANING OF PROJECT REPORT
The main meaning of project is to make a detailed
planning before executing any idea or work. In any technical
work , we look at different technical expects of it before
conducting detailed study and make an end to end report . The
process to conduct the study and making the report is called
making Project.
P Planning
O Organization or Operation
J Joint effort
E Estimation
C Communication
T Transportation
JIGS
It is a work holding device that holds, supports and locates the
workpiece and guides the cutting tool for a specific operation.
Jigs are usually fitted with hardened steel bushings for guiding or
other cutting tools. a jig is a type of tool used to control the
location and/or motion of another tool.
A jig's primary purpose is to provide repeatability, accuracy, and
interchangeability in the manufacturing of products. A device that
does both functions (holding the work and guiding a tool) is
called a jig. An example of a jig is when a key is duplicated, the
original is used as a jig so the new key can have the same path as
the old one.
FIXTURES
It is a work holding device that holds, supports and locates the
workpiece for a specific operation but does not guide the cutting
tool. It provides only a reference surface or a device. What makes
a fixture unique is that each one is built to fit a particular part or
shape. The main purpose of a fixture is to locate and in some
cases hold a workpiece during either a machining operation or
some other industrial process. A jig differs from a fixture in that a
it guides the tool to its correct position in addition to locating and
supporting the workpiece. Examples: Vises, chucks A VISE-
JAW
How do jigs and fixtures differ
ZIGS FIXTURES
1. It is a work holding device that holds, supports 1. It is a work holding device that holds, supports
and locates the workpiece and guides the cutting and locates the workpiece for a specific operation
tool for a specific operation but does not guide the cutting tool
2. Jigs are not clamped to the drill press table 2. Fixtures should be securely clamped to the
unless large diameters to be drilled and there is a table of the machine upon which the work is
necessity to move the jig to bring one each bush done.
directly under the drill.
3. The jigs are special tools particularly in 3. Fixtures are specific tools used particularly in
drilling, reaming, tapping and boring operation. milling machine, shapers and slotting machine.
4. Gauge blocks are not necessary. 4. Gauge blocks may be provided for effective
handling.
Should enable easy clamping and unloading such that idle time is
minimum
Make the jig fool proof Make some locating points adjustable
Avoid complicated clamping arrangements
MATERIALS USED
7. High tensile steels: Used for fasteners like high tensile screws
8. Mild steel: Used in most part of Jigs and Fixtures Cheapest
material Contains less than 0.3% carbon
10. Nylon and Fiber: Used for soft lining for clamps to damage to
workpiece due to clamping pressure
11. Phospher bronze: used for nuts as have high tensile strength
Used for nuts of the lead screw
• clamping elements
• tool guidance for slender cutting tools like drills and reamers
• easy and quick loading and unloading the job to and from the jig
or fixture
• easy and safe handling and moving the jig or fixture on the
machine table, i.e., their shape, size, weight and sharp edges and
corners
• fastening parts
COST ESTIMATION
EQUIPMENT COST
COST PER
SR NO EQUIPMENT UNITS UNIT COST
1 RIMMER 10 125/- 1250
2 SAW 10 300/- 3000
3 CHISEL 10 200/- 2000
4 MALLET 10 60/- 600
5 HOLDER 10 1500/- 15000
6 CNC LATHE 1 125000/- 125000/-
THREAD
7 CUTTER 1 12500 12500
8 GRINDER 5 5000/- 25000
DRILLING
9 MACHINE 10 2000/- 20000
TOTAL COST
204350/-
COST OF OFFICE MATERIALS
TOTAL 80000
FIXED COST(BLOCK CAPITAL)
TOTAL 92400
LABOUR COST
DIRECT LABOUR
INDIRECT LABOUR
SR. PARTICULAR NO PAYCHECK TOTAL
NO
1 MANAGER 1 SELF
2 WATCHMAN 1 5000 5000
TOTAL 5000
BREAK EVEN
ANALYSIS
The break-even analysis (BEA) indicates at what level total costs
and total revenue are in equilibrium. It is an analytical technique
that is used to identify the level of output and sales volume at
which the firm ‘breaks- even’, i.e. the revenues are sufficient to
cover all costs.
AVC = Rs 12
(Price) P = Rs 15
Dwight Waldo says, “In many ways the classical theory was
crude, presumptuous, incomplete, wrong in some of its
conclusions, naive in its scientific methodology, parochial in its
outlook. In many ways it was the end of a Movement, not the
foundation for a science.” Milward has said, “Organisation by
itself does nothing; it is the staff making up the organisation who
do the work.”
They include:
(a) The liberation of the individual in our social philosophy and
policies;
These two theories are quite opposite to each other and their
contrast involves the value systems of each position.
Those who are involved in the disciplines of industrial
management, with its concern for formal structural concepts,
place considerable store by the values of productivity, individual
competition, and the more humanistic attitude towards the actors
in organisation, regarding authority for example, as coming from
within the group rather than from the top down.
Social-Psychological Theory:
The late 1930’s marked the emergence of a revolt against
traditionalism in organisation theory. This revolt came from a
number of sources, movements and schools which were critical of
the narrow and limited concept of organisation held by the
traditionalists. It was a revolt against the dehumanization of
organisation and against the belief of regarding human beings as
cogs in the machine.
These were:
(i) A challenge to the physical or engineering approach to
motivation.
Thirdly, they take a career risk in the sense that they leave a
secure job for a venture with highly uncertain future.
Fourthly, they incur family and social risks because the demands
of starting and running a young business take away a major
portion of their time. So, they are left with little time for attention
to family and friends.
Success of Entrepreneurship:
Following aspects are necessary for the successful
entrepreneurship:
1. Regular inflow of information related to buyers, consumers,
distributors, dealers, retailers, transporters etc., about raw
material, quality aspects, government organisations, employees
and competitors.
5. Improving productivity.
ADVERTISEMENTS:
6. Maintenance of quality.
8. Be innovative.
9. Keep employees motivated.
iii. Vehicles:
Vehicles that use diesel and petrol emit smoke and also the
smoke that is emitted by cooking coal pollutes our environment.
The exponential growth in the number of vehicles on the roads
has only aided the emission of smoke that when released spreads
and eventually mixes with the air that we breathe. The smoke of
these various vehicles is quite harmful and is the primary cause of
air pollution. There is also the risk of sounds from these vehicles
producing noise pollution.
v. Population Overgrowth:
The rapid population increase especially in developing nations,
the demand for occupation, basic food and shelter has been on the
rise. Due to the high demand, deforestation has become rampant
to help meet the growing demand of the population.
Water Pollution:
Water is essential for life; every living creature or being depends
on water for survival. About 60% of all species live in water; this
means that the pollution of water is a very important pollution
type that has to be controlled. There are a lot of factors that
contribute to water pollution, one very major contributing factor
is industrial effluent disposed into rivers and seas and causing a
large imbalance in the properties of water and this makes the
bodies of water unfit for live. There are also a lot of diseases that
are caused by water pollution and these diseases affect both non-
aquatic and aquatic species.
Soil Pollution:
This is also called land pollution and it happens due to addition of
chemicals that are not wanted to the soil caused by human
activities. The use of pesticides and insecticides removes all the
compounds of nitrogen from the soil thus making it highly unfit
for the plants to get nutrients from. Deforestation, mining and
waste release from industries also depletes the soil and this will
inhibit the growth of plants and the soil will end up being eroded.
Noise Pollution:
This is caused anytime there is a noise that has intensity higher
than 85db and it reaches the bare ears. Noise pollution causes
different psychological problems (e.g. hypertension and stress). It
sometimes also causes a permanent impairment of hearing which
is a very devastating thing. Noise pollution is largely caused by
loud compressors and pumps in industries.
Radioactive Pollution:
This is believed to be one of the highly dangerous types of
pollution because the effects are permanent. Nuclear waste
disposed carelessly, accidents in nuclear plants, etc are all
examples of radioactive pollution. Radioactive pollution can
cause infertility as a result of exposure, cancer (blood and skin),
blindness and various birth defects. It can also permanently alter
the air, soil and water – which are the major life sources. It has
been found to cause serious mutation in some species that can for
ages propagate.
ADVERTISEMENT
An advertisement is a short feature, usually used in
media for launching and promoting a product or a service. It is a
way to bring the attention of the people as often as possible to the
product or a service that is intended to be sold.
Ways to advertise
Benefits of advertisement
Conclusion