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Our range of turbochargers

More power, less fuel, lower emissions


Contents

A100-L
For the smallest to the largest 2-stroke marine diesel engines 4
A100-M / H radial
For most advanced medium- and high-speed engines 5
TPS-F
For modern small medium-speed and large high-speed diesel and gas engines 6
TPS-D / E
For small medium-speed and high-speed diesel and gas engines 7
TPL-C
For modern 4-stroke medium-speed diesel and gas engines 8
TPL-A
For 4-stroke medium to large diesel and gas engines 9
TPR
For 4-stroke diesel engines used on heavy-duty locomotives 10
TPL-B
For large 2-stroke marine diesel engines 11
TPL 91-B
For the largest and most powerful 2-stroke diesel engines 12
PTL
For use with high-efficiency 2-stroke marine engines 13
VTR
For 2-stroke, low-speed and 4-stroke, medium-speed
heavy-duty diesel engines 14
VTC
A compact turbocharger for diesel engines 14
RR
For use on high-speed diesel engines and on gas engines 15

3
A100-L
For the smallest to the largest 2-stroke marine diesel engines.

ABB Turbocharging’s A100-L series of advanced single stage


turbochargers is conceived to give operators of low-speed
2-stroke marine engines market leading levels of performance,
emissions compliance, application flexibility, total cost of owner-
ship and operational safety. The engine application range
extends from 4,000 kW to 30,000 kW.

Characteristics
Record high turbocharger efficiency in excess of 75 %
High pressure ratios up to 5.0 combined with high specific air volume flow
Exceptionally wide compressor map for flexible and adaptable turbocharging
Lower noise levels than predecessors in standard configuration
Emergency lube oil system integrated into bearing casing
Long exchange intervals
– bearings: 36,000 operating hours
– rotating parts: 100,000 operating hours

Optional equipment
A165-L

A180-L

A185-L

A190-L
A170-L

A175-L

Turbocharger cut-out for dual rating applications, etc.


TPL 73-B

TPL 77-B

TPL 80-B

TPL 85-B

TPL 91-B

Power turbine for enhanced engine efficiency with stand-alone generator


or with steam turbine for recovery of both kinetic and thermal energy
␲ c [-] Air outlet silencer to further reduce engine room noise
Compressor pressure ratio

Filter silencer casing for ambient air suction, resulting in lower engine fuel
4.6 consumption

4.4

4.2

4.0
10 15 20 25 30 35 40 45 50 V [m3/s]
Volume flow

4
A100-M / H radial
For most advanced medium- and high-speed engines.

Designed to meet the most demanding engine and application


requirements in the current and future markets for both,
medium- and high-speed diesel and gas engines, the
A100-M / H turbochargers with radial turbines strive for the
ultimate combination of technology, performance and opti-
mum life cycle costs.

Being one step ahead, the A100-M / H focuses at all times


on being one of the key technology enablers for high turbo-
charging and engine performance in combination with high
reliability even under harsh operating conditions.

Setting the latest benchmark in single stage turbocharging


with pressure ratios up to 5.8, the A100-M / H radial type
turbocharger series, with its recent extension, the two larger
frame sizes A150-M and A155-M, covers a wide range
of turbocharged engine power from 400 kW to more than
5,000 kW per turbocharger.

Characteristics
A130

A135

A140

A145

A150

A155

Highest single stage pressure ratios up to 5.8 at outstandingly


␲c [-] high efficiencies
5.8 Cooled and uncooled aluminum compressor stages for optimum
Compressor pressure ratio

5.6 matching to a maximum range of applications


5.4 Overall installation dimensions compatible with earlier
5.2 TPS-F turbocharger models
5.0 Recent turbocharger range extensions by two larger frame sizes
4.8 TPS-F Modular design for high matching flexibility at minimum cost
4.6 Multiple gas inlet casings for pulse charged applications
4.4 Maintenance and service friendliness designed-in
4.2 Covers engines with power outputs from 400 kW to well above 5,000 kW
4.0 per turbocharger
1 2 3 4 5 6 7 8 V [m3/s]
Volume flow
Options
State-of-the-art turbine cleaning and material characteristics for
continuous operation on HFO
Cooled bearing casings and advanced material characteristics for
high turbine inlet temperatures on gas engines

5
TPS-F
For modern small medium-speed and large high-speed
diesel and gas engines.

Characteristics
Mixed flow turbine with nozzle ring for constant pressure
and pulse applications
Versions with variable turbine geometry available
Three different radial compressor designs cover the full range of
pressure ratio and volume flow rate requirements
Air recirculation for a larger surge margin
Single-piece, oil-cooled bearing casing
Internal plain bearing with squeeze oil damping
Clamp connection flanges for flexible casing orientation and
easy disassembly
Same outline dimensions as the TPS-D / E
Proven turbocharger containment with internal and
external burst protection rings
Oil inlet and exit located at bottom

The TPS-F is a compact turbocharger featuring highest


TPS 44
TPS 48
TPS 52

TPS 57

TPS 61

durability for modern small medium-speed and large high-


speed diesel and gas engines in the 400 kW to 3,300 kW ␲ c [-] F31
power range. Three series offer full-load pressure ratios of F32
F33
Compressor pressure ratio

up to 4.75, 5.0 and 5.2. 5.0

4.5 TPS-E
TPS-D
4.0

3.5
at MCR

3.0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 V [m3/s]
Volume flow

6
TPS-D / E
For small medium-speed and high-speed
diesel and gas engines.

The TPS-D / E turbocharger is designed for small medium-


speed and high-speed diesel and gas engines with power
outputs in a range from 500 kW to 3,000 kW.

Characteristics
Mixed flow turbine with nozzle ring for constant pressure
and pulse applications
Versions with variable turbine geometry available
Two different radial compressor designs for pressure ratios of up to 4.5
Single-piece, oil-cooled bearing casing
(water-cooled casing for gas engines)
Internal plain bearing design with squeeze oil damping
Clamp connection flanges for flexible casing orientation and
easy disassembly
Proven turbine containment with internal and external burst protection rings
Oil inlet and exit located at bottom
TPS 48
TPS 52

TPS 57

TPS 61

␲ c [-] E-version
D-version
Compressor pressure ratio

5.0

4.5

4.0

3.5
at MCR

3.0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 V [m3/s]
Volume flow

7
TPL-C
For modern 4-stroke medium-speed diesel
and gas engines.

The TPL-C turbocharger is designed for modern 4-stroke


medium-speed diesel and gas engines in a power range
from 3,000 to 12,000 kW per turbocharger.

Characteristics
Modular, compact design featuring easy maintenance and variable
positioning of casings and flanges
Radial compressor and axial turbine for increased volume flows,
efficiencies and pressure ratios
Compressor stages with air recirculation for improved surge margin and
enlarged map width
Enabler for engine compliance with strict emissions legislations
Axial and radial gas inlet casings, with one or more inlets, for pulse
(TPL 67-C / TPL 71-C only) and quasi-constant charging systems
Round gas outlet flange for TPL 67-C / TPL 71-C;
TPL 67-C / TPL 71-C rectangular-to-round adapter piece available for TPL 76-C and TPL 79-C
Optional compressor cooling extends application range with
aluminium wheels
Robust foot and new filter silencer minimize vibration
TPL 67
TPL 71

TPL 76

TPL 79

␲ c [-] C32
without compressor cooling option C33
C34
Compressor pressure ratio

5.0
C35
4.5 C36

4.0

3.5
at MCR

3.0
5 10 15 20 V [m3/s]
Volume flow

TPL 76-C, TPL 79-C available only with suction branch

8
TPL-A
For 4-stroke medium to large diesel
and gas engines.

The TPL-A turbocharger is designed for 4-stroke medium


to large diesel and gas engines with outputs of 2,500 kW to
12,500 kW.

Characteristics
Axial turbine, suitable for constant pressure and pulse turbocharging
Variable turbine geometry (VTG) available for TPL 65A
Different compressor designs cover the full range of
pressure ratio and volume flow rate requirements
Bearing assembly with free-floating thrust disk and squeeze oil damping
Integrated turbine and compressor washing nozzles
Round gas outlet flanges; no need to fit adapter pieces
Oil inlet and exit located at bottom
Modular design; flexible positioning of casings and flanges
TPL 65
TPL 69
TPL 73

TPL 77

␲ c [-] A30
A10
A32
Compressor pressure ratio

5.0
A33
4.5 A36

4.0

3.5
at MCR

3.0
5 10 15 20 V [m3/s]
Volume flow

9
TPR
For 4-stroke diesel engines used on heavy-duty locomotives.

The TPR turbocharger platform was developed for 4-stroke


diesel engines with outputs of 1,500 to 3,500 kW. Its unique
construction includes numerous features designed specifically
to ensure total reliability in heavy duty rail applications.

Characteristics
Compact, robust and rigid construction
High overall efficiency at highest boost pressures
– integral turbine without damping wire
– single-piece radial compressor with flow stabilizer
– optimized bearing assembly
Uncooled gas casings
Unique patented foot fixation
Variable turbine geometry (VTG) as option (drop-in)
– integrated actuator
– boost pressure control

␲ c [-] TPR 56-F


TPR 61-F
TPR ..-A
Compressor pressure ratio

4.5
at MCR

4.0
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 V [m3/s]
Volume flow

10
TPL-B
For large 2-stroke marine diesel engines.

The TPL-B turbocharger is designed primarily for large 2-stroke


marine diesel engines. Five frame sizes cover an engine output
range from 3,000 to 28,000 kW per turbocharger.

Characteristics
Simple, robust and compact design
Radial compressor, axial wide-chord turbine blades
Very high efficiencies and volume flow rates
Internal plain bearings, lubricated by engine lube oil
Header lube oil tank (TPL 85-B and TPL 91-B with integrated emergency
lube oil system)
Uncooled casings, no water connections
Integrated connection and nozzles for wet turbine and compressor cleaning
TPL 73

TPL 77

TPL 80

TPL 85

TPL 91

␲ c [-]
Compressor pressure ratio

4.5

4.0

3.5

3.0
at MCR

2.5
5 10 15 20 25 30 35 40 45 V [m3/s]
Volume flow

11
TPL 91-B
For the largest and most powerful 2-stroke diesel engines.

The TPL 91-B turbocharger is designed for the largest and


most powerful 2-stroke diesel engines. Engine applications
range from 20,000 kW to 28,000 kW per turbocharger.

Characteristics
Length, volume and weight minimized
Turbine with 2-piece diffuser
Compact rotor
Emergency lube oil system integrated into bearing casing
Simplified oil inlet / outlet connections
Rotor assembly can be removed as cartridge unit for service work
Optional compressor cooling extends application range with
aluminum wheels
Inducer casing bleed system for low noise level

12
PTL power turbine
For use with high-efficiency 2-stroke marine engines.

ABB’s PTL 3200 power turbine, with a maximum electrical


output of 3,200 kW, is designed for use with high-efficiency
2-stroke marine engines. It converts surplus exhaust gas
energy from the ship’s main engine into onboard energy for
a simultaneous reduction in engine emissions and fuel
consumption. Two waste heat recovery configurations are
available:
– Stand-alone PTL driving a generator via a reduction
gearbox, for a 4 % saving in fuel and emissions.
– PTL in conjunction with a steam turbine for fuel and
emissions savings in excess of 10 %.

13
The earlier generation

VTR
The VTR turbocharger is designed for 2-stroke, low-speed
and 4-stroke, medium-speed heavy duty diesel engines
(about 700 kW to 18,500 kW per turbocharger).
VTR 214P
VTR 254P
VTR 304P
VTR 354P

VTR 454P

VTR 564P
VTR 454D

VTR 564D

VTR 714D
VTR 214
VTR 254
VTR 304
VTR 354

VTR 454

VTR 564

VTR 714

␲ c [-]
Compressor pressure ratio

4.5

4.0

3.5

3.0
at MCR

2.5
1 5 10 20 V [m3/s]
Volume flow

VTC
VTC 254P

VTC 304P

The VTC turbocharger covers a diesel engine output range


from 1,500 to 3,200 kW. Compactness is achieved through
the use of internal plain bearings lubricated by the engine
VTC 254

VTC 304

lube oil system.


␲ c [-]
Compressor pressure ratio

4.5

4.0

3.5

3.0
at MCR

2.5
1 5 10 20 V [m3/s]
Volume flow

14
RR
The RR is a lightweight, low-cost turbocharger of robust
design, offering high efficiency, high gas-inlet temperature
capability and good compressor characteristics. The RR is
designed for an output range of about 500 kW to 1,800 kW.
RR 131
RR 151

RR 181

RR 221

␲ c [-]
Compressor pressure ratio

4.5

4.0

3.5

3.0
at MCR

2.5
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 V [m3/s]
Volume flow

15
ABB Turbocharging Service network

© 2012 ABB Turbo Systems Ltd, Baden / Switzerland


CHTUS-1100-1208-12000-EN
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ABB Turbo Systems Ltd


Bruggerstrasse 71 a
CH-5401 Baden / Switzerland
Phone: +41 58 585 7777
Fax: +41 58 585 5144
E-mail: turbocharging@ch.abb.com

www.abb.com/turbocharging

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