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8th International Conference on Physical and Numerical Simulation of Materials Processing, ICPNS’16
Seattle Marriott Waterfront, Seattle, Washington, USA, October 14-17, 2016
ABSTRACT
The hot deformation behavior of Ti/V/Nb containing Fe-0.31C (wt pct) 980MPa TRIP steel (TRIP980) was
-1
studied with a Gleeble-3500 thermo-mechanical simulator at 900-1150 °C, 0.01-10 s . The results show that the
peak stress decreases with the increasing temperature and decreasing strain rate. The deformation activation
energy of the test steel is 395.852 kJ/mol. The hot deformation equation of the steel is established. Processing
maps are developed on the basis of experimental data and using the principle of dynamic materials model
(DMM). By analyzing the processing map of 0.3, 0.5 and 0.9, it is found that dynamic recrystallization occurs in
the peak power dissipation efficiency domain, which is the optimum area of hot working.
Keywords: TRIP980, Hot deformation, Processing map, Dynamic rescrystallization
Stress MPa
were heated at a rate of 5 °C/s to 1200 °C and held
for 240 s to assure austenite homogenization, then 60
120
3. RESULTS AND DISCUSSION
Stress MPa
90
3.1 Flow stress curves 900℃
60
950℃
Figure 1 illustrates flow curves of different 1000℃
30 1050℃
deformation conditions. It shows that at lower strain 1100℃
-1
rates, i.e. 0.01 and 0.1 s in Figure 1a and 1b, all 0 1150℃
the curves exhibit characteristics of dynamic 0.0 0.2 0.4 0.6 0.8 1.0 1.2
-1
recrystallization (DRX); in Figure 1c at 1 s , stress- Strain
strain curves under higher temperatures between
1050 and 1150 °C also show the indication of DRX,
while others under lower temperatures belong to 180 (c) 1s
-1
-
work hardening type; moreover, in Figure 1d at 10 s 150
1
, most of the curves (between 900 and 1150 °C) are
Stress MPa
120
work hardening type.
90
When the strain rate is constant, peak stress and 1150℃
1100℃
peak strain decrease with the temperature increase. 60
1050℃
The strain corresponding to the peak stress 30 1000℃
950℃
increases with the decrease of temperature and the 0 900℃
increase of strain rate. Because the higher the work -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2
hardening rate is, the more difficulty for the Strain
specimen to recovery softening. Higher temperature
offers a larger driving force for vacancies diffusion, 300
dislocations slip, climb and cross-slip, thus it is (d) 10 s
-1
250
easier for dynamic recrystallization. Lower
temperature leading to higher peak strain indicates 200
Stress MPa
Dynamic recrystallization is a thermally activated 0.0 0.2 0.4 0.6 0.8 1.0 1.2
function of temperature and strain rate which is Figure 1 True stress-strain curves of different deformation
named Zener-Hollomon parameter equation, as temperatures at a strain rate of (a) 0.01 s-1; (b) 0.1 s-1; (c) 1
shown in Equation (1) [Zener & Hollomon, 1944, s-1; and (d) 10 s-1.
Kang & Cai, 2012, Uvira & Jonas, 1968]. According
) A sinh p
Qdef
Z exp(
n
to the Z parameter, the following equation is used to (1)
determine the thermal activation energy Qdef and hot RT
deformation constants A and n:
3
where, σp is peak stress, MPa. , strain rate, s ; 900℃
-1 (a)
2 950℃
Qdef, thermal activation energy, J/mol; R, gas 1000℃
1050℃
constant, 8.314 J/mol; T, absolute temperature, K; A, 0 1100℃
α, and n are material constants which are 1150℃
lnε
-2
to the research of [Uvira & Jonas, 1968, Medina &
Hernandez, 1996], the optimum value of α is 0.012
-1 -4
MPa for microalloy steel.
To obtain the thermal activation energy according to
-1 0 1 2 3
the results of hot compression experiments, change ln[sinh(ασp)]
the Equation (1) as follows:
Qdef (a) 10s
-1
ln[sinh(ασp)]
(2): 1
ln sinh p
1 1 Qdef 1
n
ln ln A
n RT n
(3)
0
m
(6)
K (8)
-1
where, K is the flow stress when strain rate is 1 s ;
In this study,
m is the strain rate sensitivity index, determining the
power that is partitioned between these two
processes. The definition of it is:
J ln
m
(9)
G ,T ln ,T
4
When m is constant:
1m (a) 2 0.19 2
m
0.19
J d
strain
d (10) 0.17
=0.3
0 0
K 1 m 0 0.19 0
0.19
-1
Lnε/s
For the steady flow of viscoplastic solids, m is
-2
0.21
-2
between 0 and 1. Larger m means the more power 0.25
dissipated through microstructural changes. For an 0.23
-4 0.27
0.27
-4
0.31 0.29
ideal linear dissipation process (m=1), 900 950 1000 1050 1100
0.31
1150
J J max 2 ; while for others, a parameter
T
2 2
representing the efficiency of power dissipation is (b)
strain
0.18
J Jmax 2m m 1
0 0.16 0.24 0
0.200.18
(11)
-1
Lnε/s
0.22
-2 -2
-1
0.25
Lnε/s
contour map representing iso-efficiency contours in a
-2 0.27 -2
temperature–strain rate frame. Generally, higher 0.29
However, the power dissipation may also be very Figure 3 Processing map at different strain (a) 0.3; (b) 0.5; (c) 0.9
large in the regions of flow instabilities. Hence, it is instability regions. From the overall trend of Figure 3,
necessary to determine the regions of flow it shows that the general outline of the maps does
instabilities. By utilizing the extremum principles of not change significantly. The peak efficiency of the
irreversible thermodynamics as applied to continuum map obtained at strain 0.3 (Figure 3a) appears at
mechanics of large plastic flow, a criterion for the low strain rates combined with intermediate
occurrence of flow instability is defined in terms of temperatures. Instability region is main within a small
another dimensionless parameter [Xiang, Tan &
-1
range of 1140±10 °C/0.03~0.3 s . With increase of
Liang, 2013, Guo, Li & Wu, 2012]: the strain, iso-efficiency contours near to left bottom
corner in Figure 3b become closer, meaning that
m
ln power dissipation efficiency of the region has a
m 1 m 0 (12) faster change with the change of temperature and
ln strain rate [Durman & Murphy, 1991]. Instability
regions move and enlarge a lot, mainly in the range
The variation of with temperature and strain rate -1
of 950±25 °C/0.03~1 s and 1075~1150 °C/2~10 s .
-1
constitutes the instability map in which the regions of Comparing Figure 3c to 3a and 3b, peak power
negative parameter represent the flow instabilities. dissipation efficiency domains are almost the same,
An instability map superimposed on a power located at low strain rates and low to intermediate
dissipation map makes a processing map. temperatures areas, however, instability regions are
Figure 3a, 3b, 3c are processing maps of the test moved to much larger strain rate areas, mainly within
-1
steel at strain of 0.3, 0.5, 0.9, respectively, the range of 930~1000 °C/1.5~10 s and 1075~1150
-1
corresponded to the peak stress state, flow stress °C/0.7~10 s , which suggests that low strain rate
softening state, and the steady-state. combined with not high temperature regions are
optimum deformation conditions of the investigated
The contour numbers represent the efficiency of steel.
power dissipation, and shade areas indicate the
5
In general, there are many microstructural Guo S., Li D., Wu X. (2012). Characterization of hot
manifestations of flow instabilities, for example, deformation behavior of a Zn–10.2 Al–2.1 Cu alloy
adiabatic shear band, flow localization, crack, using processing maps. Materials & Design, 41,
dynamic strain aging and mechanical twinning 158-166.
[Prasad, 2003]. Dynamic recrystallization occurs in
Ju, Q., Li, D. G., Liu, G. Q. (2006). The processing
the peak power dissipation efficiency domains (in red
map of hot plastic deformation of a 15Cr-25Ni-Fe
rectangle), which are the most favorable areas of hot
-1 base super alloy. Acta Metallurgica Sinica. 42(2),
working: for strain of 0.3: 950~1150 °C/0.01~0.03 s ;
-1 218-224.
for strain of 0.5: 900~1150 °C/0.01~0.03 s ; and for
-1
strain of 0.9: 950~1150 °C/0.01~0.7 s . The Kang, Y. X., Cai, D. Y., Zhang, C. L. (2012). Hot
parameters in instability regions (shadow areas) are deformation equation and processing map of a
not recommended. micro-carbon steel. Transactions of Materials and
Heat Treatment, 33(6), 74-79.
4 CONCLUSIONS Lin, Y. C., Liu, G. (2009). Effects of strain on the
workability of a high strength low alloy steel in hot
This work studies the hot deformation behavior of compression. Materials Science & Engineering A,
TRIP980 steel containing 0.31C-1.70Mn-0.91Si- 523(1–2), 139-144.
0.96Al-0.17Ti-0.08V-0.01Nb. Results show that:
(1) The peak stress decreases with the increasing Medina S. F., Hernandez C. A. (1996). General
temperature and decreasing strain rate. Dynamic expression of the Zener-Hollomon parameter as a
recrystallization easily occurs at high temperature function of the chemical composition of low ally and
and low strain rate conditions. microalloyed steels. Acta Mater, 44, 137-148.
(2) The activation energy of the test steel is 395.852 Prasad Y. V. R. K. (2003). Processing maps: a
KJ/mol. The hot deformation equation is: status report. J Mater Process Technol, 12(6), 638-
) 3.81 1014 sinh p
395852 645.
Z exp(
4.67