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!

Details described or illustrated in this booklet may differ from the vehicle's actual specification
as purchased, the accessories fitted or the national-market specification. No claims will be
asserted as a result of such discrepancies.
Dimensions, weights, fuel consumption and performance data are quoted to the customary
tolerances.
The right to modify designs, equipment and accessories is reserved. Errors and omissions
excepted.
TNT 135
November 2017
INTRODUCTION ! WARNING INTRODUCTION 1 ● Engine break-in 15
Safety information 3 ● Parking 16
Please read this manual carefully and completely ● Safe-riding 3 PERIODIC MAINTENANCE AND
Welcome to the world of motorcycling! before operating this vehicle. ● Further safe-riding tips 5 ADJUSTMENT 16
As the owner, you are benefiting from the vast experi- DESCRIPTION 6 ● Periodic maintenance chart 17
ence and newest technology regarding the design IMPORTANT MANUAL ● Left view 6 ● Checking the spark plug 19
and manufacture of high-quality products, which have ● Right view 6 ● Engine oil 19
earned us a reputation for dependability. INFORMATION ● Controls and instruments 7 ● Idle speed 21
Please take the time to read this manual thoroughly, CONSUMER INFORMATION ● Valve clearance 21
These are the safety alert symbols. They are used to
so as to enjoy all advantages of your vehicle. The ● VIN and engine serial number 7 ● Air filter 21
alert you to potential personal injury hazards. Obey all
Owner’s Manual does not only instruct you in how to INSTRUMENTS AND CONTROL 7 ● Checking the throttle cable free play 22
safety messages that follow these symbols to avoid
operate, inspect and maintain your vehicle, but also FUNCTIONS 7 ● Checking the clutch free play 22
possible injury or death.
how to safeguard yourself and others from trouble ● Main switch/steering lock 7 ● Checking the front brake lever and
and injury. ● Meter & Indicator 8 rear brake pedal free play 22
In addition, the many tips given in this manual will indicates a hazardous situa-
tion which, if not avoided, ● Handlebar 9 ● Check the drum limit 23
help keep your vehicle in the best possible condition. ! WARNING
could result in death or seri- ● Fuel Tank Switch & Fuel Tank 10 ● Checking the brake pads 23
If you have any further questions, do not hesitate to ● Rear shock absorber 11 ● Brake fluid 23
contact your dealer. ous injury.
● Rear brake pedal 12 ● Checking the battery 24
Our team wishes you many safe and pleasant rides. ● Shift lever 12 ● Replacing the fuses and bulbs 25
So, remember to put safety first! indicates special precautions
that must be taken to avoid PRE-OPERATION CHECKS 13 TIRE 25
Our company continually seeks advancements in NOTICE OPERATION AND IMPORTANT STORAGE
product design and quality. Therefore, while this damage to the vehicle or other
property. RIDING POINTS 14 ● Storage 26
manual contains the most current product information ● Starting the engine 14 SPECIFICATIONS
available at the time of printing, there may be minor ● Acceleration and deceleration 15 ● Specification 27
discrepancies between your vehicle and this manual. provides key information to
TIP make procedures easier or ● Braking 15 ● Emission Control System Warranty 29
If there is any question concerning this manual,
please consult your dealer. clearer.

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● This vehicle is designed to carry the operator and thoroughly familiar with the vehicle and all of its con- the result of head injuries. The use of a safety helmet
SAFETY INFORMATION a passenger. trols. is the most critical factor in the prevention or reduc-
● The failure of motorists to detect and recognize ● Many accidents have been caused by error of the tion of head injuries.
Be a Responsible Owner vehicles in traffic is the predominating cause of vehicle operator. A typical error made by the operator ● Always wear an approved helmet.
As the vehicle's owner, you are responsible for the automobile/vehicle accidents. Many accidents have is veering wide on a turn due to excessive speed or ● Wear a face shield or goggles.
safe and proper operation of your vehicle. been caused by an automobile driver who did not under-cornering (insufficient lean angle for the Wind in your unprotected eyes could contribute to an
The safe use and operation are dependent upon the see the vehicle. Making yourself prominent appears speed). impairment of vision that could delay seeing a
use of proper riding techniques as well as the exper- to be very effective in reducing the chance of this • Always obey the speed limit and never travel faster hazard.
tise of the operator. Every operator should know the type of accident. Therefore: than the legal speed limit. ● The use of a jacket, substantial shoes, trousers,
following requirements before riding this vehicle. • Wear a brightly colored jacket. • Always signal before turning or changing lanes. gloves, etc., is effective in preventing or reducing
He or she should: • Use extra caution when you are approaching and Make sure that other motorists can see you. abrasions or lacerations.
● Obtain thorough instructions from a competent passing through intersections, since intersections ● The posture of the operator and passenger is ● Never wear loose-fitting clothes, otherwise they
source on all aspects of vehicle operation. are the most likely places for vehicle accidents to important for proper control. could catch on the control levers or wheels and
● Observe the warnings and maintenance require- occur. • The operator should keep both hands on the han- cause injury or an accident.
ments in this Owner’s Manual. • Ride where other motorists can see you. Avoid dlebar and both feet on the operator footrests during ● A passenger should also observe the above pre-
● Obtain qualified training in safe and proper riding riding in another motorist’s blind spot. operation to maintain control of the vehicle. cautions.
techniques. ● Many accidents involve inexperienced operators. • The passenger should always hold onto the opera- Avoid Carbon Monoxide Poisoning.
● Obtain professional technical service as indicated In fact, many operators who have been involved in tor, the seat strap or grab bar, if equipped, with both All engine exhaust contains carbon-monoxide, a
in this Owner´s Manual and/or when made neces- accidents do not even have a current driver´s hands and keep both feet on the passenger foot- deadly gas. Breathing carbon monoxide can cause
sary by mechanical conditions. license. rests. Never carry a passenger unless he or she can headaches, dizziness, drowsiness, nausea confu-
Safe Riding • Make sure that you are qualified and that you only firmly place both feet on the passenger footrests. sion, and eventually death.
Perform the pre-operation checks each time you lend your vehicle to other qualified operators. ● Never ride under the influence of alcohol or other Carbon Monoxide is a colorless, odorless, tasteless
use the vehicle to make sure it is in safe operating • Know your skills and limits. drugs. gas which may be present even if you do not see or
condition. Failure to inspect or maintain the vehicle Staying within your limits may help you to avoid an ● This vehicle is designed for on-road use only. It is smell any engine exhaust. Deadly levels of carbon
properly increases the possibility of an accident or accident. not suitable for off-road use. monoxide can collect rapidly and you can quickly be
equipment damage. See the list of pre-operation • We recommend that you practice riding your vehi- Protective apparel overcome and unable to save yourself. Also, deadly
checks. cle where there is no traffic until you have become The majority of fatalities from vehicle accidents are levels of carbon monoxide can linger for hours or

3 - 4
days in enclosed or poorly ventilated areas. If you wise it could slide out .
DESCRIPTION Left view 1 2 3 4 5 6
experience any symptoms of carbon monoxide poi- ● The brake pads could get wet when you wash the
soning, leave the area immediately, get fresh air, and vehicle. After washing the vehicle, check the brakes
seek medical treatment. before riding.
● Do not run engine indoors. Even if you try to venti- ● Always wear a helmet, gloves, trousers (tapered
late engine exhaust with fans or open windows and around the cuff and ankle so they do not flap), and a
doors, carbon monoxide can rapidly reach danger- bright colored jacket.
ous levels. ● Do not carry too much luggage on the vehicle. An
TRIP AB miles
TOTAL Km

● Do not run engine in poorly ventilated or partially overloaded vehicle is unstable. Use a strong cord to
enclosed areas such as barns, garages. secure any luggage to the carrier (if equipped). A
● Do not run engine outdoors where engine exhaust loose load will affect the stability of the vehicle and
can be drawn into a building through openings could divert your attention from the road.
such as windows and doors.
Further safe-riding points ! WARNING
● Be sure to signal clearly when making turns. Always wear protective clothing that covers your
Right view
● Braking can be extremely difficult on a wet road. legs, ankles, and feet. The engine or exhaust system
Avoid hard braking, because the vehicle could slide. become very hot during or after operation and can
Apply the brakes slowly when stopping on a wet sur- 9 10
cause burns. Let the engine and exhaust system cool
face. before touching it.
● Slow down as you approach a corner or turn. Once 1 Clutch lever 7 Fuel tank
you have completed a turn, accelerate slowly. 2 Left handlebar switch 8 Rear brake pedal
● Be careful when passing parked cars. A driver 3 Meter 9 Shift lever
might not see you and open a door in your path. 4 Right handlebar switch 10 Side stand
● Railroad crossings, streetcar rails, iron plates on
5 Throttle grip
road construction sites,and manhole covers become
6 Front brake lever
extremely slippery when wet. Slow down and cross 8
7
them with caution. Keep the vehicle upright, other-

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CONSUMER INFORMATION INSTRUMENT AND CONTROL Meter & Indicator 5. TURNING INDICATOR
● The vehicle identifi-
FUNCTIONS 4 5 6 7 The indication lamps will flash
cation number ① is
“ ”
(Off) position: SH with the turning signals.
stamped on the right 6. HIGH BEAM INDICATOR

PU
1
All the circuits are off. LAMP
side steering head
tube. 8 When the high beam lamp of the
“ ”
(On) position: 1
● The engine serial headlamp turns on, the high beam
The circuits are on. indicator lamp would be on.
number ② is stamped 9
Vehicle identification number on the lower left of the 7. NEUTRAL INDICATOR
“ P ”(Parking): (IF EQUIPPED) 2 LAMP
( VIN ) engine. TRIP AB miles
10
The taillight, license plate light and auxiliary lights TOTAL Km

3 When the transmission is in the


are on. The hazard lights and turn signal lights can
11 neutral position, the indicator lamp
be turned on, but all other electrical systems are off. would be on.
TIP The key can be removed.
1. TACHOMETER 8. ENGINE CONTROL SYSTEM TROUBLE INDICA-
The vehicle identifi- “ ” (Steering Lock) (IF EQUIPPED) Tachometer indicates the revolution per minute of engine. TOR:
2 cation number / the Turn the steering handle to left, press the key to “ ” 2. ADJUST BUTTON Return to authorized dealer if this indicator is activated
engine serial position, the steering lock is locked. When it needs during riding.
Short press the button to switch between km/h and mph.
number are used to to open, insert the key and turn to “ ” position, the 9. SPEEDOMETER
engine serial number Long press the button to reset the "Trip" mileage.
r e g i s t e r t h e ve h i - steering lock is released; 3. SELECT BUTTON Speedometer shows the running speed, hours/kilometers.
cle,they are also
Short press the button to switch between trip and odome- 10. ODOMETER & TRIP METER:
used to assist your NOTICE
VIN No. ter functions on the meter. Press button “SELECT” for sev- Relative mileage (TRIP): it records the mileage the vehicle
d ealer in ter ms of
Do not turn your key to lock the vehicle while eral seconds, there will appear the interface for time covers in a period of time. Odometer (TOTAL): it records
ordering par ts or adjustment: “SELECT” for selection of digits of time
driving which is not necessary and is also apt to the total mileage the vehicle has covered in km.
ENGINE No. referring to special display and “ADJUST” for adjustment of each value.
cause accident. 11. CLOCK
service information. 4. FUEL LEVEL INDICATOR:
Press the key in with proper force. Indicates the time.
It indicates the fuel level in the fuel tank.

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HANDLEBAR Dimmer switch Engine stop switch (IF EQUIPPED) Throttle grip
LEFT HANDLEBAR
Turn the switch to " " position, the high beam of When the switch is on " " position and the power Throttle grip is used to control the speed of engine.
the headlamp will turn on and the indicator lamp on is on, the engine runs. Twist the grip towards yourself to rev up or turn it in
the meter will also turn on; turn the switch to " " When the switch is on " " position the power is off the opposite direction to slow down.
1 position, the low beam of the headlamp will turn on. and the engine cannot be started.
Light switch (IF EQUIPPED)
2 Direction indicator lamp switch NOTICE
Turn switch to position of " " to light up the front
Under normal conditions, this switch shall be on lamp; Turn to " " to light up meter lamp, city light
3 Turn the switch to " " position, the left direction "Operate" ( ) position. Use this switch during and tail lamp.
signal lamp flashes; turn the switch to " " position, emergency situations, for example accident or
1. Passing switch 4 the right direction signal lamp flashes. And the indi- key switch problems.
Hazard Switch
2. High/Low switch “ / ”
3. Direction indicator lamp switch “ / ” cator lamps will turn on accordingly. Turn to “ ” and the four direction signal lamps will
4. Horn switch “ ” flash to warn for emergency situation; turn to "●" for
! WARNING Electric starter button daytime driving.

RIGHT HANDLEBAR Turn on the direction signal lamps in time when Pull the clutch lever or put in Neutral gear and press
changing lanes or turning a direction, turn off the button to run the electric motor and start the
the lamps when turning is complete. engine.

Passing switch (IF EQUIPPED) FUEL TANK


1 Clutch lever switch (IF EQUIPPED)
When passing other vehicles, press this button so
the high beams of the headlamp will flash to alarm When starting the engine or shifting, pull the clutch
2 To open the fuel tank cap, insert the key and turn it
the vehicles in front of you. lever to cut off driving on the rear wheel.
clockwise and open the cover.
3
1. Engine stop switch“ / ” To close the fuel tank, replace the cap and then press
Horn button Front brake lever
2. Hazard Light Switch “ ” it down until the key can be removed. Remove the
3. Electric starter button “ ” Press down on the button, to activate the horn. Pull the brake lever properly to use the front brake. key when you hear the lock click.

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! WARNING REAR BRAKE PEDAL
Do not over fill the fuel tank. Do not allow fuel to Step on the rear brake pedal to stop the rear wheel.
splash on the hot engine. The brake light will turn on while rear brake is in use.
Please stop the engine and turn the ignition key SOFTER
to " " (Off) position when you need to refuel.
STIFFER
Do not forget to lock the fuel tank cap after
adding fuel in case of evaporation to the air,
which is a waste of energy and would pollute
Rear Brake Pedal
the environment. Don't use fire when refueling.
Adjusting nut

Locknut

REAR SHOCK ABSORBER SHIFTER LEVER


1
Slow down the vehicle
Recommended fuel: The rear shock absorber is equipped with a spring when shifting to lower N 5
REGULAR UNLEADED preload adjusting ring. The preload of the rear shock TORQUE VALUE gears. Revving up the
can be adjusted in compliance with the driver's Upper fixing bolt: 37-44N.m engine slightly to shift
GASOLINE ONLY
Fuel tank capacity:
weight and loading condition, driving method and
Lower fixing bolt: 22-29N.m gears is a smoother way 2 4
road conditions. Adjust when vehicle it is stable on to shift and avoid dam-
7.2 L (1.9 Gallons) the main stand or side stand, turn the preload ring to Adjustable 3
aging gears.
the place required.

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PRE-OPERATION CHECKS ITEM CHECKS ITEM CHECKS OPERATION AND IMPORTANT
Inspect your vehicle each time you use it to make Disc brake • Check operation. Wheels and tires • Check for damage. RIDING TIPS
sure the vehicle is in a safe operating condition. ( If equipped ) • If soft or spongy, have dealer bleed • Check tire condition and tread depth.
STARTING THE ENGINE
Always follow the inspection and maintenance pro- hydraulic system. • Check air pressure.
cedures and schedules described in the Owner's • Check brake pads for wear. Replace
Brake levers • Make sure that operation is smooth. 1. Turn the key to the “ON” position.
Manual. if necessary.
2. Put the transmission in neutral, or pull in the clutch
• Check fluid level in reservoir. If Brake pedal • Lubricate pivots if necessary.
lever.
! WARNING necessary, add recommended brake
Sidestand, • Lubricate pivots if necessary. 3. Start the engine by pushing the start switch.
fluid to specified level.
Failure to inspect or maintain the vehicle prop- • Check hydraulic system for leakage.
Mainstand
erly increases the possibility of an accident or ( If equipped )
equipment damage. Do not operate the vehicle if Drum brake • Check operation.
Instruments, • Check operation.
you find any problems. If a problem cannot be ( If equipped ) • Check brake shoes for wear. Replace
corrected by the procedures provided in this if necessary.
lights, signals ! WARNING
and switches
manual, have the vehicle inspected by a dealer. Do not start the engine indoors with bad ventila-
Throttle grip • Make sure that operation is smooth.
• Check cable free play. tion or without ventilation. Do not leave a start-
Before using this vehicle, check the following points: • If necessary, have a dealer adjust Read the Owner’s Manual carefully to become famil- ing vehicle running when no one else is around.
cable free play and lubricate cable iar with all of the controls. If there is a control or
function you do not understand, ask your dealer.
ITEM CHECKS and grip housing.
Fuel • Check fuel level in fuel tank. Clutch lever • Make sure that operation is smooth.
NOTICE
• Refuel if necessary. • Check cable free play.
• Check fuel line for leakage • If necessary, have a dealer adjust ! WARNING Do not rev the vehicle to high engine RPM's
cable free play and lubricate cable. when it is not being ridden, this could cause the
Engine oil • Check oil level in the engine.
Failure to familiarize yourself with the controls engine to overheat and damage it's internal
• If necessary, add recommended oil
can lead to loss of control, which could cause an parts.
to specified level.
accident or injury.
• Check vehicle for oil leakage.

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ACCELERATION AND DECELERATION vehicle owner/operator. The most important points of
WARNING reasonable range. It is strongly suggested to use the
The speed can be adjusted by opening and closing ! vehicle very carefully during its running in period. vehicle inspection, adjustment, and lubrication are
the throttle. To increase the speed, turn the throttle It is dangerous to only use either the front brake explained on the following pages. The intervals given
grip in direction (a). To reduce the speed, turn the or rear brake which may cause skidding or loss in the periodic maintenance and lubrication chart
throttle grip in direction (b). of control. Be careful and use the brakes proper- should be considered as a general guide under
ly when you drive on wet or winding roads. normal riding conditions. However, depending on the
weather, terrain, geographical location, and individu-
PARKING al use, the maintenance intervals may need to be
shortened.
1. The vehicle should be parked on a firm and flat
b surface.
! WARNING
2. Turn the power key to the position " " to stop
ENGINE BREAK-IN the engine. Failure to properly maintain the vehicle or
3. Remove the ignition key from the switch after lock-
a There is never a more important period in the life of ing for security reasons.
performing maintenance activities incorrectly
may increase your risk of injury or death during
your engine than the period between 0 and 600 service or while using the vehicle. If you are not
miles. For this reason, you should read the following familiar with vehicle service, have a dealer
material carefully. Since the engine is brand new, do perform the needed service.
not put an excessive load on it for the first 600 miles.
The various parts in the engine wear and fit to the
correct operating clearances. During this period,
NOTICE
BRAKING
1. Close the throttle completely. avoid prolonged full-throttle operation or any condi- PERIODIC MAINTENANCE AND ● The annual checks must be performed every
2. Apply both front and rear brakes simultaneously to tion that might result in engine overheating. The
engine should not be over revved and all the gears
ADJUSTMENT year, except if a mileage-based maintenance, is
keep the front end from diving while braking. performed instead.
shall not be over 80% of red zone engine rpm; don't ● The vehicle may have different accessory for
Periodic inspection, adjustment, and lubrication will
operate the throttle under a fully open position; different market and some parts may not exist
keep your vehicle in the safest and most efficient
change the gears in time to keep the engine rpm in a for common chart.
condition possible. Safety is an obligation of the

15 - 16
PERIODIC MAINTENANCE CHART

ODOMETER READING ODOMETER READING


ITEM CHECKS ITEM CHECKS
600mi 3000mi 5500mi 8000mi 10500mi 13000mi 600mi 3000mi 5500mi 8000mi 10500mi 13000mi
1000km 4000km 7000km 10000km 13000km 16000km 1000km 4000km 7000km 10000km 13000km 16000km
New 3 months 6 months 9 months 1 year 15 months New 3 months 6 months 9 months 1 year 15 months

Fuel line • Check fuel hoses for cracks or damage ● ● Rear brake lever
● ● ● ● ● ●
• Lubricate with silicone grease.
Spark plug • Check condition. Clean and regap. ● ● pivot shaft

• Replace ● ● Side stand


• Check operation. ● ● ● ● ● ●
Valves • Check/adjust valve clearance. ● ● ● • Lubricate.
● ● ● ● ● ●
Air filter element • Inspect/cleaning/replace ● ● ● ● ● ● Front fork • Check operation and oil leakage. ● ● ● ● ● ●
Disc brake • Check operation, fluid level and vehicle for fluid leakage. ● ● ● Shock absorber • Check operation and shock absorber for oil leakage. ● ● ● ● ● ●
• Inspect/replace brake pads. ● ●
Drum brake • Inspect/replace brake shoes. ● ● Engine oil
• Change. ● ● ● ● ● ●
Wheels • Check runout and damage. ● ● ● ● ● ● • Check oil level and vehicle for oil leakage. ● ● ● ● ● ●
• Check tread depth and damage. ● ● ● ● ● ● Engine oil strainer • Clean. ●
Tires • Replace if necessary. ● ● ● ● ● ● Front and rear brake
• Check operation. ● ● ● ● ● ●
• Check air pressure. ● ● ● ● ● ● switches

Chassis fasteners • Make sure that all nuts, bolts and screws are
● ● ●
Moving parts and
cables
• Lubricate. ● ● ● ● ● ●
properly tightened
Throttle grip • Check operation and free play. ● ● ● ● ● ●
Front brake lever
• Lubricate with silicone grease. ● ● ● ● ● ● Housing and cable • Adjust the throttle cable free play if necessary. ● ● ● ● ● ●
pivot shaft
Lights, signals • Check operation. ● ● ● ● ● ●
and switches • Adjust headlight beam. ● ●

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CHECKING THE SPARK PLUG 2. Wait a few minutes until the oil settles.
The spark plug is an important engine component, 3. Hold the vehicle vertically. Inspect the engine oil
NOTICE
which should be checked periodically, preferably by level through the engine oil level window on the right The engine oil should be between the minimum
a dealer. Since heat and deposits will cause any side on the engine. and maximum level marks.
spark plug to slowly erode, it should be removed and Type 4. If the engine oil is below the minimum level mark,
checked in accordance with periodic maintenance. In BOSCH A7RC add sufficient oil of the recommended type to refill it
TO CHANGE THE ENGINE OIL
addition, the condition of the spark plug can reveal or to the correct level.
the condition of the engine. NGK CR7HSA 1. Start the engine, warm it up for several minutes,
and then turn it off.
The porcelain insulator around the center electrode Gap 2. Place an oil pan under the engine to collect the
of the spark plug should be a medium-to-light tan
0.6 - 0.7mm used oil.
(the ideal color when the vehicle is ridden normally).
If the spark plug shows a distinctly different color, the 3. Remove the engine oil filler cap and the engine oil
engine could be operating improperly. Do not attempt drain bolt to drain the oil from the crankcase.
GAP
to diagnose such problems yourself. Instead, have a 4. Install the washer and the engine oil drain bolt,
dealer check the vehicle. Clean the surface of the spark plug gasket and its and then tighten the drain bolt to the specified
If the spark plug shows signs of electrode erosion mating surface, and then wipe off any grime from torque.
and excessive carbon or other deposits, it should be the spark plug threads. 5. Refill with the specified amount of the recom-
replaced. mended engine oil, and then install and tighten the
Before installing a new spark plug, the spark plug oil filler cap.
ENGINE OIL
gap should be measured with a thickness gauge
The engine oil level should be checked before each Type
and, if necessary, adjusted to specification.
ride. In addition, the oil must be changed at the inter- API SH, SAE10W-40, JASO MA
vals specified in the periodic maintenance and lubri-
cation chart. Without Oil Cooler Capacity
0.9L ± 0.05L
TO CHECK THE ENGINE OIL LEVEL
1. Start the engine, warm it up for several minutes,
Equipped Oil Cooler Capacity
1.1L ± 0.05L
and then turn it off.

19 - 20
IDLE SPEED AIR FILTER CHECKING THE THROTTLE CABLE CHECKING THE FRONT BRAKE LEVER AND
Only use good quality fuel from a gasoline station to The air filter element should be replaced and should FREE PLAY REAR BRAKE PEDAL FREE PLAY
prevent the fuel from clogging the fuel pump strainer, be cleaned at the intervals specified in the periodic The throttle cable free play should measure 3.0–5.0 The brake lever free play should measure 10-20 mm
or even the injector. maintenance and lubrication chart. mm at the throttle grip. Periodically check the throt- as shown. The brake pedal free play should measure
The engine is required to be at normal operating tle cable free play and, if necessary, have a dealer 20-30 mm as shown. Periodically check the brake
temperature for an accurate idle adjustment. REPLACING THE AIR FILTER ELEMENT
adjust it. lever free play and, if necessary, have a dealer
IDLE ADJUSTMENT 3.0–5.0 mm check the brake system.
1. The air filter is
1. Keep the vehicle on a flat surface.
located under the
2. Start the engine and warm up the engine for sev- A
seat, remove the
eral minutes. Drum Brake: 10-20mm
seat. Disc Brake: Not spongy
3. Clip a digital Tachometer to the spark plug cable.
2. Park the vehicle on
4. If the idle speed is not within the correct range,
firm ground.
contact the nearest authorized dealer. CHECKING THE CLUTCH FREE PLAY
3. Remove the air
Idle speed: 1,500±100r/min filter case cover by B The free play of clutch is measured from the free
removing the screws. stroke of the lever,
VALVE CLEARANCE 4. Pull the air filter Adjust using the following method, if adjustment is
The valve clearance changes with use, resulting in element out. necessary.
improper air-fuel mixture and/or engine noise. To 5. Insert a new air (1) Loose the locknut.
prevent this from occurring, the valve clearance must filter element into the (2) Screw in or out the adjusting bolt to make the
20-30 mm
be adjusted by a dealer at the intervals specified in air filter case. required free stroke.
the periodic maintenance and lubrication chart. 6. Install the air filter (3) Tighten locknut.
The engine is required to be cold to perform an case cover by install-
accurate valve clearance adjustment. ing the screws.
10 – 20 mm
Valve clearance ( Cold engine ) A: Air Filter cover
IN: 0.08 ~ 0.10mm EX: 0.08 ~ 0.10mm B: Air Filter

21 - 22
CHECK THE DRUM BRAKE LIMIT (IF EQUIPPED) 1. Check if the brake system is properly adjusted.
2. Check if braking function is normal, and if the limit ! WARNING
Adjustment Nut index extension line is within the allowable range, as
In case of drinking the brake fluid by mistake or
● Turn the adjustment nut on brake arm of rear wheel shown in Figure A. LOWER

contacting with eyes or skin, wash with a large


to adjust the free play of rear brake. 3. If the limit index extension line is beyond the allow-
amount of water, and seek medic al advic e
● Press the rear brake pedal after adjusting until able range, as shown in Figure B, please go to your
immediately if a serious condition. Rear Brake Fluid
there is effective brake feeling. local distributor for replacement of components in the
braking system to ensure driving safety. Minimum level mark
Don't forget to check the fluid level in the brake fluid CHECKING THE BATTERY
CHECKING THE BRAKE PADS reservoir. Add appropriate brake fluid if necessary.
A Your battery is prefilled and activated from your
The front and rear brake pads must be checked for dealer. There is no need to add electrolyte, your bat-
Adjustment nut
Adjustment nut wear at the intervals specified in the periodic mainte- BRAKE FLUID tery is sealed and should not be opened for any
nance and lubrication chart. The brake system is tuned before delivery. Contact reason. Have a dealer charge the battery as soon as
Each brake pad is provided with wear indicator your dealer if any problems occur. possible if it seems to have discharged. Keep in
grooves, which allow you to check the brake pad mind that the battery tends to discharge more quickly
wear without having to disassemble the brake. To Recommended brake fluid if the vehicle is equipped with optional electrical
The extension line is
within the range check the brake pad wear, check the wear indicator accessories.
grooves. If a brake pad has worn to the point that the DOT 4
B wear indicator grooves have mostly disappeared, ! WARNING
have a dealer replace the brake pads as a set. The batter y will produce explosive gas, beware of
Wear Of Brake Shoes using open flames or sparks near the battery. Your
Minimum level mark
battery is sealed and should not be opened at any
On the rear wheel brake, there time. The battery contains sulfuric acid (electrolyte)
sets a wear limit index mark. LOWER which can cause eye damage or skin burns.
Check the wear of the brake The extension line is
beyond the range 12V6Ah(YTX7A-BS)
shoes using the following
Front Brake Fluid MF (Maintenance Free) Battery
method: Indicator
Minimum level mark

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REPLACING THE FUSES AND BULBS the standard range. Adjust the tire pressure under a 2. Lubricate the drive chain.
Meter Light 12V 2W "cold" condition. 3. Drain fuel from the fuel tank. Install the fuel tank
cap again.
If a fuse or bulb for the individual circuits is blown, Horn 12V 3A
4. Remove the spark plug and add one teaspoon of
replace it as follows. Headlight bulb LED TIRE INFORMATION
(15~20cm 3 ) clean engine oil to the cylinder, then
1. Turn the key to “OFF” and turn off the electrical
Turn light LED COLD TIRE PRESSURE reinstall the spark plug again.
circuit in question.
City light LED [FRONT] 33psi (2.25kgf/cm2) [REAR] 33psi (2.25kgf/cm2) 5. Remove the battery. Keep the battery in a cool
2. Remove the blown fuse or bulb, and then install a
place which can avoid freezing and direct sunlight.
new fuse or bulb of the specified type. Taillight bulb LED
Charge the battery or examine the electrolyte level (if

X O X equipped with lead-acid battery) often.


6. Clean and dry the vehicle. Wax the surface of the
paint.
TIRES 7. Inflate tires to the required pressure. Put the vehi-
cle on a stand to keep the tires off the ground.
8. Cover the vehicle (no plastic or coating material)
Inflation pressure and tire tread should be regularly
and keep it in a place of consistent temperature and
checked. In order to ensure maximum safety and
low humidity. Do not keep your vehicle under direct
NORMAL DAMAGE longer service life, inflation pressure requires more
sunlight.
frequent routine check. STORAGE To use the vehicle after storage:
Main Fuse 20A Short-term 1. Remove the cover and clean the vehicle. Change
EFI System Fuse 15A Tire Pressure
the engine oil if you stored your vehicle for more
Always store your vehicle in a cool, dry place and, if
than four months.
! WARNING Insufficient tire pressure will not only accelerate necessary, protect it against dust with a porous
2. Examine the electrolyte level and charge as
wear, but also will have a bad impact on driving sta- cover.
Do not use a fuse or bulb of a higher amperage needed. Install the battery.
bility such as making turning difficult. However, too
rating than recommended to avoid causing Long-term 3. Wash away the anti-rust agent in fuel tank (if
much pressure will reduce the contact area between
extensive damage to the electrical system and applied), and add fresh gasoline into the fuel tank.
the tire and ground, thus causing slipping or even Before storing your vehicle for several months:
possibly a fire or other problems. getting out of control. Tire pressure should be kept in 1. Change the engine oil.

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SPECIFICATIONS NOTES
.......................................................................................................................................................................................................................................

Size and Weight .......................................................................................................................................................................................................................................


Length .............................................................................. 72.44 in. Maximum Torque ......................................... 10N.m@7000r/min
Width .................................................................................. 30.51 in. Tire .......................................................................................................................................................................................................................................
Height .............................................................................. 40.35 in. Front tire ....................................................................... 120/70-12
Wheelbase ......................................................................... 57.48 in. Rear tire ...................................................................... 130/70-12 .......................................................................................................................................................................................................................................
Dry Weight ......................................................................... 256 lbs. Fuel
Engine .......................................................................................................................................................................................................................................
Fuel Tank .............................................................................. 7.2 L
Type ............................. Single-cylinder, Four-stroke, Air-cooled Fuel Type ............................... Regular unleaded gasoline only
.......................................................................................................................................................................................................................................
Model ..............................................................................154FMI-7A Brake
Bore × Stroke ........................................................... ø54×58.8mm Front Brake Type ....................................................... Disc Brake
.......................................................................................................................................................................................................................................
Displacement ..................................................................... 134.7cc Rear Brake Type ..................................................... Disc Brake
Ignition System Type ............................................................... TLI
.......................................................................................................................................................................................................................................
Compression Ratio ................................................................. 9.8:1
Maximum Power ......................................... 8.4kW@8500r/min
.......................................................................................................................................................................................................................................

.......................................................................................................................................................................................................................................

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EMISSION CONTROL SYSTEM If an emission-related part on your vehicle is defective, If you have any questions regarding your warranty rights I. COVERAGE
the part will be repaired or replaced by SSR. This is your and responsibilities, you should contact SSR MOTOR- Warranty defects shall be remedied during customary
YOUR WARRANTY RIGHTS AND OBLIGATIONS emission control system DEFECTS WARRANTY. SPORTS,12825 Alondra Blvd., Norwalk, CA 90650 TEL: business hours at any authorized SSR’ dealer located
The California Air Resources Board, the U.S. Environmental 562-926-2888 or ( for California registered highway vehicles within the United States of America in compliance with
Protection Agency, and SSR MOTORSPORTS. (hereinafter OWNER’S WARRANTY RESPONSIBILITES only) the California Air Resources Board at 9528 Telstar the Clean Air Act and applicable regulations of the
“SSR”) are pleased to explain the Emission Related As the vehicle owner, you are responsible for the Avenue, El Monte, CA 91731-8001. SSR warrants that each United States Environmental Protection Agency and the
Components warranty on your 2019 Highway Motorcycle. performance of the required maintenance listed in your new 2019 and later SSR highway motorcycle: California Air Resources Board. Any part or parts
New highway motor vehicles must be designed, built and owner’s manual. SSR recommends that you retain all A: is designed, built and equipped so as to conform at the replaced under this warranty shall become the property
equipped to meet U.S. EPA Federal and California receipts covering maintenance on your vehicle, but SSR time of initial retail purchase with all applicable regulations of SSR.
anti-smog standards. SSR must warrant the Emission cannot deny warranty solely for the lack of receipts or of the United States Environmental Protection Agency, and II. LIMITATIONS
Related Components on your vehicle for for your failure to ensure the performance of all sched- the California Air Resources Board; This Emission Control System Warranty shall not cover
12,000mi or for 5 years, whichever comes first, provided uled maintenance. and any of the following:
that there has been no abuse, neglect or improper B: is free from defects in material and workmanship which A. Repair or replacement as a result of
maintenance of your vehicle. You are responsible for presenting your vehicle to the cause such vehicle to fail to conform with applicable (1) accident,
Your emission control system may include parts such as SSR’ dealer as soon as a problem exists. The warranty regulations of the United States Environmental Protection (2) misuse,
the carburetor or fuel injection system, the ignition system, repairs should be completed in a reasonable amount of Agency or the California Air Resources Board for the periods (3) repairs improperly performed or replacements
catalytic converter and engine computer, if it is equipped. time, not to exceed 30 days. specified above. improperly installed,
Also included may be hoses, belts, connectors and other As the vehicle owner, you should be aware that SSR (4) use of replacement parts or accessories not conform-
emission-related assemblies. may deny your warranty coverage if your vehicle or a ing to SSR’ specifications which adversely affect perfor-
part has failed due to abuse, neglect, improper mainte- mance and/or
Where a warrantable condition exists, SSR will repair your nance or unapproved modifications. (5) use in competitive racing or related events.
vehicle at no cost to you, for parts and labor. If you use your vehicle in any type of competitive event,
this warranty is immediately and completely void.

29 - 30
B. Inspections, replacement of parts and other services and B. No express emission control system warranty is given V. THIS EMISSION CONTROL SYSTEM WARRANTY IS IN
adjustments required for required maintenance. by us except as specifically set forth herein. Any emission ADDITION TO THE STANDARD LIMITED WARRANTY FOR ALL
control system warranty implied by law, including any VEHICLES.
C. Any vehicle equipped with an odometer or hour meter warranty of merchantability or fitness for particular
on which the odometer mileage or hour meter reading has purpose, is limited to the express emission control system VI. ADDITIONAL INFORMATION
been changed so that actual mileage cannot be readily warranty terms stated in this warranty. Any replacement part that is equivalent in performance and
determined. The foregoing statements of warranty are exclusive and durability may be used in the performance of any mainte-
in line of all other remedies. Some states do not allow nance or repairs. However, SSR is not liable for these parts.
III. LIMITED LIABILITY limitations on how long an implied warranty lasts so the The owner is responsible for the performance of all required
A. The liability of SSR under this emission control system above limitations may not apply to you. maintenance. Such maintenance may be performed at a
warranty is limited solely to the remedying of defects in service establishment or by a qualified individual. The
material or workmanship by an authorized SSR’ dealer at its C. No dealer is authorized to modify this SSR Limited warranty period begins on the date the motorcycle is
place of business during customary business hours. This Emission Control System Warranty. delivered to an ultimate purchaser.
warranty does not cover inconvenience or loss of use of the
vehicle or transportation of the vehicle to or from the SSR’ IV. LEGAL RIGHTS
dealer. SSR shall not be liable for any other expenses, loss or This warranty gives you specific legal rights, and you
damage, whether direct, incidental, consequential or may also have other rights which vary from state to
exemplary arising in connection with the sale or use of or state.
inability to use the vehicle for any purpose. Some states do
not allow the exclusion or limitation of any incidental or
consequential damages, so the above limitations may not
apply to you.

31 - 32

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