Service Bulletin: Fuel Injection Pump

00400577E
SERVICE BULLETIN
FUEL INJECTION PUMP
ECD06-08E
NEW PRODUCTS Sep, 2006
DENSO AUTHORIZED ECD SERVICE DEALERS ONLY
SUBJECT: TOYOTA LAND CRUISER PRADO 1KD-FTV ENGINE COMMON

RAIL SYSTEM
1.OUTLINE
This bulletin describes the common rail system used in the TOYOTA LAND CRUISER PRADO
1KD-FTV engine.The basic construction and operation are the same as in the previous SER-
VICE BULLETIN "TOYOTA LAND CRUISER PRADO 1KD Common Rail System"
(No.00400086E) in September, 2004.Additions and changes are explained in this manual.
1.1. ADD AND CHANGE ITEMS
• Main component (supply pump, injector) part numbers
• Engine ECU wiring diagram and connector pin position
• Diagnostic trouble codes (DTCs)
2. APPLICABLE VEHICLE MODEL

Start of
Vehicle Name Engine Model Displacement Destination
production
LAND CRUISER Europe,
1KD-FTV 3.0L August, 2006
PRADO Australia
3. APPLICABLE PRODUCT LIST

Part Name DENSO Part Number Manufacturer Part Number Remarks
Supply Pump
294000-036# 22100-30040
(HP3)
Injector (G2 type) 095000-676# 23670-30140
Rail 095440-095# 23810-30100
175800-869# 89661-60E90 Europe, MT, 4WD
175800-870# 89661-60F10 Australia, MT, 4WD
Engine ECU
175800-871# 89661-60E80 Europe, AT, 4WD
175800-872# 89661-60F00 Australia, AT, 4WD
SERVICE DEPARTMENT
0608-IT-001 Printed in Japan
2
4. DTC (DIAGNOSTIC TROUBLE CODE) CHART

DTC Code
Detection Item Trouble area MIL* Remarks
(SAE Code)
VN turbo “nozzle function
P0046 sliding abnormality (F/B Turbocharger sub-assembly ON
abnormality)"
• Open in DC motor cir-
cuit
P0047 VN turbo (motor circuit open) • Turbo motor driver ON
• Turbocharger sub-
assembly (DC motor)
• Short in DC motor cir-
cuit
P0048 VN turbo (motor circuit short) • Turbo motor driver ON
assembly (DC motor)
Pressure difference
P0069 abnormality (boost pressure Engine ECU ON
- atmospheric pressure)
• Open or short in Rail
Rail pressure sensor (Fixed pressure sensor circuit
P0087 ON
Output) • Rail pressure sensor
• Engine ECU
• Supply pump (suction
control valve)
Rail high pressure
P0088 • Pressure limiter ON
abnormality
• Short in supply pump
(suction control valve)
• Fuel line between sup-
ply pump and rail
• Fuel line between rail
and each injector
• Supply pump
• Rail
P0093 Fuel leak abnormality ON
• Injectors
• Pressure limiter
• Open or short in EDU
circuit (P0200 set simul-
taneously)
• Engine ECU
• Open or short in intake
Intake air temperature air temperature sensor
P0095
sensor No. 2 (Post-Turbo No. 2 circuit
P0097 ON
P0098
Intake Air Temperature • Intake air temperature
Sensor) sensor
• Engine ECU
• Open or short in mass
P0100
airflow meter circuit
P0102 Mass airflow meter (open) ON
P0103
• Mass airflow meter
• Engine ECU
*: Malfunction Indicator Light
3
DTC Code
(SAE Code)
Mass airflow meter (out-of-
P0101 Mass airflow meter ON
range)
• Open or short in boost
pressure sensor circuit
P0105
Boost Pressure Sensor • Boost pressure sensor
P0107 ON
P0108
(open) • Turbocharger assembly
• EGR valve assembly
• Engine ECU
Boost Pressure Sensor (out-
P0106 Boost pressure sensor ON
of-range)
• Open or short in intake
air temperature sensor
circuit
Intake air temperature
P0110 • Intake air temperature ON
sensor (open、out-of-range)
sensor (built into MAF
meter)
• Engine ECU
• Short in intake air
temperature sensor cir-
cuit
P0112 • Intake air temperature ON
sensor (low)
sensor (built into MAF
meter)
• Engine ECU
• Open in intake air
Intake air temperature cuit
P0113 sensor • Intake air temperature ON
(high) sensor (built into MAF
meter)
• Engine ECU
• Open or short in coolant
P0115
Coolant temperature sensor cuit
P0117 ON
P0118
(open) • Coolant temperature sen-
sor
• Engine ECU
Coolant temperature sensor
P0116 Coolant temperature sensor ON
(high out-of-range)
• Diesel throttle position
sensor
P0122 Diesel throttle position • Open or short in VLU
ON
P0123 sensor (open) circuit
• Open in VC circuit
• Engine ECU
Abnormally High Fuel
P0168 Fuel temperature sensor ON
Temperature
4
DTC Code
(SAE Code)
• Open or short in fuel
P0180
Fuel temperature sensor　 cuit
P0182 ON
P0183
(open) • Fuel temperature sen-
sor
• Engine ECU
• Open or short in fuel
P0190
pressure sensor circuit
P0192 Rail pressure sensor (open) ON
P0193
• Fuel pressure sensor
• Engine ECU
Rail pressure sensor (out-of- • Fuel pressure sensor
P0191 ON
range)
• Open or short in EDU
circuit
P0200 EDU abnormality • Injector ON
• EDU
• Engine ECU
• Open or short in crank-
shaft position sensor
circuit
Crankshaft position sensor
• Crankshaft position sen-
P0335 (NE sensor) (open/ phase ON
difference/power flicker)
sor
• No.1 crankshaft position
sensor plate
• Engine ECU
• Open or short in crank-
shaft position sensor
circuit
Crankshaft position sensor • Crankshaft position sen-
P0339 -
(NE sensor) (power flicker) sor
• No.1 crankshaft position
sensor plate
• Engine ECU
• Open or short in cylinder
recognition sensor circuit
Cylinder Recognition Sensor
• Cylinder recognition sen-
P0340 (TDC Sensor) (open/ phase ON
difference/ Start-up logic)
sor
• Pump drive shaft pulley
• Engine ECU
• Open or short in glow
plug circuit
P0380 Glow plug abnormality
• Glow fuse
ON
• Glow plug relay
• Glow plug
• Engine ECU
5
DTC Code
(SAE Code)
• EGR valve stuck
• EGR valve does not
move smoothly
• Open or short in E-VRV
for EGR cut circuit
• E-VRV for EGR
• Open or short in VSV for
EGR cut circuit
• VSV for EGR cut
P0400 EGR, EGR-V abnormality ON
• Open or short in EGR
valve position sensor
circuit
• EGR valve position sen-
sor
• Vacuum pump
• Vacuum hose connec-
tion loose
• Engine ECU
• Open or short in EGR
P0405 circuit
Lift sensor (open) ON
P0406 • EGR valve position sen-
sor
• Engine ECU
• Throttle valve stuck
• Throttle valve does not
move smoothly
• Open or short in throttle
valve circuit
Intake air throttle motor
• Open or short in throttle
P0488 control system (diesel ON
throttle valve abnormality)
circuit
• Throttle position sensor
(built in diesel throttle
body assembly)
• Engine ECU
• Open or short in vehicle MT only
Vehicle speed sensor speed sensor circuit "if cruise-speed sensor
"or cruise-speed sensor • Vehicle speed sensor abnormality is
P0500 ON
abnormality (Refer to • Combination meter detected, a cruise
Remarks)". • Engine ECU indicator turns on, but
MIL does not turn on".
• Wire harness and con-
nector
Vehicle speed sensor • Vehicle speed sensor
P0503 - Cruise Indicator ON
(power flicker, noise) • Engine ECU
• Combination meter and
gauge system
6
DTC Code
(SAE Code)
• Short in stop light switch
signal circuit
P0504 Brake switch (open, short) -
• Stop light switch
• Engine ECU
• Open in back-up power
source circuit
P0560 BATT abnormality ON
• Low battery voltage
• Engine ECU
Stop light switch (open, nector
P0571 - Cruise Indicator ON
short) • Stop light switch
• Engine ECU
"When cruise system
related (cruise stop
Engine ECU abnormality light switch, cruise
"or cruise system related cancel and cruise
P0607 Engine ECU ON
abnormality (Refer to system) abnormality is
Remarks)". detected, a cruise
indicator turns on, but
MIL does not turn on".
• Starter relay circuit
P0617 Starter signal abnormality • Ignition switch ON
• Engine ECU
• Open in alternator cir-
cuit
Alternator duty Signal
P0622 • Alternator ON
abnormality
• Drive belt
• Engine ECU
• Open or short in suction
Supply pump abnormality control valve circuit
P0627 ON
(Open, Short) • suction control valve
• Engine ECU
• Short in supply pump
(suction valve) circuit
Supply pump abnormality
P1229 • Supply pump (suction ON
(excessive pumping)
control valve)
• Engine ECU
7
DTC Code
(SAE Code)
< Main Trouble Area >
• injector
• EDU (P0200 is set
simultaneously)
• Open or short in engine
wire harness (P0200 is
set simultaneously)
P1238 Injector injection abnormality • Connector connection ON
(P0200 is set simulta-
neously)
• Compression pressure
• Valve clearance
< Related Trouble Area >
• Valve timing
• Engine ECU
P1251 VN Turbo (power flicker) ON
assembly
• Turbo motor driver
VN Turbo • Open or short in turbo
P1264 ON
(driver abnormality) motor driver circuit
• Engine ECU
• Open or short in pres-
Pressure discharge valve sure discharge valve
P1271 ON
abnormality (EDU drive) circuit
• Engine ECU
• Open or short in pres-
sure discharge valve
circuit (P1271 is set
Pressure discharge valve simultaneously)
P1272 ON
abnormality (seized closed)) • Pressure discharge
valve
• Supply pump
• Engine ECU
Multiple-point injector • Injector compensation
P1601 correction (EEPROM code ON
abnormality) • Engine ECU
Engine ECU internal IC
P1611 abnormality, RUN plus Engine ECU ON
abnormality
• VSV for swirl control
valve
P2009
Swirl control VSV • Open or short in VSV for ON
P2010
swirl control valve circuit
• Engine ECU
8
DTC Code
(SAE Code)
• VSV for swirl control
valve
• Open or short in VSV for
swirl control valve circuit
SCV (swirl control valve)
P2006 • Intake manifold (swirl ON
abnormality
control valve)
• EGR valve assembly
• Mass airflow meter
• Engine ECU
• Accelerator position
sensor
Accelerator position sensor • Accelerator pedal
P2120 ON
(open、short) • Accelerator pedal rod
(arm) deformed
• Engine ECU
Accelerator position sensor
P2121 (APP) sensor ON
(out-of-range)
• Engine ECU
sensor
• Open in VCP1 circuit
• VPA1 circuit open or
P2122 ground short ON
(open、short)
• Accelerator pedal
• Accelerator pedal rod
(arm) deformed
• Engine ECU
sensor
• Open in EP1 circuit
(open、short)
(arm) deformed
• Engine ECU
sensor
Accelerator position sensor • Accelerator pedal
P2125 ON
(open、short) • Accelerator pedal rod
(arm) deformed
• Engine ECU
9
DTC Code
(SAE Code)
sensor
• Open in VCP2 circuit
(open、short)
(arm) deformed
• Engine ECU
sensor
• Open in EP2 circuit
(open、short)
(arm) deformed
• Engine ECU
• VPA1 and VPA2 circuit
are short circuited
Accelerator position sensor sensor
P2138 ON
(open、short) • Accelerator pedal
(arm) deformed
• Engine ECU
P2226 Atmospheric pressure
P2228 sensor (open, direct board Engine ECU ON
P2229 installation)
• VSV for EGR cooler
bypass valve
P245C EGR cooler bypass actuation • Open or short in VSV for
ON
P245D VSV open EGR cooler bypass
valve circuit
• Engine ECU
VN Turbo (opening sensor • Nozzle vane position
P2563 ON
characteristics discrepancy) sensor
• Nozzle vane position
VN Turbo (opening sensor
P2564 sensor ON
characteristics 1 open)
P2565 sensor ON
characteristics 1 short)
P2588 sensor ON
characteristics 2 open)
P2589 sensor ON
characteristics 2 short)
10
DTC Code
(SAE Code)
• Wire harness
B2799 Engine Immobilizer System -
• Transponder key ECU
nector (CANH, CANL
signal)
U0101 CAN communication ON AT Only
• Transmission control
computer
• Engine ECU
11
5. EXTERNAL WIRING DIAGRAM

5.1. ENGINE ECU EXTERNAL WIRING DIAGRAM
Main relay
111
+B
Fuse-EFI 121
MREL
12V 74
BATT
35
E1
1
E01
6 PCV
2 PCV+
E02
7
PCV-
Engine ground
128
WFSE
OBD-II check connector 129 30
SIL PRD EDU
91
CAN+
ECT 92 109
CAN- DM Multi Display
A/T only LUSL
38
Diesel throttle drive IC
135
VCPA
134
VCP2 15
27 VNTO
VC
69 VN turbo drive
+B Turbo pressure sensor PIM 8
40 VNTI
VCS
Accelerator position
Mass airflow Rail pressure 92

PCR1 +B
sensor sensor (main)
13
sensor (main)
125 ACM
VPA
VSV
Rail pressure 29
sensor (sub) PCR2
sensor (sub)
124
VPA2
sensor 25
THIA
Coolant temperature sensor

26
position sensor
Diesel throttle
THW
57
VG
68
VLU
EGR lift sensor
64 73 Cruise indicator
EGLS PI +B
Fuel temperature sensor
33
THF
sensor No. 2
31
THA
Cruise control switch
126 117 Warning light
CCS
W +B
41
E2S
34 115 Glow indicator
E2 GIND
65 119
EVG IREL +B
132
EPA2
133
EPA EDU relay
52
EGR +B
E-VRV
114
18 GREL
NE+ Glow plug relay
Crankshaft 58
position G+ 121
MREL
sensor Main relay
Cylinder 12
recognition 28 FC BATT
NE-
sensor 66
G-
+B Ignition switch 120
IGSW +B
78
ST1- 43
77 EGRC
BATT STP EGR cut VSV
Brake switch
Q001852E
12
+B
MT only 82 CLSW
Clutch switch
108
TACH Meter
+B 24
#4 EDU
AT only 82 D #3 23
EDU
shift position switch 22
#2 EDU
#1
21 +B
EDU
SCV2
11
106 10 Swirl control valve
AT only NSW SCV
Neutral start switch Swirl control valve 2
42
ECBV
45 Cooler bypass VSV
MT only L4M
L4 switch
76
HSW
Heater idle up switch EDU
20
INJF
95
A/C Amplifier AC1
110
A/C Amplifier THWO
94
A/C Amplifier ACT
101 Speed sensor
Oil moniter OILM 96
102 SPD
Immobilizer IMI
103
Immobilizer IMO
79
Viscous Amplifier VCH
72 118
Viscous Amplifier VCT TC
17 Check connector
Alternator ALT
Stater relay 105
STA
Q001853E
5.2. ENGINE ECU CONNECTOR TERMINAL LAYOUT

(1) AT (175800 - 871#, -872#,)
34P 35P 35P 31P
1 7 35 41 70 75 105 111
E01 E02 PCV+ PCV- E1 LUSL VCS E2S VCT PI BATT STA NSW TACH DM THWO +B
VNTI SCV SCV2 FC ACM VNTO ALT ECBV EGRC EGR HSW STP ST1- VCH D GREL GIND W TC IREL IGSW MREL
NE+ PCR1 INJF #1 #2 #3 #4 THIA THW VC VG G+ CANH CANL CAN+ CAN- ACT AC1 SPD VPA2 VPA CCS WFSE
NE- PCR2 PRD THA THF E2 EGLS EVG G- VLU PIM OILM IMI IMO EPA2 EPA VCP2 VCPA
28 34 62 69 97 104 130 135
Q001854E
(2) MT (175800 - 869#, -870#)

34P 35P 35P 31P
1 7 35 41 70 75 105 111
E01 E02 PCV+ PCV- E1 LUSL VCS E2S VCT PI BATT STA TACH DM THWO +B
VNTI SCV SCV2 FC ACM VNTO ALT ECBV EGRC L4M EGR HSW STP ST1- VCH CLSW GREL GIND W TC IREL IGSW MREL
NE+ PCR1 INJF #1 #2 #3 #4 THIA THW VC VG G+ CANH CANL ACT AC1 SPD VPA2 VPA CCS WFSE
NE- PCR2 PRD THA THF E2 EGLS EVG G- VLU PIM OILM IMI IMO EPA2 EPA VCP2 VCPA
28 34 62 69 97 104 130 135
Q001855E
13
No. Pin Symbol Connections No. Pin Symbol Connections

1 E01 Power Ground 23 #3 EDU
2 E02 Power Ground 24 #4 EDU
3 - - 25 THIA
sensor
Coolant temperature
4 - - 26 THW
sensor
5 - - 27 VC Sensor (power supply)
6 PCV+ Pump control valve 28 NE-
(-)
7 PCV- Pump control valve 29 PCR2 Rail pressure sensor (sub)
8 VNTI VN turbo drive 30 PRD ECD
9 - - 31 THA
sensor No. 2
10 SCV Swirl control valve 32 - -
11 SCV2 Swirl control valve 2 33 THF Fuel temperature sensor
12 FC Fuel pump control relay 34 E2 Sensor earth
13 ACM VSV 35 E1 Engine ground
14 - - 36 - -
15 VNTO VN turbo drive 37 - -
16 - - 38 LUSL Diesel throttle drive IC
17 ALT Alternator 39 - -
Rail pressure sensor (sub)
18 NE+ 40 VCS power supply (1KD-FTV
(+)
only)
Rail pressure sensor Rail pressure sensor (sub)
19 PCR1 41 E2S
(main) ground (1KD-FTV only)
20 INJF EDU 42 ECBV EGR cooler bypass VSV
21 #1 EDU 43 EGRC EGR cut VSV
22 #2 EDU 44 - -
14

45 - - 69 PIM Turbo pressure sensor
46 - - 70 - -
47 - - 71 - -
48 - - 72 VCT Viscous amplifier
49 - - 73 PI Cruise indicator
50 - - 74 BATT Battery ( + )
51 - - 75 - -
52 EGR E-VRV 76 HSW Heater idle up switch
53 - - 77 STP Brake switch
54 - - 78 ST1- Brake switch
55 - - 79 VCH Viscous amplifier
56 - - 80 - -
57 VG Mass airflow meter 81 - -
Cylinder recognition Clutch switch (MT only) /
58 G+ 82 CLSW/D
sensor ( + ) Shift position D (AT only)
59 - - 83 - -
60 - - 84 - -
61 - - 85 - -
62 - - 86 - -
63 - - 87 - -
64 EGLS EGR lift sensor 88 - -
CAN1 Communication
65 EVG mass airflow meter ground 89 CANH
(DTC)
Cylinder recognition CAN1 Communication
66 G- 90 CANL
sensor ( - ) (DTC)
CAN2 communication
67 - - 91 CAN +
(ECT) (AT only)
Diesel throttle valve CAN2 communication
68 VLU 92 CAN -
position sensor (ECT) (AT only)
15

93 - - 115 GIND Glow indicator light
94 ACT A/C amplifier 116 - -
95 AC1 A/C amplifier 117 W Warning light
96 SPD Vehicle speed sensor 118 TC Check connector
97 - - 119 IREL EDU relay
98 - - 120 IGSW Ignition switch
99 - - 121 MREL Main relay
100 - - 122 - -
101 OILM Engine oil monitor 123 - -
102 IMI Immobilizer 124 VPA2
sensor (sub)
103 IMO Immobilizer 125 VPA
sensor (main)
104 - - 126 CCS Cruise control switch
105 STA Starter relay 127 - -
Clutch switch (MT only) /
106 NSW Neutral start switch (AT 128 WFSE Flash programming tool
only)
107 - - 129 - -
108 TACH Tacho meter 130 - -
109 DM Multi display 131 - -
110 THWO A/C amplifier 132 EPA2
sensor (ground)
111 +B Battery (main relay) 133 EPA
sensor (ground)
112 - - 134 VCP2
sensor (power supply)
113 - - 135 VCPA
sensor (power supply)
114 GREL Glow plug relay - - -

Service Bulletin: Fuel Injection Pump

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Service Bulletin: Fuel Injection Pump

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Available Formats

00400577E

SUBJECT: TOYOTA LAND CRUISER PRADO 1KD-FTV ENGINE COMMON

2. APPLICABLE VEHICLE MODEL

3. APPLICABLE PRODUCT LIST

4. DTC (DIAGNOSTIC TROUBLE CODE) CHART

5. EXTERNAL WIRING DIAGRAM

Mass airflow Rail pressure 92

Coolant temperature sensor

5.2. ENGINE ECU CONNECTOR TERMINAL LAYOUT

(2) MT (175800 - 869#, -870#)

No. Pin Symbol Connections No. Pin Symbol Connections

No. Pin Symbol Connections No. Pin Symbol Connections

No. Pin Symbol Connections No. Pin Symbol Connections

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