103 128-Swe90u Operator's Manual

FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and
effectively. The precautions in this manual must be followed at all times when performing
operation and maintenance. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. Accidents can be prevented by
knowing beforehand conditions that may cause hazard when performing operation and
maintenance.
Operators and maintenance personnel must always do as follows before beginning operation or
maintenance.
z Always be sure to read and understand this manual thoroughly before performing operation
and maintenance.
z Read the safety message given in this manual and the safety labels affixed to the machine
thoroughly and be sure that you understand them fully.
z This manual should be considered as a permanent part of your machine. If you sell the
machine, be sure to give this manual to the new owners together with the machine.
z Only original spare parts procured from Sunward are to be used. To use parts of poor quality
will be detrimental to machine’s overall performance.
z All operation described in this instruction manual should be carried out exclusively by
trained and qualified staff.
z This machine is designed in metric system and the sizes provided in this manual are metric,
therefore, please only use parts and tools in metric system.
Sunward guarantees maintenance to our customers. Please refer to guarantee certificate which
you have obtained from our distributors for maintenance concerns. With a guarantee certificate,
you are entitled to get maintenance from Sunward. In some cases even beyond maintenance
period, Sunward provides maintenance on the spot, which is usually free of charge. However, if
machine is abused or kept in overloading operations or its performance is changed beyond our
original regulations, compensations for maintenance will be unavailable and service on the spot
will probably be refused.
All the information including charts and specifications in this manual is the latest that we
can get. We reserve the right to make without prior notice any modification or amendment to
machine component.
Hunan Sunward Intelligent Machinery Co., Ltd

Operator’s Manual SWE90U
TABLE OF CONTENTS
1 Safety rules................................................................................................................................ 3
1.1 Safety mark...................................................................................................................... 3
1.2 Safety label ...................................................................................................................... 3
1.3 General safety instruction .................................................................................................. 3
1.4 Preparation for emergency ................................................................................................. 4
1.5 Wear safety protective articles ............................................................................................ 4
1.6 Check machine before start-up............................................................................................ 4
1.7 Adjust operator seat........................................................................................................... 4
1.8 Enter or leave machine correctly ......................................................................................... 4
1.9 Start engine correctly......................................................................................................... 5
1.10 Forbid hitching other people ............................................................................................. 5
1.11 Keep machine away from electricity transmission line ......................................................... 5
1.12 Move machine safely ....................................................................................................... 5
1.13 Prevent accident while backing or swinging ....................................................................... 6
1.14 Operate digging work safely ............................................................................................. 6
1.15 Avoid accident with losing control ..................................................................................... 7
1.16 Park machine safely ........................................................................................................ 7
1.17 Safe maintenance ............................................................................................................ 8
1.18 Support machine correctly ................................................................................................ 8
1.19 Clean trash on the machine ............................................................................................... 9
1.20 Prevent battery exploding ................................................................................................. 9
1.21 Store parts safely............................................................................................................. 9
1.22 Prevent splash objects ...................................................................................................... 9
1.23 Prevent parts flying off .................................................................................................... 9
1.24 Keep away from transmission parts ................................................................................. 10
1.25 Prevent inhaling asbestos dust......................................................................................... 10
1.26 Beware of inhaling fog or exhaust gas.............................................................................. 10
1.27 Beware of scald ............................................................................................................ 10
1.28 Be careful of pressure liquids.......................................................................................... 10
1.29 Avoid heating up near pressure oil pipe ............................................................................ 11
1.30 Avoid heating up inflammable liquid pipe ........................................................................ 11
1.31 Remove paint before welding or heating .......................................................................... 11
1.32 Dispose of liquid safely ................................................................................................. 12
1.33 Dispose of chemical safely ............................................................................................. 12
1.34 Avoid fire ..................................................................................................................... 12
1.35 Emergency exit ............................................................................................................. 13
1.36 Noise ........................................................................................................................... 13
1.37 Other safety marks ........................................................................................................ 13
2. Machine familiarization............................................................................................................ 15
2.1 Cabin ............................................................................................................................ 16
2.2 Monitor panel ................................................................................................................. 17
2.3 Control panel ................................................................................................................. 18
2.4 Radio/CD ...................................................................................................................... 19
2.5 Seat adjustment .............................................................................................................. 20
2.6 Air conditioner ............................................................................................................... 21
1
2.7 Pilot control joystick ....................................................................................................... 22

2.8 Accelerograph control lever.............................................................................................. 22
2.9 Cabin top light................................................................................................................ 23
2.10 Open and close front window ......................................................................................... 23
2.11 Air ducting hood and upper-cover.................................................................................... 24
2.12 Accessory and tool list ................................................................................................... 24
2.13 Identifier ...................................................................................................................... 25
3. Machine operation ................................................................................................................... 26
3.1 Machine working environment ......................................................................................... 26
3.2 Running and operation .................................................................................................... 26
3.3 Operate engine ............................................................................................................... 26
3.4 Travel control ................................................................................................................. 30
3.5 Excavation ..................................................................................................................... 32
3.6 Lift work ....................................................................................................................... 39
3.7 Hydraulic breaking operation ........................................................................................... 39
3.8 Swing boom operation ..................................................................................................... 42
3.8 Air-conditioner operation ................................................................................................. 43
4. Transportation and storage ........................................................................................................ 45
5. Maintenance ........................................................................................................................... 49
5.1 Add lubricative grease ..................................................................................................... 53
5.2 Engine oil ...................................................................................................................... 53
5.3 Gear oil ......................................................................................................................... 55
5.4 Hydraulic system ............................................................................................................ 58
5.5 Fuel system .................................................................................................................... 63
5.6 Air filter ........................................................................................................................ 65
5.7 Cooling system ............................................................................................................... 67
5.8 Others ........................................................................................................................... 69
5.9 Electric system ............................................................................................................... 73
5.10 Maintain in special conditions......................................................................................... 75
5.11 Machine out of use for an extended period........................................................................ 76
5.12 Air-conditioner Maintainence and service ......................................................................... 76
6. Trouble shooting...................................................................................................................... 78
7. Specifications ......................................................................................................................... 81
7.1 Position of the various machine components ...................................................................... 81
7.2 Dimension ..................................................................................................................... 82
7.3 Technical Parameter ........................................................................................................ 83
7.4 Technical instructions ...................................................................................................... 85
7.5 Working Range ............................................................................................................... 88
8. Attachment ............................................................................................................................. 89
8.1 Electric System............................................................................................................... 89
8.2 Electric component list .................................................................................................... 90
8.3 Hydraulic System ........................................................................................................... 91
8.4 Hydraulic component list ................................................................................................. 92
8.5 Air-conditioner ............................................................................................................... 93
9. About manufacturer ................................................................................................................. 94
2
1 Safety rules
1.1 Safety mark
Fig to the right is the mark to remind of safety,

when you look at this mark on the machine or
in the manual book, it indicates that the human
body is in danger of injury.
1.2 Safety label
There are various labels at various points of machine, in

these labels, various words indicate various hurt risks,
such as “danger”、“warning”、“attention”etc (as right
figure), they means as follows:
danger—Direct danger. It will cause death or
grievous bodily harm (GBH) if accident occurs.
warning——Potential danger. It may cause death or
GBH if accident occurs.
attention——Potential danger. It may cause flesh or
moderate wound.
“danger”、“warning”safety labels are stuck at given
points of machine in the range of possible danger.
General attentions listed on the “attention” safety label.
In this manual book, “attention” also remind of safety
instruction.
1.3 General safety instruction
(1) Study the manual carefully and follow the

safety instructions in the labels and manual
before operating the machine.
(2) Always keep the safety labels clean. Change
any lost or damaged label with a new one. If
the labels or manual book lost, you can
contact dealer and indicate the model of
machine to purchase.
(3) Only qualified operator is permitted to
operate this machine. Keep the machine in
good condition as this manual.
(4) Don’t refit machine without authorization,
otherwise it will affect the performance and
lifetime of machine, or may cause human
body hurt.
Attention: The safety instructions in this book only include the general safety rules of
machine. They can’t cover all the possible danger may occur. If there is any problem,
please report to your superior before operate and maintain the machine.
3
1.4 Preparation for emergency
All concerned people should make attention to

prevent accident occurring, at the same time,
deposit first-aid kit and fire extinguisher nearby,
and conserve the phone numbers of doctor,
ambulance, hospital, and fire department near
telephone to ask for help if necessary.
1.5 Wear safety protective articles
Before operation, always wear protective

articles when the work so requires, they include:
Skintight work clothes
Hard hat
Safety gloves
Safety glasses, goggles, or veil
Respirator or filtration veil
Earplug or earcape
1.6 Check machine before start-up
Before start machine every day or every shift, check the

machine according to the contents in “Check machine
before start-up” of this manual.
1.7 Adjust operator seat
If you use this machine first time, or change operator,

the operator should adjust seat to suit himself, back on the
seat, the feet can operate the pedals at ease.(Refer to 2.5
seat for details)
1.8 Enter or leave machine correctly
Always face the machine when you use the steps

and hand-holds to enter or leave machine.
Never use any control lever as hand-hold.
Never enter or leave machine when the machine
travels, swings, or dig (lift).
4
1.9 Start engine correctly
The operator must sit on cab seat to start engine. Not

allow starting engine standing on crawler.
Not allow starting engine with short circuit start-up

(include terminal start-up) method.
1.10 Forbid hitching other people
When the machine is in operation or traveling, prohibit

other people except operator staying on the machine.
1.11 Keep machine away from electricity transmission

line
Any part or load of machine touching electricity

transmission line will cause human death or GBH.
Prohibit machine or its load closing to electricity

transmission line, the machine should be 3 meters away
from line.
1.12 Move machine safely
(1) Before the machine travels and swings, operator

should know the position of other people.
(2) When machine travels or before swing, should
warn other people by ringing the horn.
(3) Operation at confined area, should use signal in
swinging, and harmonize the hand signal before
machine start-up.
(4) Before operate the machine traveling, must confirm
that the operation of traveling pedal/control lever should
be corresponding with the traveling direction.
(5) Treadle with foreside of traveling pedal or push
traveling lever forward, the machine will travel along
tension wheel. By contraries, the machine will travel
along sprocket wheel.
(6) When machine travel on slope, place bucket as
figures instruction, keeping bucket 200-300mm to the slope
ground, if the machine slide or becomes unstable, set the
bucket down at once.
5
1.13 Prevent accident while backing or swinging
In order to prevent accident while backing or swinging,

the operator must follow:
Before back or swing the machine, look round and
confirm nobody is around.
Ensure other people standing out of the boom swing
range.
Pay attention to that whether other people stay in work
range or not. Ring horn or use other signal to warn before
move the machine.
If the operator’s vision blocked when the machine
back, a signalman needed and the signalman can always be
seen.
If signalman needed, the signalman should use hand signal. Only when both signalman
and operator understand the meaning of signal, the operator can operate the machine traveling
and swinging.
Understand all the meanings of flag, mark, and signal, and determine the person who is in
charge of signaling.
Keep the cleanness of window, mirror, and lamp.
When the visibility weakened by dust, rain, and fog, etc, it should use lamplight.
Please read carefully and understand the contents of this manual book.
1.14 Operate digging work safely
Before digging work, operator should be aware of

the position of embedded line, such as cable, gas pipe,
water supply pipe, operate the machine carefully to
prevent accident.
All the non-working people should be away from the
working range of machine.
Make sure the ground of working site is hard enough
to support machine.
When the machine works at pithead, the tension
wheel end should be outward to pithead, keeping the
traveling orientation vertical with pit cliff. In this way,
the machine can move away easily when the cliff
collapse.
(1) When the machine works in the deep, it should
prevent the boom bottom and cylinder collides with
high objects.
(2) Turn over prevention
6
When the machine work on slope, the track should park along the slope, retract the bucket
as much as possible, keep the bucket close to ground and machine, and pay attention to
avoid turning over.
When swing with load, it must decrease swing speed to avoid turning over. When working
on frozen ground, it should prevent the ascending temperature causing the ground soften,
otherwise it will affect the stability of machine.
(3) During operation, prevent boom or arm colliding with high objects.
(4) The bucket only for digging work, not allow operating bucket to work as pneumatic pick
or hydraulic breaker does.
1.15 Avoid accident with losing control
When the machine loses control, if someone tries to mount on or stop moving machine, it
will cause GBH or death.
To avoid the machine losing control, pay

attention to following proceedings:
(1) Place the machine on horizontal ground, try

your best not to stay on slope, and stop
machine as following procedures:
Lower the bucket to the ground.
Run engine at low revs for 3 minutes to cool
down machine.
Stop engine, take out key from key switch.
Switch off pilot control.
(2) If the machine has to stay on slope, should use

chocks to block crawler, lower bucket, and plug
bucket teeth into ground.
(3) Fix the machine well to avoid moving
accidently.
(4) Park the machine away from other
machines for proper distance.
1.16 Park machine safely
Stop machine as following schedule:

(1) Place machine on horizontal ground.
(2) Lower bucket to ground.
(3) Run engine at low revs for 3 minutes.
(4) Place the timing handle at stop position, screw
the ignition key to “STOP”position.
(5) Switch off pilot control.
7
(6) Close window, top window, and cabin.
1.17 Safe maintenance
(1) Attention of maintenance:

Before work, be aware of maintenance rules.
Keep the working area clean and dry.
Don’t allow inject lubricant or maintain to moving
machine.
Avoid body and clothing touching with transmission
parts.
(2) Preparation for maintenance
Place the machine on horizontal ground.
Lower the bucket to the ground.
Run engine at low revs for 5 minutes.
Pull stop handle forward, stop engine, take out key from the switch.
Hang the “no operation” label at control lever.
Switch off pilot control.
(3) Safety in maintenance
If the maintenance must be in the engine operation condition, there must be somebody in
cabin.
If the machine must be lifted, the angle between
boom and arm must be kept at 90-110°, support
the lifted parts stably in maintenance work.
Never work under the machine lifted by boom.
(4) Check some parts in regular interval, repair or
replace, if necessary. (refer to the
“maintenance” chapter of this manual)
(5) Make sure all parts in good condition and fit
correctly. Replace wearing or damaged parts. Clean any accumulative lubricant or
scraps.
When adjust electric system or weld on machine, disconnect earthing cable (一) of battery.
(6) When adjust electric system or weld on machine, disconnect earthing cable (一) of
battery.
1.18 Support machine correctly
Prohibit repairing or maintaining machine before the machine well supported.

Before maintenance, lower the work device to the ground.
If the machine or work device have to be lifted for maintenance purpose, the machine or work
device should be well supported.
Don’t support the machine on the slag, hollow brick, or other fragile objects.
Don’t work under machine when the machine only supported by a jack.
8
1.19 Clean trash on the machine
Keep the engine, radiator, battery, hydraulic

line, fuel tank, and cabin clean.
After stop engine, the surrounding temperature
may rise immediately. Open overhaul gate to cool
engine as soon as possible and clean engine
apartment.
Clean machine at regular interval, eliminate
accumulative lubricant and other trash. Pay
attention not to spray water or vapour into
cabin.
1.20 Prevent battery exploding
Prohibit fire or flame close to the battery

top, otherwise the battery gas will explode.
Check the electricity deposit with voltage
meter or gravimeter. Don’t place metal
bestriding connection rod to check electricity
deposit.
Never electricize the frozen battery,
otherwise it will explode. The battery should be
warmed up to 16°C(60°F).
1.21 Store parts safely
The stored parts, such as bucket, hydraulic breaker, etc, are likely to fall down, cause
GBH or death.
By all effective means, store parts and machine safely to prevent falling down. Don’t
permit unauthorized people, especially children, close to the parts storage area.
1.22 Prevent splash objects
Prevent splash metal or grits hurt, wear blinkers or safety glass.

Before knock on object, check whether somebody else is in the working area or not, and
hold out other people entering in the working area to avoid hurt.
1.23 Prevent parts flying off
In operation or maintenance, take care the parts

flying off, human body and face must avoid the
possible flying off parts.
9
1.24 Keep away from transmission parts
Touching transmission parts may cause GBH.

When work around the transmission parts, in
order to avoid accident, prevent hand, foot, hair and
clothes from entangling in the machine.
1.25 Prevent inhaling asbestos dust
Prevent inhaling possible asbestos dust,

the asbestos fibre may cause lung cancer.
Some washers contain asbestos fibre, in these
components, normally, the asbestos is in the resin or
closed with some modes. If the asbestos-contained parts
don’t bring dust, there isn’t danger in normal disposal.
Avoid causing dust, don’t clean with compressed air,
and avoid brushing and grinding asbestos-contained
materials. In maintenance work, please wear regulated
respirator, use special dust collector to clean asbestos. If
can’t get this dust collector, use little oil or water
bemoistening asbestos-contained material. Comply with working area rules and concerned
asbestos disposal rules, hold out other people entering in working area.
1.26 Beware of inhaling fog or exhaust gas
Inhale engine exhaust gas will cause disease, so

much as, or death.
If it is necessary to operate machine in the building,
should open door and window to ensure well
ventilation, or use long exhaust pipe to discharge
smoke.
1.27 Beware of scald
During operation, engine oil, gear oil, hydraulic oil

will become hot. Meanwhile, engine, hose, pipeline, and
other parts will also become hot. Beware of scald.
Carry out inspection and maintenance after oil and
parts cooled to prevent scald. The hydraulic oil tank and
pipeline are high pressured, before maintenance or
replacement, it should release the pressure to avoid hot
oil erupting.
1.28 Be careful of pressure liquids
Effluent liquids in high pressure will penetrate through skin, causing GBH.
10
Release pressure before disjoining liquids or other

pipeline to avoid this danger. Operate control lever many
times to release pressure.
Before supercharging, tighten all the connections.
Inspect leakage with cardboard, pay attention to
protect your hand and body not touching high pressure
liquids
If accident occurs, see the doctor at once.
Any liquid penetrated in skin must be cleaned within few hours. Otherwise it will cause
necrosis.
1.29 Avoid heating up near pressure oil pipe
If heat up near pressure oil pipe, the inflammable

spray will cause adjacent people severe burning.
Don’t carry out welding, gas protection welding, or
gas cutting near pressure oil pipe or other
inflammable goods.
If it must carry out welding, gas protection welding,
or gas cutting near pressure oil pipe, it should mount
temporary fireproof jacket to protect hose or
other materials.
1.30 Avoid heating up inflammable liquid pipe
Not permit to weld inflammable liquid

steel pipe or hose. Before welding this kind of
pipe or hose, it should clean this pipe or hose
completely with incombustible solvent.
1.31 Remove paint before welding or heating
Prevent bringing potential poisonous gas and dust.

When paint heated up by welding or other methods, it will cause poisonous gas.
Remove paint as following methods before welding or
heating up.
z Rub out paint with abrasive paper or wheel, during
this work, remember to wear regulated respirator
to prevent inhaling dust.
z Rub out paint with solvent or paint remover. After
rubbing out, clean paint remover with soap and
water before welding. Before welding or heating
up, it should volatilize the paint remover gas at
least 15 minutes.
The paint removing work should be operated at outdoor or well ventilation site.
11
1.32 Dispose of liquid safely
All fuels, majority of lubricants, and some coolants

are inflammable. These inflammable liquids should be
stored away from fire, not permit to stab or set storage case
on fire.
Dispose fuel carefully, stop engine before add fuel,
prohibit smoking while adding fuel or using flame near the
machine being added fuel. It should add fuel at outdoor.
Don’t put oil-containing rags on the machine to
ensure machine clean.
1.33 Dispose of chemical safely
Touching deleterious chemical directly will cause serious injury to human body. The
chemical using in excavator, such as lubricant, coolant, dope, and adhesive, may be deleterious.
Before using deleterious chemical, you should check and understand its danger, know how
to operate safely, and use recommended implement to work.
1.34 Avoid fire
In order to avoid fire, following methods are necessary.

z Check the leakage, the leakage of fuel,
hydraulic oil and lubricant may cause fire.
Inspect clamps whether lost, damaged or
loosened or not, hose twisted or not, attrition
between hose and hard pipe or not, oil
cooler damaged or not, and oil cooler
connection loosened or not. Use a piece of
cardboard to check leakage, never check
leakage with nude hand to prevent pressured
oil shooting up causing injury.
Tighten, repair, or replace any clamps, pipe,
hose, oil cooler, and flange bolt of oil cooler.
Don’t twist or knock on high-pressured
pipe.
Don’t assemble twisted or damaged pipeline
or hose.
z Inspect short circuit. The short circuit of electric system can cause fire.
Before every shift or 8 hours operation, check loosened, twisted, hardened, or cracked
cable and wire.
Before every shift or 8 hours operation, check lost or damaged connectors.
Before operation, tighten, repair, or replace any loosened or damaged cable, wire and
connector. If the cable or wire is loosened or twisted, don’t operate the machine.
z Repair switch
12
Before everyday operation, check the function of key switch and engine emergency stop
switch. If there is any unusuality, must repair at once. In case of fire, if you can’t stop
engine, it will aggravate firepower, and may cause GBH.
z Clean out inflammable materials
Spilled fuel, stored breeze, and other inflammable materials, may cause fire. Keep the
machine clean every day to prevent fire.
1.35 Emergency exit
Emergency exit mark is shown in right

figure：
When there is an emergency and the operator can
not get out of the cabin, take the escape
hammer(in the figure below) hung on the wall in
cabin to break the window with emergency exit
mark to leave the machine. The cabin safety
structure can not be repaired after damage but it
can be replaced with other qualified safety
protective structures.
Attention：
(1) Pay attention not to be hurt by the splashing objects while breaking the window
with a certain distance to the breaking hole for safety.
(2) The breaking hole should be big enough for operator to get out (according to
operator’s own condition) and the hole should have no sharp spines for safety.
1.36 Noise
The machine meets the requirements of noise instruction 2000/14/EC and standard EN474-1,
EN474-5, noise instruction is as follows:
Noise at operator’s position：LpA= 81,3dB;
Machine noise：LW= 98,0dB
1.37 Other safety marks
z warning：Please do not get near to the machine when it is being operated.
13
z Warning：Please do not get near to the machine when machine working equipment is being
operated.
z Warning：Please do not stop engine before opening engine hood.
z Warning： Please stay away from the loader arm clearance area.
z Warning：Please near away from the rotating area.
z Warning：Pay attention to machine’s lifting capacity in operation.
14
2. Machine familiarization
Machine name
SW E 90 U
Additive function（ U means
under a rump）
Machine weight（see the

below table）
Excavator
SUNWARD
Development Crawler Cabin

Model Swing Weight（Kg）
code No. allocation allocation
No Rubber
Cabin 8160
swing crawler
SWE90U 103
No Steel
Cabin 8250
swing crawler
With Rubber
Cabin Wait for supplement
swing crawler
SWE90U 128
With Steel
Cabin Wait for supplement
swing crawler
Note: The above weight figures are measured with the following five requirements: 1. Diesel
oil tank is full (diesel oil instrument displays full); 2. Hydraulic oil is enough ; 3. Water tank
antifreeze fluid is enough; 4. Sealing plate is assembled; 5. Driver’s weight is not included
15
2.1 Cabin
Cabin picture
16
2.2 Monitor panel
60
80
30 100
⑴ 60
COOLANT
0.4
80 0.8
30 100 0 1
OIL TEMP FUEL
01800.0H 2000RPM
⑶
⑺
⑷
⑻
⑸
⑹ ⑼
⑴ Main LCD screen interface on monitor instrument ⑵ Condition indicating light ⑶ Left
key ⑷ Right key ⑸ Upper/increasing key ⑹ Lower/Reducing key ⑺ Silencing key ⑻
Exit key ⑼ Menu/Confirming key
The condition indicating light from left to right：Charging indication、 Pollution indication 、
Engine oil pressure warning indication、Hydraulic oil filter warning indication、Hydraulic oil
temperature indication、Engine preheating indication（LCD）、Silencing indication
Main LCD screen interface on monitor instrument

60
80
30 100
① COOLANT
60 0.4
80 0.8
② 30
OIL TEMP
100 0
FUEL
1
④
③ 01800.0H 2000RPM
⑤
① Engine cooling water temperature analog quantity display ② Oil temperature analog
quantity display ③ Work hour display ④ Fuel quantity analog display ⑤ Engine speed
analog quantity display
Attention: Please refer to WDJSUN85-30 electric monitor instrument manual for details.
17
2.3 Control panel
1. Working light switch

2. Cabin top light switch
3. Wiper switch
4. Cleaner switch
5. Warning light switch
6. High speed traveling switch
7. Breaking/swing switch(optional)
8. Blade conversion switch
9. Key switch
10. Cigar kindling device
1 — Working light switch

This switch turns the working light on and 1 3 5 7
1
off. When turn on working light, the
switch light comes on; when turn off
working light, the switch light goes out.
2 — Cabin top light switch
This switch turns the Cabin top light on
and off. When turn on Cabin top light, the
switch light comes on; when turn off
Cabin top light, the switch light goes out. 2 6 8
4
3 — Wiper switch
This switch turns cabin wiper on and off. When press this switch, wiper begin to work, green
light comes on; press this switch again, green light goes out, wiper stop work.
4 — Cleaner switch
This switch turns washing water on and off. When press this switch, washing water begins to
work, the light comes on; press this switch again, the light goes out, washing water is turned
off.
5 — Warning light switch
This switch turns the warning light on and off. When turn on warning light, the switch light
comes on; when turn off warning light, the switch light goes out.
6 — High speed traveling switch
Press this switch, green light comes on, the machine is on
high speed condition; press this switch again, green light
goes out, the machine is on low speed condition.
7 — Breaking/swing switch (optional)
This switch controls the movement conversion between
boom swing and breaking works (if the machine equipped
with them)
8 — Blade Conversion switch (optional)
This switch controls the movement of blade ,press the switch,then operate blade pilot
18
valve ,blade starts to work.(if the machine equipped

10
with blade)
9 — Key switch
① — HEAT (preheating)
② — OFF （engine stop）
③ — ON （power on）
④ — START （start engine）
10 — Cigar kindling device
Press this device, it will rebound after few seconds, take
it out and kindle cigarette.
2.4 Radio/CD
Strong aseismatic and dustproof CD423,

beautiful and durable.
(1) Power switch and volume control knob
Screw knob rightwards, turn on
recorder/radio power, continue screwing knob,
it can increase volume; screw knob leftwards to
minish volume. When the volume is minimum,
continue screwing knob leftward, it will turn
off the power of recorder/radio.
(2) Tone knob
Screw knob rightwards, high tone; screw knob leftwards, low tone.
(2) Tape button
Press button, it will eject the tape.
(3) Tape port
Push the tape to the end through tape port, the recorder begins to play.
(4) FFWD and REV button
Press these buttons to fast forward or fast back up tape.
(5) Balance button
This button controls the volumes of left and right track.
(6) Tune button
Use this button to choose needed channel in reception of radio.
(7) AM and FM conversion button
Press this button to switch AM and FM mode in radio reception.
(8) Time adjustment button
Press this button to adjust time.
(9) Digital display panel
Display the tune frequency in radio reception condition, and display the current time in the
other conditions.
(11) Tape traveling indicator
19
This indicator light comes on, indicate that the tape is traveling and its traveling direction.
2.5 Seat adjustment
Armrest adjustment knob A
Recliner knob B
Height riser knob C
Slider knob D
Weight adjustment knob E
SG7-8 model is a specially designed deluxe driver seat for construction machineries. The
backrest and cushion are both designed according to the body engineering ergonomics, which
offers the driver the most comfort. The seat is assembled with a suspension device, which can
help to reduce harmful vibration effectively and ease the fatigue of the driver.
Technical Features
(1) The Forward and afterward travel of the seat is 125mm(For:90mm,Aft:35mm)
(2) The stepless adjustable angle scope of the backrest:55 degree – 175 degree
(3) Height adjustable scope:0-60mm;every pitch:20mm.
(4) Operator weight scope:50kgs-130kgs
(5) Max. suspension travel:60mm
(6) Headrest adjustable angle scope:10 degrees; headrest adjustable height scope:60mm
(7) The adjustable armrest can be adjusted between -45 To 90 degrees.
Operation Instructions
(1) Weight adjustment
According to the operator’s own weight, rotate the weight adjustment knob until you feel
comfortable. Rotate the knob anti-clockwise, the suspension stiffness will come down; Rotate
the knob clockwise, the suspension stiffness will rise.
(2) For & Aft adjustment
Put up the adjustment knob with your hand, then pull or push knob D forward or backward
to the proper position you want, and then release the knob, the slider will lock automatically.
(3) Height adjustment
The height riser can be adjusted circularly. When need to adjust the height, the operator
stands in front of the seat, put up knob C until there is a clear lock sound, then release the knob,
by which the adjustment is done; When you adjust the seat to the highest position, you release
the knob, the height riser will go to the lowest position automatically.
20
(4) Backrest adjustment

Put up recliner knob B, then rotate the backrest to the proper position you want, release the
knob to lock the backrest.
(5) Armrest adjustment
When adjusting the armrest angle, put up the armrest to the proper angle, then rotate the
adjustment knob until it is in the locking position, by which the adjustment is done.
Caution
(1) Only adjust the seat when the driver is in safety condition
(2) For slider and recliner adjustment, please make sure the knob is in the proper
position; only when the adjustment mechanism parts are separate, then do the
adjustment.
(3) After all the adjustments, please make sure every knob stays in the proper
position and every part is locked.
The seat of the machine meets the requirements of EN ISO 7096:2000.
2.6 Air conditioner
A B
Bergstrom brand air conditioner, located under the seat, its functions as below:
* Ventilation
Screw knob A clockwise to start the ventilation device of air conditioner
* Air adjustment
After start ventilation device, carry out temperature adjustment by knob A
* Cooling function
After operate engine and start air conditioner, remove the lever B rightwards to start
cooling system.
Attention:
(1) After shut off air conditioner, it must be 5 or more minutes later to permit
starting air conditioner again.
(2) It had better use the air conditioner when the engine operates.
21
2.7 Pilot control joystick
Operation marks：
The machine equipped with left and right pilot control

joystick.
The right joystick controls following movements:
a —— lift boom
b —— lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Left joystick controls following movements:
e —— slew superstructure widdershins
f ——slew superstructure clockwise
g —— extend arm
h —— retract arm
Composite movements can be achieved by two joysticks’

assorted operation.
Also, horn button is equipped on joystick.
2.8 Accelerograph control lever
Engine accelerograph lever adjusts engine revs.

When accelerograph handle lifted to upmost, engine
runs at full load; lower handle to bottommost, engine
runs at minimum load; adjust accelerograph between
upmost and bottommost to adjust engine revs, and also
you can screw handle to adjust accelerograph
imperceptibly.
22
2.9 Cabin top light
2.10 Open and close front window
Front window of the cabin can easily be opened for maintenance and leaving purpose.
Open the fastening of front window, push the glass window upwards and backwards to the
scheduled position, that fastens glass window.
fastening
23
2.11 Air ducting hood and upper-cover
Air ducting hood:

The engine should be equipped with air ducting hood to prevent foreign
materials from being reeled into fan which disturbs the normal work of
fan. On the other hand, the assembly of air ducting hood can prevent
accident caused by carelessly putting hand into the fan. It is equipped
with mounting plate on both left and right and is connected with the
water tank.
Upper-cover
The upper-cover can protect the hydraulic components, electric circuit in the interior of the
excavator and ensures the beautiful appearance. It is fixed on the platform and also protects
engine.
2.12 Accessory and tool list

Accessory list
No. Name
1 O-ring
2 O lock ring 150X2.65 GB3452.1
3 O lock ringφ53x2.65
4 O lock ring 140X2.65 GB3452.1
5 O lock ringφ58x2.65
6 O lock ring D67x3.55GB3452.1
7 O lock ring 50X2.65 GB3452.1
8 O lock ring 35.5X3.55 GB3452.1
9 Composite washer 27 JB982
10 Composite washer 33 JB982
11 Scraper seal
12 Scraper seal
13 Scraper seal DLW06501 80X65X5
14 Oil cup M10X1(made of steel) GB1152 imported
15 Steel wire shield ring
18 Steel wire shield ring 65Mn D96X3.2
19 Shield ring 90 GB895.2
20 Pin 12X75 GB119
21 Column pin 12X80 GB119
22 pin
23 Column pin 12X95 GB119
24 Column pin 16X85 GB119-2000
25 Lateral bucket tooth PC100
26 Lateral pin PC100
27 Filter core REX-400X20
28 Filter core WUX-250X80-J
29 Pilot filter core PFX-20X10
24
Tool list
No. Name QTY

1 Inner hexagon spanner S3 GB5356 1
6 Double-headed solid wrench 5.5-7 GB4388 1
7 Double-headed solid wrench 12-14 GB4388 1
8 Double-headed solid wrench 13-16 1
15 Movable spanner 300X36 GB4440 1
Cross point screwdriver with plastic handle 6X150
16 1
GB1064
17 Plat head screwdriver with plastic handle 8X200 1
18 Wire plier 200MM 1
19 Ball hammer 1.5P 1
20 Grease gun LH400CCH-18 1
Random tool lis385X180X155( excavator is made of
21 1
steel)
22 Bucket carriage 1 1
23 Bucket carriage 2 1
2.13 Identifier
Gravity center mark：
Pull hook mark： Do not step mark：

7 50 6 1 00 2 0 14 8
25
3. Machine operation
3.1 Machine working environment
Machine adjustment is not needed below the altitude of 2300m.

The machine should work at a temperature above -30 ℃ and you should fully preheat machine
before starting it. You can run it all day even on rainy or snowy days but have to obey
corresponding safe operation instructions.
z Attention: The manual only applies to normal working conditions, when the
machine works in other potentially dangerous conditions, such as conditions with
inflammable, explosive materials, dust and poisonous chemical materials, you
should obey corresponding safe operation instructions and regulations.
z When the machine is used with other purposes not in this manual, you have to get
the consent of Sunward or its agents and obey relative regulations in the place
where the machine is used.
3.2 Running and operation
Watch engine running carefully

【Important】 Pay special attention to the first 50 hours running until be familiar with
the sound and feelings of new machine
(1) Limit the engine power in the range of 80% full load and operate the excavator.
(2) Avoid engine exceeding idle.
(3) Check the indicator light and display usually during running.
Every 8 hours operation or everyday

(1) Carry out the 8 hours operation or everyday maintenance.
(2) Pay attention to the liquids leakage.
(3) In the first 100 hours or working in mud, lubricate the pivot of working instrument in
every 8 hours operation.
First 50 hours operation

(1) Carry out 50 hours operation maintenance.
(2) Check the torque of detectable fastener.
First 100 hours operation

Carry out 50 hours and 100 hours maintenance.
3.3 Operate engine

Daily inspection
(1) Electric system
Check whether there are abraded or cracked wire and slack connector or not, and check
whether the light can be turned on or off normally or not.
26
(2) Boom, arm, bucket, dozer blade, sheet metal, track shoe
Check whether there are curving, damaged, and lost parts or not.
(3) Fastener
Check whether there are slack or lost parts or not.
(4) Fuel system
Exhaust the water and sediment in the fuel tank.
(5) Hydraulic system
Check the leakage, hose twist, the abrasion between
pipe and hose or other parts.
(6) Lubrication
Check the appointed lubrication points listed in the periodic maintenance table.
(7) Protection device
Check shield and mud shield.
(8) Safety
Keep all people away from machine, and remove barrier.
Check diesel engine
Place the machine on a horizontal ground, check the engine oil level (stop engine, the engine
oil will return to the tank 15 minutes later)
The oil level of dipstick should be on the range of

“MIN” and “MAX” mark.
Electric device
Check all switch, all light indicator, safety warning

device, battery electrolyte acidity, and fuses.
Air filter
When indicator light comes on, it means that you

should maintain or replace filter core.
Oil level in hydraulic oil tank
Hydraulic oil filling mark： 7 506 1 002 0 20 1
【Important】
It should advert as follows when fill oil in hydraulic oil tank:

(1) Place machine on horizontal ground and retract all hydraulic cylinders, the oil level
doesn’t allow to exceed MAX mark.
(2) Similarly, when all hydraulic cylinders extend, the oil level should be not lower than
27
the MIN mark.

(3) It should choose recommended oil according to the Lubricant List.
(4) All filled hydraulic oil must pass through returning oil filter.
Engine staring and stopping mark：
Before starting engine

(1) Keep pilot valve control lever locked and keep pilot handle & travel pole neutral.
Operator sits on seat.
(2) Turn key switch to ON position, all indicator lights except engine hour meter and LCD
module come on, buzzer tweet, finish self inspection after 2 seconds, the monitor
system is on normal working condition.
Start engine
(1) Keep pilot valve control lever locked.
(2) Turn key switch to ON position.
(3) Beep horn to warn surrounding people.
(4) Start engine by turning key switch clockwise to START position, release key, the
switch will return ON position.
【Important】 In order to avoid damage of starter, never operate motor starter 10
seconds or more every time. If the engine can’t start, turn the key switch to OFF position
and wait at least 2 minutes, then try again. After wrong start, the engine should be
stopped completely, then you can turn key switch, otherwise it may damage starter.
Start engine in cold weather

(1) Turn the key switch to ON position
(2) Screw key switch to start position and stay few seconds.
(3) Screw key switch widdershins to HEAT position, about 30 seconds later, indicator light
comes on, and finish the preheating work.
(4) When preheating light comes on, start engine.
【Important】If there is a flicker in monitor, it should stop engine at once and check
the reason.
Adjust engine revs
When accelerograph handle lifted to upmost, engine runs at full load; lower handle to
bottommost, engine runs at minimum load; adjust accelerograph between upmost and
bottommost to adjust engine revs, and also you can screw handle to adjust accelerograph
imperceptibly.
28
Stop engine
【Important】 Don’t stop engine directly when it is full loaded, it should stop engine
after 5 minutes minimum loaded operation to unload the heat load and avoid possible
damage to engine. If engine stop with load, it should remove load and start engine at
once.
(1) Lower the bucket to ground.
(2) Place the accelerograph handle to minimum load position for about 5 minutes.
(3) Screw key switch to stop engine, and take out key.
(4) Pull pilot control lever to LOCK position.
Use assistant battery
Attention:
(1) When battery is used or charged, it will

bring explosive gas. Avoid flame or
spark close to battery. Electricize
battery at the well-ventilated area. Place
the machine on dry & hard ground, not
on steel plate, otherwise it may cause
spark accidently. Never connect anode
and cathode directly, otherwise it will
cause short circuit
(2) When start engine, the operator must sit
on the operation seat to control machine.
【Important】Earth the 12V cathode (-), and only use 12V assistant battery.
When the battery exhaust, you can start engine with assistant battery.
(1) Connect assistant battery
a． Stop engine which equipped with Connect assistant battery

assistant battery. ①
b． Connect one end of red wire ①
with battery anode (+), and connect the (Red)
other end with assistant battery anode (+).
c． Connect one end of black wire ② (Black)
with cathode of assistant battery, and ②
connect the other end with excavator
framework as earthing connection. Assistant battery Machine battery
When connect with excavator
framework, keep as far as away from
the battery connection wire end.
d．Start engine.
(2) Separate assistant battery

e． First, break black cathode (-) wire ② away from framework..
29
f． Disjoin the other end of black cathode (-) wire ② from assistant battery.
g．Disjoin red anode (+) wire ① from assistant battery.
h．Disjoin red anode (+) wire ① from machine battery.
3.4 Travel control

1
Control travel with pedal
(1) Straight travel: Treadle 2 pedals 2
forward at the same time. (pedal 1 and 2
in the figure)
(2) Straight back: Treadle 2 pedals
downward at the same time. (pedal 3 and
4 in the figure) 3
4 Fig 1
(3) Turning in one point
Left turning (fig 2): Treadle right pedal forward and
treadle left pedal downwards.
Fig.2
Right turning (fig 3): Treadle right pedal downwards

and treadle left pedal forward.
Fig. 3
(4) Turning with one side crawler (figure 4)

Left turning: treadle right pedal forward.
Right turning: treadle left pedal forward.
In order to protect travel mechanism, it should
avoid turning while backing.
30
Fig. 4
Travel with handle control
If need the machine hairlike traveling,

you can insert two attached handles to carry out 1
hand control. This method is safe and reliable
and fit for loading and unloading the machine to
trailer.
Fig 5
(1) Straight travel: Push 2 handles forward at the same time.
(2) Straight back: Pull 2 handles backward at the same time.
(3) Turning in one point

Left turning (fig 2): Push right handle forward and pull left handle backward.
Right turning (fig 3): Pull right handle backward and push left handle forward.
(4) Turning with one side crawler

Left turning: push right handle forward.
Right turning: push left handle forward.
In order to protect travel mechanism, it should
avoid turning while backing.
Travel direction mark：
Travel speed
During the machine traveling, press high/low speed switch 2 on control panel, it can
achieve the shift of travel motor high/low speed, then the machine can travel at high or low
speed.
31
Travel brake
Release travel pedal or travel handle, it will return natural position automatically, the
machine stop traveling.
Outline of travel
(1) Arm and bucket cylinder must be extended completely to place the working device on
minimum radius position, the bucket will be about 0.5m to the ground.
(2) Lift dozer blade to its zenith.
(3) Choose plane road to travel as much as possible. It should travel straight when
traveling or turning, and also turn large bend, avoid turing blind bend. When turn in
one point at confined area, it should operate gently.
(4) When travel at badlands or uneven carpolite road, it should reduce engine revs and
travel at about 1.5km/h to reduce the vibration.
(5) Avoid back traveling to prevent crawler parts
damaging prematurely.
900～1100
(6) If the excavator can’t travel for getting into
miriness, you can extend arm and place
bucket to ground (as figure) to lift one side of
crawler, then turn the lifted crawler to clean
out the bedload. In order to reduce the force
enduring of boom and arm, the angle between
boom and arm should be in the range of
90°--110°.
(7) When the machine get into wallow or

passing raceway, you can use arm and
boom to help the machine passing (as
figure)
(8) Extend arm when travel on slope, lower
bucket to 0.5m to ground (as figure). Travel
downgrade slowly by controlling engine
accelerograph and adjusting pilot valve
imperceptibly to prevent sliding and accident.
If the machine slides on slope, put down
bucket for brake purpose. Pay special
attention when the machine climbs slope, if the engine stops, it should put down bucket
to brake at once, make every control lever to neutral position, then start engine again.
3.5 Excavation
Working condition
When dig lengthways with backhoe, it should

make the drive wheel backward and guide wheel
forward. (as figure)
32
In order to guarantee safety in quarry

working, it should make the drive wheel
10 3
backward and guide wheel forward.
Pilot handles control
3 — Left pilot handle
10 — Right pilot handle
Control right pilot handle
Right figure is the obverse view of right pilot handle

(when operator sit on the seat). The 4 movements of
handle can make the excavator moves as follows.
a —— Raise boom
b —— Lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Control left pilot handle
Right figure is the obverse view of left pilot handle (when

operator sit on the seat). The 4 movements of handle can make
the excavator moves as follows.
e ——Make the superstructure slew widdershins.
——Make the superstructure slew clockwise.
g —— Extend arm
h —— Retract arm
33
Composite movement of excavator

(1) When the machine slew, you can operate the composite movement of boom and
bucket.
(2) It can operate as follows: bucket digging while arm flexing; arm digging while
lowering boom, etc.
(3) Besides the co-operation between right and left handle, pull either of handles to any
diagonal orientation (45° direction), it can achieve the adjacent 2 composite
movements.
Slewing platform brake
Release slewing control handle, return it to neutral position, it will bring sufficient brake
power to brake platform. And reverse handle operation can bring more brake torque.
Attention in excavation
(1) Operator must wear safety helmet and work clothes, make sure the safety of working
area, then start machine to work.
(2) During digging work, the dozer blade should be placed on ground.
(3) During excavation, especially deep digging work, pay attention to avoid bucket teeth
colliding with dozer blade, and also avoid boom cylinder colliding with track shoe.
(4) Other people are not permitted to stand on the machine or within the range of 8m away
from working radius. When begin to work or transport with full load, operator should
ring horn to warn.
(5) Bucket should dig along the cutting track and avoid digging hard earth constrainedly,
otherwise it will cause the hydraulic oil overheated.
(6) During work, do your best to avoid pulling the handle to the end, otherwise it will
cause hydraulic oil overheated and damaging components.
(7) Not allow slewing if bucket doesn’t leave working face.
(8) It allows using arm and bucket to impel or level off rideau, but never operate side of
bucket to do that.
(9) When work at swampy ground (especially on rainy days), the excavator must keep a
proper distance away from working face to prevent collapse.
(10) After stop machine, it should shut off all switches of control panel, shut off electric
power, and lock cabin.
(11) During digging work, avoid overload work to reduce energy consumption and
hydraulic oil temperature.
(12) During digging work, pay attention to the cylinder stroke end, avoid using baffle of
boom, arm, and bucket to prolong the lifetime of framework.
(13) If the productivity can satisfy the working demand, in order to prolong engine lifetime
and keep low noise running, try your best not run at maximum accelerograph, the best
revs of engine should be 1600-1800 r/min.
(14) Before every shift, according to the rules, inject grease to all reaming connections
through grease nozzles until the grease overflow. Otherwise it will cause axle and
sleeves damaged.
34
Park excavator
(1) Place the excavator on a horizontal ground.
(3) Place accelerograph handle on minimum load position for 5 minutes.
(4) Turn ignition key to “OFF” position, and take out key.
(5) Pull pilot control lever to lock position.
【Important】In order to protect the electric parts in cabin. It should close top window
and cabin door when you park the excavator.
(6) Lock all doors and compartments.
【Important】In cold weather, the excavator should be parked on hard ground to avoid
crawler and ground congealing together. If above congealment happened accidently,
please lift crawler by using boom, move excavator carefully to avoid damage drive
wheels.
Operate on swampy ground

(1) Try your best to avoid traveling on swampy ground.
(2) If the machine work on very soft ground or be stuck, it need clean crawler frame.
(3) Slew superstructure 90° and lower bucket to lift one side of crawler off ground, keep
the angle between boom and arm in the range of 90°--110°, and place the bucket arc on
the ground.
(4) Turn the lifted crawler to eliminate dirt.
Lift one side of crawler by using boom and arm .
Attention:
(1) Keep the angle between boom and arm in
the range of 90°--110°, and place the
bucket arc on ground.
(2) Slew superstructure 90° and lower bucket
to lift one side of crawler off ground.
Don’t dig into the ground with bucket
teeth when the machine is in backhoe
condition.
(3) Place chock under the framework to support
machine.
Avoid tilting
Avoid transverse traveling on slope. When the
machine travels on slope, the traveling direction
should be accordant with the gradient. When upgrade
and downgrade, keep the bucket pointing to the
traveling direction and lifting 200-300mm to the
ground. Lower bucket at once if the machine is
skidding or instable.
When the machine slew with heavy load, it should operate carefully and operate with low
slewing speed.
35
Warning: Don’t slew on slope.
Operate in water or mud

It should note following information when
operate in water or mud:
(1) The working area should be sufficient hard
to avoid excavator going down.
(2) The water flow should be slow.
(3) Undercarriage immerged height
doesn’t allow exceeding chain support
wheel.
(4) Slewing support, inner gear ring, and
slewing connector won’t be allowed
immerging.
When operate in these conditions, please
check the excavator position usually.
Backhoe operation
(1) Place the bucket teeth on ground while
the angle between bucket bottom and
ground is 45°.
(2) Apply arm to be the main digging force,
pull bucket to the machine direction.
(3) When dirt adhered on the bucket, remove
arm and (or) bucket quickly to throw the
dirt.
(4) When dig straight trench, place crawler
parallel to the trench. After dig to required depth, remove machine to continue digging.
【Important】
(1) When lower boom, it should avoid stopping suddenly. Otherwise the impact load
may damage excavator.
(2) When operate arm, in order to prevent damaging hydraulic cylinder, it should
avoid lowering hydraulic cylinder to the bottom.
(3) Avoid bucket colliding with crawler.
(4) When digging deep trench, it should avoid boom or arm cylinder hose impacting
with ground.
Leveling operation
【Important】
Don’t apply bucket overmuch to level road surface, otherwise it will damage excavator.
Don’t push or pull earth with bucket when the machine travels.
36
(1) Push dozer blade backward to fill and level

road.
(2) Apply boom, arm, and bucket.
As figure, curl bucket and place arm on little
front of vertical position.
Operate arm in while lift boom slowly. Once
arm pass the vertical position, lower boom
slowly and keep the plane movement of bucket.
Operating boom, arm, and bucket at the same time
enable the leveling operation more accurate.
Prevent collapse
(1) Place traveling motor to the rear of machine to

work.
(2) Don’t place machine at the edge of trench or
digging area.
(3) Don’t digging the earth under the machine.
Operation tips
In digging work, don’t allow bucket colliding Wrong
with crawler.
Try your best to place the excavator on
horizontal ground.
Don’t operate bucket as hammer or piling
machine. Don’t slew machine to remove blocks or
break up wall.
【Important】: In order to prevent damaging hydraulic cylinder, don’t allow bucket

cylinder colliding with ground or bucket tamping when the bucket cylinder fully extended
(bucket fully retracted).
Wrong
Adjust the digging length and depth every
time to ensure every digging is fully loaded.
In order to increase throughput, full load
should be the first important goal, and then
the working rate should be.
【Important】:
Don’t try to extend arm fully and drop
bucket, penetrate ground with bucket teeth to Wrong
dig up rocks. These will cause serious damage
of machine.
Once trench excavated, it can dig up rocks
by raise bucket from earth.
Don’t make bucket bearing side load. For
example, don’t level materials by swinging
bucket or side impact objects with bucket.
37
Prevent misuse of machine

Don’t treat traveling movement as Wrong
accessional digging force. Otherwise it will
damage the machine.
Don’t raise rear of machine, and treat the
weight of machine as accessional digging force.
Otherwise it will damage the machine.
Bucket operating mark:
Pay attention to the dozer blade position

When extend dozer blade, it may collide with boom cylinder or bucket, please pay
attention to it.
(1) When extend dozer blade, it may collide with
boom cylinder or bucket, please pay attention to
it.
(2) When the excavator carries out deep digging
work, place dozer blade at rear to guarantee
safety.
Prevention measurement for dozer blade

(1) Don’t use dozer blade to dig, otherwise it will
damage dozer blade or crawler system.
(2) Dozer blade can’t support large or unstable barycenter objects, otherwise it will
(3) When the machine traveling, dozer blade can’t draw any object, otherwise it will
(4) When prop up machine with dozer blade, Wrong
the ground should be plane to ensure dozer
blade touching ground stably.
(5) Be careful when retract foreside working
device
Don’t allow the bucket colliding with dozer
blade.
Wrong
Don’t allow dozer blade touching roadblock
Don’t allow dozer blade touching roadblock,
otherwise dozer blade, cylinder, or other
components will be damaged.
38
3.6 Lift work
Lifting hook mark：

7 50 6 1 00 2 0 15 2
Warning: It must follow all safety regulations when the machine lifts objects.
Don’t use damaged chain, wire rope, or cord in lifting work.
Don’t move the load suddenly, don’t move load
on the top of human beings, and don’t permit
everybody adjacent to the load.
Ensure everybody away from lifted or
tightwire-tied and on the ground load, until the
chocks support the load or the load has been
stably placed on the ground.
Fix superstructure, and make the traveling
motor on the rear.
Don’t connect sling/chain on the bucket teeth.
(1) Sling/chain should tightly bind the load
down, the workman should glove when
bind sling/chain.
(2) Connect sling/chain with bucket lifting
ring, curled bucket, and retracted arm.
(3) Before start, it should uniform the hand
signal with signalman.
(4) Acquaint with the positions of all workmen in the range of working area.
(5) Connect hand rigging on the load and ensure the people pulling hand rigging away
from load.
(6) Try to lift the load before normal operation.
● Park the machine beside the load.
● Connect the load on the machine.
a) Lift load to 50mm (2in) height to the ground.
b) Swing the load to one side.
c) Keeping load close with ground, move the load from the side of machine.
(7) Just lift the load to required height.
3.7 Hydraulic breaking operation
Hydraulic breaking operation tips-if equipped

Choose correct dimension and weight hydraulic breaker. Consult with your dealer.
Attention to hydraulic breaker tubing
(1) When the hydraulic breaker is out of use, cover the pipe end of arm end and fit on plug at
39
the hose end of hydraulic breaker to avoid dirt entering into system.
(2) Ensure stocking cover and plug in tool compartment for maintenance purpose.
(3) Avoid dirt entering into system when change the foreside attachment from bucket to
hydraulic breaker.
(4) After connection, check the oil leakage and bolts slack condition.
(5) Before fit hydraulic breaker on the arm, read manual books of machine and hydraulic
breaker carefully, and carry out the required confirmation or inspection.
(6) Carry out required inspection before daily
Wrong
operation.
(7) Operate machine slowly, the stability of
machine will be decreased because the hydraulic
breaker is heavier than the bucket. So, use dozer
blade to support and work in front of dozer blade.
Wrong
(8) Avoid hammering work with hydraulic breaker.
Wrong
Never use boom or arm to break objects,
otherwise it will damage machine.
Wrong
(9) Don’t move objects with hydraulic breaker,
otherwise it will damage machine.
(10) Don’t operate hydraulic breaker when Wrong

hydraulic cylinder piston retract or extend
totally, avoid damaging hydraulic cylinder or
machine.
(11) If hydraulic breaker hose jumps abnormally,
Hose jump abnormally Pressure accumulator
stop operation immediately. The pressure
change of breaker accumulator or damaged
accumulator will cause unusual hose jump,
and damage hydraulic breaker or machine.
(12) When retract foreside attachment, don’t

make the chisel of breaker touching
boom.
Attention
40
(13) Don’t operate hydraulic breaker in water.
Wrong
(14) Don’t lift objects with hydraulic breaker,
otherwise it will cause machine upset and (or)
breaker damage.
(15) Don’t swing superstructure to the side of

machine to operate hydraulic breaker, or the
machine will be much instable and may shorten
the lifetime of undercarriage.
Replacement of hydraulic oil and filter core

Hydraulic breaker operation will pollute hydraulic system and accelerate aging. It should
replace hydraulic oil filter core and hydraulic oil more frequently to avoid damaging hydraulic
pump and other hydraulic parts. The recommended replacement interval is as follows.
Replacement (hours)
Machine with Machine with bu cket

hydraulic breaker
Hydraulic oil 600★ 1500 or 2500
Filter core 100★ 500
Note: (1) Number with ★ mark means the interval that all the machine operation time
is for hydraulic breaker. For the hydraulic breaker operation time ratio is less
than 100%, the replacement interval should be as hereinafter diagram shows.
(2) When the machine operates hydraulic breaker continuously more than 100
hours, replace hydraulic oil filter core.
1500hrs
lifetime
hydraulic oil
Hydraulic breaker
operation time Filter core
percentage (%) replacement 2500hrs lifetime
interval hydraulic oil
Replacement interval (hours)
41
Hydraulic crusher operation tips…if equipped

Choose correct dimension and weight hydraulic crusher. Consult with your dealer.
Operate excavator slowly to avoid overturning, and pay attention to following items.
(1) In order to prevent damaging excavator, don’t operate hydraulic crusher when bucket
cylinder fully extend or retract.
Wrong
(2) Don’t swing superstructure to the side of
machine to operate hydraulic crusher. In
order to prevent excavator overturning, it
should carry out crushing only at frontage
and rear of machine.
(3) Don’t operate hydraulic breaker on slope. It
should operate on horizontal ground.
(4) Don’t use hydraulic crusher to haul debris.
(5) Hydraulic crusher operation will pollute hydraulic system and accelerate aging. It
should replace hydraulic oil filter core and hydraulic oil more frequently to avoid
damaging hydraulic pump and other hydraulic parts. The recommended replacement
interval is referred to the “Hydraulic breaker operation tips”.
(6) When transport excavator, remember to take out hydraulic crusher from the machine,
and fit covers or plugs on all hydraulic hoses.
3.8 Swing boom operation
Note：SWE90U with swing boom is equipped with swing device, shown in the below
figure：
Swing
boom
If need to use swing boom，first switch button 7 on control panel

(breaking and swing boom swing switch)， you can use joystick 1
or pedal 2 for operation. Step forward or push joystick forward
then swing boom turns left, otherwise it turns right.
2
42
3.8 Air-conditioner operation

1. Control Panel
2. Functions of the control switches

(1) Automatic Temperature Control Switch: Control the temperature of the driver’s cabin.
(2) Fan Flow Switch: Control the flow of the fan/blower.
(3) On/Off Switch:
a. A/C Only Mode; for putting through with the power of the disconnection control
panel.
b. A/C & Heater Mode: for putting through with the power of the disconnection
control panel and for choosing the working condition of refrigeration or heating
system.
(4) A/C on Indicator Light (COOL): The illuminated light shows the compressor has
started and the air conditioning system is operating.
(5) Heating Indicator Light (HOT): The illuminated light indicates that the hot water valve
is opened and the heating system is working.
(6) Power Indicator Light (POWER): The illuminated light indicates that the power is on.
3. Operation
①．Refrigeration: After starting the engine, turn on the COOL switch, turn the air flow
switch to H position and run for 5 minutes, then switch the temperature-control to COOL
position. At this time, the air conditioning system begins to work and cab temperature begins to
drop. When reaching the desired temperature, rotate the temperature-control switch
counterclockwise until the compressor stops working. This will establish the desired indoor
temperature. When the cab temperature is higher than desired temperature, the indicator light is
bright and refrigeration will automatically resume. When cab temperature is lower than the
desired temperature, the indicator light goes off and the system stops working.
The fan control switch has three different speeds: high, medium, and low. Cabin vents can be
adjusted both vertically and horizontally to control the direction of air flow.
Notice:
a. Please do not turn the temperature-control switch to COOL position as well as turn the
air flow switch to the low speed while using air condition, in case that the evaporator forms
frost which influence the refrigeration effect.
b. Cold warm air conditioner: Please don’t turn on the hot water valve at the time of
refrigeration in summer.
②．Heating: To operate the heater in winter, close the temperature-control switch firstly.
After the engine is started, open the switch and choose HOT position. The hot water valve is
opened and the indoor temperature begins to rise. When the desired temperature is reached, the
air vent closes. When the temperature is lower than desired, the air vent will open again.
43
The fan control switch has three different speeds: high, medium and low. Cabin vents can be
adjusted both vertically and horizontally to control the direction of air flow.
Notice:
The heat source of the heating system adopts the engine cooling water, which is
communicates with water tank of the engine, when the environment temperature is lower than
0 degree centigrade and the engine does not work, you should empty the water tank of the
engine, or fill the anti-icing fluid in the water tank as not to freeze the heating system to crack
and heat the core body.
44
4. Transportation and storage

General transportation rules
Before transporting the machine with trailer, obey the related regulations of freeway
governing the length, width, height, and weight.
If any measurement exceeds the regulation of freeway, must apply for special permission,
or separate the machine to smaller parts for transportation purpose.
Transportation measurement
Overall height: 2695mm
Overall width: 2320mm
Overall length: 5940mm (arm and bucket cylinder fully extend and foreside attachment on the
trailer shelf)
Transportation on highway
Before transportation on highway, you should
know and follow all the related regulations.
(1) Check the length, width, height, and weight
of the trailer that load excavator.
(2) Check transportation route conditions, such as
dimension and weight limitations and traffic
rules.
Sometimes, it needs to separate excavator to smaller parts to satisfy the limitations of
dimension or weight.
Transport excavator with trailer

Please choose proper trailer to transport the
whole excavator.
Please consult with your dealer for the trailer choice.
The trailer should be placed on hard horizontal
ground to load and unload excavator.
Warning: Make sure using slope or loading
platform to load or unload
Slope or loading platform
(1) Before loading or unloading, clean the slope or loading platform and the carriage bed.
The slope, loading platform, and carriage bed with smear, earth, or ice have the danger
of slippage.
(2) Place chocks under the trailer head or wheels when use slope or loading platform to
load or unload.
(3) The slope should have enough width, length, and intensity. The obliquity of slope
should be less than 15° without fail.
45
(4) Loading platform must have plenty of width and intensity to support excavator, and the
gradient must be less than 15°.
Load and unload

Warning:
(1) The machine should travel at lowest speed on slope.
(2) To avoid turning when move on slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.
(3) The intersection of slope top and trailer bed is protuberant, pass it carefully.
(4) Prevent the possible upset and injury when the superstructure of excavator swings.
Retract, lower arm and swing superstructure slowly to achieve best stability.
Loading:
(1) The direction of excavator is as follows:
With foreside attachment: the machine moves forward 900~1100
with the working device ahead.

Without foreside attachment: move backward as figure.
(2) The midline of excavator should be at the trailer’s
midline.
(3) Advance the excavator to the top of slope slowly with foreside attachment:
z Lift dozer blade to highest position, support the machine on trailer with bucket, the angle
between arm and boom should be 90°--110°.
z When the excavator begins leaning to the trailer bed,
place bucket on the trailer, travel forward slowly, Less than 150
until the crawler reach trailer entirely and be fixed on
trailer bed.
z Lift bucket slightly, retract arm and keep it at the
underside. Slew superstructure slowly to 180°.
z Lower bucket to stow-wood.
(4) Stop engine and take out the key.
(5) Move control lever for a few times to release the
pressure of hydraulic cylinder.
(6) Pull the pilot shutting off lever to locked position.
(7) Close the window, ventilation top window, and door,
cover the exhaust outlet to prevent rain entering into.
[Note]: In cold weather, it should warm up the machine before loading or unloading.
46
Transportation
Warning: Tie the chain or thick rope on
the chassis frame, don’t traverse or press
the chain or thick rope on the hydraulic
pipe or hose.
(1) Place chocks at the front and rear of crawler
to fasten machine.
(2) Fasten the 4 corners and foreside attachment of machine on the trailer with chain or
thick rope.
Unloading
Warning:
(1) The machine should travel at lowest speed on slope.
(2) To avoid turning when move on slope,
if need turning, the machine should
return to the ground or trailer bed, 900~1100
modify the travel direction, then pass

the slope.
(3) The intersection of slope top and
trailer bed is protuberant, pass it carefully.
【Important】Prevent the possible damage to working device. During unloading, keep the
angle between arm and boom as 90°, unloading with arm extracted may cause
the machine damaged.
(1) When the machine travel from trailer bed to
slope as illustrated, place the bucket to the 900~1100
ground as figure, the angle between arm and
boom should be 90°--110°.
【Important】Prevent the possible damage to
the hydraulic cylinder. Don’t allow the bucket collide with the ground
(2) It must place the bucket to ground before the machine heel over.
(3) During the excavator move forward, lift boom and extend arm, until the excavator leave
the slope.
47
Storage
Long-term storage of machine
While storing the machine, retract the cylinder piston rod to the inside of cylinder as much as
possible to avoid piston rod corrosion caused by rain and wind, clean machine surface and all
the exposed parts.
Machine handling before storage

(1) Grease the parts that need lubrication until fresh grease runs out.
(2) Change engine oil.
(3) Grease the exposed surface of piston rod.
(4) Fill in diesel oil to the fuel oil tank to the full.
(5) Choose a proper storage place：It’s best to store the machine in a room, if it can only be
stored outdoors, you should choose a flat ground and cover the machine with cloth.
Machine storage period

(1) Run the machine once a month during storage period.
(2) Run the air-conditioner system once a month.
Machine handling after storage

(1) Wipe the grease off on piston rod surface.
(2) Grease all the places that need lubrication.
(3) Check engine oil level to make sure it is in a stipulated position, otherwise you should fill
oil. If there is any water in oil, change oil
(4) Turn the key to “ON” position, switch accelerograph button from low to high speed and
last for 3 seconds, then switch to low speed and start engine.
48
5. Maintenance
Fuel and lubrication chart：
Correct maintenance and inspection procedure

Please read this manual book carefully and learn how to maintain excavator correctly.
Follow the correct maintenance and inspection
procedure in this manual.
Check excavator before daily operation.
(1) Check monitor
(2) Check all liquids level.
(3) Check the leakage, distortion, abrasion, and
damage of hoses and pipes.
(4) Check the noise, temperature around excavator.
(5) Check the slack or loss of parts.
Repair the excavator before operation if the
machine has problems, or consult with your dealer.
【Important】
(1) Use recommended fuel, hydraulic oil, and lubricant.
(2) Only use original Sunward parts.
(3) If user doesn’t use recommended fuel, hydraulic oil, lubricant, and original Sunward parts,
the warranty is automatically invalid.
(4) Never adjust engine revs limiter or hydraulic system safety valve.
(5) Avoid electric parts touching with water and vapour.
(6) Never disassemble engine pump controller, sensor, etc.
49
Periodic maintenance
Carry out all recommended maintenance in this manual.
Check timer usually
Determine when the machine needs periodic maintenance according to the timer on the
monitor panel.
The intervals in the periodic maintenance list are based on the normal condition. If operate
excavator in atrocious condition, should shorten the intervals.
Use fuel and lubricant correctly

【Important】
Always use recommended fuel and lubricant, otherwise it will damage the machine and
lose the warranty of Sunward.
Preparation for maintenance

(1) Place the machine on a hard horizontal ground.
(2) Lower the bucket to the ground.
(3) Operate engine at low revs for 5 minutes.
(4) Stop engine, and take out the key from switch. (If it is necessary to maintain the machine
as the engine runs, operator can’t leave cabin)
(5) Pull the pilot control lever to lock position.
(6) Before maintenance, please hang the label “prohibit operating” on left joystick.
Engine maintenance
Please carry out periodic maintenance as per the engine manual book.
Periodic replacement of hydraulic hose

Make sure to carry out periodic inspection of machine to guarantee safe work. If listed parts
damaged, it may cause serious fire. Because it is difficult to judge the aging situation of these
parts by vision, it should replace them at listed intervals. However, if any part is found bad in
the inspection, it should be replaced before operation without consideration of intervals. Also
check the hose couplers, if they are distorted, cracked, or aged, replace them if necessary.
Make sure to check all hoses periodically, replace them if necessary.
About how to replace them correctly, consult your dealer.
50
Recommended periodic replaced hose list

Replacement
Periodic replaced parts
Interval
Fuel hose (from fuel tank to precipitator, from precipitator to
Engine 1.5 years
oil feeding pump)
Pump inhaling hose (from oil tank to main pump) 2 years
Machin
Pump output hose (from pump output to multipurpose valve) 2 years
e
Body Multipurpose valve hose (from multipurpose valve to working
2 years
device, slewing coupler, slewing motor)
Low pressure hose (pilot hose, oil-returning hose) 2 years
Boom cylinder hose 2 years
Workin
Arm cylinder hose 2 years
g
Device Bucket cylinder hose 2 years
Note: Make sure to replace seals (such as O ring) when replace hoses.
51
ALL the filters maintenance list:

Periodic inspection interval
Every Every Every Every
System Check item Daily Every 250 Every 500
50 400 1000 1500
hours hours
hours hours hours hours
Clean oil / water
○
separator
Fuel oil
Fuel filter
◇
replacement
Engine oil
◇
replacement ◇
Engine oil 1st
Engine oil filter 2nd & after
time
replacement
Air cleaner
element cleaning & ○ ◇★
replacement
◇★
Intake & Outer filter core ○ Or indicator
exhaust light alarm
◇★
Inner filter core ○ When outer
filter replaced
Discharge hydraulic
oil tank sundries ○
Replace hydraulic oil ◇★
Hydraulic
oil inhaling filter ◇★
system
Replace hydraulic oil
tank filter ◇
Replace pilot oil filter ◇
○：Check
◇：Replace
★：means that the replacement intervals will be different with different working condition.
52
5.1 Add lubricative grease
Interval (hours)
Parts name Qty 10 25 50 200
8 50 1000
0 0 0 0
Connection pins for boom and ★
1 △
platform △
Connection pins for boom ★
2 △
cylinder ends △
Connecti ★
on pins of Pins for bucket and arm △
8 △
working ★
device ★
Pins for dozer blade cylinder
2 △
ends
Connection pins for dozer
2 △
blade and platform
Slewing support 1 △
Slewing inner gear ring 1 △
★★ means that these parts need maintaining when working in water or mud.
Recommended lubricative grease brand and specification
Position: bucket, arm, boom, slewing gear, slewing bearing, etc.
From —20 to 40°C（from —4 to 104F）
BP petroleum BP Energrease Ls—EP2
Caltex petroleum Multifax EP2
Esso Beacon EP2
Japan Daphne Coronex Grease EP2
Mobil petroleum Mobilux EP2
Germany 2# lithium grease ★
Shell Shell Alvania EP Grease 2
Remark Heavy duty lithium grease
[Note]：The delivered excavator from factory has been injected grease with
“★” mark.
Butter filling mark：
5.2 Engine oil
Interval（hrs）
Parts name Qty Remark
8 50 100 250 500 1000 2000
Check
Engine oil 1 △
oil level
Engine oil Replace 7.4L △★ △
Engine oil filter Replace 1 △
53
Note：★ means that you must replace oil in the first 50-hour operation of machine.
Please maintain as per the requirement in diesel engine manual.
z The performance of engine oil is very different, commonly the engine oil adopts API or
CCMC standard.
z YANMAR engine company recommends using SAE15W-40 engine oil of (API) CE4/SG
grade.
Recommended engine oil

Engine oil brand
-20℃--0℃ -10℃--35℃ 25℃--40℃
Manufacturer
Esso Essolube D-3 10W 30 40
Apollo Apollo oil Super Wide 15W-40
Mobil 1310 Mobil Delvac1330 1340 ★
Fuchs 15W-40
Fina CF15W-40
Note: The excavator departed from factory has been filled with “★” marked engine oil.
1 Check engine oil level

Important: In order to get correct value, you should check oil level before starting engine
everyday and make sure to park the excavator on horizontal ground.
(1) Park the excavator on a horizontal ground.
(2) Take out dipstick, wipe the oil with clean cloth, and insert dipstick into engine again.
(3) Take out dipstick again, the oil level should lie between MAX and MIN marks.
(4) If necessary, fill engine oil through oil filter.
Make sure to use recommended oil.
Caution: The reading will be imprecise if check oil level immediately after stopping
machine. Make sure to cool down the engine oil at least 15 minutes before inspection.
2 Replace engine oil

(1) Replace engine oil after the first 50-hour operation.
(2) After the first replacement, please carry out replacement as per < YANMAR diesel engine
manual>.
3 Replace engine oil filter…every 500 hours
4 Steps to replace engine oil and filter
54
(1) Warm up engine oil before starting, but avoid overheating.

(2) Park the excavator on a horizontal ground.
(4) Run engine idle at low rev for 5 minutes.
(5) Shut off engine, and take out key switch.
(6) Pull the pilot control lever to “LOCK” position.
Warning: The engine oil may be very hot, please be cautious of scalding.
(1) Take out outlet plug, make the oil flow into a 10L container through a piece of clean
cloth.
(2) After oil is vented, check whether there is metallic chipping on cloth or not.
(3) Fit and screw down outlet plug.
(4) Clean the surrounding area of engine oil filter seat. Turn anti-clockwise to remove engine
oil filter cartridge. Take out old seals.
(5) Clean sealed washer surface of filter seat.
(6) Wipe clean oil on the seals of new filter.
(7) Fit new filter, turn filter clockwise until the washer touches interface. Make sure not to
damage washer when fit filter.
(8) Screw down engine oil filter. Remember not to make it too tight to prevent screw thread
distortion or filter core seals damage.
(9) Open oil filter cover, and fill recommended oil into engine. 15 minutes later, check
whether the oil level lies in the marking range or not.
(10) Fit filler cap.
(11) Start engine, run at low rev for 5 minutes.
(12) Check whether the engine oil pressure indicator light goes out at once or not, if not,
stop engine and find out the cause.
(13) Stop engine, take out key from key switch.
(14) Check whether there is any leakage at outlet plug.
(15) Check oil level on the dipstick.
5.3 Gear oil
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Check oil
— △
1、Slewing reducer level
Replace 2L △
Check oil
— △
2、Traveling reducer level
Replace 2x2 L △
55
Recommend gear oil

Brand Gear oil
Manufacturer -20℃--40℃
Esso Esso Gear Oil GP80-90,GP85W-90
Nippon Petroleum Gear Lube Sp90
Mobil Mobilube Gx90 ★
Fina GL-580W-90
GREAT WALL brand of China

85W/90
Petrochemical
Shanghai oil refining factory API-GL-4 85W/90
Note: The excavator departed from factory has been filled “★” marked gear oil.
1 Slewing reducer
Check oil level…every 250 hours operation
(1) Place the excavator on a horizontal ground.
(3) Run engine idle for 5 minutes. 1
(4) Shut off engine, and take out key switch.
(6) Take out dipstick, the oil level must lies between
marks.
(7) Take out filler cover, and fill oil, if
necessary.
(8) Check oil level again.
In the sketch, ① is filler orifice, ② is oil
outlet.
2
Replace gear oil…every 1000 hours operation
Place the excavator on a horizontal ground.
Lower bucket to the ground.
Run engine at low revs for 5 minutes.
Shut off engine, and take out key switch.
Pull the pilot control lever to lock position.
56
Warning: the gear oil may be very hot, please remember to start work until the
gear oil cool down.
Take out oil outlet plug, empty gear oil.
Re-fit on oil outlet plug.
Take out filler cap. Fill in gear oil until the oil level to the mark of dipstick.
2 Traveling reducer
Check oil level…every 250 hours
(1) Place excavator on horizontal ground.
(4) Stop engine, and take out key switch.
(6) Open oil level inspection plug ②, check oil
level.
(7) Fill oil to figured oil level through filler ②, if
necessary.
In the figure, ② is reducer filler, ③ is oil outlet.
Replace gear oil…every 1000 hours

(1) Place excavator on a horizontal ground.
Warning: the gear oil may be very hot, please start work until the gear oil cool
down.
(6) Take out oil outlet plug ③, empty gear oil.
(7) Re-fit on oil outlet plug.
(8) Take out filler plug. Fill in gear oil until the oil level is equal to the filler orifice.
57
5.4 Hydraulic system
Interval (hours)
Parts name Qty
8 50 100 200 400 800 1500 2000
1Check hydraulic oil level —— △
Discharge sundries of hydraulic △
——
oil tank
Replace hydraulic oil 60L △
Clean oil inhaling filter —— △
Replace oil inhaling filter —— △
Clean oil returning filter △
Replace oil returning filter core. —— △
Replace pilot oil filter —— △ △
Leakage —— △ △
Check hose
and pipeline Crack and △
——
distortion
Note: The replacement interval will be different with various kinds of hydraulic oil.
Recommended hydraulic oil brand and specification

Oil species Hydraulic oil
Parts Hydraulic system
Replacement interval 2000 hours 1500 hours
Temperature
Engine
oil -20℃--40℃ -10℃--40℃ -20℃--40℃ -10℃--40℃
Manufacturer
Fina HM46
Esso Standard Essolube D-3
40
10W 30
Mobil ★
Shell 1310
Caltex HD46
Shanghai oil refining
factory
Note Abrasion-resisted hydraulic oil
Note: The excavator departed from factory has been filled “★” marked hydraulic oil.
Inspection and maintenance of hydraulic system

Warning: The hydraulic parts will be very hot during operation. Please remember
to cool down the excavator before inspection or maintenance.
(1) Make sure to place the machine on a hard horizontal ground when maintain hydraulic
system.
58
(2) Lower bucket to ground, and stop engine.

(3) Start hydraulic system maintenance after parts, hydraulic oil, and lubricant cool down
completely. When remove screw plug or bolts, keep your body and face away from them.
(4) Before maintain hydraulic system, it must exhaust air of hydraulic oil tank to release
pressure.
(5) Make sure to operate control lever a few time to release remnant pressure.
(6) Avoid checking and maintaining the traveling and slewing circuit at slope.
(7) When connect hydraulic hose with pipe, pay special attention to keep seals surface clean
and avoid damaging them. Please remember following items:
a) Wash interior of hose, pipe, and oil tank with cleanser; and wipe up them before
connection.
b) Use scatheless or non-defective O rings. Don’t damage them in the assembly.
c) Never distort high pressure hose, the lifetime of distorted hose will be shortened
greatly.
(8) Fill same brand & spec. hydraulic oil, never use different brands oil at one time. The
delivered machine has been filled “★” marked hydraulic oil. So, in principle, we
recommend that use this kind of hydraulic oil. When you hope to use “recommended
hydraulic oil brand and specification” listed oil, make sure to replace all hydraulic oil in
the system.
Never use other hydraulic oils not included in the list.
(9) Don’t start engine when the hydraulic oil tank is empty.
1 Check hydraulic oil level…everyday

Important: Never start engine when the
hydraulic oil tank is empty.
(1) Place the machine on a horizontal ground.
(2) Arm cylinder extract and bucket cylinder extend
completely to fix excavator.
(4) Run engine idle for 5 minutes.
(7) Open right side door, check oil level meter. The oil level must lies between marks.
Otherwise it should fill oil.
Fill oil:
(1) Screw withershins and open screw cover on the top.
(2) Fill oil through netting, and check oil lever meter again.
(3) Screw cover down.
59
Discharge hydraulic oil tank

2
sundries…every 250 hours 250
Important: Never start engine when the
hydraulic oil tank is empty.
(1) For easy access, swing superstructure 90o，
and place the machine horizontally.
(2) Lower bucket to the ground.
Warning: Don’t loosen outlet plug before oil cooled down, the hydraulic oil may
be hot enough to cause scald.
(6) Keep body and face far away from oil outlet plug.
(7) Loosen outlet plug on the bottom of hydraulic oil tank after oil cooled down, vent water
and sediments.
(8) Screw down outlet plug after water and sediments vented.
3 Replace hydraulic oil…every 2000 or 1500 hours

Clean oil inhaling filter …when replace hydraulic oil
4
Warning: The hydraulic oil may be hot, cool it down before operation.
Important: The replacement interval of hydraulic oil is
different with its specification.
(1) For easy access, swing superstructure 90o，and place the
machine on horizontal ground.
(2) Arm cylinder extract and bucket cylinder extend completely
to fix excavator.
(5) Stop engine, and take out key.
(7) Clean hydraulic oil tank top to avoid feculency entering into
hydraulic system.
(8) Keep body and face far away from oil outlet plug.
(9) Loosen outlet plug on the bottom of hydraulic oil tank after
oil cooled down to discharge oil.
(10) Remove cover 1.
(11) Take out oil inhaling filter and hanging rod assembly 3.
(12) Clean inner of filter and oil tank, if change filter, fit new filter on hanging rod. Screw
nuts to 14.5-19.5N•m
(13) Fit on filter and hanging rod 3, ensure filter correctly fixed on outlet.
60
(14) Clean, fit on, and screw down oil outlet plug.
(15) Fit on cover 1, ensure filter and hanging rod on correct position, and screw bolts to
49N·m (5kgf·m).
(16) Unscrew cover of respiration orifice 2 on the top of hydraulic tank.
(17) Fill clean hydraulic oil to tank through filter netting. The oil level should reach the
scheduled marks of oil meter.
(18) Screw don cover of respiration orifice.
Replace hydraulic oil filter…

5
Every 500 hours
(1) Place excavator on a horizontal ground.
(6) Loosen and remove bolt 1 carefully to separate the
two connection parts.
(7) Open bolt 2 to take out the whole oil-returning filter 3,
unscrew and clean the outer cartridge of filter.
Note: Take out filter core 4, check whether there is metal
particle or chipping at filter tin bottom. Exceeding bronze and steel particle means that
hydraulic pump, motor, valve have been or will be damaged. Rubber particle means that
hydraulic cylinder seals have been damaged.
(8) Replace new filter core.
(9) Screw cleaned outer cartridge of filter, replace new O rings.
(10) Fit on filter cover and transition cover, and screw down their bolts.
Note:
(1) It should replace filter core after the first 200 hours operation, since the first replacement
replace filter core when pollution indicator light comes on, or replace it every 400 hours
operation, or replace filter core and clean filter if failure occurs for hydraulic device
pollution.
(2) The hydraulic oil may be hot, it should be cooled down before cleaning work.
(3) Keep body and face far away from filter cover board.
(4) In installation, pay attention to the correct positions of O ring and pressure spring.
6 Replace pilot oil filter…every 400 hours

(1) Place machine on a horizontal ground.
61
(5) Operate left and right pilot joystick to release press of pilot press accumulator.
(7) Turn withershins with filter spanner to
remove filter shell from filter top.
(8) Remove filter and abandoned O-ring.
(9) Clean the touching area of filter head and
O-ring & filter core.
(10) Wipe clean oil on new O-ring, and fit it on
correct position.
(11) Smear clean oil to ring part of new filter. Fit on filter core slowly.
(12) Clean filter shell.
(13) Turn deasil to fit filter shell on filter head cover, tighten the shell to 19.5-29.5N•m
（2-3kgf•m，14.5-21.5lbf•ft）.
7 Check hose and pipeline…every day

…every 250 hours
Warning: The gushing liquids in high pressure can pierce skin, causing GBH
In order to prevent being wounded, use a cardboard to look for the leakage, don’t make
the hand and body touch high pressure liquid, in case of accident, ask the qualified doctor
treating at once, any liquid pierced into skin must be cleaned out by surgical within few hours,
otherwise it will cause gangrene.
Warning: The leaked hydraulic oil and lubricant may cause fire. In order to
prevent this danger, you should operate as below:
(1) Place the excavator on a hard horizontal ground.
(6) Check whether there is loosened or lost clamp, distorted hose, abraded pipeline or hose,
damaged oil cooler, slack flange bolts, and oil leakage or not.
(7) Check whether there is leakage or damage at following inspection points of hose,
pipeline, and oil cooler. Replace or tighten them if any abnormity happened.
(8) Tighten, repair, or replace any loosened, damaged, or lost hose, pipeline, and flange
bolts of oil cooler, don’t bend or impact high pressure pipeline, and never fit on
tortuous or damaged hose and pipeline.
62
Hose
Interval (hours) Inspection point Abnormity Solution
Hose side Leakage Replace
Hose end Leakage Replace
Everyday Coupler Leakage Tighten or replace hose or O
ring
Hose side Crack Replace
Hose end Crack Replace
Hose side Reinforce Replace
Hose material exposed Replace
Every 250 hours Hose end and Partial raised Replace
operation coupler Bend Replace
Distortion or
corruption
Note: only use original Sunward spare parts.
5.5 Fuel system
Interval (hours)
Qt
Parts name 10 25 50
y 8 50 1000 2000
0 0 0
1. Vent fuel tank sediment 1 △
2. Check and vent sundries in precipitator 1 △※1 △
3. Vent water and sediment in water
1 △
segregator
4. Replace fuel filter 1 △
Leakage, crack, etc ─

5. Check fuel △
hose
Crack, bend, etc ─
△
Note: Check and vent precipitator every 50 hours, replace every 1000 hours.
Recommended fuel:
Only use high quality diesel oil, don’t use kerosene.
Fill oil
Warning: Dispose of fuel carefully, it must
stop engine before fill fuel. Never smoking
when you fill fuel into tank or fuel system
works.
(1)Refer to “stop engine” chapter, park excavator
and stop engine correctly.
(2)Check fuel display, and fill fuel if necessary.
(3)Prevent dirt, dust, water, and other sundries entering into fuel tank and fuel system.
(4)To prevent clogging, fill fuel after daily work, and not to splash fuel on excavator or
ground.
(5)Fit on the cover after fill fuel.
63
1 Vent fuel tank sediment……Daily

(1) In order to easy access, swing
superstructure 90o，place the machine on
horizontal ground.
(2) Lower bucket to the ground.
(4)Stop engine, and take out key switch.
(6) Open discharging valve on fuel tank bottom for a
few seconds, discharge water and sediment. Shut
discharging valve
2 Check and vent sundries in precipitator…every 50 hours

Note: Fuel precipitator, i.e. primary fuel filter, through which the fuel from tank is filtered first,
then conveyed to feeding pump, in this way, the feeding pump is well protected.
3 Vent water and sediment in water segregator…daily

It should vent water and sediment in water segregator daily.
Stop engine as correct mode. Open bottom discharging valve, turn valve widdershins 4
circles until the valve drop 25mm. Discharge water in filter catchment trough until discharge
clean fuel.
Note: After discharging water, ensure to exhaust air from fuel system.
4 Replace fuel filter…every 400 hours

(1) For safety and environment protection purpose, always use proper container to load
discharged fuel. Never pour fuel to ground, raceway, river, mere, or lake. Dispose
wasted fuel properly.
(2) Clean filter surrounding area, dismantle filter, and clean seal washer of filter seat.
(3) Replace O ring.
(4) Fill clean fuel in the new fuel filter, and lubricate O-ring with clean engine oil.
(5) Manually screw filter down, but not exceeding.
Warning: If screw down exceedingly, the screw thread will be distorted and filter
core seals or filter shell will be damaged.
(6) After replace filter, exhaust air from fuel system.
5 Check fuel hose…everyday

…every 250 hours
Warning: Transudatory fuel will cause fire and human injury.
In order to avoid this danger:
(1) Place the machine on a hard horizontal ground, lower bucket to ground, stop engine as
64
per correct mode, and take out key from key switch.
(2) Check whether fuel hose has distortion, attrition with other parts, and leakage. If any
abnormity occurs, replace the hose immediately.
(3) Repair or replace any slack or damaged hose. Never fit on flexural or damaged hose.
Hose
Interval Inspection point Abnormity Solutions
Everyday Hose end Leakage Tighten or

Knitted protection layer Attrition replace
Hose Crack Replace
Replace
Every 250 Knitted protection layer Crack Replace
hours Hose Crack Replace
Hose end Part protrusion Replace
Hose Bend or crankle Replace
Hose end and fittings Distortion or corruption Replace
Note: Only use original parts from Hunan Sunward Intelligent Machinery Co., Ltd
Exhaust air from fuel system

【Important】The air in fuel system will cause engine starting difficulty and operation
abnormity. It should guarantee exhausting air from fuel system after vent water and
sediment in precipitator, replace fuel filter, or empty fuel tank.
Press handle of fuel filter seat to exhaust air in fuel system.
5.6 Air filter
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Or indicator light comes
Clean 1 △
1．Outer filter core on
Replace 1 5 times clean or 1 year.
2．Inner filter core Replace 1 When outer parts replaced
3 ． Connection Check
△
pipeline airproof
between air When pipeline has crack and air leakage,
Replace
filter and engine replace it in time.
1 Clean outer filter core…every 250 hours or

clogging indicator light comes on
2 Replace outer and inner filter core…every
5 times clean or 1 year
【Important】Only clean air filter at scheduled time to prevent dust entering engine. Also
check airproof and fixation termly of elastic joint between engine and air
filter.
65
(1) Park excavator on horizontal ground.

(2) Lower bucket to ground
(6) Loosen wing nut to take out cover of air filter.
(7) Remove outer filter core.
(8) Flap outer core lightly, never beat it with hard objects to prevent damaging core.
(9) Clean outer core with compressed air. Remember to clean it from inside to outside.
Warning: Decrease pressure of compressed air, keep other people away from
operation site, beware of flying debris, and wear personal safety
implements.
(10) Clean filter inside before fit on outer core.
队 Warning: Wipe filter shell and sealed section with wet cloth, don’t clean them with
compressed air.
(11) Fit on outer core.
(12) Fit on end cover and screw wing nut down.
(13) Start engine and run at low revs.
(14) Check the air filter clogging indicator light on display. If the light comes on, stop
engine immediately and replace outer core.
(15) When change core of air filter, remember to change inner and outer core at one time.
First remove outer core, then remove inner core slowly. Clean filter inside before fit on
new core. Fit inner core first, then fit on outer core.
Note: It must underlay sealed washer when fit on core to avoid bad airproof.
Connection pipeline between air filter and engine

3
Check airproof…everyday
Replace…When pipeline has crack and air leakage
Note: If bad airproof or crack occurred on connection pipeline, dirty air will enter into
and damage engine.
66
5.7 Cooling system
Interval (hours)
Parts name Qty 50
8 50 100 250 1000 2000
0
1. Check cooling water
1 △
level
2. Check and adjust fan
1 ※1 △
belt tension
3. Replace cooling water 20L Twice in a year ※2
4. Clean △※
radiator and Outer 1
3
hydraulic oil
cooler core Inner 1 When replace cooling water
5. Clean condensation
△※
device of air conditioner 1
3
(optional)
Note: (1) Only maintain in the first inspection.
(2) When the machine is delivered, water and long lifetime cooling fluid have been
filled in the cooling system. You can replace the cooling water after a years or 2000
hours operation if you always use manufacturer’s original long lifetime time
cooling fluid.
(3) Operate the machine at dust area, shorten maintenance interval
(1) Cooling water:
Fill soft and pure tap water or bottled water.
(2) Antifreeze:
If the air temperature will be lower than 0℃(32℉), it should add antifreeze and soft
water to the cooling system. In general, the ratio of antifreeze should be from 30% to 60%.
If the ratio less than 30%, the cooling system will be rusted; if the ratio more than 60%, the
engine will be overheated. Use 50% water and 50% glycol antifreeze, the engine can
operate at the -37℃ perennially. Use 60% water and 40% glycol antifreeze, the engine can
operate at the -20℃ perennially
(3) Antirust:
Add about 0.43L(0.4 Usqt) antirust in the new cooling water when you change cooling
water, it don’t need adding antirust when you adopt antifreeze.
(4) Replacement interval:
Once a year or 2000 hours operation, no matter what becomes due.
Warning:
(1) Antifreeze is poisonous, if ingested, will cause serious injury or death. In case
drink it by accident, should lead vomiting and go to hospital at once.
(2) Ensure storing the antifreeze with sealed cover and marked container, and the
antifreeze should be stored at the place that children can’t get.
(3) If the antifreeze splash into eyes by accident, wash the eyes 10 to 15 minutes with
water, and then go to hospital at once.
67
(4) Obey all the regulations when store or throw away the antifreeze.
1 Check cooling water level…everyday 1
Warning: Before the system cool down, don’t loosen

the water filler cover ① of radiator. Screw off
the cover slowly, release all the pressure before
remove the cover.
When engine operate, the cooling water level should
reach the lower surface of neck that filler protrude into upper
flume. If the water level is lower than the lower surface, add
cooling water to water tank.
Check and adjust fan belt tension…every 100

2 hours (the first check should be at 50 hours
operation)
【Important】 Lax fan belt may cause insufficient power of battery, engine overheated,
and quick & abnormal belt abrasion. On the other hand, overladen tight belt
will damage bearing and belt.
Press the belt with thumb at the middle point of strap wheel and crank, if the press is
58.8N, the maximum flexibility should be 10mm.
Visually check the damage, crack, and abrasion of belt. If there is any ill evidence, change
the belt.
Attention:
(1) Don’t check, test, and replace belt when engine runs.
(2) Mount new belt, run engine at low revs for 3-5 minutes, adjust tension again to
ensure the new belt perched correctly.
3 Replace cooling water…twice in a year

(spring and autumn)
Note: When the machine is delivered, water
and long lifetime Sunward brand cooling
fluid have been filled in the cooling
system.
Warning: Before the engine cool down,
don’t loosen the radiator cover. Screw off the cover slowly, release all the
pressure before remove the cover.
(1) Remove radiator cover, open the outlet plug of radiatorand engine, exhaust cooling
water.
(2) Shut outlet plug, fill the radiator with tap water and detergent, start engine and run at a
little higher revs than idle, the engine run at 80℃ or higher for 10 minutes.
(3) Stop engine and open radiator outlet plug, wash the cooling system with tap water until
the discharged water is clean. It can help to get rid of rust and sediment.
(4) Shut outlet plug, fill the radiator with tap water and antifreeze according to scheduled
ratio.
(5) Start engine to exhaust the air in cooling system
68
(6) To avoid air bubble entering into system, it should add cooling water at the rate of less
10L/min.
(7) After fill cooling water, run the engine for a few minutes. Then, check the cooling
water level again, fill cooling water again if necessary.
4 Clean radiator and oil cooler core

Outer…every 250 hours operation
Inner……once in half year
5 Clean air conditioner condensator (if mounted)…every 250 hours
Warning: Before cleaning work, remember to ask surrounding people keeping

away from site, take care of possible flying off scraps, wear safety
implement, include eye protection instrument. Use low pressure (less than
0.2MPa) compressed air to clean.
【Important】 When operate machine at dusty circumstance, it should check whether the
radiator, oil cooler, and condensator cores are clogged and dirty or not
everyday.
(1) Open radiator maintenance access and cover.
(2) Clean air conditioner condensator.
(3) Use compressed air (less than 0.2MPa) or water to clean radiator and oil cooler.
5.8 Others
Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
1 ． Check abrasion and
—— △
laxation of bucket teeth
2．Replace bucket 1 If necessary
3．Check crawler 2 △
4．Adjust crawler 2 If necessary
1 Check bucket teeth…everyday

(1) Check the abrasion and laxation of bucket
teeth.
(2) Replace the teeth if they are seriously
abraded. (1)
(3) The replacement procedure :
Warning: Prevent the injury caused by
flying off metal scrap. Wear goggle (2)
or safety glass.
(1) Take out lock pin ① with hammer and punch. When disassemble lock pin, take care
not to damage elastic steel ring ②.
69
(2) Dismantle teeth, check the damage of

lock pin ① and elastic steel ring ②,
replace them if necessary
(3) Clean the protruding seat surface.
Note: (1)Various buckets may use various teeth
assembly.
(2) Fit the lock pin into the hole completely as instructions.
Correct Wrong
Note: Check the bucket teeth at regular interval to ensure the abrasion don’t exceed the
scheduled limitation.
2 Replace bucket
Warning: Prevent the injury caused by flying off metal scrap when beat the
connection rod in or out. Wear goggle or safety glass and other safety
instrument.
(1) Place the machine on the horizontal ground,
lower the bucket to the ground and place its Connection rod
plane surface on the ground. Ensure the bucket
won’t roll after remove pins.
(2) Remove the outer clip spring and take out
orientation pin.
(3) Remove bucket pin A and B, separate arm and
bucket. Clean orientation pin, pin and holes,
daub sufficient lubricant to them.
(4) Calibrate the arm and new bucket, ensure the
bucket not to roll.
(5) Fit pin A and B, and fit corresponding A B
orientation pins and new clip springs.
(6) Adjust bucket connection clearance of pin A
and B. Guarantee the unilateral clearances between bucket and connection rod, and
between clearance bucket and arm are from 0.25mm to 0.7mm, the clearance between
pin and bucket should be as little as possible.
(7) Grease the pin A and B.
70
3 Check the droop of crawler…every 50 hours

Adjust the droop of crawler…if necessary
Warning:
It need 2 people to check the crawler tension for safety purpose, one operate the
excavator to make one side crawler leaving the ground, the other one check the
dimensions, preventing the machine moving. Before carry out above works, the
excavator should be placed on a horizontal ground and be supported by blocks if
necessary, and warm up engine.
The pressure in crawler adjustment urn is extremely high, so never reduce the
pressure abruptly. Don’t screw off a whole circle to lubricative grease urn valve
body once, it should release pressure slowly, meanwhile, human body should keep
away from valve body.
Check the crawler tension termly, and adjust it if

necessary.
(1) Support one side of crawler to check tension
as figures.
(2) Inspect the clearance between lower edge of

undercarriage side frame and the upper edge
of lowest crawler shoe, the recommended
value should be 15--25mm.
Warning: if there are too much dirt, dust,

or other on undercarriage, the inspection
value won’t be accurate, so please clean
undercarriage before inspection.
(1) Adjust crawler tension by the connector that is mounted on the center of crawler frame
outboard. Connect grease injector with tension device filler, inject grease, the
increasing urn length causes the higher pressure in crawler spring urn until the enough
crawler tension.
(2) If tight crawler causes insufficient clearance, it can screw off filler to discharge grease,
falling back the tension wheel.
Warning: Keep your head away from grease filler when release crawler.
Check crawler termly
Every week, check whether the fastening bolts become loosened or not, screw them down
if necessary.
The fixing torque for M12 bolt should be 108Nm.
71
4 Clean crawler system

(1) Before stop machine, clean parts of crawler system if they are dirty.
(2) Hard and frozen dirt will damage crawler system and shorten its lifetime. It can side
support the machine with working device, raise a side of crawler, underlay the machine,
and then start to clean.
(3) It should clean sand and dirt on slip surface of tension wheel sliding block.
5 Fastening torque of main bolts and nuts
Dia. of Fastening
Item Installation position bolt Qty torque
mm Nm
Shock absorption anchor bolt of diesel
1 engine M12 4 103
2 Oil pump and engine connection bolts M10 12 42
3 Fitting bolts for hydraulic oil and fuel tank. M16 7 205
4 Connection bolts of traveling oil motor M14 24 137

Slewing coupler and traveling frame
5 connection bolts M12 4 73
6 Connection bolts of slewing reducer M16 10 265
7 Fitting bolts of cabin M12 4 88
8 Slewing support connection bolts M20 48 540
9 Counter weight fitting bolts M20 3 400
10 Traveling reducer connection bolts M16 32 205
11 Fixing bolts of support wheel M12 40 108
12 Crawler bolts M12 108

M8 22
13 Machine hood fixing bolts M10 42
72
(1) The electrolyte level should lies

5.9 Electric system between the upper and lower level
mark on battery case. Add distilled
Battery
water and ensure charging the
Check electrolyte level and pole of battery later, if necessary
battery
Warning: Always take off earthing
Warning: ( 一 )battery clamp first,
and fit on finally.
Battery gas can cause explosion,
prevent spark and flame (2) Always keep the pole and exhaust
approaching battery. Check plug clean to avoid battery
electrolyte level with electric torch.。 discharging. Check the slack and
Vitriol in electrolyte has strong rust of battery pole. Wipe vaseline
acidity, it can burn skin, if it enter to pole to avoid rust.
into eyes, will cause blindness.
Adopt following methods to avoid
danger:
(1) Fill battery at well-ventilated
place.
(2) Wear eye protection appliance
and rubber gloves.
(3) Avoid inhaling fog when add
electrolyte.
(4) Prevent electrolyte spilling and
drippage.
(5) Adopt proper procedure to assist
battery starting up.
If acid splashed by accident
(1) Wash skin with water.
(2) Use saleratus or lime to neutralize
acid.
(3) Wash eyes with water for 10 to 15
minutes, and get medical
treatment at once.
If acid swallowed by accident
(1) Drink a great deal of water or
milk.
(2) Then drink magnesia latex, mixed
egg fluid, or vegetal oil.
(3) Get medical treatment at once.
Important: In frozen weather, add

water or electricize the battery before
operate machine
73
2. Check electrolyte specific gravity
Warning: Don’t connect the poles directly with metal objects to check the battery
deposit. It should use voltage meter or gravimeter to check.
Always take off earthing (一) battery clamp first, and fit on finally.
Important: check the electrolyte specific gravity after it cool down.
Check electrolyte specific gravity of every battery unit.

The minimum electrolyte specific gravity limit will change along with temperature. The
specific gravity should be kept in following range, if the specific gravity is lower than
that of limit, charge the battery.
Recommended specific gravity range as per electrolyte temperature
1040F 400C
680 200C
F Working range
0
0C
320F
0
-200C
-4 F
-400C
-400F
1.21 1.22 1.23 1.24 1.25 1.26 1.27
1.28 1.29 1.30 1.31 1.32
Specific gravity of electrolyte

Replace battery
There are 2pcs of 12V battery whose negative poles earthing, if one piece loses its
function and the other is still all right. Replace the wearing battery with the same model new
battery.
The charging rate may be different because of different models of battery, the difference
between them may cause one piece loses its function for overload.
74
5.10 Maintain in special conditions
Operation condition Maintenance request

Operation in mud, 1. Check whether the couplers, bolts, and nuts loosen or lose or
water, or rain not, whether there are obvious damage and leakage in the
machine or not.
2. After operation, clean mud, rock, sand on the machine, check
whether there are damage, crack in the welded parts or not.
3. Finish daily lubrication and maintenance.
4. If work in acid rain or corrosive condition, wash the affected
parts with rinsing.
Operation at seaside 1. Before operation, check and screw down all outlet plug and
embolism.
2. After operation, clean machine completely with rinsing.
Maintain electric equipment to avoid erosion.
Operation at dusty or 1. Clean air filter core more frequently.
hot condition
2. Clean radiator and oil cooler fins to remove dust and dirt.
3. Clean fuel-sucking core and filter more frequently.
4. Clean machine termly, especially the rectifier surface of AC
generator and starter.
Operation on rocky 1. Check whether there are damage and over abrasion on chassis
condition and crawler assembly.
2. Check whether the couplers, bolts, and nuts loosen, damage,
or lose or not.
3. Check whether bucket and knapper damaged and over abraded
or not.
4. If necessary, install a top and front frame to avoid injury by
falling objects.
Operation in cold 1. Use high quality & low viscidity oil to conform with
weather surrounding temperature.
2. Make sure to use antifreeze to conform with surrounding
temperature.
3. Charge battery to full deposit at little advance time. If the
battery deposit is not sufficient, the electrolyte will be frozen.
4. Clean the dirt on the machine in time to avoid damaging the
machine by freezing.
75
5.11 Machine out of use for an extended period
If the machine will be out of use for more than one month, it should carry out following
protective steps to ensure the performance of machine won’t be suffered during storage period.
Protective steps for extended period storage
Content
Clean machine Clean machine body completely, repair any problem.
Add lubricant and Check whether lubricant is insufficient or dirty or not.

lubricative grease Add lubricative grease to lubrication demanded parts.
Wipe lubricant on the possible rusting parts.
Battery Remove battery, charge sufficiently, then store.
Cooling water Add antirust in the water, and add antifreeze if the
cooling water may be frozen; or exhaust cooling water,
place the “no water in radiator” label in cabin after water
exhausted.
Dustproof and dampproof Store the machine in dry garage and cover it.
work
Tools Check and repair, and then store.
Lubrication operation—
The parts will rust if the lubricant velum is demolished,
Engine idle at low revs for
causing abnormal abrasion in next operation. In order to
a few minutes
prevent this happening, run the machine at least once
every month to lubricate parts. Meanwhile, check
cooling water and lubricant level.
Note:
(1) “Lubrication operation” means warm up machine and repeat travel, swing,
digging operation 2 or 3 times.
(2) Even if the machine is out of use, the lubricant and lubricative grease will also be
aging. So, the machine should be carried out sufficient inspection before used.
5.12 Air-conditioner Maintainence and service
(1) You should not dismantle the whole air conditioner system. This will prevent the
refrigerant from letting out.
(2) After the first quarter of using it, check belt elasticity, if you find it is too loose, adjust
the tension degree or change belt in time.
(3) Wash condenser surface with compressed air or water regularly.
(4) Check air conditioner pipeline and line bunch regularly to prevent the pipeline and line
bunch from wear and tear, scald, excessive crook and loose connector.
76
(5) While changing the spare parts, add refrigeration oil by following the table below.
(6) Prevent tiny sand from entering the compressor clutch.
(7) Please don’t repair the air conditioner system by yourself. Please contact a professional
repairman.
Name Condenser Evaporator Joint Hose Dryer-liquid

reservoir
Supplement of 40-50 40-50 10-20 15-25
Refrigeration
oil (ml)
Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure
to observe basic safety rules or precautions. An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs. A person must be alert to potential
hazards. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, unitil you
have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these
hazard warnings are not heeded, body injury or death could occur to you or to other persons.
77
6. Trouble shooting
If failure occurs, it must stop machine, and maintain the machine as following methods.
【Important】： Important: Only authorized people can disassemble and repair the
hydraulic parts, please consult with manufacturer if mentioned works is
necessary.
Note: The diesel engine failure and its solution,please see the《YANMAR 4TNV98-SSU
engine manual book》.
Failures Causes Solutions
1． Hydraulic failure.
2． Air bubble in 1． Consult with your
Control levers don’t work hydraulic system. dealer.
3． Aging hydraulic oil, 2． Check whether air
or work slowly degenerative oil by leakage at oil pump
moisture, wrong brand inlet pipeline.
and specification 3． Replace oil.
hydraulic oil.
Noisy hydraulic pump and
4． Too low hydraulic oil 4． Warm up machine by
vibratory pipeline temperature and too
high viscidity of low revs engine run.
hydraulic oil.
1． The machine is out of
use for a long time, air
separate from oil and
float in pilot control 1． Operate control levers
pipeline and hydraulic for a few times.
cylinder. 2． Check hydraulic
2． No pressure or control system, low
Control levers don’t work exceeding pressure in pressure relief valve,
pilot system. and gear pump.
or work slowly. 3． Too low hydraulic oil 3． Warm up machine
temperature and too 4． Consult with your
high viscidity of dealer.
hydraulic oil 5． Consult with your
4． Hydraulic pump dealer.
failure.
5． Main safety relief
valve failure
1． Corresponding pilot
1． Repair
valve failure.
2． Corresponding 2． Consult with your
commutator valve dealer
failure
A cylinder doesn’t work or 3． Corresponding 3． Consult with your
dealer
work slowly. overload valve failure
4． Consult with your
4． Hydraulic cylinder
dealer
pole damaged
5． Replace seals
5． Hydraulic cylinder
inner seals damaged
Swing platform doesn’t 1．The pilot valve failure. 1．Repair
2．The swing retarder 2．Consult with your
slew or slew slowly or failure dealer
78
slew unsteadily 3．The swing bearing 3．Check and repair

failure 4．Inject butter.
4．The swing bearing
needs inject butter.
1． No or insufficient
Engine stops, operate pilot 1． Add nitrogen gas.
pressure in
valve but doesn’t move or accumulator 2． Check and repair
2． Oil leakage in
move slowly valve orifice.
unilateral valve.
1． Pilot valve failure.
2． Corresponding
1． Repair
commutator valve and 2． Consult with your
brake valve failure. dealer
One crawler doesn’t run or 3． Central connector 3． Consult with your
dealer
run slowly (serious seals damaged 4． Consult with your
4． Hydraulic motor dealer
traveling deflexion) failure. 5． Consult with your
5． Traveling reducer dealer
failure 6．Consult with your dealer
6． Different output of
twin-linked hydraulic
pump.
Hydraulic oil temperature 1． Dirt on oil cooler 1． Clean
surface 2． Consult with your
raise too rapidly or 2． Hydraulic parts dealer
abrasion 3． Change excavating
exceeding high 3． Relief valve, overload methods to avoid
valve turn on too excessive excavation
temperature frequently and overload.
1． Control valve pole 1． Consult with your
Some movements occur blocked dealer
2． Pilot valve core 2． Consult with your
but without any operation blocked dealer
Oil leakage of pilot valve Pilot valve mandril seals
damage or aging Check and replace
mandril
Liking “Noding” of Generally, the
single-direction valve of Clean and repair
working device main valve is held up
Abnormal sound, Air in the system or oil Pay attention usually and
dispose in time
vibration, and scent aging
1． Pilot valve failure
Slewing platform doesn’t 2． Hydraulic motor 1． Repair.
failure 2． Consult with your
slew, slew slowly, or slew 3． Slewing reducer dealer
failure 3． Consult with your
unsteadily. 4． Slewing support dealer
failure 4． Check and repair.
5． Lack of grease in 5． Fill in grease.
slewing bearing
79
Air- conditioner
Malfunction Phenomenon Check Solution
The air Air-flow is ok but Electromagnetic
conditioner the compressor clutch defect
system does not does not run Electric wire circuit Examine and repair
refrigerate or broken
work Imperfect earth Examine and repair
connection
Coil broken or Replace
damaged
Lower voltage of Adjust the voltage
compressor
Clutch skids Replacing
The electromagnetic
clutch is normal
The driving belt of Replace or adjust
the compressor
ruptures or is too
loose
Compressor defect Replace
Air-flow is ok and Refrigerant runs out Examine and repair
the compressor run The pipeline stops up Repair
Valve or the Repair or replacing
component damaged
No air-flow Electric wire broken Examine and repair
or connecting
component loose
Imperfect earth Examine and repair
connection
Air-flow switch Examine and replace
damaged
Change-speed Replacing
resistance damaged
Defective Evaporation air Little refrigerant Add refrigerant
refrigeration blower and Reverse connection Examine and repair
performance condensation air of liquid reservoir
blower work input and output
normally Expand valve Examine and repair
stopped up by ice any
other materials
Dirt covers the Wash the condenser
condenser surface several times
80
7. Specifications
7.1 Position of the various machine components
1. Boom cylinder
2. Boom 13. Support wheel
3. Arm cylinder 14. Slewing platform
4. Arm 15. Traveling motor
5. Bucket cylinder 16. Cabin
6. Rocker 17. Hood
7. Link pole 18. Counter weight
8. Bucket 19. Hydraulic oil tank
9. Dozer blade 20. Fuel tank
10. Tension wheel 21. Radiator
11. Main chassis section 22. Engine
12. Chain support wheel 23. Track
81
7.2 Dimension
A Track length on ground………………………………………………………2340 mm

B Track length…………………………………………………………2920 mm
C Length over track………………………………………………………………3365 mm
D Counter weight ground clearance………………………………………………760 mm
E Height over cab………………………………………………………… 2660 mm
F Shipping length……………………………………………………………… 5950 mm
G Rear swing radius ………………………………………………………… 1225 mm
G’ Tail length…………………………………………………………… 1225 mm
H Overall height (to top of boom)…………………………………………… 2475 mm
I Shoe length ……………………………………………………………… 450 mm
J Track gauge………………………………………………………………… 1870 mm
L Width over track …………………………………………………………… 2320 mm
K Min. ground clearance………………………………………………………… 350 mm
M Cabin width……………………………………………………………… 950 mm
N Machine cab width……………………………………………………… 2250 mm
P Track height ……………………………………………………………… 650 mm
X Blade lift height……………………………………………………………… 410 mm
Y Blade digging depth………………………………………………………… 280 mm
82
7.3 Technical Parameter
Engine……………………………………………………………………………YANMAR
Model …………………………………………………………………4TNV98-SSU YANMAR
Piston displacement ………………………………………………………… 3.319L
No. of cylinders ……………………………………………………………… 4
Power……………………………………………………………46.3kW(63HP)/2200rpm
Fuel consumption……………………………………………………………247g/kw.h
Air filter…………………………………………………Dry air filter (attached to engine)
Coupler……………………………………………………………Bowex T48-168 FLE-PA
Radiator……………………………………………………………………Oil cooler B7712
Hydraulic system
Hydraulic pump……………………………………………………………Variable piston pump
Working pressure ……………………………………………………………… 30MPa
Displacement……………………………………………………………………75mL/Rev
Boom cylinder……………………………………………………………φ115×1311-885mm
Arm cylinder …………………………………………………………… φ95×1373-900mm
Bucket cylinder …………………………………………………………… φ85×1120-730mm
Dozer blade cylinder ………………………………………………………φ120×568-145mm
Swing motor ………………………………………………………………Variable piston pump
Travel motor ………………………………………………………………Variable piston pump
Hydraulic oil tank …………………………………………………………… 70L
Hydraulic oil cooler

Oil cooler model ……………………………………………………………… B7712.000
Fan driving …………………………………………………………………… Engine driving
Speed ratio……………………………………………………………………… 1.1
Hydraulic oil filter

Oil return filter model …………………………………………………… RFA-400x20F-C-T
Swing mechanism
Max. torque output …………………………………………………………… 3070N.m
Electric equipment
Battery…………………………………………………………………………2×12V,80Ah
Starter…………………………………………………………………………12V,2.2kW
Generator………………………………………………………………………12V,60A
Fuel equipment
Fuel tank cubage ………………………………………………………… 110L
83
Travel mechanism
Max. output torque
High speed ………………………………………………………… 4340N.m
Low speed ………………………………………………………… 8080N.m
Travel speed
High………………………………………………………………… 0~5.23km/h
Low………………………………………………………………… 0~2.67km/h
Gradeability …………………………………………………………… 30 °
Air conditioner main technical parameter
No. Name Specification

1 Cooling Capacity 4.0-4.6KW
2 Heating Capacity 5.2-6.0KW
3 Air Flow Capacity 400-500m3/h
4 Voltage 12/24/V.DC
5 Total Power Consumption ≤350W
6 Motive Power Consumption ≤2.5KW
7 Refrigerant R-134a
8 Refrigerant Charge 1000-1100g
9 Compressor SE5H14
10 Refrigeration Oil PAG （sp20）,300ml
84
7.4 Technical instructions
SWE90U is an all hydraulic track excavator with beautiful appearance, 360° rotatable flat roof,
1225mm long small rear end, all of these ensure the work in limited place.
The engine is YANMAR 4 cylinder water-cooling diesel engine which has a normal rated
power of 46.3kW/2200rpm. We use flexible supporting breadthwise and install engine at the
rear end of machine.
Air filter is a fixed equipment of YANMAR; safety device on engine inlet pipe ensures more
safety and stability of the engine.
Large capacity water tank with air exhaust device for the engine cooling system can effectively
protect engine and ensure normal work in high temperature and prevent overheating.
Full power constant flow main pump and engine directly connected with flange, maximum
work pressure is 28 Mpa.
Use flexible shaft coupling installed in the diesel motor flywheel to drive the main pump,
perfectly avoid the influence on main pump, which is caused by the vibration of diesel motor.
Hydraulic system and pilot system

We use the closed center system from a German company Rexroth, the LUDV system based on
SX14L(main valve)和 A11VO(main pump) is now very widely used in Europe, which is first
used by our company in China.
z 1、It makes fully use of engine power to save energy；
z 2、The action of every action element is independent without interfering with each
other, the operator can make the composite actions easily which reduces working
force and boosts working effect.
z High pressure double speed travel motor provides high traction and travel speed.
z We use a 70L oil tank to supply the oil pump.
z Oil pump supplies oil to the entire working device through multitandem valve, and
the oil comes back to oil tank through oil cooler and magnetism papery filter.
z The pilot control mechanism in cabin can ensure the multitandem valve action.
z The gear pump connected with main pump can directly supply pilot oil circuit
hydraulic oil.
z The high precision high-pressure filter in pilot oil passage can avoid interferer from
outside.
When the engine stops suddenly, the pressure accumulator in pilot oil circuit can ensure the
emergency operation of excavators thus lower work device back to the ground.
Hydraulic oil cooling

We adopt aluminium oil air exchanging cooler. Hydraulic oil can be perfectly cooled.
85
Fuel device
Diesel tank can be supplied from a 110L fuel tank, the compact and appropriate design makes
it very easy to add fuel and clean.
Slewing drive
Hydraulic swing motor drives the swing supporting of inner joggle through a planetary reducer.
The normally engaged brake in drive system can ensure the safety of the machine.
Undercarriage
The excavator undercarriage is a high tortuosity rigid steel structure part.
The large dimension pilot wheel and drive wheel provide best travel ability on severe road
condition and self-clean ability.
The wheels and track is BERCO product from Italy with high stability and quality. The single
element of track device, such as oriented wheel, carrier roller, track wheel, have a long
lubricant cycle and don’t need to be maintained frequently.
Hydraulic track tension device can conveniently tension and loosen track.
The helix spring provides huge tension power for oriented wheel and ensures the track
orientation, avoid track digression.
High alloy steel track has good adhesion, stability and long service life.
Travel drive
We use axial piston double speed oil motor for power supply, providing high travel speed and
more traction.
Novel travel mechanism is a build-in structure with compact structure and high universality.
For we adopt the vairable system, the traveling speed varies from 0~2.9km/h to 0~5.6km/h.
Travel brake
We use GFT9T2 planet reducer and plug-in plunger motor and well-assorted brake drive and
hydraulic brake“+”multiple spring pressure brake (normally closed) to provide stable brake
ability while working, especially when working on the slope.
Compensation valve connected with travel motor can avoid overdrive when machine traveling
on slope.
Cabin
The elastically installed cabin tallies with international standard on width，height and structure.
In addition, the test result according to the ISO10262 and ISO12117 standard of cabin protection
structures by the engineering equipment lab center of Ji Lin University shows that the prototype
meets the lowest performance requirements.
Wide front door can extend to the front and ensure convenient passage.
Glass around the cabin and turnover front window provides best view for operator.
86
Cabin seat is designed according to the ergonomics and can provide more comfort. The surface,
backrest and rigidity are adjustable and can suit different kinds of requirement from different
operators.
Seat with safety belt and pillow is optional.
Control lever is appropriately integrated with left & right control box, the light handle of the
lever can prevent fatigue caused by long time work.
Double action pedal switch control the travel drive. Also it can be controlled manually.
Monitor is within operator’s sight and it is very easy to recognize the indicators on it, such as
engine, electronic device and hydraulic system. All the indicator’s sketch maps comply with
SAE certification.
There is radio installed in cabin.
Also, there is an air conditioner in cabin. The air conditioner we adopt is world famous
Bergstrom product with perfect performance.
Machine canopy and sound insulation

The whole canopy is composed of firm middle machine canopy and back cover. It can protect
the engine and pumps, the high quality sound insulation materials reduce noise to comply with
European standard.
Arm teeth
We adopt knockdown tooth, which has a tooth cover and tooth holder made by wearable alloy
steel. The cover and holder are connected with lateral pin, which allows easy replacement.
Though there is no special bucket tooth on the side of the bucket, there are side blades with
clearance angle to help digging.
87
7.5 Working Range
A Max. digging reach…………………………………………………… 6430 mm

A’ Max. digging reach at ground level…………………………………… 6260 mm
B Max. digging depth……………………………………………………… 4120 mm
B’ Max. digging depth of cut for （8’ level）………………………………… 3750 mm
E Max. vertical wall digging depth………………………………………… 3520 mm
C Max. digging height……………………………………………………… 7225 mm
D Max. dumping height…………………………………………………… 5150 mm
F Min. swing radius…………………………………………………………2010 mm
88
8. Attachment
8.1 Electric System
89
8.2 Electric component list
No. Code Name No. code Name

1 BAT battery 15 DL electric horn
2 G generator 16 RO preheater
3 M1 starter 17 D1、D2 diode
4 F00 main fuse 18 HL1 light
5 F1 control fuse 19 K1 starting relay
6 F2 instrument fuse 20 K2 pilot safety relay
7 F3 electric horn fuse 21 K3 light relay
8 solenoid valve 22 TR1 water temperature
F4
fuse sensor
9 23 TR2 engine oil pressure
F5 light fuse
sensor
10 SA1 key switch 24 EDU electronic display unit
11 SA2 fast travel switch 25 Y0 fuel valve
12 26 Y1 two-speed solenoid
SA3 light switch
valve
13 SB1 horn switch 27 Y2 pilot solenoid valve
14 SQ1 pilot safety switch
90
8.3 Hydraulic System
91
8.4 Hydraulic component list
No. Name No. Name

1 diesel engine 14 main pump
2 pilot filter 15 accumulator
3 pilot solenoid valve 16 double-speed solenoid
valve
4 traveling foot valve 17 right pilot handle
5 left pilot handle 18 bulldozing valve
6 breaking foot valve 19 selector valve
7 central swinging joint 20 left traveling motor
8 right traveling motor 21 slewing motor
9 boom swinging cylinder 22 arm cylinder
10 boom cylinder 23 bucket cylinder
11 bulldozing cylinder 24 oil tank
12 oil suction filter 25 oil cooler
13 oil return filter 26 accumulator
92
8.5 Air-conditioner
93
9. About manufacturer
Company name: Hunan SUNWARD intelligent machinery Co., LTD.
Trade mark:
Address: 16 LiXiang Road, Xingsha economic and technologic development district, Changsha,
Hunan.
Tel: 0086-0731-4020688 4020666
Maintenance point: our office in some provinces and cities of China
About distributor
About distributor
Distributor name:
Address:
Tel:
Fax:
Email:
Service personnel:
Note
94

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FOREWORD

Hunan Sunward Intelligent Machinery Co., Ltd

2.7 Pilot control joystick ....................................................................................................... 22

Fig to the right is the mark to remind of safety,

1.2 Safety label

There are various labels at various points of machine, in

1.3 General safety instruction

(1) Study the manual carefully and follow the

1.4 Preparation for emergency

All concerned people should make attention to

1.5 Wear safety protective articles

Before operation, always wear protective

Skintight work clothes

Safety glasses, goggles, or veil

Respirator or filtration veil

1.6 Check machine before start-up

Before start machine every day or every shift, check the

1.7 Adjust operator seat

If you use this machine first time, or change operator,

1.8 Enter or leave machine correctly

Always face the machine when you use the steps

1.9 Start engine correctly

The operator must sit on cab seat to start engine. Not

Not allow starting engine with short circuit start-up

1.10 Forbid hitching other people

When the machine is in operation or traveling, prohibit

1.11 Keep machine away from electricity transmission

Any part or load of machine touching electricity

Prohibit machine or its load closing to electricity

1.12 Move machine safely

(1) Before the machine travels and swings, operator

1.13 Prevent accident while backing or swinging

In order to prevent accident while backing or swinging,

1.14 Operate digging work safely

Before digging work, operator should be aware of

1.15 Avoid accident with losing control

To avoid the machine losing control, pay

(1) Place the machine on horizontal ground, try

(2) If the machine has to stay on slope, should use

1.16 Park machine safely

Stop machine as following schedule:

(6) Close window, top window, and cabin.

1.17 Safe maintenance

(1) Attention of maintenance:

1.18 Support machine correctly

Prohibit repairing or maintaining machine before the machine well supported.

1.19 Clean trash on the machine

Keep the engine, radiator, battery, hydraulic

1.20 Prevent battery exploding

Prohibit fire or flame close to the battery

1.21 Store parts safely

1.22 Prevent splash objects

Prevent splash metal or grits hurt, wear blinkers or safety glass.

1.23 Prevent parts flying off

In operation or maintenance, take care the parts

1.24 Keep away from transmission parts

Touching transmission parts may cause GBH.

1.25 Prevent inhaling asbestos dust

Prevent inhaling possible asbestos dust,

1.26 Beware of inhaling fog or exhaust gas

Inhale engine exhaust gas will cause disease, so

1.27 Beware of scald

During operation, engine oil, gear oil, hydraulic oil