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Journal of Membrane Science 187 (2001) 255–269

Removal of dilute volatile organic compounds in water


through graft copolymer membranes consisting of
poly(alkylmethacrylate) and poly(dimethylsiloxane) by
pervaporation and their membrane morphology
Tadashi Uragami∗ , Hiroshi Yamada, Takashi Miyata
Chemical Branch, Faculty of Engineering and High Technology Research Center, Kansai University, Suita, Osaka 564-8680, Japan
Received 14 March 2000; received in revised form 17 January 2001; accepted 17 January 2001

Abstract
Removal of volatile organic compounds (VOCs) such as benzene and chloroform in aqueous benzene and chloroform
solutions through the poly(methylmethacrylate)-poly(dimethylsiloxane) (PMMA-g-PDMS), poly(ethylmethacrylate)-PDMS
(PEMA-g-PDMS), and poly(n-butylmethacrylate)-PDMS (PBMA-g-PDMS) graft copolymer membranes was investigated
by pervaporation. When aqueous solutions of dilute VOCs were permeated through the PMMA-g-PDMS and PEMA-g-PDMS
membranes, these membranes showed a benzene- and chloroform-permselectivity. Permeation and separation characteristics
of the PMMA-g-PDMS and PEMA-g-PDMS membranes changed drastically at a DMS content of about 40 and 70 mol%,
respectively. Permeation rate and VOC-permselectivity of the PBMA-g-PDMS membrane, however, increased gradually with
increasing DMS content, unlike those of the PMMA-g-PDMS and PEMA-g-PDMS membranes. Furthermore, the transmis-
sion electron microscope observations revealed that the PMMA-g-PDMS and PEMA-g-PDMS membranes had microphase
separations consisting of a PDMS phase and a poly(alkylmethacrylate) phase, but the PBMA-g-PDMS membrane was ho-
mogeneous. The permeability and permselectivity for aqueous VOCs solutions through their graft copolymer membranes in
pervaporation are discussed in detail from the viewpoint of their membrane structure, and permselectivity was analyzed by
the solution–diffusion theory. © 2001 Elsevier Science B.V. All rights reserved.
Keywords: Graft copolymer membrane; Pervaporation; Permselectivity of VOCs; Microphase-separated structure; Membrane morphology

1. Introduction and ponds. Drinking water sources are often depen-


dent on such a contaminated water. Because VOCs
Volatile organic compounds (VOCs) such as aro- are known to be chemical materials disturbing in-
matic hydrocarbons and chlorinated hydrocarbons ternal secretion (environmental hormones) which are
used as washing solvents in the chemical industry potentially dangerous to human. As such, these chem-
cause soil pollution. Such pollution contaminates icals have to be removed from a contaminated water.
subterranean water and consequently water in rivers An activated carbon method, ozone processing and
other methods have been developed to remove VOCs
∗ Corresponding author. Tel.: +81-6-6368-0805; from water [1]. However, these methods do not ef-
fax: +81-6-6330-3770. ficiently remove VOCs and the cost of treatment is
E-mail address: uragami@ipcku.kansai-u.ac.jp (T. Uragami). high.

0376-7388/01/$ – see front matter © 2001 Elsevier Science B.V. All rights reserved.
PII: S 0 3 7 6 - 7 3 8 8 ( 0 1 ) 0 0 3 5 5 - 6
256 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

Pervaporation is a promising membrane technique in order to develop pervaporation membranes for the
for the separation of VOCs/water mixtures [2–6], as removal of VOCs in water.
pervaporation can be used to separate organic liquid
mixtures such as azeotropic mixtures or close-boiling
point mixtures. Poly(dimethylsiloxane) (PDMS) 2. Experimental
membranes have been studied as VOC-permselective
membranes, because they have a high permselec- 2.1. Materials
tivity and permeability for organic chemicals in
water [7–10]. Brooks and Livingston [11] demon- A PDMS macromonomer of a pendant PDMS
strated removal of chloroform in tap water through a (81 units) (1) was supplied by Toray Dow Corning
hollow-fiber PDMS membrane, which showed high Silicone Co., Ltd. Methylmethacrylate (MMA) (2),
chloroform-permselectivity and permeability. The ethylmethacrylate (EMA) (3) and n-butylmethacrylate
high VOCs-permselectivity of the PDMS membrane (BMA) (4) as comonomers were purified by dis-
is attributable to its stronger affinity for VOCs than tillation under reduced pressure in nitrogen gas.
for water. Another advantage of the PDMS membrane 2,2-Azobis(2-methylpropionitrile) (AIBN) recrystal-
is high diffusivity of VOCs in the membrane due to its lized from methanol solution was used as an initiator.
low Tg . The PDMS membrane has some disadvantages All other solvents and reagents were of analytical
however, most notably weak mechanical strength. grade from commercial sources and were used with-
Nakagawa et al. have introduced cross-linking into the out further purification.
PDMS membrane to improve its mechanical strength.
The introduction of cross-linking, however, lead to
lower diffusivity of the permeants in the membrane
[12].
Multicomponent polymers have certain proper-
ties that cannot be achieved in a homopolymer. It
is well known that multicomponent polymers con-
sisting of immiscible components are characterized
by a microphase separation. Many researchers have
studied the relationship between microphase separa-
tion and the material properties of multicomponent
polymers. There are, however, few reports revealing
the relationship between membrane permselectivity
and microphase separation. Previously, we reported
that graft and block copolymer membranes consisting
of poly(methylmethacrylate) (PMMA) and PDMS
undergo microphase separation, and that their perms-
electivity is strongly influenced by their morphology
[13–17]. The microphase separation phases, consist- 2.2. Copolymerization of PDMS macromonomer
ing of a PMMA phase and a PDMS phase, cause with MMA, EMA and BMA
the high permselectivity and permeability of the graft
and block copolymer membranes without lowering The PDMS macromonomer and alkylmethacrylate
mechanical strength. were dissolved in benzene to make a 40 wt.% solu-
In this study, we focused on the microphase- tion with AIBN, and placed in a glass tube. Copo-
separated structure of two-component polymer lymerizations were performed for 6 h to synthes-
membranes consisting of PDMS and poly(alkylmeth- ize poly(methylmethacrylate)-poly(dimethylsiloxane)
acrylate), and investigated the relationship between (PMMA-g-PDMS), poly(ethylmethacrylate)-PDMS
microphase separation and membrane permselectiv- (PEMA-g-PDMS), and poly(n-butylmethacrylate)-
ities for aqueous benzene and chloroform solutions PDMS (PBMA-g-PDMS) under nitrogen gas. The
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 257

structures of the obtained copolymers (5) are as chromatograph (GPC), equipped with a TSK-GEL
follows: column (Tosoh Co. Ltd.; G2000HXL, G3000HXL,
G5000HXL). Characterizations of the resulting graft
copolymers are summarized in Table 1.

2.3. Membrane preparation

A prescribed amount of the graft copolymer was


dissolved in benzene at 25◦ C at a concentration of
4 wt.% for the preparation of casting solutions. Their
membranes were prepared by pouring the casting so-
lution onto rimmed glass plates and then allowing the
solvent to evaporate completely at 25◦ C. The result-
ing membranes were transparent and their thickness
These copolymers were purified by reprecipita- were 80–150 ␮m.
tion from benzene solution into a 1:2 mixture of
n-hexane and ethanol, and dried in vacuo. The DMS 2.4. Glass transition temperature measurement
content in PMMA-g-PDMS, PEMA-g-PDMS, and
PBMA-g-PDMS were determined from 1 H NMR The glass transition temperatures (Tg ’s) of the
(JEOL; GSX-400spectra) by measuring the integrals PMMA-g-PDMS, PEMA-g-PDMS, and PBMA-g-
of the peaks assigned to the methyl protons (3.5 ppm) PDMS membranes were determined by a differential
of the methacrylate and DMS protons (0 ppm) of the scanning calorimeter (DSC) (Rigaku; TAS-200). The
PDMS macromonomer. Average molecular weights of specimens were heated from about −160 to 180◦ C,
the copolymers were determined by a gel permeation with a heating rate of 20◦ C/min.

Table 1
Result of the copolymerization of MMA, EMA, and BMA with PDMS macromonomer
Monomer Molecular weighta Polymerb Tg c

Methacrylate Mol% of DMS M̄w × 10−5 M̄n × 10−5 M̄w /M̄n Mol% of DMS Low Middle High
units in feed units in feed
MMA 0 0.89 0.51 1.75 0 – – 128
50 1.74 0.66 2.62 34 −128 – 120
60 1.14 0.60 1.90 52 −125 – 118
70 1.52 0.74 2.04 68 −126 – 112
EMA 0 2.82 2.21 1.28 0 – – 75
10 1.96 1.36 1.43 17 −119 −37 76
30 2.11 1.46 1.43 56 −120 −40 72
50 1.95 1.95 1.55 72 −120 −45 74
60 1.94 1.94 1.50 75 −119 −45 74
70 2.40 1.69 1.42 85 −121 −45 69
BMA 0 2.22 2.12 1.05 0 – – 38
10 1.67 1.24 1.35 16 – −44 –
30 1.63 1.21 1.35 41 – −40 –
60 2.05 1.76 1.17 73 – −40 –
70 2.13 1.83 1.17 86 – −39 –
a Determined by GPC.
b Determined by 1 H NMR.
c Determined by DSC.
258 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

2.5. Permeation measurements The degree-of-swelling (DS) of the membrane was


determined from Eq. (2):
Pervaporation was carried out under the following Ws
conditions: permeation temperature, 40◦ C; pressure of DS = (2)
Wd
permeate side, 1 × 10−2 Torr. The effective membrane
area was 13.8 cm2 . Aqueous solutions of 0.05 wt.% where W s is the weight of the membrane swollen in
benzene and 0.02 wt.% chloroform were used as feed an aqueous solution of benzene or chloroform and W d
solutions. The permeate was collected in a U-tube is the weight of the dried membrane.
at liquid nitrogen temperature. The permeation rate
(kg/m2 h) was determined from the weight of the per- 2.8. Sorption selectivity
meate, permeation time, and effective membrane area
(A). In order to facilitate comparison of permeation The composition of benzene or chloroform/water
rates of membranes with different thickness, a normal- absorbed by the PMMA-g-PDMS, PEMA-g-PDMS,
ized permeation rate (kg/m h) which is the product of and PBMA-g-PDMS membranes was determined
the permeation rate and the membrane thickness, was by a previous method [18]. The compositions of
used. The benzene or chloroform concentrations in VOC/water mixtures in the membrane and in the feed
the feed solutions and permeants were determined by gave the sorption selectivity, αsorp.VOC/H2 O , expressed
gas chromatography (Shimadzu GC-17A) using flame in Eq. (3);
ionization detector (FID) and capillary column (Shi-
madzu Co. Ltd.: PorapacQ) that was heated to 180◦ C. (WVOC /WH2 O )M
αsorp.VOC/H2 O = (3)
The separation factor, αVOC/H2 O , was calculated from (WVOC /WH2 O )F
Eq. (1)
where (WVOC and WH2 O )F are the weight frac-
(WVOC /WH2 O )P tions of VOC and water in the feed solution and
αVOC/H2 O = (1) (WVOC and WH2 O )M are those in the membranes,
(WVOC /WH2 O )F
respectively.
where (WVOC and WH2 O )F are the weight frac-
tions of benzene and water in the feed solution, 2.9. Transmission electron micrographs (TEM)
and (WVOC and WH2 O )P are those in the permeate,
respectively. The PMMA-g-PDMS, PEMA-g-PDMS, and
PBMA-g-PDMS membranes were vapor-stained with
2.6. Contact angle measurement an aqueous solution of 5 wt.% RuO4 . The stained
membranes were embedded in epoxy resin and sliced
Contact angles for water on the surface of the into thin films (thickness approximately 50 nm) with a
air-side of the PMMA-g-PDMS, PEMA-g-PDMS, microtome (Leica; Reichert Ultracut E). The structure
and PBMA-g-PDMS membranes were measured by of these membranes was observed with a transmission
a contact angle meter (Erma, Model G-I) at 25◦ C. electron microscope (TEM) (JEOL JEM-1210) at an
accelerating voltage of 80 kV.
2.7. Degree-of-swelling of membrane

The PMMA-g-PDMS, PEMA-g-PDMS, and 3. Results and discussion


PBMA-g-PDMS membranes, which were completely
dried under reduced pressure at room temperature 3.1. Characterization of graft copolymer membranes
and weighed, were immersed into aqueous solutions
of 0.05 wt.% benzene and 0.02 wt.% chloroform in a Table 1 summarizes the molecular weights and com-
sealed vessel at 40◦ C. After the weight of the mem- positions of the PMMA-g-PDMS, PEMA-g-PDMS,
branes became constant, they were taken out of the and PBMA-g-PDMS graft copolymers as deter-
vessel, wiped quickly with filter paper and weighed. mined by GPC and 1 H NMR, and the Tg ’s of their
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 259

membranes as determined by DSC. Number-average have microphase-separated structures. In PBMA-g-


molecular weights of PMMA-g-PDMS were in the PDMS membranes, however, Tg ’s based on the BMA
range of 50,000–75,000, those of PEMA-g-PDMS and DMS components were not observed. Such obser-
were between 130,000 and 200,000, and those vations suggest that the PBMA-g-PDMS membranes
of PBMA-g-PDMS were between 120,000 and do not form the microphase separation structure and
210,000. The ratio of the weight-average molecu- that the BMA and DMS components may be misci-
lar weight to the number-average molecular weight ble. On the other hand, in the PEMA-g-PDMS and
(M̄w /M̄n ) of PMMA-g-PDMS was greater than two PBMA-g-PDMS membranes a peak, which is not due
and that of PEMA-g-PDMS and PBMA-g-PDMS to Tg , appeared at about −39 ∼ −45◦ C on the DSC
was less than two. The molecular weight distribu- curves of those membranes. This peak is not due to
tion of PBMA-g-PDMS was very narrow. Two Tg ’s the second transition caused by the Tg but rather is
were observed at about 128 and −127◦ C in the due to the first transition as shown in Fig. 1.
PMMA-g-PDMS membranes and at about 73 and
−120◦ C in the PEMA-g-PDMS membranes. The 3.2. Pervaporation characteristics of the graft
observation of two Tg ’s in the PMMA-g-PDMS copolymer membranes
and PEMA-g-PDMS membranes is attributable to
the fact that the Tg ’s of PMMA or PEMA and Fig. 2 shows the effect of DMS content on the
PDMS homopolymers are about 128 or 73◦ C and benzene concentration in the permeate and normal-
−120 ∼ −127◦ C, respectively. The higher Tg ized permeation rate for an aqueous solution of
is due to the MMA or EMA component and the 0.05 wt.% benzene through the PMMA-g-PDMS,
lower Tg to the DMS component. The presence of PEMA-g-PDMS, and PBMA-g-PDMS membranes
these two Tg ’s implies that the PMMA-g-PDMS by pervaporation. Because the permeation rate is sig-
and PEMA-g-PDMS membranes had a heteroge- nificantly influenced by the membrane thickness, it is
neous structure. Therefore, it is suggested that the difficult to compare the permeability of membranes
PMMA-g-PDMS and PEMA-g-PDMS membranes of different thickness. Therefore, to evaluate the

Fig. 1. DSC curves of the PMMA-g-PDMS, PEMA-g-PDMS, and PBMA-g-PDMS membranes: (a) PMMA-g-PDMS (DMS content:
68 mol%); (b) PEMA-g-PDMS (DMS content: 75 mol%); (c) PBMA-g-PDMS (DMS content: 73 mol%).
260 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

Fig. 2. Effect of the DMS content on the benzene concentration Fig. 3. Effect of the DMS content on the chloroform concentration
in the permeate and normalized permeation rate for an aqueous in the permeate and normalized permeation rate for an aqueous
solution of 0.05 wt.% benzene through the PMMA-g-PDMS (䊊), solution of 0.02 wt.% chloroform through the PMMA-g-PDMS
PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes by (䊊), PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes
pervaporation. by pervaporation.

permeability of the graft copolymer membranes, membranes were gradually enhanced with increas-
we used the normalized permeation rates. All ing DMS content. The PBMA-g-PDMS membrane
of the graft copolymer membranes increased did not show dramatic increases in its permselec-
benzene-permselectivity and permeability with in- tivity and permeability, differing from those in the
creasing DMS content. The benzene-permselectivity PMMA-g-PDMS and PEMA-g-PDMS membranes.
and normalized permeation rate of the PMMA-g- Fig. 3 shows the results of pervaporation for
PDMS membrane increased dramatically at a DMS an aqueous solution of 0.02 wt.% chloroform
content of more than about 40 mol%, and that of the through the graft copolymer membranes. Similar
PEMA-g-PDMS membrane increased at a DMS con- to the results for an aqueous benzene solution, the
tent of more than about 70 mol%. On the other hand, chloroform-permselectivity of PMMA-g-PDMS and
the benzene concentration in the permeate and the nor- PEMA-g-PDMS membranes increased dramatically
malized permeation rate through the PBMA-g-PDMS at a DMS content of more than about 40 and 70 mol%,
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 261

respectively. It is noticeable that the benzene- and


chloroform-permselectivity, and the normalized per-
meation rates for the graft copolymer membranes
changed remarkably at the same DMS content.
These results suggest that the PMMA-g-PDMS and
PEMA-g-PDMS membrane structure changed at the
corresponding DMS content. On the other hand, the
PBMA-g-PDMS membrane showed a gradual increase
in chloroform-permselectivity and normalized per-
meation rate with increasing DMS content. From the
above results, it was found that the structural change
in the PBMA-g-PDMS membrane with variations in
DMS content was quite different from that of the
PMMA-g-PDMS and PEMA-g-PDMS membranes.

3.3. Chemical structure of the graft copolymer


membrane Fig. 4. Relationship between the DMS content and the contact
angle for water on the air-side surface of the PMMA-g-PDMS
In general, the permselectivity of a polymer mem- (䊊), PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes.
brane is dependent on its chemical and physical struc-
tures, which influences the solubility of permeants into
the membrane and diffusivity of permeants through component. Therefore, it is presumed that the air-side
a membrane. Therefore, we investigated the chemi- surfaces of membranes with a DMS content of more
cal and physical structures of the PMMA-g-PDMS, than 50 mol% have a constant affinity for benzene
PEMA-g-PDMS, and PBMA-g-PDMS membranes to and chloroform.
elucidate the permeation behavior. Fig. 5(a) and (b) show the effect of DMS content
The contact angles for water on the air-side sur- on the benzene and chloroform concentrations incor-
face of the PMMA-g-PDMS, PEMA-g-PDMS and porated into the PMMA-g-PDMS, PEMA-g-PDMS,
PBMA-g-PDMS membranes as a function of the and PBMA-g-PDMS membranes in aqueous solu-
DMS content are shown in Fig. 4. The contact angles tions of 0.05 wt.% benzene and 0.02 wt.% chloroform.
for water on the air-side surface of all graft copolymer The benzene and chloroform concentrations in the
membranes increased with increasing DMS content. PMMA-g-PDMS and PEMA-g-PDMS membranes
A higher contact angle means that the surfaces of were highest at particular DMS contents. On the other
the membranes have become more hydrophobic. The hand, the benzene and chloroform concentrations in
high contact angle is attributable to the fact that the the PBMA-g-PDMS membrane decreased uniformly
hydrophobic PDMS component is localized to the with increasing DMS content. The difference in the
air-side surface. Therefore, it is expected that graft VOC concentrations in the graft copolymer mem-
copolymer membranes with a high DMS content have branes is significantly dependent upon the affinities
a stronger affinity for benzene and chloroform than of those graft copolymer membranes for benzene and
those with a low DMS content due to their hydropho- chloroform. To discuss the affinity of the membranes
bic surface. As can be seen in Fig. 4, contact angles for the permeants, we tried to calculate the difference
for water on the air-side surface became nearly con- in the solubility parameter between VOCs and graft
stant at a DMS content of more than about 50 mol%. copolymers.
It has been reported that the contact angle for wa- The effect of DMS content on differences in the
ter of PDMS membrane was about 106–107◦ [19]. solubility parameter (SP) between VOCs and the
The observation in Fig. 4 suggests that the surfaces graft copolymers is shown in Fig. 6. The difference in
of graft copolymer membranes with a DMS content SP, ∆, was calculated from the solubility parameters
of more than 50 mol% were covered with a PDMS of benzene (δ benzene ) and the membrane (δ membrane )
262 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

Fig. 5. Effect of the DMS content on the benzene and chloroform concentration in the PMMA-g-PDMS (䊊), PEMA-g-PDMS (䊉), and
PBMA-g-PDMS (䊐) membranes for aqueous solutions of 0.05 wt.% benzene (a) and 0.02 wt.% chloroform (b) and the degree-of-swelling of
the PMMA-g-PDMS (䊊), PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes in 0.05 wt.% benzene (c) and 0.02 wt.% chloroform
(d) solutions at 40◦ C.

using Eq. (4):

∆ = |δbenzene − δmembrane | (4) Table 2


Hansen solubility parameters of solvents and polymers
The solubility parameter, δ membrane , of each graft
Material Solubility parameters ((MPa)1/2 )
copolymer membrane was calculated from the solubil-
ity parameters and volume ratios of poly(alkylmeth- δd δp δh δ
acrylate) and PDMS. The solubility parameters of H2 O 15.5 16.0 42.4 47.9
homopolymers, water and benzene are summarized Benzene 18.4 0 2.0 18.6
in Table 2. Small ∆ means that the membrane PMMA 18.8 10.2 8.6 23.1
has a strong affinity for benzene. The ∆s of the PEMA 18.8 10.2 4.3 22.1
PBMA – – – 17.8
PMMA-g-PDMS and PEMA-g-PDMS membranes
PDMS 15.9 0.10 4.7 16.5
showed a minimum at a DMS content of about 50 and
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 263

and PBMA-g-PDMS membrane was observed. The


difference in such membrane structure may give a
big difference in the liquid composition in the graft
copolymer membrane. We will continuously investi-
gate to make these results clear.

3.4. Physical structure of the graft copolymer


membrane

Fig. 5(c) and (d) show the DS of the PMMA-g-


PDMS, PEMA-g-PDMS, and PBMA-g-PDMS mem-
branes in aqueous solutions of 0.05 wt.% benzene
and 0.02 wt.% chloroform at 40◦ C. The degrees of
swelling of all graft copolymer membranes were
very low, regardless of the DMS content. Gener-
ally, the polymer membranes having a strong affinity
for permeants become swollen in the feed solution
Fig. 6. Effect of the DMS content on the difference in solu-
[20]. Such swelling of polymer membranes causes a
bility parameter between benzene and the PMMA-g-PDMS (䊊),
PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes. change in membrane structure during pervaporation.
The graft copolymer membranes used in this study,
however, have a high affinity for benzene and chloro-
70 mol%, respectively. These results support the sug- form but a very low affinity for water. Therefore, as
gestion that the affinity of the PMMA-g-PDMS and aqueous solutions of dilute benzene and chloroform
PEMA-g-PDMS membranes for benzene is strongest were used as feed solutions in this study, the degrees
at about 50 and 70 mol% DMS content, respectively. of swelling of the graft copolymer membranes were
On the other hand, the ∆ of the PBMA-g-PDMS very low. These facts suggest that membrane struc-
membrane increased uniformly with increasing DMS ture did not change during pervaporation. As can be
content. Changes in the ∆ of the PMMA-g-PDMS, seen in changes in Fig. 5, changes in the DS of the
PEMA-g-PDMS, and PBMA-g-PDMS membranes graft copolymer membranes with the DMS content
with changes in DMS content correspond to changes were very small. Therefore, increases in the permse-
in the benzene concentration incorporated into their lectivity and permeability with an increasing of DMS
graft copolymer membranes, as shown in Fig. 5(a). content in the graft copolymer membranes may be
These results strongly suggest that the concentration independent of swelling behavior.
of VOCs incorporated into the membranes is signif- The effect of DMS content on the density of the
icantly dependent on the affinity between the VOCs graft copolymer membranes is shown in Fig. 7. The
and the membranes. density of the PMMA-g-PDMS and PEMA-g-PDMS
In Fig. 5(a) and (b) it is obvious that is a huge differ- membranes decreased dramatically at a DMS content
ence between PEMA-g-PDMS and PBMA-g-PDMS of about 40 and 70 mol%, respectively, and that of
at low DMS content. It seems that this does not cor- the PBMA-g-PDMS membrane decreased uniformly
relate with the measurements of contact angles in with increased DMS content. In general, the degree
Fig. 4. However, it may be able to explain as follows. of packing of the molecules in a membrane strongly
The measurement of contact angles gives information influences the permeation rate. For example, when
on only the membrane surface. On the other hand, the degree of packing decreases, the permeation rate
the liquid composition adsorbed into the membrane increases [21]. The normalized permeation rate of the
is governed by both the affinity of permeants to the PMMA-g-PDMS and PEMA-g-PDMS membranes
membrane and the diffusion of permeants in the increased dramatically at the corresponding DMS
membrane matrix. As mentioned below a huge dif- content as their density decreased. As the density of
ference between the morphology of PEMA-g-PDMS the PBMA-g-PDMS membranes decreased uniformly,
264 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

50 and 70 mol%, respectively, but the benzene-


and chloroform-permselectivity of PBMA-g-PDMS
membranes was enhanced gradually with increas-
ing DMS content. These results suggest that the
morphology of microphase separation in the graft
copolymer membranes governs their benzene- and
chloroform-permselectivity significantly. Because
benzene and chloroform are mainly permeated through
the continuous poly(alkylmethacrylate) phases in the
PMMA-g-PDMS membranes with less than about
50 mol% DMS and PEMA-g-PDMS membranes with
less than about 70 mol% DMS, the diffusivity of
benzene and chloroform molecules, which are larger
in molecular size, in these graft copolymer mem-
branes is much lower than the diffusivity of water
molecules. After the PDMS component forms a con-
Fig. 7. Effect of the DMS content on the density of the tinuous phase as DMS content increases, the such
PMMA-g-PDMS (䊊), PEMA-g-PDMS (䊉), and PBMA-g-PDMS graft copolymer membranes become more benzene-
(䊐) membranes. and chloroform-permselective due to the enhanced
diffusivity of benzene and chloroform molecules in
the continuous PDMS phase. This is the reason why
the permeation rate gradually increased as DMS con- the benzene- and chloroform-permselectivity of the
tent increased. Changes in membrane density with graft copolymer membranes was strongly enhanced
changes in DMS content correspond to changes in both with increased DMS content.
benzene-permeability and chloroform-permeability as
shown in Figs. 2 and 3. These results suggest that the
density of the graft copolymer membranes strongly 3.5. Mechanism of permselectivity in the graft
governs their permeability. copolymer membranes
In order to discuss membrane structure in more
detail, the morphologies of the graft copolymer mem- In general, the separation and permeation charac-
branes were observed by TEM. Fig. 8 shows the TEM teristics for organic liquid mixtures through polymer
images for cross-sections of the PMMA-g-PDMS, membranes by pervaporation are based on the solubil-
PEMA-g-PDMS, and PBMA-g-PDMS membranes. ity of the permeants into the polymer membrane (sorp-
The dark region represents the PDMS compo- tion process) and the diffusivity of the permeants in
nent stained by RuO4 . In the PMMA-g-PDMS and the polymer membrane (diffusion process) [9,22–24].
PEMA-g-PDMS membranes, distinct microphase It is very important to determine the sorption selectiv-
separation was observed, but PBMA-g-PDMS mem- ity and diffusion selectivity to elucidate the separation
branes shown no microphase separation. The TEM mechanism of aqueous benzene and chloroform solu-
observations agree with the results of Tg ’s in the tions through the graft copolymer membranes. In gen-
DSC measurements of the graft copolymer mem- eral, the separation factor for mixtures of VOCs and
branes. Furthermore, it seemed that the PDMS com- water in pervaporation was defined by Eq. (5) [25].
ponent formed a continuous phase at a DMS content
of more than 52 and 72 mol% in PMMA-g-PDMS αVOC/H2 O =αsorp.VOC/H2 O · αdiff.VOC/H2 O · αevap. (5)
and PEMA-g-PDMS membranes, respectively.
where α evap. is defined as follows:
As shown in Figs. 2 and 3, the benzene- and
chloroform-permselectivity of the PMMA-g-PDMS  

PVOC γVOC
and PEMA-g-PDMS membranes was enhanced dra- αevap. = ∗
PH2 O γH2 O
matically at a DMS content of more than about
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 265

Fig. 8. TEM micrographs of the PMMA-g-PDMS (a), PEMA-g-PDMS (b), and PBMA-g-PDMS (c) membranes.

where PVOC∗ and PH∗2 O are vapor pressures for VOC aqueous solution of 0.05 wt.% benzene is approx-
and H2 O, respectively, and γ VOC and γH2 O are their imately 29.3 (see Appendix A), the αdiff.VOC/H2 O
activity coefficients. In Eq. (5), since the αsorp.VOC/H2 O can be calculated from the overall separation factor,
can be determined by Eq. (3) and the α evap. for an αVOC/H2 O , αsorp.VOC/H2 O , and α evap. by rearranging
266 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

Eq. (5). Even though the αdiff.Bz/H2 O for all graft


copolymer membranes is less than unity (for example
at ∼68 mol% DMS in Fig. 9 for the PMMA-g-PDMS
point, αBz/H2 O and αsorp.Bz/H2 O are about 3730 and
1055, respectively, so αevap. · αdiff.Bz/H2 O = 3.54, thus
αdiff.Bz/H2 O = 3.54/29.3 = 0.121 (see Appendix A)),
due to the favorable α evap. , a good αevap. · αdiff.Bz/H2 O
product still results.
In Fig. 9, the αBz/H2 O , αsorp.Bz/H2 O , and αevap. ·
αdiff.Bz/H2 O for an aqueous solution of 0.05 wt.%
benzene as a function of the DMS content in the
PMMA-g-PDMS, PEMA-g-PDMS, and PBMA-g-
PDMS membranes is shown. In this figure, the
αdiff.Bz/H2 O of the PMMA-g-PDMS and PEMA-g-
PDMS membranes increased drastically at DMS con-
tents of about 40 and 70 mol%, respectively. These
observations suggest that the relative diffusivity of
benzene in the PMMA-g-PDMS and PEMA-g-PDMS
membranes increased at the corresponding DMS
contents. The PMMA-g-PDMS and PEMA-g-PDMS
membranes with low DMS content showed low dif-
fusion selectivity for benzene. This is attributable
to the larger molecular size of benzene than water.
In addition, the DMS content at which αdiff.Bz/H2 O
of the PMMA-g-PDMS and PEMA-g-PDMS mem-
branes changed drastically agreed with the DMS
content at which the PDMS component changed
from a discontinuous phase to a continuous phase.
This indicates that morphological changes in the mi-
crophase separation enhanced the relative diffusivity
of benzene in their membranes. On the other hand,
the αdiff.Bz/H2 O of the PBMA-g-PDMS membrane
increased monotonously with increasing DMS con-
tent. The monotonous increase in the αdiff.Bz/H2 O of
the PBMA-g-PDMS membrane is due to the fact that
the PDMS component with low Tg increased in the
membrane, and no microphase separation occurred.
Collectively these observations suggest that the
morphology of the graft copolymer membranes
significantly influences membrane performance in
pervaporation of aqueous VOC solutions. Namely,
the benzene and chloroform-permselectivity of the
PMMA-g-PDMS and PEMA-g-PDMS membranes
increased dramatically at a particular DMS content,
and that of the PBMA-g-PDMS increased gradu- Fig. 9. Effect of the DMS content in the PMMA-g-PDMS (䊊),
PEMA-g-PDMS (䊉), and PBMA-g-PDMS (䊐) membranes on
ally with DMS content. The PMMA-g-PDMS and
their separation factor (a), sorption selectivity (b), and diffusion
PEMA-g-PDMS membranes, in particular, showed a selectivity (c) for an aqueous solution of 0.05 wt.% benzene.
higher benzene- and chloroform-permselectivity as
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 267

the PDMS component changed from a discontinuous saturated at a DMS content of more than 50 mol%.
phase to a continuous phase. However, the benzene- and chloroform-permselectivity
of the PMMA-g-PDMS and PEMA-g-PDMS mem-
3.6. Permeation mechanism branes changed dramatically at DMS contents of about
40 and 70 mol%, respectively. This is attributable to a
The permeation mechanism of aqueous VOCs solu- drastic change in the diffusivity of permeants based on
tions through the graft copolymer membranes can be structural changes in the graft copolymer membranes.
explained by a tentative model shown in Fig. 10. Ben- The TEM observation demonstrated that the selectiv-
zene and chloroform are more preferentially incorpo- ity and the permeability of the PMMA-g-PDMS and
rated into the graft copolymer membranes with every PEMA-g-PDMS membranes are strongly enhanced
DMS contents, because PMMA, PEMA, PBMA, and as the PDMS component in the PMMA-g-PDMS
PDMS have a much stronger affinity for benzene and and PEMA-g-PDMS membranes begins to form a
chloroform than water. Since the surfaces of the graft continuous phase. Our previous studies have made
copolymer membranes with a DMS content of more it clear that graft copolymer membranes for the sep-
than 50 mol% are covered with the PDMS compo- aration of aqueous ethanol solutions changed from
nent, the concentrations of benzene and chloroform water-permselective to ethanol-permselective at the
on the surfaces of the graft copolymer membranes are DMS content at which their microphase-separated

Fig. 10. Tentative model for separation process (a) and diffusion process (b) of dilute aqueous VOCs solutions through the PMMA-g-PDMS,
PEMA-g-PDMS, and PBMA-g-PDMS membranes.
268 T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269

structure changed from a discontinuous PDMS phase PDMS component in the graft copolymer mem-
to a continuous PDMS phase [13–17]. The pervapo- branes with microphase separation formed a con-
ration results of the graft copolymer membranes for tinuous phase, the membranes showed a high
aqueous VOC solutions in this study are supported benzene- and chloroform-permselectivity. The high
by similar observations in previous studies. Table 2 benzene and chloroform-permselectivity of the
suggests that the PDMS component has a stronger microphase-separated membranes was due to high
affinity for benzene than the PMMA or PEMA com- diffusivity of benzene and chloroform in the continu-
ponents. Moreover, as the Tg of PDMS is lower ous PDMS phase.
than that of either PMMA or PEMA, it is presumed
that the permeants diffuse more easily in the PDMS
phase than in the PMMA or PEMA phase [13–17]. Acknowledgements
When the PDMS component in their graft copolymer
membranes forms a continuous phase, benzene and This work was supported by a Grant-in-Aid for Sci-
chloroform are preferentially incorporated into a con- entific Research (C) (no. 12650892) from the Ministry
tinuous PDMS phase with a high affinity for benzene of Education, Science, Sports and Culture, Japan.
and chloroform. Consequently, the high benzene and
chloroform-permselectivity for the PMMA-g-PDMS
and PEMA-g-PDMS membranes is significantly Appendix A
dependent on both the sorption of benzene and
chloroform into a continuous PDMS phase and the We took the azeotropic composition at 69◦ C for
diffusivity of these molecules in this PDMS phase. benzene/water and fit the Carlson and Colburn modi-
Although the PBMA-g-PDMS membranes showed fication to the Van Laar equation:
benzene- and chloroform-permselectivity, they did
not demonstrate a microphase separation. As a result, A xH2 2 O
log γBz =  2
the permeation and separation characteristics of the (A /B )xBz + xH2 O
PBMA-g-PDMS membranes were quite different from
those of the PMMA-g-PDMS and PEMA-g-PDMS and
membranes. This study revealed that the morphology B xBz
2
of multicomponent polymer membranes has a strong log γBz =  2
(B /A )xH2 O + xBz
influence on their permeability and permselectivity.
for A = 0.946 and B = 1.48 as effectively constant
values over the range 69 → 25◦ C, where A and B
4. Conclusions are constants. γ Bz and γH2 O are activity coefficients
for benzene and water, respectively. xBz and xH2 O are
The graft copolymer membranes consisting of mole fraction for them.
PMMA, PEMA, and PBMA with PDMS showed ∗ and that of wa-
The vapor pressure of benzene, PBz
benzene and chloroform-permselectivity in the sepa- ∗
ter, PH2 O are 182 and 54.8 mmHg, respectively, and
ration of aqueous solutions containing a very small a mole fraction of benzene for the weight fraction of
amount of benzene and chloroform. Benzene- and 0.0005 is 0.000115. The γ Bz and γH2 O at that com-
chloroform-permselectivity was enhanced with in- position can be estimated by the above numbers as
creasing DMS content. In particular, the permselec- follows:
tivity of the PMMA-g-PDMS and PEMA-g-PDMS
membranes changed drastically at DMS con- γBz = 8.828
tents of 40 and 70 mol%, respectively. Investiga- γH2 O = 1.00017
tions into the chemical and physical structure of
these graft copolymer membranes revealed that These numbers seem reasonable, since benzene
their permselectivity was significantly influenced does not like water and is essentially at “infinite
by the microphase-separated structure. When the dilution” where log γ Bz = A (1.0), or γ Bz = 8.83.
T. Uragami et al. / Journal of Membrane Science 187 (2001) 255–269 269

The α evap. in Eq. (5) can be calculated as follows: [13] S. Mishima, T. Nakagawa, The characterization of
UV modified poly(dimethylsiloxane) membrane and their
∗ /γ
PVOC VOC ∼ 182(8.83) permselectivity for chlorinated hydrocarbons, Kobunshi
αevap. = = = 29.3
PH∗2 O /γH2 O 54.8(1.0001) Ronbunshu 54 (6) (1997) 375–383.
[14] S. Schnabel, P. Moulin, Q.T. Nguyen, D. Roizard, P. Aptel,
Removal of volatile organic components (VOCs) from water
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