WEBINAR 7, Viernes 31 Julio 2020

TEMA: CONVENTIONAL BALL MILLS

PLANILLA BALLPARAM DUAL

BALANCE DE MATERIALES
 Balance de Materiales
Planilla BallParam_Dual

Para que nos sirve:

Esta planilla BallParam_Dual esta diseñada para realizar un balance de materiales:

• Balance de materiales mediante el método de Lagrange
• Estimación del modelo de molienda
• Estimación del modelo de clasificación

3
Balance de Materiales
Flowsheet de planilla BallParam_Dual

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Balance de Materiales
Flowsheet Circuito Dual

5
 Balance de Materiales
Data_File de planilla BallParam_Dual
Ingreso de
TM
Moly-Cop Tools (Version 3.0)
BALLPARAM_Dual : Simultaneous Mass Balance Closure and Grinding Parameters Estimation.

Circuit Type DUAL Sample N° 1

información
colectada
Remarks Base Case Example

durante una
Planilla
Mill Dimensions and Operating Conditions #¡DIV/0! Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift #¡DIV/0! Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) #¡DIV/0! Slurry m3 Charge Interstitial Excess ton/m3

campaña de
#¡DIV/0! 0 Net Power 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0!
rpm #¡DIV/0! % Losses
Gross kW Feedrate to Sump, ton/hr (dry) Feedrate to Mill ton/hr (dry)
Cyclone Dimensions (inches) and Operating Pressure (psi)
Number Diameter Height Inlet Vortex Apex psi
Ore Density, ton/m3
Balls Density, ton/m3
Make-up Ball Size, mm
Mill Feed/Total Feed #¡DIV/0! %
muestreo
Default Values: 0.0 0.0 0.0 0.0

EXPERIMENTAL SIZE DISTRIBUTIONS

industrial.
Fresh Feed Mill Discharge Cyclone Feed Cyclone U'flow Cyclone O'flow Secondary Feed
i Mesh Opening Mid-Size ton/hr % Retained % Passing ton/hr % Retained % Passing ton/hr % Retained % Passing ton/hr % Retained % Passing ton/hr % Retained % Passing ton/hr % Retained% Passing

1 100.00 100.00 #¡DIV/0! 100.00 100.00 100.00

2 0 0.00 100.00 0.00 100.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 100.00 0.00 100.00 0.00 100.00
3 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
4 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
5 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
6 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
7 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
8 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
9 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
10 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
11 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
12 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
13 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
14 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
15 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
16 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
17 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
18 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
19 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
20 0 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00
21 0 0 0 0.00 0.00 0.00 0.00 0.00 0.00 #¡DIV/0! #¡DIV/0! #¡DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Totals 0.00 100.00 0.00 100.00 #¡DIV/0! #¡DIV/0! 0.00 100.00 0.00 100.00 0.00 100.00

% Solids
Slurry Density, ton/m3 #¡DIV/0! #¡DIV/0! #¡DIV/0! #¡DIV/0! #¡DIV/0! #¡DIV/0!
Weighting Factor 1.000 1.000 1.000 1.000

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 Balance de Materiales
Control_Panel de planilla BallParam_Dual ... sin
AJUSTE
TM
Moly-Cop Tools (Version 3.0)

BallParam_Dual : SIMULTANEOUS MASS BALANCE CLOSURE AND GRINDING PARAMETERS ESTIMATION

Sample N° 1
100

Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1

Size Distributions 1
% Solids 1
% Passing

Grinding Parameter Guesses :

10
alpha0 alpha1 alpha2 dcrit
0.00918 0.65 2.5 6532 4
alpha02 alpha12
0 1
0 1 Default Values
Mill Discharge
beta0 beta1 beta2
Cyclone U'flow
0.2 0.25 4
beta01 Cyclone O'flow

0 Fresh Feed
0 Default Value
1
10 100 1000 10000 100000
Classifiers Parameter Guesses :
Particle Size, microns
Bpf Bpc d50c m
0.405 0.000 181.7 1.497

Circulating Load : 3.532 Delta: 0.828 Activar SOLVER para estimar el

Obj. Function : 18.124 Note : Current calculations are not valid, if ITERATE and SOLVER has not been run after the last data modification. balance, los parámetros cinéticos
de molienda yPlanilla
las constantes de
clasificación.
Classifier Constants :
a1 a2 a3 a4 l
11.62 1.326 54.95 0.504 0.950

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Balance de Materiales
Control_Panel de planilla BallParam_Dual ... con
AJUSTE
TM
Moly-Cop Tools (Version 3.0)

BallParam_Dual : SIMULTANEOUS MASS BALANCE CLOSURE AND GRINDING PARAMETERS ESTIMATION Solución dada por
Sample N° 1
Planilla
SOLVER.
100

Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1

Size Distributions 1
% Solids 1 % Passing

Grinding Parameter Guesses :

10
alpha0 alpha1 alpha2 dcrit
0.00918 0.65 2.5 6532 4
alpha02 alpha12
0 1
0 1 Default Values
Mill Discharge
beta0 beta1 beta2
Cyclone U'flow
0.2 0.25 4
beta01 Cyclone O'flow

0 Fresh Feed
0 Default Value
1
10 100 1000 10000 100000
Classifiers Parameter Guesses :
Particle Size, microns
Bpf Bpc d50c m
0.405 0.000 181.7 1.497

Circulating Load : 3.532 Delta: 0.000

Obj. Function : 0.000 Note : Current calculations are not valid, if ITERATE and SOLVER has not been run after the last data modification.

Classifier Constants :
a1 a2 a3 a4 l
9.68 1.401 54.95 0.523 0.950 8
Balance de Materiales
Flowsheet de planilla BallParam_Dual
TM
Moly-Cop Tools (Version 3.0)
Simulation N° 1

Remarks Base Case Example

40.00 % Solids
58.82 % - Size 18
157.7 P80 9.55 psi

Bpf 0.405
Bpw 0.426 10 # of Cyclones
7.50 Vortex
3.97 Apex
ton/hr 300.0 76.00 % Solids
F80 9795
125.0 Sec. Feed, ton/hr

Water, 151.8 Water, m3/hr

m3/hr 470.0

Gross kW 4316.1
% Balls 38.00 Circ. Load 353.16
3
% Critical 72.00 m /hr 1799
% Solids 72.00 % Solids 63.41

kWh/ton 10.16
Wio 14.61

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 Balance de Materiales
Reports de planilla BallParam_Dual
Moly-Cop ToolsTM, Version 3.0 Remarks : Base Case Example
Sample N° 1 Moly-Cop ToolsTM, Version 3.0 Sample N° 1
BALLPARAM BALLPARAM
Conventional Closed Circuit Grinding Simulator Conventional Closed Circuit Grinding Simulator
CLASSIFIERS PERFORMANCE
Remarks : Base Case Example Remarks : Base Case Example
Number of Cyclones : 10 Operating Conditions :
Cyclone Dimensions, in : Feed Flowrate, m3/hr 1799.3
CIRCUIT MASS BALANCE BALL MILL PERFORMANCE
Diameter 20.00 Pressure, psi 9.6
Configuration : DUAL FEED
Height 75.00 D50 (corr.), microns 181.7
Eff. Diameter, ft 18.5 Mill Power, kW (Gross) 4316
Fresh Mill Mill Sump Cyclone Cyclone Cyclone Secondary Inlet 3.50 Water By-Pass, % 42.6
Eff. Length, ft 22.0 Mill Power, kW (Net) 3885
Feed Feed Discharge Water Feed U'flow O'flow Feed Vortex 7.50 Solids By-Pass, % 40.5 Speed, % Critical 72.0 Throughput, ton/hr 1625.9
Ore, ton/hr 300.0 1625.9 1625.9 0.0 1925.9 1500.9 425.0 125.0 Apex 3.97 Plitt's Parameter 1.50 App. Density, ton/m3 5.39 % Solids (by weight) 72.0
Water, m3/hr 15.8 480.6 632.3 470.0 1111.5 474.0 637.5 6.6 Ore Density, ton/m3 2.80 Circulating Load, % 353 Charge Level, % 38.0 Sp. Energy, kWh/ton 2.65
Slurry, ton/hr 315.8 2106.5 2258.3 470.0 3037.4 1974.9 1062.5 131.6 Balls Filling, % 38.0 Reduction Ratio 4.17
Slurry, m3/hr 122.9 1061.3 1213.0 470.0 1799.3 1010.0 789.3 51.2 Lift Angle, (°) 35.0 Arbiter's Flow Number 2.48
Mass Balance around the Classifiers
Slurry Dens., ton/m3 2.569 1.985 1.862 1.000 1.688 1.955 1.346 2.569
% Solids (by volume) 87.2 54.7 47.9 0.0 38.2 53.1 19.2 87.2 Size Distributions
% Solids (by weight) 95.0 77.2 72.0 0.0 63.4 76.0 40.0 95.0 Size Distributions, % Passing Classifier Efficiency
Mill Mill
Mesh Opening Mid-Size Feed U'flow O'flow Actual Corrected Mesh Opening Mid-Size Feed Discharge
Particle Size Distributions (Cummulative % Passing)
Mesh Opening 1.05 25400 21997 100.00 100.00 100.00 1.000 1.000 1.05 25400 21997 100.00 100.00
0.742 19050 15554 100.00 100.00 100.00 1.000 1.000 0.742 19050 15554 100.00 100.00
1.05 25400 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00
0.525 12700 10984 98.48 98.05 100.00 1.000 1.000 0.525 12700 10984 97.81 99.12
0.742 19050 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00
0.371 9500 7978 94.38 92.79 100.00 1.000 1.000 0.371 9500 7978 91.69 97.33
0.525 12700 95.00 97.81 99.12 0.00 98.48 98.05 100.00 95.00
3 6700 5641 86.18 95.50
0.371 9500 78.40 91.69 97.33 0.00 94.38 92.79 100.00 78.40 3 6700 5641 90.65 88.00 100.00 1.000 1.000
4 4750 3989 81.74 93.76
3 6700 64.33 86.18 95.50 0.00 90.65 88.00 100.00 64.33 4 4750 3989 87.57 84.05 100.00 1.000 1.000
6 3350 2812 77.64 91.84
4 4750 54.00 81.74 93.76 0.00 87.57 84.05 100.00 54.00 6 3350 2812 84.65 80.30 100.00 1.000 1.000 8 2360 2003 73.51 89.50
6 3350 45.66 77.64 91.84 0.00 84.65 80.30 100.00 45.66 8 2360 2003 81.61 76.40 100.00 1.000 1.000 10 1700 1416 69.22 86.63
8 2360 38.82 73.51 89.50 0.00 81.61 76.40 100.00 38.82
10 1700 1416 78.34 72.20 100.00 1.000 1.000 14 1180 1001 63.96 82.70
10 1700 33.41 69.22 86.63 0.00 78.34 72.20 100.00 33.41
14 1180 28.31 63.96 82.70 0.00 74.22 66.93 100.00 28.31 14 1180 1001 74.22 66.93 100.00 1.000 1.000 20 850 714 58.14 77.90
20 850 24.41 58.14 77.90 0.00 69.57 60.95 100.00 24.41 20 850 714 69.57 60.95 100.00 0.997 0.995 28 600 505 50.97 71.64
28 600 20.87 50.97 71.64 0.00 63.73 53.48 99.93 20.87 28 600 505 63.73 53.48 99.93 0.976 0.959 35 425 357 42.64 63.89
35 425 17.86 42.64 63.89 0.00 56.72 44.70 99.16 17.86 48 300 252 33.73 54.81
35 425 357 56.72 44.70 99.16 0.911 0.851
48 300 15.27 33.73 54.81 0.00 48.65 35.27 95.92 15.27 65 212 178 25.65 45.44
48 300 252 48.65 35.27 95.92 0.808 0.678
65 212 13.06 25.65 45.44 0.00 40.39 26.70 88.74 13.06 100 150 126 19.43 37.05
65 212 178 40.39 26.70 88.74 0.697 0.490 150 106 89 15.12 30.40
100 150 11.18 19.43 37.05 0.00 33.02 20.11 78.60 11.18
100 150 126 33.02 20.11 78.60 0.602 0.330 200 75 63 12.29 25.53
150 106 9.56 15.12 30.40 0.00 27.15 15.58 68.01 9.56
200 75 8.18 12.29 25.53 0.00 22.83 12.63 58.82 8.18 150 106 89 27.15 15.58 68.01 0.531 0.212 270 53 45 10.40 22.02
270 53 7.00 10.40 22.02 0.00 19.68 10.68 51.47 7.00 200 75 63 22.83 12.63 58.82 0.484 0.132 400 38 19 9.13 19.53
400 38 6.15 9.13 19.53 0.00 17.45 9.38 45.94 6.15 270 53 45 19.68 10.68 51.47 0.454 0.082
400 38 19 17.45 9.38 45.94 0.419 0.023 D80, microns 4106 984
D80, microns 9795 4106 984 0 2012 3263 158 9795
Ore, ton/hr 1925.9 1500.9 425.0 Classifier Constants
Specific Energy Consumption : 10.16 kWh/ton (Gross) Water, m3/hr 1111.5 474.0 637.5 a1 9.680 Selection Function Parameters Breakage Function Parameters
Operational Work Index : 14.61 kWh/ton (neglecting Sec. F80) Slurry, ton/hr 3037.4 1974.9 1062.5 a2 1.401 alpha01 alpha02 alpha11 alpha12 alpha2 Dcrit Beta00 Beta01 Beta1 Beta2
0.0091800 0.0000000 0.650 1.000 2.50 6532 0.200 0.000 0.25 4.00
Moly-Cop ToolsTM, Version 3.0 Sample N° 1 Slurry, m3/hr 1799.3 1010.0 789.3 a3 54.945
BALLPARAM Slurry Dens., ton/m3 1.688 1.955 1.346 a4 0.523
Conventional Closed Circuit Grinding Simulator % Solids (by volume) 38.2 53.1 19.2 l 0.950
% Solids (by weight) 63.4 76.0 40.0 Bpc 0.000
10
PLANILLA BALLSIM DUAL
SIMULACIÓN EN MOLIENDA
CONVENCIONAL
 TM
Moly-Cop Tools (Version 3.0)
BALLSIM : Conventional Closed Circuit Grinding Simulator

Simulación
Circuit Type DUAL FEED (see Flowsheet ) Simulation N° 0

Remarks Base Case Example

Mill Dimensions and Operating Conditions 15333 Balls

Data_File de planilla BallSim_Dual

Eff. Diam. Eff. Length Speed Charge Balls App. Dens. Interstitial Lift 0 Overfilling
ft ft % Critical Filling,% Filling,% ton/m3 Slurry, % Angle, (°) 2645 Slurry
26.5 45.0 76.0 34.0 34.0 5.45 100.0 31.1 17978 Net kW
rpm 11.31 5.0 % Losses
18925 Gross kW
Cyclone Dimensions (inches) and Operating Conditions
Number Diameter Height Inlet Vortex Apex Nota:
14 33.0 90.0 8.25 12.00 6.82 1.- Utilizar SOLVER
Suggested Default Values: 99.0 8.3 11.6 5.8 2.- No utilizar ITERATE

% Solids O'flow
% Solids U'flow
38.0
83.0 Risk of Roping
P80
Wio
157.1
8.61
Como primer paso se recomienda validar el
simulador, esto es, comprobar que el simulador
% Solids Mill Discharge 78.0 % Fines MD 21.43
Q 9922
Circulating Load 2.063 (Guess) Bpf 0.213

es capaz de reproducir ‘fielmente’ el balance de

2.066 (Actual) Cycl. Psi 16.6
-0.002 (Delta) Total Water 4987.8

materiales estimado en la planilla BallParam.

Ore Density, ton/m3 2.80 Simulation results are not valid until Arbiter's
Balls Density, ton/m3

Feedrate to Sump, ton/hr (dry)

7.75 the Iterate button has been clicked.

2500.0
Flow #

Feedrate to Ball Mill, ton/hr (dry)

3.31

650.0
Planilla
Moisture in Feedrate to Sump, % 5.0 Moisture in Feedrate to Ball Mill, % 3.0

Este paso se conoce como la SIMULACION 0 ó

Feed Size Distribution Secondary Feed
i Mesh Opening Mid-Size ton/hr % Retained % Passing ton/hr % Passing

1 1.05 25400 100.00 100.00

2
3
4
0.742
0.525
0.371
19050
12700
9500
21997
15554
10984
0.00
300.50
236.50
0.00
12.02
9.46
100.00
87.98
78.52
0.00
0.00
17.03
100.00
100.00
97.38
SIMULACION DEL CASO BASE.
5 3 6700 7978 362.75 14.51 64.01 11.90 95.55
6 4 4750 5641 327.50 13.10 50.91 23.14 91.99
7 6 3350 3989 251.00 10.04 40.87 37.18 86.27
8 8 2360 2812 177.25 7.09 33.78 49.60 78.64
9 10 1700 2003 119.00 4.76 29.02 53.95 70.34
10 14 1180 1416 99.25 3.97 25.05 62.99 60.65
11 20 850 1001 70.75 2.83 22.22 55.06 52.18
12 28 600 714 63.25 2.53 19.69 53.63 43.93
13 35 425 505 54.50 2.18 17.51 46.54 36.77
14 48 300 357 48.50 1.94 15.57 39.78 30.65
15 65 212 252 43.50 1.74 13.83 32.70 25.62
16 100 150 178 38.75 1.55 12.28 26.39 21.56
17 150 106 126 35.25 1.41 10.87 21.13 18.31
18 200 75 89 31.25 1.25 9.62 16.58 15.76
19 270 53 63 28.25 1.13 8.49 13.07 13.75
20 400 38 45 24.25 0.97 7.52 12.87 11.77
21 -400 0 19 188.00 7.52 0.00 76.51 0.00

Make-up Ball Size, mm 77.2 3.04 inches

Selection Function Parameters : Expanded Form :

alpha0 alpha1 alpha2 dcrit alpha02 alpha12
0.011994 0.690 2.50 6197 0 1
0 1 Suggested Default Values

Breakage Function Parameters : Expanded Form :

beta0 beta1 beta2 beta01
0.18 0.27 4 0
0 Suggested Default Value

Classifier Constants :
a1 a2 a3 a4 l Bpc
12.141
10.166
1.575
1.325
43.858
51.217
1.319
0.378
1.036
0.950
0.000
0.000 Suggested Default Values
12
Simulación
Flowsheet de planilla BallSim_Dual
TM
Moly-Cop Tools (Version 3.0)
Simulation N° 0

Remarks Base Case Example

40.00 % Solids
58.82 % - Size 18
157.7 P80 Bpc 0.000 9.55 psi

Bpf 0.405
Bpw 0.426 10 # of Cyclones
7.50 Vortex
3.97 Apex
ton/hr 300.0 76.00 % Solids
F80 9795
125.0 Sec. Feed, ton/hr

Water, 151.8 Water, m3/hr

m3/hr 470.0

Gross kW 4316.1
% Balls 38.00 Circ. Load 353.16
3
% Critical 72.00 m /hr 1799
% Solids 72.00 % Solids 63.41

kWh/ton 10.16
Wio 14.61

13
 Simulación
Reports de planilla BallSim_Dual
Moly-Cop ToolsTM, Version 3.0 Simulation N° 0 Moly-Cop ToolsTM, Version 3.0 Simulation N° Moly-Cop ToolsTM, Version 3.0 Simulation N° 0
BALLSIM BALLSIM BALLSIM
Conventional Closed Circuit Grinding Simulator Conventional Closed Circuit Grinding Simulator Conventional Closed Circuit Grinding Simulator

Remarks : Base Case Example Remarks : Base Case Example Remarks : Base Case Example

CLASSIFIERS PERFORMANCE BALL MILL PERFORMANCE

CIRCUIT MASS BALANCE
Configuration : DUAL FEED Number of Cyclones : 10 Operating Conditions : Eff. Diameter, ft 18.5 Mill Power, kW (Gross) 4316
Cyclone Dimensions, in : Feed Flowrate, m3/hr 1799.3 Eff. Length, ft 22.0 Mill Power, kW (Net) 3885
Prim. Feed Mill Mill Sump Cyclone Cyclone Cyclone Sec. Feed Diameter 20.00 Pressure, psi 9.6 Speed, % Critical 72.0 Throughput, ton/hr 1625.9
to Sump Feed Discharge Water Feed U'flow O'flow to Mill Height 75.00 D50 (corr.), microns 181.7 App. Density, ton/m3 5.39 % Solids (by weight) 72.0
Ore, ton/hr 300.0 1625.9 1625.9 0.0 1925.9 1500.9 425.0 125.0 Inlet 3.50 Water By-Pass, % 42.6 Charge Level, % 38.0 Sp. Energy, kWh/ton 2.65
Water, m3/hr 15.8 480.6 632.3 470.0 1111.5 474.0 637.5 6.6 Vortex 7.50 Solids By-Pass, % 40.5 Balls Filling, % 38.0 Reduction Ratio 4.17
Apex 3.97 Plitt's Parameter 1.50 Lift Angle, (°) 35.0 Arbiter's Flow Number 2.48
Slurry, ton/hr 315.8 2106.5 2258.3 470.0 3037.4 1974.9 1062.5 131.6
Ore Density, ton/m3 2.80 Circulating Load, % 353
Slurry, m3/hr 122.9 1061.3 1213.0 470.0 1799.3 1010.0 789.3 51.2
Size Distributions
Slurry Dens., ton/m3 2.569 1.985 1.862 1.000 1.688 1.955 1.346 2.569
Mass Balance around the Classifiers Mill Mill
% Solids (by volume) 87.2 54.7 47.9 0.0 38.2 53.1 19.2 87.2
Mesh Opening Mid-Size Feed Discharge
% Solids (by weight) 95.0 77.2 72.0 0.0 63.4 76.0 40.0 95.0
Size Distributions, % Passing Classifier Efficiency
Mesh Opening Mid-Size Feed U'flow O'flow Actual Corrected 1.05 25400 21997 100.00 100.00
Particle Size Distributions (Cummulative % Passing) 0.742 19050 15554 100.00 100.00
Mesh Opening 1.05 25400 21997 100.00 100.00 100.00 1.000 1.000 0.525 12700 10984 97.81 99.12
0.742 19050 15554 100.00 100.00 100.00 1.000 1.000 0.371 9500 7978 91.69 97.33
1.05 25400 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00 0.525 12700 10984 98.48 98.05 100.00 1.000 1.000 3 6700 5641 86.18 95.50
0.742 19050 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00 0.371 9500 7978 94.38 92.79 100.00 1.000 1.000 4 4750 3989 81.74 93.76
0.525 12700 95.00 97.81 99.12 0.00 98.48 98.05 100.00 95.00 3 6700 5641 90.65 88.00 100.00 1.000 1.000 6 3350 2812 77.64 91.84
0.371 9500 78.40 91.69 97.33 0.00 94.38 92.79 100.00 78.40 4 4750 3989 87.57 84.05 100.00 1.000 1.000 8 2360 2003 73.51 89.50
3 6700 64.33 86.18 95.50 0.00 90.65 88.00 100.00 64.33 6 3350 2812 84.65 80.30 100.00 1.000 1.000 10 1700 1416 69.22 86.63
8 2360 2003 81.61 76.40 100.00 1.000 1.000 14 1180 1001 63.96 82.70
4 4750 54.00 81.74 93.76 0.00 87.57 84.05 100.00 54.00
10 1700 1416 78.34 72.20 100.00 1.000 1.000 20 850 714 58.14 77.90
6 3350 45.66 77.64 91.84 0.00 84.65 80.30 100.00 45.66
14 1180 1001 74.22 66.93 100.00 1.000 1.000 28 600 505 50.97 71.64
8 2360 38.82 73.51 89.50 0.00 81.61 76.40 100.00 38.82 35 425 357 42.64 63.89
10 1700 33.41 69.22 86.63 0.00 78.34 72.20 100.00 33.41 20 850 714 69.57 60.95 100.00 0.997 0.995
48 300 252 33.73 54.81
28 600 505 63.73 53.48 99.93 0.976 0.959
14 1180 28.31 63.96 82.70 0.00 74.22 66.93 100.00 28.31 65 212 178 25.65 45.44
35 425 357 56.72 44.70 99.16 0.911 0.851
20 850 24.41 58.14 77.90 0.00 69.57 60.95 100.00 24.41 100 150 126 19.43 37.05
48 300 252 48.65 35.27 95.92 0.808 0.678
28 600 20.87 50.97 71.64 0.00 63.73 53.48 99.93 20.87 150 106 89 15.12 30.40
65 212 178 40.39 26.70 88.74 0.697 0.490
35 425 17.86 42.64 63.89 0.00 56.72 44.70 99.16 17.86 200 75 63 12.29 25.53
100 150 126 33.02 20.11 78.60 0.602 0.330
48 300 15.27 33.73 54.81 0.00 48.65 35.27 95.92 15.27 270 53 45 10.40 22.02
150 106 89 27.15 15.58 68.01 0.531 0.212
65 212 13.06 25.65 45.44 0.00 40.39 26.70 88.74 13.06 400 38 19 9.13 19.53
200 75 63 22.83 12.63 58.82 0.484 0.132
100 150 11.18 19.43 37.05 0.00 33.02 20.11 78.60 11.18 270 53 45 19.68 10.68 51.47 0.454 0.082
150 106 9.56 15.12 30.40 0.00 27.15 15.58 68.01 9.56 D80, microns 4106 984
400 38 19 17.45 9.38 45.94 0.419 0.023
200 75 8.18 12.29 25.53 0.00 22.83 12.63 58.82 8.18
270 53 7.00 10.40 22.02 0.00 19.68 10.68 51.47 7.00 Ore, ton/hr 1925.9 1500.9 425.0 Classifier Constants
400 38 6.15 9.13 19.53 0.00 17.45 9.38 45.94 6.15 Water, m3/hr 1111.5 474.0 637.5 a1 9.680 Selection Function Parameters : Breakage Function Parameters :
Slurry, ton/hr 3037.4 1974.9 1062.5 a2 1.401 alpha0 alpha02 alpha1 alpha12 alpha2 dcrit beta0 beta01 beta1 beta2
Slurry, m3/hr 1799.3 1010.0 789.3 a3 54.964 0.0091800 0.0000000 0.650 1.000 2.50 6532 0.200 0.000 0.25 4.00
D80, microns 9795 4106 984 0 2012 3263 157.7 9794.6
Slurry Dens., ton/m3 1.688 1.955 1.346 a4 0.523
% Solids (by volume) 38.2 53.1 19.2 l 0.950
Specific Energy Consumption : 10.16 kWh/ton (Gross) % Solids (by weight) 63.4 76.0 40.0 Bpc 0.000 14
Operational Work Index : 14.61 kWh/ton (neglecting Sec. F80)
 Simulación
Reports de planilla BallSim_Dual
Parámetros de inicio
Sugerencia para SOLVER:
Molienda:
alpha0 0.005 (0,1 - 0,0005)

1) en primera iteración (alpha0 y dcrit) + Bpf, Bpc, d50c, m, alpha1 0.65 (0,3 - 1,3)
Circulating Load alpha2 2.5 (2 - 4)
dcrit 3500 (500 - 100000)
2) se incorpora en segunda iteración (beta 0) + Bpf, Bpc, d50c, m, alpha02 0
Circulating Load alpha12 1
beta0 0.2 (0,02 - 0,5)
3) en cada iteración que se desee realizar (siempre) Bpf, Bpc, d50c, beta1 0.25 (0,02 - 0,5)
m, Circulating Load
beta2 4 (2 - 6)
beta01 0
Clasificación:
Bpf 0.3 (0,1 - 0,5)
Bpc 0 (0,1 - 0,5)
d50c 100 (50 - 500)
m 1 (0,5 - 4)

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