Application Handbook Application Handbook: No. Designation No. Designation

Application Handbook
Gas Turbine Package

SGT5-PAC 4000F
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No. Designation No. Designation

express authorization
dissemination and/or
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1 Fuel oil duplex filter 16 Flow meter (PB)

reproduction, dissemination
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2 Pressure accumulator 17 Fine filter (PB)

without express
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3 Injection pump 18 Ring line (PB)

created
Transmittal, reproduction,
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4 Emergency stop valve (DB) 19 Sealing air ball cock (PB)

5 Control valve (DB) 20 Leakage oil pump
to others
6 Flow meter (DB) 21 Leakage oil tank

Transmittal,
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thereof
7 Filter (DB) 22 Burner

8 Sealing air ball cock (DB) 23 Minimum-flow valve
9 Ring line (DB) A1 Purge water
10 Return ring line (DB) A2 Purge water
11 Flow meter (DB return line) A3 Purge water
12 Return line emergency stop valve (DB) B Sealing air
13 Return line control valve (DB) C Drains to leakage oil tank
14 Emergency stop valve (PB) D Fuel oil
15 Control valve (PB)
Figure: Fuel Oil System (Schematic)
Siemens Energy Sector Section 2.2.4.

3.2.4. Fuel Oil System
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -31 -3
3.2.4.
non binding- values / For information only
Restricted
non binding values / For information only
Gas Turbine Package
SGT5-PAC 4000F
Ignition Gas System

Task and Function
The ignition sequence during startup of the gas turbine is completely automatic. Fuel oil is
ignited by ignition gas flames that are in turn generated using electric arcs. During startup of
the turbine, ignition gas is supplied by the ignition gas system to establish the ignition flames
at the burners. The supply of ignition gas is terminated as soon as fuel oil flames burn stably.
Configuration
Ignition gas is taken from the supply (1). The trace heater (2) prevents ignition gas from con-
densing. Ignition gas valves (2, 5) are provided to shut off the flow of ignition gas. Together
with the ignition gas relief valve (4) they constitute a vented gas seal. The ignition gas valve
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(2) functions as the first shutoff element. The pressure control valve (3), the ignition gas relief
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valve (3), and the second ignition gas valve (5) are mounted on the ignition gas package.
contents and
The pressure control valve regulates the ignition gas pressure and ensures a constant flow of
its contents
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are reserved.
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ignition gas regardless of the supply pressure.

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1 Ignition gas supply 5 Relief valve
2 Trace heating 6 Ignition gas valve
3 Ignition gas valve
4 Pressure control valve A To burners
Figure: Ignition Gas System (Schematic)

3.2.5. Ignition Gas System
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3.2.5.
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Gas Turbine Package
SGT5-PAC 4000F
Purge Water System

Task and Function
The purge water system has the task of supplying purge water (demineralized water) for a
variety of purposes. Purge water is required for changeover operations between the opera-
tion of the gas turbine in fuel oil premix mode and fuel oil diffusion mode. The purging opera-
tion cleans the oil burners to prevent coking of fuel oil residues. In addition, purge water can
also be used for certain fuel oil system cooling and filling operations.
Configuration
Most items of the purge water system are mounted on a package unit that includes the asso-
ciated piping. After each purging operation, the purge water tank (2) is completely refilled via
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the supply line (1). Water passes from the tank to the purge water strainer (3). The purge
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water pump (4) is located downstream of the strainer. A flow meter (5) monitors the flow
contents and
through this line. Downstream of the purge water package the line is split into three
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branches. Two pneumatically-actuated valves (6, 7) are installed in each of these three lines
for payment
to enable or shut off flow. The flow path corresponds to the various purge modes: to the dif-
of its
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fusion burner return line (B), to the diffusion burner supply line (A) and to the premix burner
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ring line (C).

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Purge Modes
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1. On changeover from fuel oil diffusion mode to premix mode the nozzles of the premix
or registration
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burners must be cooled.

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2. After changeover from fuel oil premix mode to diffusion mode the nozzles of the premix
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burners must be purged to remove all fuel oil residues from the burners.
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3. After deactivation of diffusion mode the nozzles of the diffusion burners must be purged
created by
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to remove all fuel oil residues from the burners.

others without
4. When changing over from operation on natural gas to operation on fuel oil, the return
to others
line from the fuel oil diffusion burners must be filled prior to opening the return line emer-
Transmittal,
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thereof
gency stop valve. This prevents the ingress of hot gases into the return line and thus
overheating of the burners.

3.2.6. Purge Water System
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AHB54FGTPACR10 / Rev: 12 (11/2016)
12 (11/2016) E PC FE BO
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3.2.6.
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5
4
3
2
1
No.
Restricted
AHB54FGTPACR10
Siemens Energy Sector
Designation
/ Revision:
Purge water tank
Purge water pump
12 (11/2016)
Purge water strainer
Purge water flow meter

Purge water supply line

12 (11/2016)
PG GT GCO
E PC
Figure: Purge Water System (Schematic)
P GT
FE BO
SI PMG -
- Restricted -
7
6
B
A
C
No.
Page 3.2.6.
Section 2.2.6.
2 -34 -2
Designation
Pneumatic valve
Pneumatic valve
To premix ring line
3.2.6. Purge Water System

To supply line for diffusion burners
To return line from diffusion burners
SGT5-PAC 4000F
Gas Turbine Package
Gas Turbine Package
SGT5-PAC 4000F
Sealing Air Supply

Task and Function
In the case of gas turbines that are equipped with fuel oil burners, these burners are actively
cooled with air extracted from the compressor outlet to prevent overheating of or damage to
the burner tips when the machine is operated on natural gas. During operation on natural gas
seal air is blown through the fuel oil diffusion and fuel oil premix burners. During operation in
fuel oil diffusion mode seal air only flows through the premix nozzles. The seal air system is
shut down during operation on fuel oil in premix mode (fuel oil diffusion and premix burner
systems are active). Air diverted through the seal air extraction nozzles at the compressor
outlet is cooled in a cooler. Seal air temperature is held at a constant setpoint in all load con-
ditions by a variable-speed fan controller.
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Configuration
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contents and
Air extracted from the compressor outlet is used as seal air (A). After extraction from the
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compressor outlet seal air is passed through a pipe to the cooler (3). Ambient air (B) used as
for payment
the cooling medium is fed through a filter (1) by the cooler fan (2) and then discharged to the
of its
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atmosphere. Depending on the operating mode, seal air is blown through the fuel oil diffusion
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(E) and/or fuel oil premix (D) burners.

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1 Filter B Ambient air
2 Fan C Cooling air discharge
3 Cooler D (Cooled) Air from compressor outlet to fuel oil
premix burners
A Compressor outlet air E (Cooled) Air from compressor outlet to fuel oil
premix burners
Figure: Sealing Air Supply (Schematic)

3.2.7. Sealing Air Supply System
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3.2.7.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
NOX Water Injection System

Task and Function
During operation in fuel oil water emulsion mode the NOX water injection system supplies the
amount of water required for NOX control into the fuel oil supply line diffusion burner (FO DB)
system and the fuel oil premix burner (FO PB) system. Emulsion mode renders flame tem-
peratures more uniform and thereby suppresses formation of nitrogen oxides (NOX). At the
same time, the gas turbine output achievable in emulsion mode increases.
The (demineralized) water supplied must meet requirements imposed for gas turbine operat-
ing media.
Configuration
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damages. All
Most items of the NOX water system are mounted on a package unit that includes the asso-
of damages.
ciated piping. Water flows to the filter (2) via the supply line (1). This filter removes solids
contents and
which could impair the function of downstream components. The injection pump (4) is used
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reserved.
are reserved.
payment of
for payment
to boost water pressure to the level required for injection of emulsion into the combustion
of its
chamber. The minimum flow rate of the injection pump is monitored by a flow meter (3).
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The automatic recirculation check valve (5) functions as a check valve and minimum-flow
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valve. In minimum flow mode, the automatic recirculation check valve directs water into the
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minimum flow water return line (C). Excessive heat-up of the NOX water injection pump is
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prevented in this manner.

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The two supply lines for the FO DB emulsion and FO PB emulsion are configured identically.
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Each piping train is supplied with a dual-element shutoff for the supply of water to the fuel oil
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system. In each of these lines, the dual-element shutoff comprises a hydraulically-actuated

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emergency stop valve (6, 9) and a hydraulically-actuated combined control/emergency stop

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valve (7, 10). The combined control/emergency stop valves (7, 10) have the task of regulat-
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ing the amount of water to be injected and to rapidly shut off the flow of water when trip is
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triggered. The volume flow rates in the individual branches are measured by flow meters (8,
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11).
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In each case, water is supplied to the respective fuel oil system at a point near the combus-
Transmittal,
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thereof
tion chamber that is a short distance upstream of the respective ring line. Mixing the fuel oil
with water is achieved with the aid of a static mixer. The fuel oil return line shutoff valve is
closed during operation in emulsion mode.

3.2.8. NOx Water Injection System
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3.2.8.
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Gas Turbine Package
SGT5-PAC 4000F
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1 Supply line 8 Flow meter

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2 Filter 9 Emergency stop valve (FO PB emulsion)

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3 Flow meter 10 Combined control and emergency stop valve

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4 Injection pump 11 Flow meter

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5 Automatic recirculation check valve A Supply line to fuel oil diffusion burners (FO DB)
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6 Emergency stop valve (FO DB emulsion) B Supply line to fuel oil premix burners (FO PB)
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7 Combined control and emergency stop valve C Minimum flow water return line
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Figure: NOX Water Injection System (Schematic)

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3.2.8. NOx Water Injection System
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12 (11/2016) E PC FE BO
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3.2.8.
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Gas Turbine Package
SGT5-PAC 4000F
Hydraulic Oil System

Task and Function
The hydraulic oil system provides pressurized hydraulic oil for operating the actuators in the
auxiliary components. The system is of compact design and skid-mounted.
Configuration
All components of the hydraulic oil system are mounted on the hydraulic oil tank (1), yielding
a compact unit. The hydraulic oil system comprises a duty pump (2) and an identical-design
standby pump (3), the two hydraulic accumulators (4, 5), and the supply line filters (6, 7).
The duty pump forwards hydraulic oil through the supply line filter to the hydraulic actuators.
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The hydraulic oil accumulators are designed such that they can reliably manage a pump
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changeover (from duty pump to standby pump) and a concurrent severe demand imposed by
of damages.
the control system on the hydraulic actuators of fuel control valves.

contents and
its contents
reserved.
are reserved.
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The combined cooling and purification loop comprises the secondary loop pumps (10, 11),
for payment
equipped with the oil-air cooler (8), and the return line filter (9) that performs the main hy-
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draulic oil filtration function. The task of this secondary loop is to maintain an optimal hydrau-
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lic oil temperature and keep the system free of debris by constantly circulating the oil through
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the air-cooled oil cooler and the filter.

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3.2.9. Hydraulic Oil System
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3.2.9.
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Gas Turbine Package
SGT5-PAC 4000F
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1 Hydraulic oil tank 8 Oil-air cooler
2 Duty pump 9 Return line filter
3 Standby pump 10 Secondary loop pump
4 Pressure accumulator 11 Secondary loop pump
5 Pressure accumulator A Control oil to the hydraulic actuators
6 Supply line filter B Returned oil
7 Supply line filter
Figure: Hydraulic Oil System (Schematic)

3.2.9. Hydraulic Oil System
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AHB54FGTPACR10 / Rev: 12 (11/2016)
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3.2.9.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Pneumatic System
Compressed air is the working medium used by the pneumatic actuators of the gas turbine.
Base scope is an instrument air (compressed air) receiver tank mounted on the base module
and interconnecting piping from tank to pneumatic actuators, e.g. blow-off valves. Compres-
sors with piping to tank can be supplied as an option.
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3.2.10. Pneumatic System
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3.2.10.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Lube and Jacking Oil System

Task and Function
The lube oil system supplies lube oil to the turbine-generator bearings. In addition, the return
flow of oil transports heat and any wear debris present from the bearings to the oil tank.
The jacking oil system prevents the occurrence of mixed lubrication in the bearings during
acceleration and coast down of the rotor.
The lube oil tank functions as a collecting, settling and supply tank as well as a deaerator for
the oil. Oil from the lube oil tank is also supplied to the hydraulic clearance optimization sys-
tem (HCO) and the hydraulic turning gear.
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Configuration
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Cooled and filtered lube oil is pumped from the lube oil tank (1) to the bearings (9). The main
contents and
lube oil pump (2), driven by a three-phase motor, supplies the lube oil system with oil during
its contents
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normal operation. The identical-design auxiliary lube oil pump (3) serves as a backup.
for payment
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A somewhat smaller emergency lube oil pump (4), driven by a DC motor, ensures proper
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lubrication of the bearings as the turbine-generator coasts down during faulted conditions;
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when this pump is running, oil is fed into the supply line at a point downstream of the filter.
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The jacking oil pump (5) draws lube oil out of the oil tank and boosts its pressure to the req-
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uisite level for shaft jacking. This flow of oil is purified in the jacking oil filter (12); the jacking
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The lube oil cooler (6) is connected in the lube oil supply line. After it has been cooled, the
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lube oil is passed through the lube oil filter (7) and fed to the bearings.
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An oil vapor extractor is mounted on the lube oil tank. Extraction is by means of the side
by patent
channel compressors (10) which feed the oil vapor through the oil separator (11).
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3.2.11. Lube and Jacking Oil System
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3.2.11.
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Gas Turbine Package
SGT5-PAC 4000F
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1 Lube oil tank 8 Jacking oil control block
2 Main lube oil pump 9 Bearing
3 Auxiliary lube oil pump 10 Side channel compressor (oil vapor extraction)
4 Emergency lube oil pump 11 Oil separator
5 Jacking oil pump 12 Jacking oil filter
6 Lube oil cooler A Oil lines to and from the bearings
7 Lube oil filter
Figure: Lube and Jacking Oil System (Schematic)

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3.2.11.
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Gas Turbine Package
SGT5-PAC 4000F
Lube Oil Cooler

The lube oil cooler is constructed as a plate type heat exchanger.
This consists of a variable number of gasket channel plates (heat transfer partitions) made of
stainless steel, which are clamped by lateral bolts between a stationary frame plate and a
movable pressure plate. The channel plates and pressure plate are suspended from a cen-
tral carrying bar projecting from the top of the frame.
Flow ports at the corners of the channel plates are arranged so that the two liquid media flow
in alternate inter-plate channels, usually in countercurrent, with the warmer medium giving up
heat to the cooler. The standard plate assembly for water cooling consists of one group of
parallel channels per medium with all inlets and outlets at the same end.
The channel plates are corrugated, partly to stiffen the thin sheet metal and partly to create
turbulent flow which improves the efficiency of heat transfer.
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Gaskets which are bonded into grooves around the edges of the plates determine the flow
damages. All
patterns and seal the channels.

of damages.
contents and
Separate gaskets eliminate inter-leakage between the two media.

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3.2.11.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Hydraulic Clearance Optimization System

Task and Function
Enhanced efficiency and an output increase are achieved with gas turbines by reducing the
clearance between the turbine blades and the casing when the machine has thoroughly
warmed up. With the conical inner contour of the turbine casing this is accomplished by shift-
ing the rotor axially against the direction of flow. To permit this, the axial stops in the thrust
bearing are designed such that they can be shifted hydraulically. The hydraulic oil pressure
required for this is supplied by a separate pressure boost system.
Configuration
The lube oil used for the hydraulic clearance optimization (HCO) is boosted to a higher pres-
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sure by pumps (1, 2) and cleaned in a filter (3). The pressure accumulator (4) is provided to
damages. All
of damages.
support this system. The two axial displacement pistons (6, 7) for the main thrust direction
contents and
and reverse thrust direction are located in the thrust bearing and supplied with hydraulic oil
its contents
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are reserved.
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via the HCO control block (5).

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3.2.12. Hydraulic Clearance Optimization System
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3.2.12.
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Gas Turbine Package
SGT5-PAC 4000F
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or design
be held
well as
will be
as well
model or
Offenders will
utility model
document as
this document
of aa utility
are prohibited.
of this
registration of
or registration
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by patent
without express
created by
created
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to others
Transmittal,
thereof to
thereof

1 Pump 1 6 Piston for shifting in the direction of flow (main
thrust direction)
2 Pump 2 7 Piston for shifting against the direction of flow
(reverse thrust direction)
3 Filter A Lube oil
4 Pressure accumulator B Returned oil
5 HCO control block
Figure: Hydraulic Clearance Optimization System (Schematic)

3.2.12. Hydraulic Clearance Optimization System
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P GT - Restricted
SI PMG - - Page 2 -45 -2
3.2.12.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Shaft Turning Gear

Task and Function
After the turbine-generator has been shut down, the line of shafting (gas turbine and genera-
tor) is transferred to turning gear mode and rotated at low speed. The gas turbine remains in
turning gear mode until it is restarted. In the event of a planned outage, the gas turbine re-
mains in turning gear mode until it has sufficiently cooled down (cool down turning). The turn-
ing gear is shut down after conclusion of cool down turning. During extended standstills, the
rotor is briefly turned at regular intervals to check that it still rotates freely (interval turning).
Startup of the gas turbine is performed immediately after shutdown of the turning gear.
Configuration
communication
and communication
rights
All rights
The turning gear is flanged onto the compressor bearing housing. It comprises a hydraulic
damages. All
of damages.
motor (5) fitted with a drive pinion, a swing arm mechanism (6), and a control block (4). The
contents and
swing arm mechanism pivots the drive pinion at its outer end so as to mesh with a gear ring
its contents
reserved.
are reserved.
payment of
mounted on the shaft. Jacking oil is supplied to the hydraulic motor and the swing arm actua-
for payment
tor from the lube oil tank (1). The hydraulic motor is also supplied with cooled oil extracted
of its
patent are
utilization of
liable for
from the lube oil supply line (A). During operation of the gas turbine with the jacking oil pump
design patent
as utilization
held liable
(3) shut down, the hydraulic motor is supplied with oil by the main lube oil pump (2) to ensure
or design
be held
well as
that the hydraulic motor always rotates freely. Hydraulic oil is supplied to the swing arm ac-
will be
as well
model or
Offenders will
tuator via the control block (4). The turning gear can be engaged while the turbine-generator
utility model
document as
this document
shaft is at rest or coasting down (synchronization feature).

of aa utility
are prohibited.
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without express
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Transmittal,
thereof to
thereof

3.2.13. Shaft Turning Gear
AHB54FGTPACR10 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -46 -1
3.2.13.
Restricted
Transmittal,
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
authorization are
are prohibited.
Offenders will
will be
be held
held liable
liable for
for payment
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
utility model
model or
or design
design patent
patent are
are reserved.
reserved.
non
4
3
2
1
No.
Restricted
AHB54FGTPACR10
Lube oil tank
Designation
Control block
/ Revision:
Jacking oil pump
Main lube oil pump
12 (11/2016)

binding- values / For information only
12 (11/2016)
PG GT GCO
Figure: Shaft Turning Gear (Schematic)
E PC
P GT
FE BO
SI PMG -
- Restricted -
6
5
A
No.
Page 2
3.2.13.
Section 2.2.13.
Designation
-47 -2
Cooled lube oil
Hydraulic motor
Swing arm mechanism
3.2.13. Shaft Turning Gear

SGT5-PAC 4000F
Gas Turbine Package
Gas Turbine Package
SGT5-PAC 4000F
Mobile Compressor Cleaning System
Tasks
During operation of the gas turbine, the blades and vanes in the compressor section can
become fouled due to contaminants in the intake air. Blade deposits reduce the output and
efficiency of the gas turbine. Compressor cleaning removes deposits and restores output and
efficiency.
The compressor cleaning system enables compressor cleaning using demineralized water
alone or in conjunction with a suitable (Siemens Energy Sector approved) cleaning agent to
remove compressor blading deposits.
Operating Aspects
Compressor cleaning can be performed:
communication
and communication
rights
All rights
On-line at nearly base load

damages. All
–
of damages.
Off-line with the rotor turned at sufficient speed by the starting frequency converter
contents and
–
its contents
reserved.
are reserved.
payment of
for payment
– With demineralized water only

of its
patent are
With demineralized water and cleaning agent.

utilization of
liable for
–
design patent
as utilization
held liable
or design
The following intervals are recommended in general for compressor cleaning; they may vary
be held
well as
will be
depending on the site location and operating regime:

as well
model or
Offenders will
utility model
document as
On-line cleaning
this document
–
of aa utility
Daily with demineralized water

are prohibited.
–
of this
registration of
or registration
editing of
Every third day with demineralized water and cleaning agent

and/or editing
–
authorization are
grant or
– Off-line cleaning for intensive cleaning

patent grant
by patent
– Monthly with demineralized water and cleaning agent.

without express
created by
created
System Description
others without
The compressor cleaning system comprises a skid-mounted supply system that forwards the
to others
demineralized water and cleaning agent to the compressor cleaning nozzle system that is
Transmittal,
thereof to
installed in the air intake duct.

thereof
As shown in Figure 1, the system consists of a mobile cleaning cart and a nozzle system
mounted in the air intake duct.
The nozzle system consists of one ring header with conical spray nozzles (1) and one
straight header with jet spray nozzles (2). Flow to either header is controlled using shutoff
valves (3). The conical spray nozzles are used for on-line cleaning. For off-line cleaning the
jet and conical spray nozzles are used sequentially.
The pump (4) and mixing tank (5) are mounted on the cart. A push button is provided on the
cart for switching the pump on and off. A manual barrel pump (6) is used to transfer the
cleaning agent from a drum into the mixing tank. Demineralized water is added directly from
a tap (7) connected to that system. Each batch of cleaning solution is mixed by circulating
the cleaning fluids via a circulation pipe (8) using the main pump (4). The mixing procedure is
performed by using a deadman button. The thoroughly mixed cleaning solution is pumped
through a hose (9) to the intake duct nozzle system. This hose and other connections (10–
13) are provided with quick-connect hose couplings.

3.2.14. Mobile Compressor Cleaning System
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3.2.14.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
This system is capable of performing compressor cleaning on- and off-line whenever the
compressor inlet temperature is above 8 °C.
communication
and communication
damages. All
of damages. rights
All rights
contents and
its contents
reserved.
are reserved.
payment of
for payment
of its
patent are
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liable for
design patent
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held liable
or design
be held
well as
will be
as well
model or
Offenders will
utility model
No. Item No. Item

document as
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of aa utility
1 Conical spray nozzles 7 Demineralized water system tap

are prohibited.
2 Jet spray nozzles 8 Circulation pipe

of this
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3 Shut off valves 9 Connecting hose

and/or editing
authorization are
4 Centrifugal feed pump 10-13 Hose couplings

grant or
patent grant
5 Mixing tank 14 Drain

by patent
without express
6 Barrel pump
created by
created
others without
Figure 1: Compressor Cleaning System – Mobile Version

to others
Transmittal,
thereof to
thereof

3.2.14. Mobile Compressor Cleaning System
AHB54FGTPACR10 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -49 -2
3.2.14.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Advanced Compressor Cleaning System (ACCS)
Tasks
During operation of the gas turbine, the blades and vanes in the compressor section can
become fouled due to contaminants in the intake air. Blade deposits reduce the output and
efficiency of the gas turbine. Compressor cleaning removes deposits and restores output and
efficiency.
The compressor cleaning system enables compressor cleaning using demineralized water
alone or in conjunction with a suitable (Siemens Energy Sector approved, suitable cleaning
agent type can be given on demand) cleaning agent to remove compressor blading deposits.
Operating Aspects
Compressor cleaning can be performed:
communication
and communication
rights
All rights
– On-line at nearly base load

damages. All
of damages.
– Off-line with the rotor turned at sufficient speed by the starting frequency converter
contents and
its contents
reserved.
are reserved.
payment of
With demineralized water only

for payment
–
of its
patent are
With demineralized water and cleaning agent.

utilization of
–
liable for
design patent
as utilization
held liable
The following intervals are recommended in general for compressor cleaning; they may vary
or design
be held
well as
will be
depending on the site location and operating regime:

as well
model or
Offenders will
utility model
document as
On-line cleaning
this document
–
of aa utility
– Daily with demineralized water

are prohibited.
of this
registration of
or registration
editing of
Every third day with demineralized water and cleaning agent

and/or editing
–
authorization are
Off-line cleaning for intensive cleaning

grant or
–
patent grant
Monthly with demineralized water and cleaning agent.

by patent
–
without express
created by
System Description
created
others without
The compressor cleaning system comprises a skid-mounted supply system that forward the
to others
demineralized water and cleaning agent to the compressor cleaning nozzle system that is
Transmittal,
thereof to
installed in the air intake duct.

thereof
The package is controlled by a local PLC. A data link connects the control unit of the pack-
age to the power plant I&C system. This makes it possible to perform remote control actions
from there.
As shown in Figure 1, the ACCS incorporates the cleaning skid as well as an advanced noz-
zle system (1) mounted in the air intake duct. Demineralized water is supplied to the mixing
tank (4) via a connection to the demineralized water system tap (5). Cleaning agent from the
cleaning agent container (3) is supplied to the mixing tank by the cleaning agent dosing
pump (2). By circulation (7), demineralized water and cleaning agent are mixed homogene-
ously to a cleaning fluid. The ACCS is equipped with a compressed air system. On the one
hand this is used to actuate the main valves of the system and on the other to blow out any
cleaning fluid remaining in systems and interconnecting piping after a cleaning step has been
completed (8).

3.2.15. Advanced Compressor Cleaning System
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
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3.2.15.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
communication
and communication
damages. All
of damages. rights
All rights
contents and
its contents
reserved.
are reserved.
payment of
for payment
of its
patent are
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liable for
design patent
as utilization
held liable
or design
be held
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model or
Offenders will
utility model
document as
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of aa utility
No. Description No. Description

are prohibited.
of this
registration of
or registration
1 ACCS nozzle system 6 Dosing Pump for cleaning agent

editing of
and/or editing
authorization are
2 Centrifugal injection pump for clean- 7 Circulation line

grant or
ing fluid
patent grant
by patent
3 Cleaning agent container 8 Supply of compressed air

without express
created by
created
4 Mixing tank for cleaning fluid 9 Drainage connection

others without
5 Supply of demineralized water

to others
Transmittal,
thereof to
Figure 1: Compressor Cleaning System – Advanced Compressor Cleaning System (schematic)

thereof

3.2.15. Advanced Compressor Cleaning System
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -51 -2
3.2.15.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Packaging of Auxiliary Systems

The Auxiliaries Base Module comprises the systems for
– Hydraulic Oil
– Instrument Air (receiver tank)
– Lube Oil
– Hydraulic Clearance Optimization
Fuel gas components are integrated into the interconnecting piping.

communication
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The Auxiliaries Dual Fuel Module (fuel oil option) comprises the systems for
damages. All
Fuel Oil
of damages.
–
contents and
– Purge Water
its contents
reserved.
are reserved.
payment of
for payment
– NOx Water (option for fuel oil)

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design patent
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held liable
or design
be held
well as
Advantages Gained from Packaging

will be
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Offenders will
utility model
document as
– Compact layout with minimized cable and piping lengths within the module.
this document
of aa utility
– Shorter time to commissioning: Module is delivered to site completely preassembled on

are prohibited.
of this
registration of
base frame, thus assembling work on site is reduced.

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Transmittal,
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thereof

3.2.16. Packaging of Auxiliary Systems
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3.2.16.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Air Intake System
Task and Function

The air intake system has the tasks of
– Guiding and filtering of environmental air to the gas turbine in order to ensure a reliable
operation in the specified local environment
– Reduction and attenuation of the noise from the gas turbine compressor to the permissi-
ble levels
– Isolation of the inlet duct at plant outages to maintain the air inventory inside the gas tur-
bine dry and at appropriate temperature
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
Design Features
The air intake system comprise two major sections:
created by patent grant or registration of a utility model or design patent are reserved.
– Filter House with Filter System

– Inlet Ductwork and Silencer System
The air intake system is of overhead design. The filter house is located above the generator
and the inlet dut extends vertically to the gas turbine. The structural steel support structure
from the ground up to the filter house base frame shall be part of the building structure, i. e.
civil scope of supply.
Filter House
Inlet Duct
Jib crane
Silencer
Weatherhood
Elbow
Anti-Icing System
(hidden by Weatherhood)
Expansion joint (Option)
Transition part
Shutoff damper Ladder

(flap)
Upper part
Outer cone
Lower part
Figure: Air Intake – General Arrangement
Siemens Energy Sector Section 2.3. Air Intake System

AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 2 -53
Gas Turbine Package
SGT5-PAC 4000F
Filter House with Filter System

FILTER HOUSE
The mutlti-stage static filter system consists of a weather hood, bird screen, prefilter and fine
filter.
STATIC FILTER SYSTEM

The prefilter and fine filter consists of elements which shall be replaced when the differential
pressure across the elements has reached the limit value due to increased contamination.
During operation the total differential pressure across the complete filter section is monitored
and an alarm is generated when the filter elements have become polluted.
communication
and communication
rights
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To protect the air intake system against extreme sub-atmospheric pressure, a two out of
damages. All
three pressure signal can initiate a gas turbine trip. Implosion doors will not be provided.
of damages.
contents and
For maintenance reasons an electrical hoist with a capacity of 250 kg will be provided.
its contents
reserved.
are reserved.
payment of
for payment
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PULSE FILTER SYSTEM

held liable
or design
be held
The pulse filter system is an option that replaces the static filter system.
well as
will be
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model or
Offenders will
utility model
document as
The filter system consists generally of a steel structure equipped with horizontally arranged
this document
of aa utility
filter cartridges.
are prohibited.
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registration of
The filter cartridge elements will be self-cleaning, through a pulse jet system, in which short
or registration
editing of
and/or editing
bursts of compressed air are directed from the inside of the cartridge, dislodging accumu-
authorization are
lated dust and dirt from the filter media and deposition it down and away from the cartridges.
grant or
patent grant
For removal of the collected dust an industrial vacuum cleaner will be provided.
by patent
The cleaning cycle is controlled by differential pressure switches. Pulse cleaning is to be ini-
without express
created by
tiated when the system’s differential pressure exceeds a high vacuum set point and contin-
created
others without
ues sequentially through complete cycles for all cartridges until a low vacuum on the differen-
to others
tial pressure switch is reached. The high vacuum and low vacuum set points are adjustable.
Transmittal,
Additionally the control system will be equipped with a timer and a feature for manual actua-
thereof to
thereof
tion of the self-cleaning system.

Not more than 5 % of the filter elements will be cleaned simultaneously.
During operation the total differential pressure across the complete filter system is monitored
and an alarm is generated when the filter elements have become polluted.
To protect the air intake system against extreme sub-atmospheric pressure, a two out of
three pressure signal can initiate a gas turbine trip. Implosion doors will not be provided.
For maintenance reasons an electrical hoist with a capacity of 250 kg will be provided.

3.3.1. Filter House with Filter System
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -54 -1
3.3.1.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Inlet Duct Work with Silencer System

DUCTWORK
The construction of the duct modules is of a double wall design. The space between inner
and outer wall is filled with sound absorbent material.
The ductwork consists of welded steel plates/profiles. The duct wall is welded to the steel
profile construction. Where necessary an anti-resonant material is applied to the steel plates.
The ductwork is divided in two major sections (duct, elbow with silencer section) connected
by a flexible expansion joint to avoid sound transmission of structure-borne sound. A shutting
flap, located in the duct downstream of silencer and upstream of compressor inlet, can be
closed when the gas turbine is not operating.
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SILENCER SECTION
damages. All
of damages.
The silencers contain sound absorbent baffles.

contents and
its contents
reserved.
are reserved.
payment of
for payment
The baffles are covered with perforated sheets and filled with high quality heat and moisture
of its
resistant mineral wool. The mineral wool is covered by a glass fiber material which gives an
patent are
utilization of
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design patent
as utilization
additional mechanical protection for the absorbent material.

held liable
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be held
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will be
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Offenders will
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document as
COMPRESSOR CLEANING MANIFOLD

this document
of aa utility
A compressor cleaning manifold with spray nozzle system is mounted in the intake duct op-
are prohibited.
of this
registration of
posite to the compressor inlet. The external compressor cleaning system that provides the
or registration
editing of
and/or editing
cleaning agent interfaces with this inlet-mounted manifold via a single interface point. (More
authorization are
details in Chapter “Auxiliary Systems”)

grant or
patent grant
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without express
created by
Filter
created
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House
to others
Transmittal,
thereof to
thereof
Exhaust Gas
System
Gas Turbine
Compressor Cleaning
Spray Nozzle Rack
Figure: Air Intake - Compressor Wet Cleaning

3.3.2. Inlet Duct Work with Silencer System
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SI PMG - - Page 2 -55 -1
3.3.2.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Anti Icing System

The integrated anti-icing system is designed to avoid icing effects in the air inlet system un-
der cold ambient conditions. The anti-icing system is recommended if the ambient air tem-
perature is frequently below +5 °C.
ANTI ICING WITH COMPRESSOR AIR

The anti-icing system prevents the formation of ice. The required temperature increase is
produced by a flow of hot air which is extracted at the gas turbine compressor outlet and
routed by pipes to the air inlet of the filter house. The hot compressor air is mixed by a distri-
bution pipe grid to the cold ambient air.
The necessary piping, acoustic insulation measures, manual shutoff valve, motor-driven con-
communication
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rights
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trol valve and control instrumentation are included in the scope of supply.
damages. All
of damages.
The ambient conditions are monitored by measuring of ambient temperature and humidity. A
contents and
reference value corresponding to the dew point is calculated using these measured values.
its contents
reserved.
are reserved.
payment of
By comparing the reference value with the actual temperature at the compressor inlet, the
for payment
control valve is opened for a variable mass flow of hot air to the filter modules. Depending on
of its
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utilization of
liable for
design patent
as utilization
the ambient conditions, the intake air is warmed up by 0 up to 6 Kelvin approximately.

held liable
or design
be held
The anti-icing system is not designed to prevent clogging of the filters by heavy snowfall.
well as
will be
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Offenders will
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BENEFITS
are prohibited.
of this
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editing of
The anti-icing system ensures safe inlet air supply under cold and humid ambient conditions.
and/or editing
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Transmittal,
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thereof

3.3.3. Anti Icing System
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -56 -1
3.3.3.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Anti Icing/ Air Preheating System with Hot Water Cycle

An air preheating system is an option to enhance certain operational characteristics of the
gas turbine. The system includes an integrated anti-icing functionality to avoid the formation
of ice at the compressor bellmouth.
The provided air preheating system comprises of a closed water-glycol-circuit with heat
exchanger coils located in the filter house. The heat energy will be supplied by an
intermediate heat exchanger which will be heated with water or steam from a permanent
heat source, which as anti-icing function has to be available also during start up conditions of
the gas turbine plant. The water glycol circuit has to be equipped with connections for filling,
dosing of inhibitors as well as drain and vent connections.
Required pump skid, expansion tank, intermediate heat exchanger, interconnecting piping,
instrumentation and control-equipment shall be provided by others.
communication
and communication
rights
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The integrated anti-icing / air preheating system is placed in operation dependent on the
damages. All
criteria ambient air dew point and compressor inlet temperature.

of damages.
contents and
Detailed interface information and process requirements will be provided by Siemens during
its contents
reserved.
are reserved.
payment of
project execution.
for payment
of its
patent are
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liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well
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Offenders will
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document as
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of aa utility
are prohibited.
of this
registration of
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and/or editing
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grant or
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without express
created by
created
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Transmittal,
thereof to
thereof

3.3.4. Air Preheating System
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SI PMG - - Page 2 -57 -1
3.3.4.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Evaporative Cooling System

The evaporative cooling system is designed as an open-circuit water cooling system and
serves to reduce the temperature of the inlet air for the gas turbine by evaporation of certain
water quantities.
The evaporative cooler will be a recirculation type with tank. The unit consists of casing,
cooler media, tank, internal perforated header, pump with all interconnecting piping and drop-
let eliminators. By means of the circulating pump the water is supplied from the reservoir tank
lower drain pan to the interconnecting piping and is distributed via a perforated header pipe
system to the individual cooler media packs.
For the collection of the non evaporated water a drain pan is located beneath the media
packs. From this drain pan the circulating water is back flushed to the lower drain pan / col-
lection tank. In order to avoid water carry over droplet eliminators are arranged downstream
communication
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of the media packs.

damages. All
of damages.
To prevent sealing on the media pack a certain water quantity is blown down. The makeup
contents and
water supply compensates the evaporative and blow down rates.

its contents
reserved.
are reserved.
payment of
for payment
A manual dozing system will be provided for maintenance in the unlikely case of algae
of its
growth at the evaporative cooler pads. The dozing system is designed for eradication of al-
patent are
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liable for
design patent
as utilization
held liable
gae growth.
or design
be held
well as
will be
as well
model or
Offenders will
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document as
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of aa utility
are prohibited.
of this
registration of
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and/or editing
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created by
created
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Transmittal,
thereof to
thereof
Figure: Evaporative Cooling System (schematic flow sheet)

3.3.5. Evaporative Cooling System
AHB54FGTPACR10 12 (11/2016)
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SGT5-PAC 4000F
Compressor Dehumidifier
To prevent standing corrosion during gas turbine outages, air is taken from the intake duct,
dried by dehumidifier, and supplied to the compressor at a suitable point in the intake duct.
The shut-off flap in the air intake duct shall be closed when the gas turbine is out of operation
to increase the efficiency of the dehumidifier.
The dehumidifier is automatically activated after gas turbine shutdown, when the initial cool-
ing phase is completed, and is deactivated before gas turbine start-up. It is also possible to
manually activate and deactivate the dehumidifier if the gas turbine is not in operation.
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3.3.6. Compressor Dehumidifier
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Gas Turbine Package
SGT5-PAC 4000F
Exhaust Gas System

The gas turbine exhaust system consists first of all of the exhaust gas diffuser which con-
nects the gas turbine with the stack or HRSG. A stack or diverter damper with bypass stack
can be provided as an option.
Exhaust Gas Diffuser

Task and Function
The exhaust gas diffuser has the tasks of
– Pressure recovery for high output
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– Connection from gas turbine to stack or diverter damper with bypass stack or heat-
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recovery steam generator.

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The diffuser is made as a welded construction and internally insulated.

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Thermal expansion between gas turbine and diffuser shall be accommodated by means of
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an expansion joint installed between the gas turbine outlet and the diffuser inlet.
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The diffuser shell is made of carbon steel with stiffening ribs welded on the outside. The shell
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ported near the inlet and outlet end.

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Stiffening Ribs
thereof
Support for
Axial Movement
Internal Insulation
Fix Point Support
Figure: Exhaust Gas Diffuser

3.4.1. Exhaust Gas Diffuser
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Gas Turbine Package
SGT5-PAC 4000F
Exhaust Gas Stack

LOWER STACK SECTION
The lower stack section consists of a rectangular casing which is self supporting, provided
with internal insulation and with a cold outer shell of carbon steel. The insulation shall be
covered with overlapping sheets made of stainless steel (shingle style).
UPPER STACK SECTION

Above the lower stack section the upper stack section with the silencer housing is provided.
In the silencer housing silencer splitters are installed.
The upper stack section consists of a cold outer stack pipe with internal insulation. The insu-
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lation material is covered on the flue gas side with a floating steel liner (shingle style).
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The stack pipe is coated on the outer surface.

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SUPPORT FRAME
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The support frame is a steel structure which carries the loads of the upper stack section.
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Exhaust Gas Bypass Stack

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LOWER STACK SECTION

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The lower stack section consists of a rectangular diverter casing which is self supporting,
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shall be covered with overlapping sheets made of stainless steel (shingle style).
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The casing includes the diverter blade. The casing opens the flue gas duct from the gas tur-
created by
created
bine diffuser outlet either to the HRSG inlet duct or to the bypass stack. Intermediate posi-
others without
tioning of the blade is possible for start-up of the boiler only. The blade is sealed by means of
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a double sealing with seal air and thermally insulated. The blade is actuated by a toggle drive
Transmittal,
and powered by a hydraulic unit.

thereof to
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UPPER STACK SECTION

Above the lower stack section the upper stack section with the silencer housing is provided.
In the silencer housing silencer splitters are installed.
The upper stack section consists of a cold outer stack pipe with internal insulation. The insu-
lation material is covered on the flue gas side with a floating steel liner (shingle style).
The stack pipe is coated on the outer surface.
SUPPORT FRAME
The support frame is a steel structure which carries the loads of the upper stack section.

3.4.2. Exhaust Gas Stack / Bypass Stack
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3.4.2.
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Gas Turbine Package
SGT5-PAC 4000F
Control System
Automation System SPPA-T3000
Introduction
The Siemens SPPA-T3000™ Distributed Control System (DCS) is designed for the specific
needs of the power generation industry. This section describes the system architecture, fea-
tures and components of the plant automation system.
SPPA-T3000 stands for: Siemens Power Plant Automation – Teleperm 3000
System Architecture
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The SPPA-T3000 DCS is a hierarchical information and automation system. The system us-
es continuous information flow, consistent data management and storage, flexible instrumen-
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tation and control (I&C) concepts, and uniform human-machine interface (HMI) platforms to
contents and
perform necessary automation, operational control, and data monitoring for the plant.
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The SPPA-T3000 DCS design features include:

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A plant-oriented process control structure that provides operational functions, combined

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A redundant, modular structure capable of expansion by adding equipment as required

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The SPPA-T3000 system bases on 3-tier architecture which uses a server / client networking
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munications and a component-based software structure combine to form a state-of-the-art

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distributed control system that has been consistently tailored to the process engineering
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needs of power plants.

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HMI Tier
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Processing Tier
Field Acquisition Tier
Figure: SPPA-T3000 3-Tier Architecture

3.5.1. Automation System SPPA-T3000
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SGT5-PAC 4000F
The 100 Mbit Ethernet bus system (application bus and automation bus) provides the com-
munication between the HMI, the automation units (automation servers) and the application
server who provides all necessary functions for plant engineering, operation-monitoring, di-
agnostics and storing of process data. The connection to the field devices is implemented via
I/O modules which are installed in I/O cabinets.
Embedded component services ©™ (ECS) is the basic concept of the system that embeds
all process-relevant data into every single component. This component-embedded approach
allows all data to be intrinsically available for operation, engineering or diagnostics.
An important advantage to this structure is keeping the user interfaces (thin clients) inde-
pendent from other applications.
Control System Configuration

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The SPPA-T3000 control system has a hierarchical structure. Please refer to the overall view
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of the turbine instrumentation and control system (I&C overview) as provided within section
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USER INTERFACES
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Thin clients present information regarding engineering, operation, and diagnostics. Standard
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industrial PCs running just a web browser perform this task.

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The web-based system structure allows the use of a wide range of hardware such as stan-
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dard PCs or notebooks that can run a web browser.

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The server/client structure means that HMI applications are available at multiple locations.
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There is no need for special hardware or software for engineering and operation functions.
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ble configurations for a wide range of power plant process control applications.
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POWER SERVICES (POWER SERVER)

Processing of data and execution of control algorithms are performed by the power services
(embedded component services, ECS). These services also perform the functions of archiv-
ing, engineering, alarm management, diagnostics, system configuration, access and change
management. The hardware platform for all power services consists of application servers
and automation servers.
The automation server is a standard SIMATIC S7-CPU out of the product spectrum of SI-
MATIC. This S7-CPU provides high-performance, deterministic automation functions at the
I/O level. The number of automation servers depends on the power plant configuration and
can be scaled depending on the complexity of automation tasks. The automation servers are
equipped with an onboard PROFIBUS DP field bus connection.
The fault-tolerant application server performs the HMI, engineering, and system information
functions. High reliability of the application server is achieved through extensive redundancy
including processors, memory, disk drives, controllers, and power supplies.

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SGT5-PAC 4000F
NETWORKS (BUS SYSTEM)

System communication is provided via networks that link the components together. A stan-
dard industrial Ethernet network with TCP/IP realizes the upper tier communication. The
communication between the automation servers to the process interfaces ET200M is estab-
lished by redundant PROFIBUS DP field bus up to 12 Mbit/s.
The SPPA-T3000 manages communication using Ethernet switch technology. This technol-
ogy employs an intelligent switching communication management system that eliminates
data collisions by managing the information flow from and to the interested network partici-
pants only.
This anti-collision communication management technology holds the integrity of the data
throughput and increases the effective communication speed of the network. Time synchro-
nization is performed as an integrated system function through all connected devices and
nodes.
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Figure: Data Communication on SIMATIC NET Switched Network
The SPPA-T3000 control system employs the SIMATIC network in a single-fault-tolerant

‘ring’ structure. The network is a fiber optic based ‘open ring’, with a master optical switching
module (OSM), which continuously monitors the health of the ring structure.
The moment a fault is detected by this master OSM, an optical switch is activated, complet-
ing the communication path for all data to reach the affected participants. The unique, dual
direction communication flow of the SIMATIC Network, not only assures that no data is lost,
but that no communication delays occur.

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BC BC
M
BC BC BC
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AS AS AS AS
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Figure: Principle of the Virtual Ring (Error-free Operation)

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Figure: Principle of the Virtual Ring (Fault Compensation)
PROCESS INTERFACES
Process Interfaces comprise the interface between the automation servers, field measure-
ment and control devices. The communication between the automation servers to the several
process interfaces ET200M is established by redundant PROFIBUS DP field bus.
Software Architecture
SPPA-T3000 uses the embedded component services (ECS) approach for system software
integration, task and data management. ECS means, having all data for each process object
located in the object itself. All services like plant display, engineering, alarms, etc., provide
views out of this data pool or directly manage the data.

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There are no central databases to store or edit, which can cause performance or memory
bottlenecks. Instead, these individual objects, creating a suite to integrate and exchange data
seamlessly, build up the whole system.
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Figure: Embedded Component Services (Single Source of Data, Multiple Views)

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The main benefits of the SPPA-T3000 software architecture are:

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– Consistent views at any time

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– Only one data management location

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– Integrated I&C, plant display, alarm, diagnostic and engineering

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No code generation and separate down-loading activities

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–
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– No subsystems such as engineering or operating stations and diagnostics computers
Functions and Tasks

SPPA-T3000 provides a range of services to achieve power plant functionality. All functions
are provided in a modular and independent manner. A single-user interface called ‘work-
bench’ provides the central interaction point that allows the operator, engineer, technician
and manager to access all information, operate the plant, and perform required configuration
and engineering tasks and trouble-shooting tasks. All views are displayed in windows, and
several windows can be placed on the workbench.
AUTOMATION FUNCTIONS
The automation functions in SPPA-T3000 are configured to support a high level of power
plant automation. Closed-loop control and interlock logic functions are designed to support

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SGT5-PAC 4000F
the full range of modes of operation. The automation processors provide a full range of con-
trol software building blocks from which the plant process control algorithms are formed.
These algorithms are distributed in automation processors that correspond to major compo-
nents and systems in the plant such as gas turbine, steam turbine, etc.
OPERATION AND MONITORING

SPPA-T3000 operator interface is a new cutting-edge solution for process control. With so-
phisticated alarm features and diagnostic information, it is much more than just a “window on
the process”. Real-time data displays, high-speed and high-resolution process graphics,
alarm screens and other views simplify the review and analysis of live and historical process
data. SPPA-T3000 user guidance and live links put all information at your fingertips.
A complete set of process-based graphic displays are provided for the power plant. These
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displays and faceplates allow the operator to monitor and manipulate process control vari-
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ables, as well as perform tasks such as operating devices, tuning loops, responding to
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alarms or changing set points.

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The SPPA-T3000 provides a powerful alarm management system that enables the operator
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to understand and appropriately react to any abnormal situation.

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Alarm sequence displays (ASD) provide the interface for users to view, analyze and control
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alarms. ASDs are used to display alarms in a list and can be sorted chronologically, by prior-
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ity or by other user selectable criteria. All changes of alarm states are updated automatically.
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Alarm returns (gone alarms) can also be displayed. Alarm messages can be tailored to the
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specific demands of the plant. The content and ordering of the alarm lines can easily be
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user specific ASD configurations, the layout and content can be easily customized according
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Dynamic function diagrams are available that contain live data that indicates the status and
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derstanding plant operation and diagnosing malfunctions. Navigation from a display faceplate
to the corresponding function diagram is possible with a single mouse click.
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DATA STORAGE AND RETRIEVAL

The SPPA-T3000 archive system is a configurable data storage and retrieval system capable
of storing any data point in the DCS including events and operator actions. The data can be
retrieved and analyzed in a wide variety of formats including trends and reports. Reports can
be constructed manually or generated automatically. The stored data is managed among a
collection of memory devices including short-term memory, long-term memory, and archival
storage media. The data can be exported to commonly available software tools.
ENGINEERING
The engineering system provides the tools needed to perform system hardware and software
configuration functions. Flexible and graphical interfaces for the engineering steps are pro-
vided by the system Workbench. System features include:
– Integrated operation and control engineering with a single-user interface

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SGT5-PAC 4000F
– Single-user interface for all engineering tasks

– Data consistency
– No mapping of sub-systems, code generation, and downloads
– Online changes
– Simple drag & drop via different views
– Easy navigation between multiple views
DIAGNOSTICS
The diagnostic functions are enabled via the diagnostic view, which is the portal to efficient
maintenance, service, and asset management of the plant. All SPPA-T3000 components
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have built-in self-diagnostics and provide clear messages on uniform user interfaces for the
entire DCS.
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Figure: Navigation to Diagnostic View
System monitoring and diagnostics are an integral part of SPPA-T3000. They are available
instantly without any additional configuration effort through use of the prior-engineered auto-
mation functions and proxies. The system monitoring creates messages that provide the
plant staff with clear information about the error status of a process control component.
The access to the diagnostic view is independent from the state of the selected object.
SPPA-T3000 self-diagnostic features and intuitive representation enables plant personnel to
quickly determine where a system problem has occurred.

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Gas Turbine Package
SGT5-PAC 4000F
Gas Turbine Automation

Automatic Start-up Control
Programs for automatic start-up and shutdown of gas turbines ensure the correct control and
monitoring of all procedures for activation or deactivation of selected operating modes in a
predetermined sequence. For example the sequences include the following:
– Activation of auxiliaries such as lube and hydraulic oil supply and fuel supply systems
– Activation of start-up frequency converter
– Initiation of ignition
– Enabling of synchronization and loading
During standstill of the gas turbine generator the "ready to start" criteria is maintained by oil
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circulation and periodic turning of the rotor.

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Current program step is displayed at the control station. In case of program stop, status is
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indicated at the control station and missing criteria are displayed in plain text.
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It is not possible to switch each control in automatic and manual operation at any time. On
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cally proceeds to the actual step, which is required by the process.

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SUB-LOOP CONTROL
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Sub-loop control is employed for process-controlled automatic circuits.

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DRIVE CONTROL
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Drive control is employed for control and monitoring of motors, actuators, and solenoid
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– Commands for the automatic functions (including sub-loop controls)

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– Commands for protective functions (unit or plant protection)

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– Manual commands from the control station
PROTECTIVE LOGIC
Passive protective logic for drive control enabling, signal logic for alarms, and check back
signals as well as all other logic gating are implemented by software. Active protective logic
commands act on the drive control and take priority over automatic and manual commands.
A protective logic cannot be switched off manually.

3.5.2. Gas Turbine Automation
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SGT5-PAC 4000F
Gas Turbine Protection

Depending on process redundancy, protection signals are connected redundantly. Warning
signals are given and, if possible, counteractions are initiated prior to turbine trip. Fault and
trip alarms are indicated at the operator station. For example, typical trip criteria are:
OPERATIONAL PROTECTION CIRCUITS

– Turbine temperature protection
– Lubrication oil pressure protection
– Bearing housing vibration protection
– Bearing temperature protection
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– Compressor surge protection

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FAILSAFE PROTECTION CIRCUITS

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Overfuel protection during ignition phase

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Overspeed Protection System

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Because of the stringent safety requirements here, the overspeed protection system is of
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– Speed acquisition, limit signal formation

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– Overspeed turbine trip system

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SPEED ACQUISITION, LIMIT SIGNAL FORMATION

3 non-contacting magnetic field probes are used to acquire the speed. A toothed wheel ma-
chined into the turbine shaft generates a frequency proportional to the speed. The pickups
are connected directly to overspeed protection system.
The turbine speed is monitored by special limit value monitors. The limit signals are input to
the fault-tolerant turbine trip system.
OVER-SPEED TURBINE TRIP SYSTEM

For over-speed protection a 2-out-of-3 functions is provided. In case of faulty input signal the
affected logic is changed over to 1-out-of-2 actuation logic.
All safety-related inputs and outputs of the system are tested automatically and cyclically for
safe functioning. Any malfunction is shown on the operation terminal and the appropriate
channel is evaluated as actuated.

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SGT5-PAC 4000F
Measurements for overspeed protection Measurements for speed control
Add
Overspeed protection 1 M GT Controller
FEM
Shaft
Add
FEM
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Add
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FEM
of damages.
contents and
its contents
reserved.
are reserved.
payment of
for payment
of its
patent are
utilization of
liable for
Figure: Speed measurement and monitoring

design patent
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or design
be held
well as
will be
as well
model or
Offenders will
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Measurement and Monitoring

document as
this document
of aa utility
Standard measurements, e.g. from thermocouples, resistance thermometers, 4-20 mA trans-

are prohibited.
of this
registration of
ducer output signals, are input directly into the coupling level of the automation subsystem
or registration
editing of
and/or editing
with the aid of analogue input modules. Further signal processing is implemented by soft-
authorization are
ware logic.
grant or
patent grant
Special measurements and monitoring systems:

by patent
without express
Flame monitoring
created by
–
created
others without
Flame detectors are monitoring the presence of flames in the combustion chambers. The
to others
output signals are used for gas turbine protection.

Transmittal,
thereof to
Bearing casing vibration and shaft vibration measurement and monitoring

thereof
Signals from the vibration transmitters are amplified, transformed and output (2 channels)
for gas turbine protection and recording.
– Speed measurement and monitoring
Speed is measured redundant (2x3 channels) with the aid of non-contacting magnetic
field probes. 3 channels are used for overspeed protection and 3 channels are used as
analogue signal for control. Transmitter power supply, limit value monitors and logic mod-
ules are housed in a sub-rack.
– Combustion dynamics monitoring
The physical effects of combustion phenomena will be monitored at several measuring
points. The evaluation units are housed in a sub-rack. The output signals are used within
the gas turbine control system.

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3.5.2.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Operating Hours and Event Counter

Various operating events and operating hours are counted, evaluated and summed up under
consideration of the different operating conditions. The resulting equivalent operating hours
for the gas turbine determine the date of the next inspection or major inspection.
Gas Turbine Controller

Main closed-loop control functions are implemented within the controller, which is a redun-
dant microprocessor-based system. The controller acts via electro-hydraulic actuators to
transmit high positioning forces. Testing and pre-setting will be at manufacturer's works.
SPEED RUN-UP CONTROLLER

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and communication
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Ramped opening of the fuel control valve starts when ignition speed is reached. Run-up is
damages. All
of damages.
monitored by a run-up protection function, which limits valve lift when activated.
contents and
its contents
reserved.
are reserved.
payment of
for payment
of its
COMBINED SPEED / LOAD CONTROLLER

patent are
utilization of
liable for
design patent
as utilization
held liable
Speed controller takes over control of the turbine generator from the run-up controller after
or design
be held
well as
rated speed has been reached.

will be
as well
model or
Offenders will
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document as
Load controller takes over control of the turbine generator from the speed controller after
this document
of aa utility
synchronization has been performed.

are prohibited.
of this
registration of
Loading of turbine generator up to target setpoint is performed by the load setpoint control in
or registration
editing of
and/or editing
line with the load gradient.

authorization are
grant or
patent grant
by patent
INLET GUIDE VANE (IGV) CONTROLLER

without express
created by
created
This controller enables high efficiency operation with high turbine inlet temperatures and low
others without
NOx-emission at reduced load output - especially for combined cycle process - by control of
to others
the compressor air mass flow.

Transmittal,
thereof to
thereof
The IGV controller is operating in co-operation with the Temperature Limit Controller. So it is
possible to meet the requirements of heat recovery steam generators (e. g. lower tempera-
tures at high air mass flow).
After reaching the part load temperature, the guide vane control starts to open the guide
vanes to increase the air mass flow in the turbine. Increasing load is directly coupled with the
increase of the air mass flow. So the guide vane controller enables to hold the outlet tem-
perature constant over a certain load range.
OUTPUT MEASUREMENT
Generated active power is measured with 2 separate transducers in maximum selection.

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3.5.2.
Restricted
Transmittal,
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
authorization are
are prohibited.
Offenders will
will be
be held
held liable
liable for
for payment
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
utility model
model or
or design
design patent
patent are
are reserved.
reserved.
non
Restricted
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/ Revision:
12 (11/2016)

binding- values / For information only
12 (11/2016)
PG GT GCO
Page 2 E PC
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3.5.2. FE BO
SI PMG -
- Restricted -
Section 2.5.2.
Figure: Gas Turbine Controller (General Layout, without Limit Controller)
-73 -5
OUTLET TEMPERATURE CONTROLLER (OTC-CONTROLLER)

generator when base load temperature is reached and the IGV controller is fully opened.
This controller limits thermal loading on the gas turbine. It takes over control of the turbine
SGT5-PAC 4000F
Gas Turbine Package
Gas Turbine Package
SGT5-PAC 4000F
WIN_TS Diagnostic System

General
WIN_TS is the Windows-based Turbine-generator analysis System. It is implemented for
tasks which can not be accomplished with the operational instrumentation and control sys-
tem. This includes tasks from the following areas:
– Logging
– Special monitoring
– Analysis
– Special applications
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WIN_TS provides a general system frame in which various technical modules are integrated.
damages. All
of damages.
The system functions are characterized by the combination of modules that are imple-
contents and
mented.
its contents
reserved.
are reserved.
payment of
for payment
The broad range of applications in power plants results in a standardized data source for
of its
patent are
scientists and engineering departments. Data files, automatic analyses and evaluation soft-
utilization of
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design patent
as utilization
held liable
ware provide a uniform basis for analyses and evaluations.

or design
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System Frame
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GENERAL FUNCTIONS
are prohibited.
of this
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or registration
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and/or editing
The WIN_TS system frame provides the essential basic functions:

authorization are
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– Integration in the turbine control system

patent grant
by patent
– Data acquisition / flight recorder function

without express
created by
created
– Coupling with networks

others without
– Data processing
to others
Transmittal,
Organization of the technical modules

thereof to
–
thereof
– Visualization and output of data

– Integration of remote access
– Module integration / technical tasks
MODULE INTEGRATION / TECHNICAL TASKS

Several different types of modules can be implemented on a single platform. There is no fun-
damental restriction on module combinations. It should be noted that there may be interac-
tions between individual modules.
If the number of required modules exceeds the capabilities of the system or if modules are
incompatible, they may be installed on several similar platforms. These platforms can oper-
ate as networked computers.

3.5.3. WIN_TS Diagnostic System
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3.5.3.
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Gas Turbine Package
SGT5-PAC 4000F
HARDWARE AND SOFTWARE REQUIREMENTS

WIN_TS is installed on a powerful PC, the design of which also enables continuous use as a
server. This PC and its necessary peripherals are included in the scope of supply. The im-
plementation of some modules may require additional hardware, which will also be included,
if such modules are offered.
The software is running under Windows operating system. The user interface corresponds to
the familiar "look & feel" of standard Windows software. Only the run time version of the
software is supplied. The source code, compiler and design tools are not included in the
supplied software.
INTERFACES TO THE CONTROL SYSTEM

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The connection to the turbine control system is made through an interface to the SPPA-
rights
All rights
T3000 bus. This connection contains all of the requisite functions including time tagging.
damages. All
of damages.
contents and
its contents
reserved.
are reserved.
payment of
Gas Turbine Special Condition Monitoring

for payment
of its
patent are
utilization of
liable for
AREA OF APPLICATION
design patent
as utilization
held liable
or design
be held
Effective operation of a gas turbine depends on many factors. If the actual values deviate
well as
will be
as well
from the anticipated values, this may be due to many different causes.
model or
Offenders will
utility model
document as
this document
The use of computer-supported analysis modules can help to better evaluate gas turbine
of aa utility
operation. This enables early detection of changes which can lead to undesirable gas turbine
are prohibited.
of this
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operating modes.
or registration
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Different monitoring tasks can be implemented.

grant or
patent grant
The system is equipped with a powerfull data analysis software for on- and offline operation.
by patent
without express
created by
created
others without
SCOPE OF FUNCTIONS
to others
Basic characteristic values for gas turbine operation are available.

Transmittal,
thereof to
thereof

3.5.3. WIN_TS Diagnostic System
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3.5.3.
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Gas Turbine Package
SGT5-PAC 4000F
Signal Interface to Plant Distributed Control System

Tasks
For operation of the entire power plant a plant distributed control system (DCS) is required.
The signal interface of the turbine control system provides the coupling of the turbine pack-
age process data to the plant DCS.
Hardwired Interface
Time critical signals, protection relevant signals, operational and important process signals
have to be exchanged hardwired. Limited scope of hardwired signal exchange is foreseen.
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Data Link with OPC Interface

damages. All
of damages.
Comprehensive signal exchange for indication and further processing of process signals will
contents and
its contents
reserved.
be realized via OPC server. Limited scope of serial OPC signal exchange is foreseen.
are reserved.
payment of
for payment
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patent are
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design patent
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held liable
DESCRIPTION
or design
be held
well as
will be
The OPC server is typically used for applications that require an extended data transfer to
as well
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Offenders will
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third-party systems combined with the request of high flexibility in the selection of data which
this document
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need to be transferred.
are prohibited.
of this
registration of
An OPC client program at plant DCS side can receive process data from SPPA-T3000 sys-
or registration
editing of
and/or editing
tem via data access (DA). The OPC communication is handled via the OPC UA (unified ar-
authorization are
chitecture) protocol.
grant or
patent grant
The OPC server will be proposed only for transferring out process data from SPPA-T3000
by patent
without express
system to third-party systems

created by
created
others without
Cabling and programming of the client PC is not included in Siemens scope of supply.
to others
Transmittal,
thereof to
thereof
APPLICATION SERVER AS OPC SERVER

The OPC server provides an "open" (Open Process Control) access to the SPPA-T3000 sys-
tem based on the OPC standard interface for data access. The OPC server runs as a service
at the application server and becomes active when an OPC client sends a request for data to
the OPC server.
ITEM NAMES
For each value an OPC client wants to read from the SPPA-T3000 system, a unique item
name must be used to address the required value in SPPA-T3000. All such item names are
the results of the SPPA-T3000 engineering, where item names are assigned to each process
signal and to each control function.
Only configured signals can be reported cyclically or “on value change” using the subscrip-
tion facilities of the OPC Server.

3.5.4. Signal Interface to Plant Distributed Control
System
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3.5.4.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Electrical Systems
General Description
The electrical equipment is designed to assure high availability of the power plant in all
modes of operation, using very reliable and well proven equipment complying with IEC, VDE,
and DIN regulations. The basic electrical auxiliary supply scheme is shown on the electrical
single line diagram (SLD) for the Siemens Gas Turbine Package. Please refer to the figure
below. Detailed SLD is provided in Appendix “Drawings”.
The Siemens Gas Turbine Package electrical systems provide low-voltage levels for the fol-
lowing components:
400 V AC: Gas turbine related consumers
220 V DC: Gas turbine emergency loads and control voltage
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damages. All
24 V DC: Gas turbine Instrumentation & Control equipment

of damages.
contents and
The following external power infeeds are necessary:

its contents
reserved.
are reserved.
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6.6 kV AC: Static excitation equipment

of its
patent are
utilization of
Starting frequency converter

liable for
design patent
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Motors (> 250 kW) for liquid fuel and water injection pumps (if systems
or design
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are installed)
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400 V AC: Main and emergency back-up infeed for power control center
this document
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230 V AC: Uninterruptible power supply for operation and monitoring equipment if
are prohibited.
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The system voltages are shown in detail in the following table.

grant or
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without express
System Rated voltage Number Number of Remarks

created by
created
of phases
others without
Conductors
Generator main circuit ∼ 50 Hz; 20 kV 3 3 The neutral of the genera-
to others
tor is grounded via an

Transmittal,
thereof to
earthing transformer.
thereof
MV system ∼ 50 Hz; 6.6 kV 3 3/PE by others

Low Voltage system ∼ 50 Hz; 400 V 3 3/N/PE The neutral of the low
voltage AC system is
∼ 50 Hz, 230 V 1 1/N/PE solidly grounded.
AC UPS system ∼ 50 Hz; 230 V ±5% 1 1/N/PE by others
DC system (power) - 220 V +10% / -15% 2 2/PE The 220 V DC system is
isolated from ground.
Earth faults will be de-
tected.
DC system (control) - 24 V+10% / -15% 2 1/M The 24 V DC system ne-
gative pole is solidly
grounded.
Internal lighting system ∼ 50 Hz; 230 V ±10% 1 1/N/PE The neutral of the low
voltage AC system is
solidly grounded.

3.6.1. General Description
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3.6.1.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Generator
Transformer
Unit Auxiliary
Transformer
6.6 kV AC
To 400 V Normal To 400 V Essential

SWGR SWGR To external UPS
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M
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400 V AC
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Generator Circuit SFC SEE

grant or
Breaker ~ ~
patent grant
~
by patent
Motor operated
~ ~
without express
disconnector M M
created by
created
others without
to others
Electrical
Generator
G
Transmittal,
thereof to
220 V DC
thereof
230 V AC UPS
Gas Turbine Package Scope of Supply 24 V DC

(except Cabling)
SFC = Starting Frequency Converter

SEE = Static Excitation Equipment
Figure: Electrical Single Line Diagram for Gas Turbine Package

3.6.1. General Description
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3.6.1.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
Low Voltage Systems

The following switchgear types are used:
Type Voltage Level Description and Application
LV AC switchgear 400 V AC The low voltage AC switchgear is provided to supply
the Turbine Package consumers.
BFE / BME
LV DC switchgear 220 V DC The low voltage DC switchgear is provided to supply
the Turbine Package emergency and DC loads and
BUB / BUC the low voltage switchgear control voltage. The bat-
tery chargers with battery backup provide the main
infeed to the low voltage DC switchgear.
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Task and Function

damages. All
of damages.
The LV switchgear of the turbine package is designed to provide:

contents and
reliable operation under all load conditions

its contents
reserved.
–
are reserved.
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– protection of personnel against electric shocks and fault influence

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– easy maintenance and repair

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LV AC Switchgear
this document
of aa utility
LV AC switchgear is used to distribute the LV power directly to consumers or to local sub-

are prohibited.
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GENERAL DESIGN
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LV AC switchgear features:
created by
created
others without
– type tested and fully factory assembled equipment

to others
– modular design by standardized feeders

Transmittal,
thereof to
thereof
– natural cooling
– segregated compartments for protection against arc fault and contact to live parts.
Auxiliary components, e.g. serving as the switchgear control power supply, are fixed-
mounted.
The switchgear panels are designed for cable connection from below. The following feeder
types and different switching components are used:
– motor starter with molded case circuit breaker - contactor combination, direct on line
(DOL) starting
– motor starter with motor starter protector - contactor combination, DOL starting
– cable feeder with molded case circuit breaker
– cable feeder with miniature circuit breaker
Remark: Cable feeder represents a permanent power supply.

3.6.2. Low Voltage Systems
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3.6.2.
Restricted
Gas Turbine Package
SGT5-PAC 4000F
As far as practicable power and control circuits are separated from each other. The control
voltages are provided from DC control voltage sources which are independent from the main
bus voltage.
BUSBARS
Busbars are made of electrolytic copper. All insulation material and supports have a high
creep resistance. The main horizontal busbar and the vertical connecting busbars are in-
stalled in separate compartments.
Busbars are arranged in a five conductor configuration (L1, L2, L3, N, PE) for TN-S systems.
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WITHDRAWABLE UNIT PANELS

damages. All
of damages.
Withdrawable units are used for cable feeders and motor starters rated up to 630 A. These
contents and
its contents
reserved.
units are mounted in plug-in compartments that are tailored to the unit size.
are reserved.
payment of
for payment
They consist of the following compartments:

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– feeder compartment (containing the withdrawable units)

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– cable connection compartment

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WITHDRAWABLE UNITS
and/or editing
authorization are
grant or
Standardized withdrawable units are selected according to feeder size and type. Each unit
patent grant
can be plugged into their designated compartment of the switchgear panel. Each sub-
by patent
compartment is isolated from the others by a sheet-metal bulkhead. All primary switching
without express
created by
components as well as the related control equipment are integrated in the unit. Sub-
created
others without
compartments can be modified and withdrawable units can be plugged in and out when the
to others
switchgear is live.
Transmittal,
thereof to
thereof
All withdrawable units incorporate a plug-contact system for the main and auxiliary circuits
that can be racked in and out. A protection interlock prevents the isolating contacts from be-
ing moved when the main circuit breaker is closed.
The withdrawable units have the following features:
– integrated maloperation protection in all withdrawable units
– lockable switches
– factory pre-tested
– same size and function are interchangeable
Withdrawable units for motor feeders have three lockable operating positions:
– connected (service position)
– test position (main contacts disconnected, auxiliary contact connected)

3.6.2. Low Voltage Systems
AHB54FGTPACR10
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3.6.2.
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Application Handbook

Gas Turbine Package

No. Designation No. Designation

1 Fuel oil duplex filter 16 Flow meter (PB)

2 Pressure accumulator 17 Fine filter (PB)

3 Injection pump 18 Ring line (PB)

4 Emergency stop valve (DB) 19 Sealing air ball cock (PB)

6 Flow meter (DB) 21 Leakage oil tank

7 Filter (DB) 22 Burner

Figure: Fuel Oil System (Schematic)

Siemens Energy Sector Section 2.2.4.

Ignition Gas System

ignition gas regardless of the supply pressure.

No. Designation No. Designation

Figure: Ignition Gas System (Schematic)

Siemens Energy Sector Section 2.2.5.

Purge Water System

ring line (C).

burners must be cooled.

to remove all fuel oil residues from the burners.

Siemens Energy Sector Section 2.2.6.

Purge water pump

Purge water flow meter

non binding values / For information only

To premix ring line

3.2.6. Purge Water System

Sealing Air Supply

(E) and/or fuel oil premix (D) burners.

No. Designation No. Designation

Figure: Sealing Air Supply (Schematic)

Siemens Energy Sector Section 2.2.7.

NOX Water Injection System

prevented in this manner.

system. In each of these lines, the dual-element shutoff comprises a hydraulically-actuated

emergency stop valve (6, 9) and a hydraulically-actuated combined control/emergency stop

Siemens Energy Sector Section 2.2.8.

No. Designation No. Designation

1 Supply line 8 Flow meter

2 Filter 9 Emergency stop valve (FO PB emulsion)

3 Flow meter 10 Combined control and emergency stop valve

4 Injection pump 11 Flow meter

Figure: NOX Water Injection System (Schematic)

Siemens Energy Sector Section 2.2.8.

Hydraulic Oil System

the control system on the hydraulic actuators of fuel control valves.

the air-cooled oil cooler and the filter.

Siemens Energy Sector Section 2.2.9.

No. Designation No. Designation

Siemens Energy Sector Section 2.2.9.

Siemens Energy Sector Section 2.2.10.

Lube and Jacking Oil System

oil control block (8) distributes oil to the bearings.

Siemens Energy Sector Section 2.2.11.

No. Designation No. Designation

Siemens Energy Sector Section 2.2.11.

Lube Oil Cooler

patterns and seal the channels.

Separate gaskets eliminate inter-leakage between the two media.

Siemens Energy Sector Section 2.2.11.

Hydraulic Clearance Optimization System

via the HCO control block (5).

Siemens Energy Sector Section 2.2.12.

No. Designation No. Designation