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8218 спецификация головки 3116 -с7
8218 спецификация головки 3116 -с7
Specifications for Cylinder Head Assemblies 3114, 3116, 3126, and C7 Engines
SEBF82180001
RPILLAR®
ELINE FOR
ABLE PARTS
ALVAGE OPERATIONS
ations for Cylinder Head Assemblies 3114, 3116, 3126, and C7
Summary of Revisions
Page Description
This guideline enables dealers and their customers to benefit from cost reductions made possible
through an established parts reusability and salvage program. Every effort has been made to provide
the most current and relevant information known to Caterpillar Inc. Since the Company makes
ongoing changes and improvements to its products, this guideline must be used with the latest
technical information available from Caterpillar to ensure such changes and improvements are
incorporated where applicable.
For questions or additional information concerning this guideline, contact Caterpillar Service
Support Division, Dealer Support (309) 494-1934.
Summary
The specifications in this guideline can be used with SEBF8162 to inspect and measure cylinder
head assemblies.
If a cylinder head assembly meets the specifications in this Guideline and other applicable
Guidelines, it can be expected to give normal performance until the next overhaul when used in the
same application.
A used and/or reconditioned cylinder head assembly must be checked for leaks, cracks, and flatness.
The individual components must meet the recommended specifications listed in this guideline.
The information in this guideline updates and replaces Guideline for Reusable Parts, SEBR8184.
References
The tooling and equipment used to measure the reusability and salvage of the components listed in
this Guideline are identified in the following reference material.
Reference Material
Caterpillar Dealer Support Division, Remanufacturing and Service Support, will provide, upon
request, information on suppliers of salvage equipment to recondition valves and valve seat inserts,
grind castings, cleaning, etc., not listed in this Guideline.
General Procedures
Use the following guidelines when inspecting and reconditioning a cylinder head.
Check for cracks or leaks in the combustion surface. Refer to SEBF8162.
Inspect the valves, valve seats, valve springs, valve guides, and valve rotators for damage.
Recondition the components requiring salvage, and replace the parts not meeting reuse
guidelines.
After assembly, vacuum test the valves for correct sealing. Refer to SEBF8162.
Torque Specifications
View Image
Illustration 1
For all early model engines, use the following Torque Specifications:
1. Put 5P-2506 Thread Lubricant on the threads of the bolts (1) and (2) and tighten them as
follows:
a. Tighten large bolts (1) in number sequence shown in Illustration 1 to a torque of 150 ±
15 N·m (110 ± 11 lb ft).
b. Tighten large bolts (1) in the number sequence shown to a torque of 435 ± 20 N·m (320
± 15 lb ft).
c. Retorque large bolts (1) in the number sequence shown to a torque of 435 ± 20 N·m (320
± 15 lb ft).
d. Tighten small bolts (2) in the number sequence shown to a torque of 55 ± 7 N·m (41 ± 5
lb ft).
2. Install all cup plugs (3) to a depth of 1.25 ± 0.25 mm (0.049 ± 0.010 inch). This depth is
measured from the head face to the top edge of the plug.
Use 6V-1541 Quick Cure Primer and 9S-3265 Retaining Compound in the plug bores at
assembly.
3) Tighten Bolts 1 Thru 14 By Numerical Sequence To 130 ± 15 N·m (95 ± 11 lb ft).
4) Retighten Bolts 1 Thru 14 By Numerical Sequence To 130 ± 15 N·m (95 ± 11 lb ft).
5) Turn Bolts 1 Thru 14 By Numerical Sequence An Additional 90 degrees (1/4 Turn).
Chart A.
Cylinder Head Thickness and Flatness
Specifications
Note: Some engine arrangements use "quiescent" (non-swirl) cylinder heads and combustion
system components (pistons, camshafts, and injectors). Other engines use "swirl" cylinder heads
and related components. The cylinder head castings are not the same. Be sure that the correct
cylinder head is used for the particular engine application.
View Image
Illustration 2
(8) Sleeve
(A) Cylinder head thickness 103.00 ± 0.20 mm (4.055 ± 0.008 inch)
For replacement of a unit injector sleeve (8), refer to Special Instruction SEHS9120, "Using the 4C-
4462 Sleeve Replacement Tool Group".
Maintain the original specification for cylinder head flatness during reconditioning. Refer to Chart A
for the recommended flatness.
A brass sleeve is used between each unit injector and the cylinder head casting. This sleeve is used
to seat the injector and seal it into the casting. These sleeves normally will not need to be replaced
unless they become loose or damaged.
Inspect the inside surface of the sleeves for cracks, pitting, erosion, and other visual damage.
Sleeves should be replaced during general cylinder head overhaul at high hours.
NOTICE
The injector seat area at the bottom of the sleeve may be worn due to normal operation. If the seat
appears worn or distorted slightly, it can be refinished with a 4C-5562 Reamer Assembly. Use
reamer assembly for machining the injector seat to insure a good seal when the sleeve is assembled.
If machining does not clean up the damaged seat, the sleeve must be replaced. Follow the
procedures and tooling list given in Special Instruction SEHS9120, "Using The 4C-4462 Sleeve
Replacement Tool," for replacement of any sleeves.
Valve Guide
Valve guides must be measured for installed height and inside bore diameter.
If using the 5P-3536 Dial Bore Gauge Group to measure the inside diameter of the valve guide, use
a 7.92 mm (0.312 inch) probe with a usable range of 0.38 mm (0.015 inch). Special Instruction
GMG02562, "Using the 5P-3536 Dial Bore Gauge Group to Check Valve Guides", gives complete
instructions on the use of the 5P-3536 Dial Bore Gauge Group.
All the valve guides should be measured at both ends, 19.0 mm (0.75 inch) from the end of the bore.
If the valve guide is counterbored, measurements must be taken in this area. Compare the measured
values with those given in Chart B, Valve Guide Specifications.
Chart B.
Valve Guide Specifications
Description Dimension
Refer to the appropriate Service Manual for your engine application, for removal and installation of
valve guides.
1
Do not reuse a valve guide if the measurement of the bore is greater than 8.130 mm (0.3201 inch).
Do not use a valve and guide combination that has a difference of 0.10 mm (0.004 inch) or larger.
View Image
Illustration 3
When reconditioning a cylinder head, check the type of valves, seals, retainers, etc. originally
installed. Various versions have different valves, guides, seals, and retainers.
View Image
Illustration 4
Earlier version
View Image
Illustration 5
Later version
Refer to May 15, 1989 Service Magazine, SEBD1967, or May, 1989 Engine News, SEBD9147, for
complete description of the two different versions (Illustrations 4 and 5). In 3116 Truck Engines, the
exhaust valve seal was removed and replaced with a 9Y-7355 Seat (Washer).
Note: Refer to service manual for removal and installation procedures. Also refer to current parts
manual for correct valve seal configuration for a particular application.
View Image
Illustration 6
Typical example of a valve retainer with a polished surface (the affected area is indicated by the
arrow)
Use again
After the inserts are installed, grind the seat face of the insert to be sure it is flat, has the correct
angle, and is in alignment with the bore in the valve guide. For specifications, refer to Chart E,
Valve Specifications.
View Image
Illustration 7
Valve seat insert dimensions. Refer to Chart C for specifications.
Valve seat
30.25 ± 0.5° 45.5 ± 0.5°
insert angle (R)
Outside
diameter of
48.0 (1.89) 40.4 (1.59)
face of seat
insert (T) 1
Valve seat
30.25 ± 0.25° 45.5 ± 0.25°
insert angle (R)
Outside
diameter of
37.351 (1.47) 40.8 (1.61)
face of seat
insert (T) 1
1
Do not reuse or recondition seat inserts if the outside diameter is greater than specified.
Valve Springs
View Image
Illustration 8
Chart D.
Valve Spring Specifications
Valves
Refer to SEBF8034 for valve specifications. Refer to Charts E and F for reuse specifications.
Note: Intake and exhaust valve stems are to be coated with 8T-2998 Break-in Lubricant prior to
installation in the cylinder head.
When regrinding a valve tip, a maximum limit of 0.20 mm (0.008 inch) is allowed. The overall
length of the valve must also be within the limits specified.
View Image
Illustration 9
Nomenclature.
View Image
Illustration 10
Chart E.
Valve Specifications
Maximum
distance valve -2.22 -2.05
head to cylinder (0.087) (0.081)
head face (closed
valve)
Minimum
distance valve -1.51 -1.13
head to cylinder (0.059) (0.044)
head face (closed
valve)
Intake Exhaust
1.80 (0.071) 1.51 (0.059)
Exhaust
Intake
Head Assembly
Refer to SEBF8162 for methods and procedures for shipment and storage of reconditioned cylinder
heads.
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