Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060FS AC

Electrical Components

Sebastian Fillinger - 2014

Terminal Strips Service Training

Upper side

End point 4

End point 3

End point 1 always on the bottom side

or where the locking bracket is.
Locking bracket
End point 2

End point 1

lower side
2
Terminal Strips Diode Service Training

Terminal Strip with duo-diode for decoupled arrangement

3
Terminal Strips Service Training

WERA®

WERA®
Installation of wires

WERA®

4
Terminal Strips Service Training

Installation and removal of jumpers

5
Harting 6-10 pin Service Training

6-10 pin connectors are numbered

6
Harting 24 pin Service Training

24 pin connector is numbered

13 24

1 12

7
Harting 64 pin Service Training

64 pin connector is letter/number coded D16=64

D1=49

A1=1
A16=16

8
Fuse Breakers 4-25A Service Training

9
Fuse Breakers >25A Service Training

Bimetal strip for

temperature tripping

spark suppression
provision

excitation coil for

short circuit tripping

10
Relay Single Contact Service Training

A2 A1

Relay single contact

Terex P/N: 2458747 (24V) 11
Relay Double Contact Service Training

22 12

A2 A1

Relay double contact

Terex P/N: 2710924 (24V) 12
Relay Single Contact Small Version Service Training

Relay small version

11
Terex P/N: 2764662 (24V)
P/N: 2482708 (12V)
14

A1

A2
13
Hydraulic Oil Temperature Sensor Service Training

Temp Current

14
Pressure Sensor 400bar Service Training

Pressure Current

Pressure [ bar ]

Current [ mA ]
15
Pressure Sensor 100bar Service Training

Pressure Current

Pressure [ bar ]

Current [ mA ]
16
Pressure Sensor 10bar Service Training

Pressure Current

Pressure [ bar ]

Current [ mA ]
17
Inductive Proximity Switch Service Training

18
Filling Level Switches Service Training

19
Pressure Switches Service Training

Normal closed contact Normal open contact

Marked with “A” Marked with “E”
e.g. “0,5 A” e.g. “1,5 E”

20
Contamination Switches Service Training

21
Temperature Switches Swing / Main Pump Service Training

22
Grease System Proximity Switch Service Training

If LED lights orange the

proximity switch is active

23
Proportional Valves for Main Pump Regulation Service Training

Resistance of the
Proportional Valves are 23Ω
24
Proportional Valves on the CMS Valve Block (New Version) Service Training

Resistance of the
Proportional valves is 23Ω

25
Switching Valve on the CMS Valve Block for “Servo On“ Service Training

Resistance of the
Switching Valve is 19Ω

26
Switching Valve on the CMS Valve Block (New Version) for
Track Tensioning System Service Training

Resistance of the
Switching valve is 26Ω

27
Valve Test Adaptor Service Training

Valve Test Adaptor

Bucyrus P/N: 1433919

Resistance

Current

Voltage

28
Questions? Service Training

Questions are free of charge!!!

29
Notes Service Training

30