PROJECT SPECIFICATION Doc No : 7T04-MP-00-TS-008

Rev. : 12
PURCHASE SPECIFICATION Page : 1 of 14
FOR GASKETS Date : 09 Jan, 2013

PROJECT SPECIFICATION

PURCHASE SPECIFICATION FOR GASKETS

PROJECT NO. : 7T04

PROJECT NAME : ERC Refinery Project

COMPANY : Egyptian Refining Company (ERC) S.A.E.

SITE : Mostorod, Arab Republic of Egypt

12 09 Jan, 2013 Revised As Noted M.S.Jin I.S.Kim M.H.Park H.Y.Jang

11 03 Dec, 2008 For Approval I.S.Kim J.I.Lee M.H.Park J.B.Kim

10 18 Jul, 2008 Revised As Noted I.S.Kim J.I.Lee M.H.Park J.B.Kim

0 29 May, 2008 For Approval I.S.Kim J.I.Lee M.H.Park J.B.Kim

PREPD CHKD CHKD APPR

REV. DATE DESCRIPTION
CONTRACTOR

SEOUL, KOREA
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TABLE OF CONTENTS

1 GENERAL

2 SUPPLEMENTARY REQUIREMENTS FOR GASKETS

SUPPLEMENTARY REQUIREMENTS FOR FLANGE

3
INSULATION KITS

4 PRODUCT MARKING FOR IDENTIFICATION

5 INSPECTION, TEST & PACKING

6 OTHERS

7 APPENDIX

APPENDIX #1 CODES AND STANDARDS

APPENDIX #2 ABBREVIATIONS
APPENDIX #3 DOCUMENT REVISION SUMMARY SHEET
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1 GENERAL

1.1 Scope

1.1.1 This specification provides the supplementary technical requirements for gaskets in the
DESCRIPTION shown on the Bill of Materials of Requisition for ERC REFINERY PROJECT.

1.1.2 If the DESCRIPTION differs from, or is in conflict with, any requirement of this specification, it
shall be resolved in the following order of precedence.

(1) FIRST – the DESCRIPTION as shown on the Bill of Materials ; then

(2) SECOND – the supplementary technical requirements ; then
(3) THIRD – the requirements of any referred code or specification

1.2 Codes and Standards

Design, fabrication, testing and inspection of piping materials shall be accomplished in accordance with
Appendix #1 “CODES AND STANDARDS”

1.3 Abbreviations

Full description for Abbreviaion shown on DESCRIPTION in Bill of Materials shall be refered to
Appendix #2 “ABBREVIATIONS”

1.4 Unit

Unless otherwise specified, Metric, Celsius and Kilogram units shall be applied as the measurement
system. However nominal sizes and pressure rating of piping components shall be in accordance with
inch system whose abbreviations is (NPS) and (Lb) respectively.

2 SUPPLEMENTARY REQUIREMENTS FOR GASKETS

2.1 Material

2.1.1 Asbestos shall not be used for any type of gasket materials.

2.1.2 For spiral wound gaskets, the outer ring shall be metal plated, unless otherwise specified, to avoid
atmospheric corrosion.

2.1.3 The chloride-contents of graphite must not exceed 50 ppm.

2.1.4 Metal ring-joint gaskets shall have to follwing maximum brinell hardness
- Soft Iron : 90
- Alloy steel : 130
- Stainless Steel : 135
- 9Cr-1Mo Steel : 160
12 - INCOLOY 800 : 135
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2.2 Dimensions

2.2.1 Spiral wound gaskets shall be designed so that a uniform bolt stress of 30,000 psi will compress
the gasket to a thickness of 3.30 mm 0.13.

2.2.2 Unless otherwise specified, all dimensions and relevant requirements for flange shall be in
accordance with the following.

Standard Class Size

150 - 1500 NPS 24 and smaller Except NPS 22

ASME B16.5
2500 NPS 12 and smaller

MSS SP-44 150 ~ 300 NPS 22

150 -300 NPS 26 thru NPS 60

ASME B16.47-A
600 -900 NPS 26 thru NPS 36

2.2.3 Standard for gasket dimensions and relevant requirements shall be as follows;

(1) Metallic Gaskets (Ring-Joint, Spiral Wound and Jacketed) : ASME B16.20
(2) Non-Metallic Flat Gasket : ASME B16.21

3 SUPPLEMENTARY REQUIREMENTS FOR FLANGE INSULATION KITS

3.1 Flange insulation gasket set (Flange Insulation Kit) shall be installed at all under-ground to above-grade
piping connections where cathodic protection is required. Where specified with “FOR INSULATION
KIT W/SLEEVE & WASHER” in gasket description, the follwing items shall be supplied by gasket
manufacturer.

3.2 Flange Insulation Kit shall consist of the following parts as shown in Fig.-1;

- Insulating Gasket
- Insulating Bolt Sleeve
- Insulating Washer
- Steel Washer

3.3 Insulating Gasket

3.3.1 Material of insulating gasket shall be 1/8” (3.2mm) phenolic per Fig. -1.

3.3.2 Dimensional standard of the gasket shall be as follows;

- For NPS 24 and smaller except NPS 22: ASME B16.21, Flat Ring Gasket for flange standard
ASME B16.5.
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- For NPS 22 : ASME B16.21, Flat Ring Gasket for flange standard MSS SP-44.
- For NPS 26 and larger: ASME B16.21, Flat Ring Gasket for flange standard ASME B16.47
series A.

3.4 Insulating Bolt Sleeve

3.4.1 Bolt sleeves shall be full-length plain sleeves.

3.4.2 Material of insulating bolt sleeve shall be 1/32” (0.79mm) phenolic per Fig. -1.

3.5 Insulating Washer

3.5.1 Material of insulating washer shall be 1/8” (3.2mm) high strength phenolic per Fig. -1.

3.5.2 Tow pieces of insulating washers shall be provided per bolt.

3.6 Steel Washer

3.6.1 Hardened steel back-up 1/8” (3.2mm) thick washer shall be supplied with each insulating washer.

Fig. - 1: TYPICAL INSULATION FLANGE DETAIL

1/8” (3.2mm) thick Steel Washer.

1/8” (3.2mm) thick Insulating Washer;

made of high strength reinforced phenolic.

1/32” (0.79mm) thick Insulating Sleeve;

made of reinforced phenolic.

1/8” (3.2mm) thick Insulating Washer;

made of high strength reinforced phenolic.

1/8” (3.2mm) thick Steel Washer.

1/8” (3.2mm) thick Insulating Gasket;

made of phenolic laminated retainer with rubber seal
suitable for handling service fluid and its temperature.
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4 PRODUCT MARKING FOR IDENTIFICATION

4.1 Marking of Gaskets

4.1.1 In additional to the marking required by the standard ASME B16.20, the following information
shall be marked by cold stamping on the centering ring of each spiral wound gasket ;

(1) Manufacturer's name or trade-mark

(2) Product’s name (Manufacturing No. and Material)
(3) Dimension (Nominal size and ring No.)
(4) Code (Rating – 150, 300, 600)

4.1.2 For non-metal sheet gaskets, a stainless steel metal tag on which all data is indicated shall be
attached to each package.

4.2 Making Identification Color

4.2.1 Spiral wound gaskets shall be color coded in accordance with ASME B16.20.

4.2.2 Paint shall not be applied to the following;

(1) Symbols or markings that would obliterate identification

(2) Gasket seating surfaces

5 INSPECTION, TEST & PACKING

5.1 Inspection and tests may be reviewed and/or witnessed by Purchaser or its authorized agent at the
supplier's facility in accordance with with 7T04-QA-00-PC-003, Shop Inspection and Test Plan.

5.2 Where required, Positive material identification (PMI) shall be in accordance with 7T04-QA-00-PC-004,
PMI Procedure.

5.3 Product packing shall be in accordance with 7T04-PT-00-PC-002, Packing Instruction.

6 OTHERS

6.1 Any substitutions of specified rating or material shall not be permitted without PURCHASER’s written
approval.

6.2 All gaskets shall be properly protected and packed during transportation and shall be rust protected.

6.3 The supplier shall furnish manufacturer’s Mill Test Reports, including PURCHASER’s Purchase Order
Number and Item Code Number. The test reports shall be traceable to each gasket through legible paint
stenciled heat numbers or equivalent.
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6.4 Austenitic stainless steel material shall be protected from exposure to salt water or salt spray during
shipment, cleaning, fabrication, testing and/or storage. If protective coatings are used they shall not
contain or other substances that may be detrimental to stainless steel.

6.5 The supplier shall specify both detail specifications and manufacturer’s model number for gasket during
quotation and vendor print approval.

7 APPENDIX

#1 Codes and Standard

#2 Abbreviations

#3 Document Revision Summary Sheet

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APPENDIX #1 CODES AND STANDARDS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B31.1 Power Piping

ASME B31.3 Process Piping
ASME B1.1 Unified Inch Screw Threads
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Piping Flanged and Flanged Fittings
ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings
ASME B16.10 Face-to-Face and End-to-End dimensions of Valves
ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring Joint, Spiral Wounds and Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Buttwelding Ends
ASME B16.34 Valves-Flanged, Threaded, and Welding End
ASME B16.47 Large Diameter Steel Flanges, NPS 26 through NPS 60
ASME B16.48 Steel Line Blanks
ASME B18.2.1 Square and Hex Bolts and Screw – Inch Series
ASME B18.2.2 Square and Hex Nut (Inch Series)
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipe

AMERICAN PETROLEUM INSTITUTE (API)

API 5L Specification for Line Pipe

API 594 Check Valve : Wafer, Wafer-Lug and Double Flanged Type
API 598 Valve Inspection and Test
API 599 Metal Plug Valves - Flanged and Welding Ends
API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries
API 602 Compact Steel Gate Valves – Flanged, Threaded,
Welding and Extended Body Ends
API 603 Corrosion-Resistant, Bolted Bonnet Gate Valve - Flanged
API 607 Fire Test for Soft-Seated Quarter-Turn Valve
API 608 Metal Ball Valves-Flanged, Threaded and Welding End
API 609 Butterfly Valves : Double Flanged, Lug and Wafer Type

BRITISH STANDARDS INSTITUTE (BS)

BS 5351 Specification for Steel Ball Valves

BS 5352 Specification for Steel Wedge Gate, Globe and Check Valves 50mm and
Smaller
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BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends)
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and
Butt-Welding Ends)
BS 6755-2 Testing of Valves – Part 2 Specification for Fire Type Testing Requirements

DEUTSCHER NORMENAUSS (DIN)

DIN 30678 Polypropylene Coatings for Steel Pipes

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVES AND FITTINGS

INDUSTRY (MSS)

MSS SP-44 Steel Pipe Line Flange

MSS SP-83 Steel Pipe Unions Socket-Welding and Threaded
MSS SP-95 Swage Nipple
MSS SP-97 Integral Reinforced Forged Branch Outlet – Socket Welding,
Threaded and Buttwelding Ends

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum

Refining Environments
NACE TM0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and
Stress Corrosion Cracking in H2S Environments
NACE TM0284 Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen
Induced Cracking

AMERICAN SOCIETY TESTING MATERIALS (ASTM)

ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
ASTM A105 Standard Specification for Forgings, Carbon Steel,
for Piping Applications
ASTM A106 Standard Specification for Seamless Carbon Steel Pipe
for High-Temperature Service
ASTM A179 Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-
Exchanger
ASTM A182 Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature Service
ASTM A193 Standard Specification for Alloy-Steel and Stainless Steel
Bolting Materials for High-Temperature Service
ASTM A194 Standard Specification for Carbon and Alloy Steel Nuts for Bolts
for High-Pressure or High-Temperature Service, or Both
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ASTM A216 Standard Specification for Steel Castings, Carbon, Suitable

for Fusion Welding, for High- Temperature Service
ASTM A217 Standard Specification for Steel Castings, Martensitic Stainless and
Alloy, for Pressure-Containing Parts, Suitable for High-Temperature
Service
ASTM A234 Standard Specification for Piping Fittings of Wrought Carbon Steel
and Alloy Steel for Moderate and High Temperature Service
ASTM A240 Standard Specification for Chromium and Chromium-Nickel Stainless
Steel Plate, Sheet, and Strip for Pressure Vessels and
for General Applications
ASTM A269 Standard Specification for Seamless and Welded Austenitic Steel Tubing for
General Service
ASTM A312 Standard Specification for Seamless and Welded Austenitic
Stainless Steel Pipes
ASTM A320 Standard Specification for Alloy-Steel and Stainless Steel Bolting
Materials for Low-Temperature Service
ASTM A333 Standard Specification for Seamless and Welded Steel Pipe
for Low-Temperature Service
ASTM A335 Standard Specification for Seamless Ferritic Alloy-Steel Pipe
for High-Temperature Service
ASTM A350 Standard Specification for Carbon and Low-Alloy Steel Forgings,
Requiring Notch Toughness Testing for Piping Components
ASTM A351 Standard Specification for Castings, Austenitic, Austenitic-Ferritic
(Duplex), for Pressure-Containing Parts
ASTM A352 Standard Specification for Steel Castings, Ferritic and
Martensitic, for Pressure-Containing Parts, Suitable
for Low-Temperature Service
ASTM A358 Standard Specification for Electric-Fusion-Welded Austenitic
Chromium-Nickel Alloy Steel Pipe for High-Temperature Service
ASTM A387 Standard Specification for Pressure Vessel Plates, Alloy Steel,
Chromium-Molybdenum
ASTM A403 Standard Specification for Wrought Austenitic Stainless Steel
Piping Fittings
ASTM A420 Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Low-Temperature Service
ASTM A494 Standard Specification for Castings, Nickel and Nickel Alloy
ASTM A515 Standard Specification for Pressure Vessel Plates, Carbon Steel,
for Intermediate- and Higher-Temperature Service
ASTM A516 Standard Specification for Pressure Vessel Plates, Carbon Steel,
for Moderate- and Lower-Temperature Service
ASTM A671 Standard Specification for Electric-Fusion-Welded Steel Pipe
for Atmospheric and Low Temperatures
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ASTM A672 Standard Specification for Electric-Fusion-Welded Steel Pipe

for High-Pressure Service at Moderate Temperatures
ASTM A691 Standard Specification for Carbon and Alloy Steel Pipe,
Electric-Fusion-Welded for High-Pressure Service
at High Temperatures
ASMT B366 Standard Specification for Factory-Made Wrought Nickel and Nickel Alloy
Fittings
ASTM B407 Standard Specification for Nickel-Iron-Chromium Alloy Seamless Pipe and
Tube
ASTM B514 Standard Specification for Welded Nickel-Iron-Chromium Alloy Pipe
ASMT B564 Standard Specification for Nickel Alloy Forgings
ASTM B619 Standard Specification for Welded Nickel-Cobalt Alloy Pipe
ASTM B622 Standard Specification for Seamless Nickel-Cobalt Alloy Pipe and Tube
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APPENDIX #2 ABBREVIATIONS

ABBREVIATION DESCRIPTION

AARH Arithmetical Average Roughness Height

AS Alloy Steel
ATM Atmosphere
A/G Above Ground
BB Bolted Bonnet
BC Bolted Cap
B.C.D Bolt Circle Diameter
BE Beveled End
BLE Bevel Large End
BW Butt Weld
BY MFR By Manufacturer
CALC Calculation
C.A Corrosion Allowance
CAT Category
CL Class
COMP Compressed
CON Concentric
CONN Connection
CPLG Coupling
CS Carbon Steel
DEG Degree
DWG Drawing
ECC Eccentric
EFW Electric Fusion Weld
EPA Environmental Protection Agency
EQUIP. Equipment
ERW Electric Resistance Weld
F Female
FBE Fusion Bonded Epoxy
F-SAFE Fire Safe
F TO F Face to Face
FF Flat Face
FLG Flange
FLGD Flanged
FV Full Vacuum
GALV Galvanized
GR Grade
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ABBREVIATION DESCRIPTION

G-OP Gear Operated

HIC Hydrogen-Induced Cracking
ID Inside Diameter
IN (in) Inch
IR Internal Retaining Ring
L Length
LJ Lap Joint
LR Long radius
L-OP Lever Operated
LT Low Temperature
M Male
MAT’L Material
MAX Maximum
MIN Minimum
NO Number
NOZZ Nozzle
NPS Nominal Pipe Size
NPT National Pipe Thread
OD Outside Diameter
OP Operating
OR Outer Ring
OS & Y Outside Screw and Yoke
PE Plain End
PP Polypropylene
PRESS Pressure
PSI Pounds Per Square Inch
PTFE Poly Tetrafluoro Ethylene
PVC Poly Vinyl Chloride
PWHT Post Weld Heat Treatment
R Radius
RED Reducing / Reducer
REV Revision
RF Raised Face
RTFE Reinforced TFE
RTJ Ring Type Joint
RTR Reinforced Thermosetting Resin
S.C Short Code
SCH Schedule
SCRD Screwed
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ABBREVIATION DESCRIPTION

SMLS Seamless
SO Slip-on
SPCL Special
SPE Spectacle
SPEC Specification
SPW Spiral Would Gasket
SS Stainless Steel
STD Standard
SW Socket Weld
T&C Threaded and Coupling
T (THK) Thickness
TBE Threaded Both Ends
TE Threaded End
TEMP Temperature
THICK Thickness
THRD / THD Threaded
TOE Threaded One End
TSE Thread Small End
TYP Typical
U/G Underground
VA Valve
W/ With
W/O Without
WN Welding Neck
W-OP Wrench Operated
XS Extra Strong
XXS Double Extra Strong
 APPENDIX #3
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DOCUMENT REVISION SUMMARY SHEET

Project Name : ERC Refinery Project (7T04)

New Document : PURCHASE SPECIFICATION FOR GASKETS, REVISION 12 (7T04-MP-00-TS-008) Date : 09 Jan 2013
Old Document : PURCHASE SPECIFICATION FOR GASKETS, REVISION 11 (7T04-MP-00-TS-008) Revision : 12
No. Revision Status Old Document No. New Document No. Impact Remarks
Para. No. Contents Para. No. Contents
1 Added 2.1.4 2.1.4 - 9Cr-1Mo Steel : 160
- INCOLOY 800 : 135