Professional Documents
Culture Documents
CHAPTER 1
1.1 General
The rise in global competition has prompted organizations to devise strategies to have a
talented and innovative workforce to gain a competitive edge. Developing an internship policy is
an impactful strategy for creating a future talent pool for the industry. The Internship program
not only helps fresh pass-outs in gaining professional know-how but also benefits, corporate on
fresh perspectives on business issues and even discovering future business leaders.
The interaction of Technical Institutions with the industries has been restricted to the level of
faculty communications and 2 to 4 hour industrial visits by the students generally. The
institutions are under a great stress to renew education offered by them, to be as close as possible
to the industrial requirement and expectations. Competition in the job sector is rising
exponentially and securing entry-level jobs is getting very difficult, as the students passing out
from technical institutions lack the experience and skills required by industry. The main aim of
these initiatives is enhancement of the employability skills of the students passing out from
Technical Institutions
Internships represent an important experience for our students by allowing them in particular to
achieve the following goals: submersion into the professional world of a company, bring to life
the importance of group work, acknowledge the goals set by company in its processes,
application of the knowledge acquired during the university years.
The Civil Engineering internships have duration of at least eight weeks. In general, they can
be divided into two types:
Short internship of two months, which is in general done during the periods between
semesters, allows students to not elongate the duration of their Master´s degree. This internship
can be done in two parts, but it needs to be in the same company.
Long internship of at most six months results in general in adding one semester to the
length of the student´s Master´s degree.
1.2 Objectives
Internships are educational and career development opportunities, providing practical
experience in a field or discipline. They are structured, short-term, supervised placements often
focused around particular tasks or projects with defined timescales. An internship may be
compensated, non-compensated or some time may be paid. Theinternship has to be meaningful
and mutually beneficial to the intern and the organization. It is important that the objectives and
the activities of the internship program are clearly defined and understood. Following are the
intended objectives of internship training:
1) Will expose Technical students to the industrial environment, which cannot be simulated
in the classroom andhence creating competent professionals for the industry.
2) Provide possible opportunities to learn, understand and sharpen the real time technical /
managerial skillsrequired at the job.
3) Exposure to the current technological developments relevant to the subject area of
training.
4) Experience gained from the ‘Industrial Internship’ in classroom will be used in
classroom discussions.
5) Create conditions conducive to quest for knowledge and its applicability on the job.
CHAPTER 2
COMPANY PROFILE
1. M/s Gammon India Ltd, the State of Karnataka (01 Major Bridge &
Mumbai 15 Minor Bridge)
01 Major Bridge (RCC-T Girder) in
M/s Bhoomika H.B.Halli, Bellary District, Karnataka State
01 Major Bridge (PSC-I Girder with Pile
Consultancy, Kalburgi
2. Foundation) in Afzalpur, Gulbarga District,
Karnataka State
01 Major Bridge, Construction of Major
CHAPTER 3
PROJECT DETAILS
3.1 Existing bridge detail
Nature of the project: Construction of Bridge on Srirangapatna - Jewargi Road
(SH-19) at KM: 445.80
Location: Near Maski, Raichur District
Structural consultants: “Classic Consultants”, Kuvempunagar, Mysuru
Discharge, Q = 7 0 4 .2 4 7
Discharge, Q = 1 3 1 8 .5 1 0
Conclusion :
1. Bridge Type : R.C. Box Bridge
2. Span Configuration : 14 Nos 6m ht x 8m wide Cells + 3 Nos 10.40m Solid Slab
3. Bridge Width : 12.00m as per S.H. Standards (With Footpath)
4. F.R.L. : 100.850m
5. Founding Level : For Box 94.300m
Therefore Floor Protection is required. Hence Aprons are provided on both U/s and D/s
100.000
99.000
Level (m)
97.000
96.000
40 00 40 30 40 00 30 90 70 50 80 70 30 00
6.2 1.1 9.9 9.4 5.8 0.0 9.1 7.6 8.7 1.4 5.4 2.8 6.5 0.0
-6 -6 -4 -2 -1 1 2 4 5 6 6 7
Distance (m)
Fig 3.3: Graph showing chainage v/s bed level at down stream
99.000
98.000
97.000
Level (m)
Bed Level
96.000 H.F.L.
95.000
94.000
-9 90
-8 40
-7 10
-6 00
-4 20
-3 40
-1 0
11 0
32 0
46 0
59 0
85 0
88 0
0
-6 20
70
66
3
.74
00
.38
9
.77
5.5
8
.0
5
1.5
1.9
7.9
0
.9
.0
2
8.
6.
2.
0.
4.
6.
-9
Distance (m)
Fig 3.4: Graph showing chainage v/s bed level at bridge location
During the tenure of Industrial training program, we were involved in the project namely:
Nature of the project: Re-Construction of Bridge on Srirangapatna - Jewargi Road
(SH-19) at KM: 445.80 Near Maski, Raichur District”
Location: Raichur
1) Type of structure = R.C Box culvert with Floating Slab
It is the premier FEM analysis and design tool for generating 3D models for any type of
project including culverts, towers, plants, bridges, stadiums and marine structures. It was
developed by practicing professionals to meet the demand as per ISO-90011certification and is
incorporated1 with large number of international codes including Indian standard codes.
CHAPTER 4
MODELLING, ANALYSIS, DESIGN AND DETAILING OF
FLOATING SLAB AND R.C BOX BRIDGE
Bridge is a structure that allows water to flow under a road, railroad, or similar
obstruction. Typically embedded so as to be surrounded by soil.
2) Class70 R tracked
Fig
4.3: Wheel arrangement for 70R tracked vehicle
3) Class A
2. Load combinations
As per IRC 6-2016 table 6, for a 3 lane, 12 m wide carriage-way, 3 critical load combinations
are possible.
1) Class A (3 Lanes)
2) Class A (1 Lanes) + One Class 70R (T)
3) Class A (1 Lanes) + One Class 70R (W)
Table 4.1: maximum bending moment and shear force from Self weight
2) Live load
1) Class A vehicle (3 lanes)
Table 4.2: maximum bending moment and shear force from Class A vehicle
Table 4.3: maximum bending moment and shear force from 70R wheeled vehicle
Table 4.5: maximum bending moment and shear force from 70R tracked vehicle
kN mm mm N/mm2 N/mm2
Slab-
Longitudinal
Slab-
Longitudinal V/b.d
4.2.1 Modeling
In this method a structure like bridge is converted in to equivalent grillage of beams.
These beams are rigidly connected at discrete nodes. Beam deformations are related to bending
and torsion moments.
Grid lines are to be adopted along lines of Strength. Centre line of the slab is parallel to
edge lines and also parallel to longitudinal lines. Transverse lines are perpendicular to the center
line. The odd number of longitudinal and transverse lines is to be adopted.
Table 4.71Geometrical Properties of Box Bridge
4.13: Idealization of slabs into equivalent grillage Assigning Sub grade modulus for elastic Mat
D) Water Load
2.4.1 (a) Weight of Water
10.00
= 3.800 x 0 = 38.000 kN/m2
Say 38.00 kN/m2
Fig 4.13: Super imposed dead load from crash barrier and wearing course
Fig
Table 4.2: Maximum bending moment and shear force from Case 1 & Case 2
DL BM -ve BM +ve SF
Bot Slab Long. M (25-156) -284.219 202.522 183.076
Top Slab Long. M (337-468) -140.543 290.026 140.449
End Wall (629-650) -309.124 162.382 132.997
Intermediate Wall (655-676) -106.889 140.127 43.322
3) Live Load
1) Class A Vehicle (3 lane)
Table 4.4: Maximum Bending Moment And Shear Force From Class A Vehicle+ Floating Slab
Table 4.6: Maximum Bending Moment And Shear Force From 70R Wheeled Vehicle+ Floating Slab
Table 4.8: maximum bending moment and shear force from 70R tracked vehicle+ Floating Slab
LL BM -ve BM +ve SF
4.2.1 Modeling
In this method a structure like bridge is converted in to equivalent grillage of beams.
These beams are rigidly connected at discrete nodes. Beam deformations are related to bending
and torsion moments.
Grid lines are to be adopted along lines of Strength. Centre line of the slab is parallel to
edge lines and also parallel to longitudinal lines. Transverse lines are perpendicular to the center
line. The odd number of longitudinal and transverse lines is to be adopted.
Table 4.71Geometrical properties of box Bridge
4.13: Idealization of slabs into equivalent grillage Assigning Sub grade modulus for elastic Mat
2.3 Walls
2.3.1 Dead Load
(a) Self weight of End Wall
= 0.650 x 5.700 x 25.000 = 92.625 kN/m
Say 93.00 kN/m
(b) Self weight of Mid Wall
= 0.600 x 5.700 x 25.000 = 85.500 kN/m
Say 86.00 kN/m
Fig 4.13: Super Imposed Dead Load From Crash Barrier And Wearing Course
Table 4.2: Maximum Bending Moment And Shear Force From DEAD LOAD
DL BM -ve BM +ve SF
Bot Slab Long. M (33-208) -224.138 218.928 174.832
Top Slab Long. M (445-620) -118.559 258.521 131.099
End Wall (829-850) -224.545 224.545 53.061
Intermediate Wall (857-889) -52.565 52.565 12.518
Table 4.4: Maximum Bending Moment And Shear Force From Class A Vehicle
LL-1 BM -ve BM +ve SF
Bot Slab Long. M (33-208) -98.178 72.381 54.8688
Top Slab Long. M (445-620) -82.624 100.956 91.863
Table 4.6: Maximum Bending Moment And Shear Force From 70R Wheeled Vehicle
LL-2 BM -ve BM +ve SF
Bot Slab Long. M (33-208) -82.042 70.03 48.9248
Top Slab Long. M (445-620) -69.94 112.22 108.902
End Wall (829-850) -86.468 87.874 20.807
Intermediate Wall (857-889) -39.196 46.893 11.242
Table 4.8: Maximum Bending Moment and Shear Force From 70R Tracked Vehicle
LL-3 BM -ve BM +ve SF
Bot Slab Long. M (33-208) -90.445 71.122 51.7648
Top Slab Long. M (445-620) -91.771 119.482 111.013
End Wall (829-850) -96.366 98.413 22.62
Intermediate Wall (857-889) -47.436 54.714 13.166
Table 4.8: Maximum Bending Moment and Shear Force From Live Load
LL BM -ve BM +ve SF
Bot Slab Long. M (33-208) -98.178 72.381 54.8688
Top Slab Long. M (445-620) -91.771 119.482 111.013
End Wall (829-850) -96.366 98.413 24.607
Intermediate Wall (857-889) -47.436 54.714 13.166
Load Calculation :
1) Top Slab
Wearing Coat = 2 kN/mm2
Self weight = Thickness of Top slab x Density of Concrete (ϒ)
= 17.5 kN/mm2
Total Load = 19.5 kN/mm2
Total load at End span= 9.07 kN/mm2
Total load at Middle span= 9.07 kN/mm2
2) Bottom Raft
a) Top slab = 19.5 kN/mm2
b) End Wall = Nos x Thickness of End Wall x Ht of End Wall x ϒ
= 185.25 kN/mm2
c) Middle Wall = Nos x Thickness of Middle Wall x Ht of Middle Wall x ϒ
= 256.5 kN/mm2
Total Loadon wall = 12.84157 kN/mm2
d)Bottom raft = Thickness of Bottom Raft x ϒ
= 17.5 kN/mm2
Total Load = 49.84 kN/mm2
Total load at End span= 23.18 kN/mm2
Total load at Middle span= 23.18 kN/mm2
3) End Wall
a)`Active Earth Pressure = Ka x ϒ x h
= 51.3 kN/mm2
= kN/mm2
b) Live load Surcharge = 1.2 x Ka x ϒ x h
= 61.56 kN/mm2
Moment Calculation:
1) Top Slab
FEM (For End span) = W l2/12
= 55.90 kN-m
2) Bottom Raft
FEM (For End wall) = W l2/12
= 142.88 kN-m
FEM ( For Middle span) = 142.88 kN-m
3) End Wall
FEM : Active Earth pressure ( Bottom ) = Wl2/20
= 83.34 kN-m
Active Earth pressure (mid span) = Wl2/16
= 237.13 kN-m
Active Earth pressure (Top) = 2
Wl /30
55.56 kN-m
Table 4.10: Comparison of Fixed End Moments of STAADResults and Manual Calculation
Staad results Manual calculation Percentage
(kN-m) results(kN-m) Error(%)
+ve -ve +ve -ve +ve -ve
Bottom raft
moments moments moments moments moments moments
147.11 142.11 3.39
STEEL CALCULATION
Hogging Moment 378.00 533.84 700 637.5 O.K 2739.15 765.00 5609.99 25 175 O.K
Sagging Moment 210.33 398.21 700 640 O.K 1518.18 768.00 1717.40 20 300 O.K
16 300
Vertical Wall-outer
Hogging Moment 322.96 493.44 650 587.5 O.K 2539.45 881.25 5609.99 25 175 O.K
25 175
Sagging Moment 320.91 491.87 650 587.5 O.K 2523.35 881.25 3272.49 25 150 O.K
0 125
Vertical Wall-inner
Hogging Moment 107.28 284.39 600 542 O.K 914.36 813.00 2010.62 16 100 O.K
Sagging Moment 100.00 274.58 600 542 O.K 852.33 813.00 2010.62 16 100 O.K
Total Allowable
Developed
Member Shear Pt Shear Remarks
Shear Stress
Force Stress
Bottom Slab-Longitudinal
Hogging Moment 229.701 0.36 0.88 0.39 O.K
Sagging Moment
TopSlab-Longitudinal
Hogging Moment 242.112 0.38 0.88 0.39 O.K
SHEAR FORCE
Sagging Moment
Vertical Wall-outer
Hogging Moment 77.668 0.13 0.95 0.40 O.K
Sagging Moment
Vertical Wall-inner
Hogging Moment 25.684 0.05 0.37 0.27 O.K
Sagging Moment