Professional Documents
Culture Documents
2 Case Siam Paper and Packaging Business1
2 Case Siam Paper and Packaging Business1
ORGANIZATIONAL PROFILE......................................................................................................................................1
Key Drivers for the Adoption of KM.....................................................................................................................2
Implementation Steps..........................................................................................................................................4
Phase I. Foundation (2003–04)............................................................................................................................4
Phase II. Impact (2005–06)..................................................................................................................................8
Phase III. Sustain (2007 and beyond).................................................................................................................11
PROBLEMS ENCOUNTERED AND CORRECTIVE ACTIONS TAKEN...........................................................................11
KEY SUCCESS FACTORS...........................................................................................................................................12
ORGANIZATIONAL PROFILE
The Siam Paper and Packaging Business (SCG Paper) is one of the five key strategic busi-
ness units of the Siam Cement Group (SCG) (Figure 1) which has been recognized as the largest
and most advanced industrial conglomerate in Thailand. It was founded under the Royal Decree
of His Majesty King Rama VI in 1913. Since its inception, and through the successful takeover
by Kraft Paper in 1976, it has become the largest integrated local producer of paper products and
the industry leader in terms of market share, customer satisfaction, technology, and reputation.
The company has a combined annual production capacity of more than one million tons, 20% of
which are exported to various countries in Asia, Europe, and North America.
Currently, three core products that account for almost 80% of products produced include
pulp, printing and writing paper, packaging paper, and corrugated containers, with advanced
technology support from Rengo Co., Ltd. and Toppapan Printing Co., Ltd. for corrugated con-
tainers and offset folding cartons, respectively (Figure 2). The company has overseas plants in
the Philippines and Vietnam and more than 20 subsidiaries located in different parts of Thailand,
such as Bangkok, Chonburi, Saraburi, Rachaburi, Songkla, and Khonkhaen.
Aligned with its four corporate business philosophies—adherence to fairness, belief in the
value of the individual, concern for social responsibilities, and dedication to excellence—SCG
Paper’s more than 6,000 highly competent employees produce world-class quality products
using eco-friendly production processes; continuous improvement and management efficiency
are emphasized within the company. This commitment aims for sustainable development at the
corporate, industrial, and national levels. This philosophy has won SCG Paper many prestigious
SCG Paper represents the paper and packaging business unit of SCG (formally called PPB).
The author would like to acknowledge the kind assistance and cooperation of Mr. Chaovalit Ekabut, President,
and Mr. Chaweewan Wichupanan, Knowledge Management—Technical Training Center Manager, of SCG in
the preparation of this paper.
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Siam Paper and Packaging Business
awards, including the Deming Application Prize, the Thailand Quality Award, and the TPM
Excellence–First Category 2004 from the Japan Institute of Plant Maintenance.
To achieve its vision of being a regional and a world leader in pulp and paper products,
SCG Paper needs to maintain and improve its unique and intrinsic technology from generation to
generation and to continuously utilize and create new knowledge in this sector to foster innova-
tion. The company has to ensure that it can keep abreast of customers’ rapidly changing require-
ments and keep pace with an evolving environment for sustainable competitiveness.
In this regard, the technical development committee (TDC) (Figure 3) was set up in January
2003, consisting of managing directors and directors of production and related functions based on its
main business processes from the three key plants (Ban Pong, Wang Sala, and Pra Padeng). Its
purpose is to articulate the company’s vision, mission, and roadmap aimed at strengthening
production employees’ competency on intrinsic technology to sustain the company’s compe-titive
advantage. In addition, the TDC is responsible for setting up the technical training road-map, the
follow-up and evaluation systems, and the motivation and communication system to ensure the
effectiveness of the training and development programs. Committee members were
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appointed based on their positions to ensure their commitment as well as the security and sus-
tainability of core production competencies.
As a result, four key strategies, the so called “Four Creations,” were identified—system
creation, virtual center of technical excellence creation, media creation, and motivational system
creation—with these roles:
System Creation
The systems to be set up include the curriculum, testing materials, training evaluation, and
score report, as well as the reporting system.
Media Creation
Various media for training and learning are to be developed in Thai. Best practices from
various plants will be collected or acquired from outside sources and disseminated virtually to
all employees, with different levels of accessibility.
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Implementation Steps
To actualize the above strategies, the committee formulated a roadmap to build up the tech-
nologically advanced work force (TAW) for sustainable competitiveness so that all stakeholders
will understand the developmental phases, with specific milestones for each phase and the role
of each to ensure that each phase is implemented successfully. The roadmap consists of three
phases, as shown in Figure 4.
The knowledge needed is grouped into 1 modules based on four key business processes and
requisite relevant knowledge, as shown in Figures 5 and 6. The training is divided into basic, in-
termediate, and advanced levels. The basic level consists of technical knowledge which is gen-
erally found in public sources, the intermediate level consists of knowledge originally created
within PPB (Siam Paper and Packaging Business), and the advanced level consists of knowledge
considered to be trade secrets. A technical training roadmap for each position involved in pro-
duction is then set up to help in capacity-building.
At this stage, all scholar engineers, managers, and supervisors who have specialized in each
area (“knowledge owners”) play important roles in identifying, acquiring, codifying, and creat-
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ing knowledge for each training course. With a great deal of effort from these knowledge
owners, 53 courses were developed for the basic and intermediate levels (the addition of more
courses is ongoing at the intermediate levels), and more than 2,000 man-days of training had
been carried out by the end of 2004.
Basic 101
Intermediate 201
Advanced 301
Technical
Excellence Map
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been created, captured, and codified at the right time. The TDC decided to launch an IT system
3
called the PPB Knowledge System (PPB_KS) in 2004. The PPB_KS is an intranet that serves
as a repository for four key knowledge areas: technical excellence (eleven technical knowledge
modules), management excellence (modern management articles), management reports (finan-
cial data, business plans, and performance reports), and productivity improvement (best prac-
tices within and across companies in SCG Paper, as well as information from marketing, re-
search reports, etc). The system also serves as a central site for news, announcements, and em-
ployee activities. Besides serving as formation and knowledge bases, the PPB_KS also supports
organization-wide collaboration and human networks, For example, knowledge captured from
communities of practice (CoPs) or discussion rooms is stored in the PPB_KS after being re-
viewed and verified (Figure 7).
Productivity Improvement
Management Report (QC Problem-solving Files)
(XMR )
Specifically for the technical excellence knowledge base, which is the key focus area of the
technical development committee, KM working groups were set up in 2004 to ensure that the
technical knowledge stored in the PPB_KS was complete and updated, easy to access and re-
trieve, and used as a means for performance improvement as well as for continuous learning and
innovation.
The structure of the KM working team was well designed around the PPB_KS to ensure the
quality, validity, and security of knowledge. There was one working team, the so-called “module
team,” for each module, consisting of a champion, several associate champions, mentors, site ad-
ministrators, and members (Figure 8).
The champions and associate champions are appointed based on their positions, and the
mentors and site administrators are invited by the champions based on their area of expertise.
The roles and responsibilities of the members of each module team are clearly defined:
Note: PPB, the former name of SCG Paper, is still being used for the Knowledge System, as in PPB_KS.
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Champion
Fosters knowledge creation and promotes knowledge-sharing, validates knowledge quality
before storage, ensures the completeness and updating of knowledge, approves or terminates
membership of users, manages complaints from users, discovers innovative projects, and ensures
codification of knowledge into the PPB_KS; formulates a promotional plan for PPB_KS utiliza-
tion, etc.
Associate Champion
Assists the champion in promoting knowledge-sharing among members, verifies knowl-
edge before storage, participates in knowledge-creating activities such as a technical or knowl-
edge-sharing forum, etc.
Mentor
Answers questions in the community sites, recommends sources of knowledge for exten-
sive study, participates in knowledge creation activities.
Site Administrator
Manages the module site, ensures knowledge security, advises and supports the respective
module champion in promoting and developing the module site as well as promoting the use of
the site, etc.
Technical Site Administrator (under the supervision of the technical information and training
center)
Provides central support services for PPB_KS users, protects PPB_KS from systems
breakdown, viruses, and unauthorized access, manages and monitors the use of the server area
and level of knowledge inventory, coordinates with all site administrators, trains all target
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employees on the PPB_KS regarding news and regulations, promotes the use of the PPB_KS,
facilitates knowledge-sharing throughout the PPB, etc.
This well-designed module team structure with clearly defined roles and responsibilities
worked quite well, since people clearly understood their roles and, more importantly, were
recognized for the success of their module group as a team. The formal appointment of cham-
pions and associate champions by position ensured the continuity and sustainability of the
PPB_KS, whereas the mentors (who are mostly supervisors and managers) play a key role in
promoting the interaction between members both in the PPB_KS site as well as in face-to-face
meetings. They also provided feedback to members on questions in their areas of expertise
through sharing experiences, best practices, and lessons learned.
By the end of Phase I, more than 10,000 MB of knowledge content had been uploaded into
the PPB_KS and more than 2,000 man-days of training on basic courses had been carried out,
covering 100% of the target employee group, primarily supervisors and managers. To date 94
training modules have been developed and 100% of target employees have been trained on basic
knowledge through e-learning. The intermediate, carried out as a project-based learning for
engineers and supervisors, is still going on. In regard to the level of utilization of the PPB_KS,
the number of cumulative visitors had exceeded 25,000 as of July 2006.
In this regard, the Communities of Practice (CoPs) have been used as a means for enhanc-
ing knowledge-sharing and creation. Each module champion initiated CoPs in which facilitators
and members were assigned based on their respective areas of expertise. In some CoPs, external
stakeholders, such as technical suppliers, were also invited. Although all CoPs were self-man-
aged, they were fully supported by senior management in terms of time, place, and budget, with
administrative assistance from the technical site administrators. In fact, CoP implementation
plans must be approved, implemented, monitored, and evaluated by senior management just like
other production plans. In other words, CoPs were part of the employees’ jobs for the creation of
new knowledge. Each module team was responsible for the success of the CoP as part of job
performance. This unique top-down approach, in contrast to that used in typical CoPs, which are
generally voluntary, has so far been quite effective at SCG Paper in terms of participation.
There are currently more than 60 CoPs actively sharing and creating knowledge through
face-to-face or virtual meetings through the PPB_KS (Figure 9). CoPs are categorized into four
types based on their objectives: problem-solving, method/process standardization, best practices
identification, and innovation. The knowledge captured is verified by the module champion be-
fore being stored in the PPB_KS.
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In addition, the technical development committee established a reward scheme which was
automatically rated by knowledge users: for “The Great Contributor” who contributed most by
answering the highest number of questions on the web board or discussion forum and “The
Great Content” for the author of the knowledge item that was downloaded the most number of
times by PPB_KS by users. All course directors and trainers were given exclusive, specially-de-
signed T-shirts for their contributions. Both monetary and non-monetary reward schemes were
available for CoPs: gift vouchers, attendance at technical symposium and study missions, free
luncheons, etc.
As mentioned earlier, the aim of knowledge-sharing in Phase II, the so-called Impact Phase,
was to discover the positive impacts of KM on the effectiveness of production and relevant
systems, customer satisfaction and, more importantly, innovations (Figure 4). Although impact
evaluation was still in is early stages, some improvements in production and related processes
were apparent as a result of learning derived from the CoPs.
An example is a CoP on the pulp making module where members shared their experiences
on troubleshooting and preventive measures for leaking water tubes in the recovery boilers. The
selected topic was in line with a key company policy: reducing machine downtime and improv-
ing overall plant effectiveness (OPE). Knowledge gained from this CoP resulted in the inclusion
of additional inspections in the preventive and maintenance plan: measurement of tube thickness
using ultrasonic equipment, testing of the emergency system of the steam drum level prior to
shutdown, calibration of the steam drum level transmitter during shutdown, etc. In addition, the
special testing equipment for tube leakage was included in the annual procurement plan, as well
as the improvement in the timing of repairing the cracked mica sheet. Another example was a
cost reduction of THB5–10 million on equipment and engineering for the pre-bleaching stage
due to the application of lessons learned among CoPs members.
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More importantly, some important qualitative results were observed after CoPs were intro-
duced, including an increase in efficiency after knowledge needed was located and accessed,
avoidance of “re-inventing the wheel,” fostering of cross-company collaboration due to the
expansion of social networks across companies within SCG Paper, an increase in innovative
ideas for new products and services, and additional opportunities to share across companies. In
other words, CoPs have assisted the technical workforce in learning more rapidly and expanding
their sources of knowledge and in learning beyond company borders through virtual and people
networks. This is certainly supportive of its vision to “Innovate value for stakeholders” and is in
line with SCG’s crucial emphasis since 2005 on becoming an innovative organization. CoPs in
particular have encouraged employees to be more open-minded and eager to learn—key char-
acteristics of SCG’s “Inno-People.”
An early indication of this change could be seen at the end of Phase II in the fact that not
only the number but also the quality of SCG Paper projects submitted for the SCG Innovation
Award in 2006 had significantly increased as compared to 2005 (the first year this award was
offered). Among the innovative projects submitted, hydroponics culture (a technique for grow-
ing plants without soil [Figure 10]) began in R&D and was developed into a large-scale project
through knowledge-sharing among CoPs members. It is now being implemented at a subsidiary
of SCG paper.
SCG Paper has moved ahead in innovation through its technical excellence initiatives,
which came out in time for the recent corporate movement on innovation. In SCG’s concept,
innovation is driven by technology management consisting of three key elements: the technol-
ogy roadmap, R&D, and intellectual capital management (Figure 11). The technology roadmap
was what SCG Paper used in Phase I. R&D was facilitated through intermediate and advanced
technical training/learning and CoPs were carried out in Phase II. Finally, intellectual property
management is what is planned for Phase III.
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In fact, SCG is now in the process of setting up an Intellectual Property (IP) center to assist
business units in the patent filing process and to leverage patents within a group.
knowledge-is-power mindset or were not able to see the benefits of sharing knowledge, they
would be divided into smaller groups of 3–4 persons, where it would be easier to build trust and
thus facilitate sharing. The ongoing challenge is to make knowledge-sharing part of the job and
ultimately part of the organizational culture.
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SCG Paper. Examples of this unique culture are seen in the employees’ loyalty and commitment
as well as in strong teamwork—key success factors for Phases I and II of KM implementation.
All key stakeholders brought their full efforts to bear to meet the vision and goals laiad out by
the TDC and KM committees. For example, the structured and top-down approach used for
CoPs (different from the traditional CoPs, which are normally voluntary and driven by mem-
bers’ interests) seems to work quite well due to the strong commitment of employees. So far, the
desired impact on cross-company collaborations as well as a more open working environment
had been already seen by the end of Phase II, and this undoubtedly paved the way for even more
innovations.
LESSONS LEARNED
The Importance of Knowledge Management Processes
Although there is no consensus on necessary processes for putting KM into practice, it is
generally accepted that there are several key processes involved: identifying, creating, capturing,
storing, accessing, sharing, and using knowledge. Using knowledge results in learning and thus
creates new knowledge. The more knowledge is used, the more learning and new knowledge
will be created. This is a never-ending cycle of knowledge creation. The more dynamic the cycle
is, the more learning and innovation will happen. Gaps or weakness in KM processes will have a
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negative impact on knowledge creation. In addition, key success factors such as leadership and
strategy, organizational culture, IT, and measurement have critical roles in making this cycle
effective. In this regard, SCG Paper’s KM processes consist of all key processes in the knowl-
edge creation cycle as described above (Figure 12).
Before KM initiatives were officially launched in SCG Paper, some KM processes were
practiced but might not have been systematic and effective. The establishment of the champion
module and the PPB_KS filled in the gaps and weaknesses. The key success factors mentioned
above play important roles in making the knowledge creation cycle effective.
It is also critical that senior management be aware of the importance of KM processes and
key success factors in knowledge creation. In particular, the measurement of learning and inno-
vation is still at an early stage; more attention should be given to establishing monitoring and
evaluation of outputs and outcomes of the knowledge creation cycle to identify areas for im-
provement.
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