You are on page 1of 8

Materials and Design 56 (2014) 649–656

Contents lists available at ScienceDirect

Materials and Design


journal homepage: www.elsevier.com/locate/matdes

Effect of friction time on mechanical and metallurgical properties


of continuous drive friction welded Ti6Al4V/SUS321 joints
Peng Li a,b, Jinglong Li b,⇑, Muhammad Salman c, Li Liang b, Jiangtao Xiong b, Fusheng Zhang b
a
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072, PR China
b
Shaanxi Key Laboratory of Friction Welding Technologies, Northwestern Polytechnical University, Xi’an 710072, PR China
c
Heavy Mechanical Complex, Taxila 47080, District Rawalpindi, Pakistan

a r t i c l e i n f o a b s t r a c t

Article history: Dissimilar joint of Ti6Al4V titanium alloy and SUS321 stainless steel was fabricated by continuous drive
Received 9 September 2013 friction welding. The effect of friction time on the mechanical properties was evaluated by hardness mea-
Accepted 25 November 2013 surement and tensile test, while the interfacial microstructure and fracture morphologies were analyzed
Available online 4 December 2013
by scanning electron microscope, energy dispersive spectroscope and X-ray Diffraction. The results show
that the tensile strength increases with friction time under the experimental conditions. And the maxi-
Keywords: mum average strength 560 MPa, which is 90.3% of the SUS321 base metal, is achieved at a friction time of
Titanium alloy
4 s. For all samples, studied fracture occurred along the joint interface, where intermetallic compounds
Stainless steel
Continuous drive friction welding
like FeTi, Fe2Ti, Ni3(Al, Ti) and Fe3Ti3O and many other phases were formed among elements from the
Interfacial microstructure two base metals. The width of intermetallic compounds zone increases with friction time up to 3 lm,
Fracture morphology below which it is beneficial to make a strong metallurgical bond. However, the longer friction time leads
to oversized flash on the Ti6Al4V side and overgrown intermetallic compounds. Finally the optimized
friction time was discussed to be in the range of 2–4 s, under which the sound joint with good reproduc-
ibility can be expected.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction The most widely used solid-state method to weld these two
materials is diffusion bonding, for it is easy to insert other metal
The hybrid metal combinations have gained considerable atten- foils between the base metals to suppress the formation of exten-
tion attributed to the rapid development of new materials for sive Fe–Ti IMCs, which is harmful to the joint strength. However,
structural applications in various engineering fields, such as the greater care required in the surface preparation and longer pro-
aerospace and nuclear industries, among which there is a strong cessing cycle of this method have limited its usage. Additionally,
demand of dissimilar joining of titanium alloy to stainless steel the highest strength for direct bonding of Ti6Al4V/steel couples
[1–3]. Methods of producing this combination include fusion weld- ever reported can just reach up to 520.1 MPa (78.8% of the used
ing [4–6], brazing [7], diffusion bonding [8–11] and explosion steel base metal strength) [15], which is not adequate to satisfy
welding [12,13]. Nevertheless, the conventional fusion welding the application in engineering. In order to further improve the joint
joints between titanium and steel exhibit inferior mechanical strength and enhance the fabrication efficiency, friction welding
properties due to (i) the formation of intermetallic compounds techniques can be chosen due to its lower temperature and shorter
(IMCs) at the joint interface resulting from the limited solubility welding time that are beneficial for suppressing the metallurgical
between Ti and Fe, and (ii) the excessive distortion and residual reaction. There are several researchers who have focused on fric-
stresses because of the significant differences in their physical tion welded pure titanium/stainless steel dissimilar joints. The
properties, such as linear thermal expansion coefficient used methods included rotary friction welding [16–19] and friction
(Ti: 8.9  106°C1, Fe: 12.2  106°C1) and melting point stir welding [20]. Joint strength can reach as high as pure titanium
(Ti: 1660 °C, Fe: 1535 °C) [14]. Solid-state welding techniques, such base for some pairs. However, no research work was tried on fric-
as diffusion bonding, explosion welding, and friction welding can tion welding of dissimilar Ti6Al4V/SUS321 couple, which is also
be more suitable than those related to fusion ones since many indispensable for the aerospace and nuclear applications.
problems associated with melting are eliminated or reduced. The aim of this study is to fabricate a combination with higher
strength between Ti6Al4V titanium alloy and SUS321 stainless
⇑ Corresponding author. Tel.: +86 29 88460673; fax: +86 29 88491426. steel by using continuous drive friction welding. The effect of fric-
E-mail addresses: rocli@mail.nwpu.edu.cn (P. Li), lijinglg@nwpu.edu.cn (J. Li). tion time on the interfacial microstructure and tensile strength of

0261-3069/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2013.11.065
650 P. Li et al. / Materials and Design 56 (2014) 649–656

the joints were thus investigated. The reaction products and the mal conductivity, which results in an unsymmetrical temperature
interface structure of the joints were also discussed. field distribution along the weld direction, i.e., the temperature in
the Ti6Al4V side is a little higher than the SUS321 side. In addition,
during the welding process, the softening effect due to the severe
2. Experimental procedures
dynamic recrystallization is obvious in the Ti6Al4V side. Thus,
the friction surface may transfer to inner Ti6Al4V and forms a sec-
Rods of commercially available Ti6Al4V titanium alloy and
ondary friction surface. The above reasons together contribute to
SUS321austenitic stainless steel in the diameter of £14 mm were
the plastic flow mainly occurs in the Ti6Al4V side and extruded
used as base metals, which were machined to the diameter of
from the weld to form large amount of flash in all samples, and fi-
11 mm for the weld faying surface side. The chemical compositions
nally resulting in an unsymmetrical appearance. Similar results are
and room temperature tensile properties of the base metals were
also found in Refs. [21–24].
listed in Tables 1 and 2. Fig. 1 shows the dimensions of the speci-
Fig. 4 shows the effect of friction time on burn-off length of the
mens for friction welding and tensile test. Based on Fuji’s conclu-
joints. It can be seen that the burn-off length increases linearly
sion that decreasing the surface roughness of the steel base can
with the increasing friction time. Owing to the complex heating
greatly improve the friction welded joint strength between tita-
and softening mechanism of the interfacial materials, and the more
nium and AISI 304L stainless steel [16], the faying surfaces, prior
complex effect of the upsetting process at final, the definite rela-
to welding, were polished with emery paper and ultrasonically
tion between the friction time and burn-off length will also be
cleaned in ethanol and dried in air.
complex. However, the fit to the experimental results yields the
Friction welding was carried out using a continuous drive fric-
following simple equation:
tion welding machine (C40, Changchun CNC Machine Tool Co.
Ltd., China), attached with displacement acquisition sensor assem- LBO ¼ 1:82t  0:6 ð1Þ
bly. During the friction welding operations, the friction welding
where LBO is the burn-off length (mm) and t is the friction time (s).
parameters were set to the following combinations: a friction
Eq. (1) can clearly describe the change of burn-off lengths with the
speed of 1900 rpm, a friction pressure of 184 MPa, an upset pres-
friction time. At the beginning of the welding process, the friction
sure of 330 MPa and a friction time ranges from 1 to 4 s.
heat is not enough to plasticize the base metals and the interfacial
After welding, the axial cross-section of the joint was obtained
temperature is relatively low, hence no burn-off occurs. This initial
by using electrospark wire-electrode cutting and mounted for pol-
heating process sustains about 0.33 s, which is deduced from Eq. (1)
ishing, then etched in acid solutions for microstructure examina-
and shown in Fig. 4. Then as the welding progresses, the accumu-
tions. The microstructure and quantitative chemical analyses of
lated heat through friction is sufficient to soften the base metal
the joints were performed by an optical microscope (OM, Olym-
and form an obvious flash, thus the burn-off length increases rap-
pus–MPG3) and scanning electron microscope (SEM, JSM–6390A)
idly with the increasing friction time. However, this basic equation
equipped with an energy dispersive spectroscope (EDS). Microh-
is primitive, and further experimental study should be done to
ardness measurements were conducted on a Vickers microhard-
incorporate the factors related to the physical and mechanical prop-
ness testing machine (Struers Duramin–A300) using a load of
erties of the welding specimens.
100 g and dwell time of 10 s. The joint strength was evaluated on
a tensile testing machine (Instron 3382) using a crosshead speed
3.2. Microstructure of the joint and SEM-EDS analysis result
of 0.5 mm/min at room temperature. The tensile specimens with
a gauge diameter of 8 mm were prepared, as shown in Fig. 1b. After
Fig. 5 shows evolvements of the interfacial microstructure of
tensile tests, the fracture surfaces were examined by SEM, EDS and
the joints welded at different friction times. It can be clearly seen
X-ray Diffraction (XRD, X’Pert MPD Pro).
that the whole joint interface is typically concurve shaped, specif-
ically, on the Ti6Al4V side it is convex shaped, while on the SUS321
3. Results and discussion side it is cuppy shaped. And the irregularity tendency becomes lar-
ger as the friction time increases. The zoom-in views of regions
3.1. Appearance and burn-off length of the joints ‘‘A’’, ‘‘B’’, ‘‘C’’ and ‘‘D’’ are showing in Fig. 6, from which can be seen
that the width of the dynamic recrystallization zone (DRZ) in
Fig. 2 shows the appearances of the as-welded joints welded at Ti6Al4V side is much larger than the SUS321 side, of which it is al-
different friction times. It is evident that the welds look unsym- most nil for all samples. Additionally, the grain refinement in the
metrical and the flash scale for 4 s is much bigger than that for DRZ is quite obvious at the Ti6Al4V side. However, the width of
1 s, which is consistent with the longer burn-off length. And the DRZ in the Ti6Al4V side rapidly decreases from 300 lm to
flash is mainly formed on the Ti6Al4V side. One reason for this 100 lm as friction time increases from 1 s to 4 s. Next to the DRZ
could be attributed to that the decrease of the tensile yield is the thermal mechanically affected zone (TMAZ), where the
strength of Ti6Al4V with temperature is much more remarkable grains are elongated and bended. Some streamlines were thus
than that of SUS321, although the yield strength for Ti6Al4V is formed resulting from the partial deformation of the base metals,
much higher than SUS321 at room temperature. Fig. 3 shows the especially for the SUS321 base. Similar phenomenon had already
variation of tensile yield strengths of Ti6Al4V and SUS321 as a been observed by some previous researchers [16]. The above phe-
function of temperature. Furthermore, the thermal conductivity nomenon could be caused by the non-uniform heat generation at
of SUS321 (16.1 W m1 K1) is two times larger than that of the welding interface. In rotary friction welding (including inert
Ti6Al4V (6.7 W m1 K1). Thus, the heat formed through friction friction welding and continuous drive friction welding), the heat
is mainly generated on the Ti6Al4V side because of its lower ther- generation rate is closely related to the linear velocity and local

Table 1
Chemical composition of the base metals (wt.%).

Materials C Al Mn V Ni Cr Ti Fe Si N S O
SUS321 60.08 – 62.0 0.02 9.0–12 17–19 P0.4 Bal 61.0 – 60.03 –
Ti6Al4V 60.08 5.5–6.75 – 3.5–4.5 – – Bal 60.4 0.15 60.05 – 60.20
P. Li et al. / Materials and Design 56 (2014) 649–656 651

Table 2
Tensile properties of the base metals at room temperature.

Materials Ultimate tensile strength (MPa) Yield strength (MPa) Fracture elongation (%)
SUS321 620 240 45
Ti6Al4V 950 880 14

Friction surface
Burn-off length
6

Burn-off length (mm)


Clamping part Fit line

4
Joint interface

2 0.33s

0
0 1 2 3 4
Fig. 1. Dimensions (in mm) and configuration of (a) the specimens to be welded
and (b) tensile samples. Friction time (s)

Fig. 4. Burn-off length changes with the friction time.

SUS321 side Ti6Al4V side

1s has also been reported that the interface temperature at the center
of a solid bar does not reach the maximum interface temperature,
2s or even that of the measured average [27]. The central Ti6Al4V part
may have higher yield strength than SUS321 during the heating
process. The curve shaped interface was thus formed due to more
3s
heat generation near peripheral area and more outer material ex-
truded in the form of flash under the action of high friction and up-
4s set pressure. Moreover, owing to the continuous friction heating of
the base, the temperature in the joint interface increases to a higher
level, then the softening plasticized Ti6Al4V in DRZ cannot bear the
axial force, thus the width decreased from 300 lm to 100 lm as the
Fig. 2. Appearance of the joints welded at different times. friction time increases from 1 s to 4 s.
Fig. 7 shows the SEM images of the joints welded at different
friction times with EDS line scanning to show the concentration
profiles of the elements. It can be seen that a new intermetallic
compounds zone (IMZ) mainly formed on the SUS321 side. The
Ti6Al4V thickness of the IMZ grows from 0.3 lm to 3 lm as the friction
800
SUS321 time increases from 1 s to 4 s. And the morphology of the IMZ
Yeild Strength (MPa)

changes from a continuous pattern to a dispersive one. Generally


600
speaking, the diffusion distance of Fe in Ti6Al4V is larger than that
of Ti in SUS321 because the interdiffusion coefficient of Fe in Ti is
400 much bigger than Ti in Fe at the elevated temperature [28], thus
most of the newly formed IMCs should be in the Ti6Al4V side.
200 Nonetheless, owing to the less deformation in the SUS321 side
where continuous contact condition was achieved, more Ti atoms
0 can diffuse into SUS321 base than Fe into Ti6Al4V, hence leading
0 100 200 300 400 500 600 700 800 to the IMZ mainly formed in the SUS321 side.
o
Temperature ( C) The EDS line scanning results in Fig. 7e reveal that a 5 lm wide
mixing zone is present in the joint area, where the elements con-
Fig. 3. Temperature dependent tensile yield strength of the base metals [25].
centration variation indicates the formation of different phases.
Table 3 shows the EDS analysis results and possible phases at posi-
friction condition, such as friction pressure, friction coefficient and tions shown in Fig. 7b–d. It can be seen that the newly formed
other parameters [26]. The local heat generation follows equation: IMCs are Fe–Ti series, namely, FeTi and Fe2Ti, which are inevitable
and also found in other researchers’ works. The above diffusion
dN ¼ 2ppf mrdr ð2Þ phenomenon reveals that thermo-mechanical coupling effect dur-
ing the friction process can enhance the diffusion abilities of the
where N is the heat power, p is the unit pressure, f is the friction elements, because the diffusion distance resulting from only ther-
coefficient, v is the linear velocity and r is the local radius. According mal effect cannot be this large, e.g., a mutual diffusion distance of
to Eq. (2), the heat generation is theoretically zero at the center of 5 lm in diffusion bonding process always needs several tens of
the weld and it increases radially as the distance from the center minutes. Thus friction welding can be finished in a very short
of the weld increases, just as the description down by Vill [26]. It time-frame, which is more effective than diffusion bonding.
652 P. Li et al. / Materials and Design 56 (2014) 649–656

Region A (a)
Sampling position
1mm

Region B (b)
Ti6Al4V
1mm

SUS321 Region C (c)


1mm

Region D (d)
1mm

Fig. 5. Optical micrographs of the joints welded at (a) 1 s, (b) 2 s, (c) 3 s and (d) 4 s.

Ti6Al4V (a) Ti6Al4V (b)

TMAZ
DRZ

DRZ
TMAZ

SUS 321 300μm SUS 321 300μm

Ti6Al4V (c) Ti6Al4V (d)

SUS 321 300μm SUS 321 300μm

Fig. 6. Optical micrographs (a–d) showing the zoom-in views of Regions A, B, C and D in Fig. 5, respectively.

3.3. Microhardness distribution 3.4. Tensile properties and fracture morphologies of the joints

Fig. 8 shows the typical microhardness variations in the direc- Fig. 9 depicts the variation of average tensile strength as a func-
tion perpendicular to the weld interface. Almost the same trend tion of friction time. Each value is an average of three samples. It
is observed, i.e., the hardness for the two welded materials signif- can be seen that the average strength of the joint increases as
icantly increases in the DRZ, and the maximum hardness value is the friction time increases. The maximum average strength, which
obtained near the welding interface. One reason for this could be is 560 MPa (90.3% of SUS321 base strength) is reached when the
the grain size in DRZ is smaller than that of TMAZ and HAZ, so friction time is 4 s. However, the variation of the strength is larger
the DRZ has a slightly higher hardness according to the Hall–Petch at either shorter or longer friction time. Based on the analysis done
relationship [29]: on the microstructure and chemical composition in Section 3.2, the
tensile properties have the same variation tendency as the IMZ
1=2
H m ¼ H 0 þ kH d ð3Þ width, i.e., the higher strength is corresponding to the wider IMZ
yet not exceed 3 lm. Meshram et al. [31] have also pointed out
where Hv is the hardness, d is the grain size, H0 and kH are the con- that in order to prevent the negative factor of the IMZ on the joint
stants. Another reason could be the strain hardening effect during strength, the maximum width cannot exceed 3 lm, which means
the friction process at the interface [30]. In addition, the hardness that longer welding time is useless or even harmful.
of the newly formed IMCs is much higher than that of base metals. The fracture surfaces of tensile tested specimens are character-
These factors together influence and result in the current hardness ized using SEM to understand the failure mechanism. Fig. 10
distribution which may indicate that the joint interface is the weak shows the fracture surface morphologies taken from the central
part when bearing load. region in each side of the samples welded at different friction
P. Li et al. / Materials and Design 56 (2014) 649–656 653

(a) (b)
IMZ IMZ

Ti6Al4V SUS321 Ti6Al4V SUS321

F (c) IMZ (d)


Scanning line

H
Ti6Al4V IMZ SUS321 Ti6Al4V SUS321
I

Mixing zone
(e)
Al Ka, 21

Ti Ka, 110

V Ka, 27

Cr Ka, 22

Fe Ka, 46

Ni Ka, 8

0 5 10 15 20 25
Scan length/µm

Fig. 7. SEM-BSE micrographs of the specimens welded at (a) 1 s, (b) 2 s, (c) 3 s and (d) 4 s with (e) EDS results of the scanning line shown in (d).

Table 3
400 1s
The EDS analysis results of the points shown in Fig. 7. 2s
3s
Vickers hardness (Hv)

Position Elements percentage (at.%) Possible phase structure 4s


350
Al Ti Cr Fe Ni
E 2.80 42.31 10.50 41.98 2.45 FeTi(Cr, Ni)
300
F 2.80 38.57 13.08 42.56 2.99 FeTi(Cr, Ni) Interface
G 1.10 15.75 19.65 58.11 5.40 Fe2Ti(Cr, Ni)
H 1.65 34.38 12.35 46.96 4.66 FeTi(Cr, Ni) 250
I 1.16 14.59 18.96 60.93 4.36 Fe2Ti(Cr, Ni)
Ti6Al4V SUS321
200

times. It can be seen that at shorter welding time conditions (i.e.,


-2 -1 0 1 2
1 s and 2 s), the fracture surfaces are relatively rough as com-
pared to the longer friction time condition. There are some pits Distance from interface (mm)
and protrusions distributed on the fracture surfaces. By spot Fig. 8. Microhardness test results along the central line of the joints.
scanning the surfaces of the fractured samples using EDS, it is
observed that the protrusion structure on SUS321 side is mainly
composed of 11.5%Al, 72.9%Ti, 10.2%Fe and 3.4%Cr (Point J) indi- not uniform and the bonding strength between the bases and
cating a Ti-based solid solution, while on Ti6Al4V side reveals a IMCs is poor, thus fracture partly occurs between Fe–Ti IMCs
Fe-based solid solution with the composition of 72.1%Fe, and base metals. However, as the friction time prolongs, the
17.9%Cr, 6.1%Ni and 3.9%Ti (Point K). These fracture features fracture surfaces change from a bumpy feature to a relatively flat
reveal that the metallurgical bonding of Ti6Al4V and SUS321 is one, which means the uniform bonding interface is achieved,
654 P. Li et al. / Materials and Design 56 (2014) 649–656

SUS321 base metal corresponding to the higher strength of the joint. The observed
600 river patterns on all the fracture surfaces of the joints indicate a
Tentile Strength (MPa)

brittle cleavage fracture mechanism for Ti6Al4V/SUS321 couple.


500

400 3.5. XRD results of the fracture surfaces


300
To further confirm the new phases formed on the interface,
200 the tensile fracture surfaces were analyzed by XRD. Fig. 11 shows
100 the XRD patterns on the fracture surface of the typical joint
welded at 2 s. Peaks corresponding to Fe9.64Ti0.36, Ni3(Al, Ti), FeTi,
0 Fe2Ti, FeNi, AlFe2V, CrTi4, V, Fe3Ti3O and a-Ti were observed on
1 2 3 4
the fractured surface of the SUS321 and Ti6Al4V sides respec-
Friction time (s)
tively. However, since the Ti6Al4V and SUS321 bases experienced
Fig. 9. Variations of the average tensile strength as a function of friction time. a period of larger plastic deformation and stress–strain in the
weld zone, the lattice structure of new phases was distorted.

(a) (e)

(b) (f)

(c) (g)

(d) (h)

Fig. 10. SEM micrographs of the tensile fracture surface at central part of SUS321 side (left column) and Ti6Al4V side (right column) welded at different times: 1 s (a and e),
2 s (b and f), 3 s (c and g) and 4 s (d and h).
P. Li et al. / Materials and Design 56 (2014) 649–656 655

Fe9.64Ti0.36 (a) 1500 CrTi4 (b)


800 Ni3 (Al, Ti) Fe3Ti3O
Al Fe2V 1200 V

Intensity/cps
α-Ti

Intensity/cps
600 Fe2Ti
FeNi 900
FeTi
400
600

200
300

0 0
20 30 40 50 60 70 80 90 20 30 40 50 60 70 80 90
2θ/(°) 2θ/(°)

Fig. 11. XRD results on fracture surfaces of the joint welded at 2 s (a) SUS321 side and (b) Ti6Al4V side.

Therefore, a minor deviation of diffraction peak existed between (5) The optimized friction time was discussed to be in the range
the joint and base metals. The detected IMCs support the EDS of 2–4 s, under which the sound joint with good reproduc-
analysis results in Section 3.2. From the above discussion, the ibility could be expected.
fracture process of the joint during tensile test can be deduced.
The stress firstly deforms the SUS321, and later concentrates
around the brittle phases of the Fe–Ti IMCs formed at the Acknowledgements
Ti6Al4V/SUS321 interface, where the crack initiates at last and
partly tears the surrounding substance during the crack growth. This work was supported by the National Natural Science Foun-
Chunks on the fracture surfaces of the joints welded at the short- dation of China (Grant No.: 51071123), the fund of the Innovation
er friction time (i.e., 1 s and 2 s) and the river patterns reconfirm Project of Shaanxi Province Overall Plan on Science and Technology
this process. (Grant No.: 2012HBSZS021), Northwestern Polytechnical Univer-
To sum up, although the average tensile strength of the joints sity Foundation for Fundamental Research (Grant No:
becomes larger as the friction time increases, the longer welding JC20120224) and the 111 Project (B08040).
time also leads to an oversized flash of Ti6Al4V base. Moreover,
at the friction time of 4 s, width of the IMZ reaches to a critical va- References
lue of 3 lm, below which it is beneficial for the joint strength.
Therefore, in view of the joints obtained at the shorter friction time [1] Lee JG, Hong SJ, Lee MK, Rhee CK. High strength bonding of titanium to
stainless steel using an Ag interlayer. J Nucl Mater 2009;395(1):145–9.
(less than 2 s) have the lower tensile strength with larger variation, [2] Atasoy E, Kahraman N. Diffusion bonding of commercially pure titanium to
the optimum friction time for this research is chosen to be 2–4 s, low carbon steel using a silver interlayer. Mater Charact 2008;59(10):1481–90.
under which the highly reliable bonding strength with good repro- [3] Ferrante M, Pigoretti EV. Diffusion bonding of Ti–6Al–4V to AISI 316L stainless
steel: mechanical resistance and interface microstructure. J Mater Sci
ducibility can be expected. It is worth noticing that, when applying 2002;37(13):2825–33.
these findings into practice, one must take into account that these [4] Gao M, Mei S, Wang Z, Li X, Zeng X. Characterization of laser welded dissimilar
results can differ for different types of Ti6Al4V/SUS321 couples, Ti/steel joint using Mg interlayer. Sci Technol Weld Join 2012;17(4):269–76.
[5] Chen SH, Zhang MX, Huang JH, Cui CJ, Zhang H, Zhao XK. Microstructures and
such as different diameters. mechanical property of laser butt welding of titanium alloy to stainless steel.
Mater Des 2014;53:504–11.
[6] Wang T, Zhang B, Chen G, Feng J. High strength electron beam welded
4. Conclusions titanium–stainless steel joint with V/Cu based composite filler metals. Vacuum
2013;94:41–7.
In the present research, studies on continuous drive friction [7] Elrefaey A, Tillmann W. Interface characteristics and mechanical properties of
the vacuum-brazed joint of titanium-steel having a silver-based brazing alloy.
welding of Ti6Al4V/SUS321 couple having different thermal and Mater Trans A 2007;38(12):2956–62.
mechanical properties have been carried out. Based on the metal- [8] Orhan N, Khan T, Eroğlu M. Diffusion bonding of a microduplex stainless steel
lurgical analysis and mechanical properties evaluation, the follow- to Ti–6Al–4V. Scr Mater 2001;45(4):441–6.
[9] Kundu S, Mishra B, Olson DL, Chatterjee S. Interfacial reactions and strength
ing conclusions have been drawn: properties of diffusion bonded joints of Ti64 alloy and 17–4PH stainless steel
using nickel alloy interlayer. Mater Des 2013;51:714–22.
(1) The joint shows a typical unsymmetrical appearance. The [10] Kundu S, Sam S, Chatterjee S. Interfacial reactions and strength properties in
dissimilar titanium alloy/Ni alloy/microduplex stainless steel diffusion bonded
burn-off mainly occurred on the Ti6Al4V side, and the fit joints. Mater Sci Eng A 2013;560:288–95.
of burn-off lengths at different times yields a simple equa- [11] Kundu S, Sam S, Chatterjee S. Evaluation of interface microstructure and
tion: LBO = 1.82t  0.6, which needs to be modified in the mechanical properties of the diffusion bonded joints of Ti–6Al–4V alloy to
micro-duplex stainless steel. Mater Sci Eng A 2011;528(15):4910–6.
future work.
[12] Akbari Mousavi SAA, Farhadi Sartangi P. Experimental investigation of
(2) As the friction time increases from 1 s to 4 s, the width of explosive welding of cp-titanium/AISI 304 stainless steel. Mater Des
IMZ grows up to a critical value of 3 lm, below which it is 2009;30(3):459–68.
beneficial to make a strong metallurgical bond. [13] Sudha C, Prasanthi TN, Murugesan S, Saroja S, Kuppusami P, Vijayalakshmi M.
Study of interface and base metal microstructures in explosive clad joint of
(3) Samples welded at longer friction time have higher strength, Ti5Ta18Nb and 304L stainless steel. Sci Technol Weld Join 2011;16(2):133–9.
and the maximum average tensile strength of 560 MPa [14] MatWeb. <http://www.matweb.com/>.
(90.3% of SUS321 base metal) is obtained at 4 s. However, [15] Kundu S, Sam S, Chatterjee S. Interface microstructure and strength properties
of Ti–6Al–4V and microduplex stainless steel diffusion bonded joints. Mater
the longer friction time leads to an oversized flash in Ti6Al4V Des 2011;32(5):2997–3003.
side and overgrown IMCs. [16] Fuji A, North TH, Ameyama K, Futamata M. Improving tensile strength and
(4) IMCs like FeTi, Fe2Ti, Ni3(Al, Ti) and Fe3Ti3O were detected bend ductility of titanium/AlSI 304L stainless steel friction welds. Mater Sci
Technol 1992;8(3):219–35.
on the fracture surfaces, where the observed river patterns [17] Fuji A, Ameyama K, North TH. Improved mechanical properties in dissimilar
indicate a brittle cleavage fracture mechanism. Ti-AISI 304L joints. J Mater Sci 1996;31(3):819–27.
656 P. Li et al. / Materials and Design 56 (2014) 649–656

[18] Dey HC, Ashfaq M, Bhaduri AK, Prasad Rao K. Joining of titanium to 304L [25] Huang BY, Li CG, Shi LK, Qiu GZ, Zuo TY. China materials engineering canon
stainless steel by friction welding. J Mater Process Technol 2009;209(18– nonferrous materials and engineering, vols. 4 and 5. Beijing: Chemical Industry
19):5862–70. Press; 2006 [in Chinese].
[19] Akbarimousavi SAA, GohariKia M. Investigations on the mechanical properties [26] Vill VI. Friction welding of metals. American Welding Society; trade
and microstructure of dissimilar cp-titanium and AISI 316L austenitic stainless distributor: Reinhold Pub. Co.; 1962.
steel continuous friction welds. Mater Des 2011;32(5):3066–75. [27] Alves EP, An CY, Neto FP, dos Santos EF. Experimental determination of
[20] Fazel-Najafabadi M, Kashani-Bozorg SF, Zarei-Hanzaki A. Joining of CP-Ti to temperature during rotary friction welding of dissimilar materials. Front
304 stainless steel using friction stir welding technique. Mater Des Aerosp Eng 2012;1(1):20–6.
2010;31(10):4800–7. [28] He P, Liu D. Mechanism of forming interfacial intermetallic compounds at
[21] Yılmaz M, Çöl M, Acet M. Interface properties of aluminum/steel friction- interface for solid state diffusion bonding of dissimilar materials. Mater Sci Eng
welded components. Mater Charact 2002;49(5):421–9. A 2006;437(2):430–5.
[22] Jayabharath K, Ashfaq M, Venugopal P, Achar DRG. Investigations on the [29] Sato YS, Urata M, Kokawa H, Ikeda K. Hall–Petch relationship in friction stir
continuous drive friction welding of sintered powder metallurgical (P/M) steel welds of equal channel angular-pressed aluminium alloys. Mater Sci Eng A
and wrought copper parts. Mater Sci Eng A 2007;454–455:114–23. 2003;354(1–2):298–305.
[23] Kimura M, Kasuya K, Kusaka M, Kaizu K, Fuji A. Effect of friction welding [30] Seli H, Ismail AIM, Rachman E, Ahmad ZA. Mechanical evaluation and thermal
condition on joining phenomena and joint strength of friction welded joint modelling of friction welding of mild steel and aluminium. J Mater Process
between brass and low carbon steel. Sci Technol Weld Join 2009;14(5): Technol 2010;210(9):1209–16.
404–12. [31] Meshram SD, Mohandas T, Reddy G, Madhusudhan. Friction welding of
[24] Taban E, Gould Jerry E, Lippold John C. Dissimilar friction welding of 6061–T6 dissimilar pure metals. J Mater Process Technol 2007;184(1–3):330–7.
aluminum and AISI 1018 steel: properties and microstructural
characterization. Mater Des 2010;31(5):2305–11.

You might also like