Name : Rikzan Kurnia Azriful

Kelas : 3D DIII EC
BP : 1801041006
_______________________________________________________________________

WRITING REPORT ON JOB-SHEET

Study the following description carefully

Drawing down a circular bar to a square taper

A black mild steel bar of particular dimensions has to be drawn down to a

square taper. The tools required are anvil, tongs and a ball-pein hammer.
Throughout the operation the end which is being forged must be kept at a bright
red heat. The procedure is as follow. The circular bar is gripped with the tongs.
One face is forged flat and to a short taper. The component is rotated through 180o
and the opposite face is forged flat and to a short taper. The work is turned
through 90o and the above operation is repeated. The end is drawn down to the
required length. It is important to keep the faces square during the operations. The
result is a circular bar with a square taper at one end.

The above description can also be expressed as a set of instructions on an operations

sheet (or work-sheet). Give title (job title), tools and material required in the operation.
In the description the purpose of the operation is repeated at the end as a statement of its
result. In the instructions it is not necessary to state the result, because this is clearly seen
in the diagrams. Also, in the instructions we often omit
(i) The definite and the indefinite articles (i.e. the, a, an)
(ii) Relative pronouns (i.e. which, that)
(iii) Some parts of the verb to be (i.e. is, are)

We use only those words which are necessary to give the essential information, as in a
telegram.
1. Now write out and complete the operations sheet, giving only essential instructions
based on the description above.

OPERATIONS SHEET FOR JOB

TO DRAW DOWN A CIRCULAR BAR TO A SQUARE TAPER
MATERIAL REQUIRED Black mild steel bar
TOOLS REQUIRED Anvil, tongs, ball-pein hammer

SQUARE
PROCEDURES

1. Throughout operation, end

being forged kept at bright red
heat.
2. The circular bar is gripped with
the tongs.
3. One face is forged flat and to a
short taper.
4. The component is rotated
through 180o and the opposite
face is forged flat and to a short
taper.
5. The work is turned through 90o
and the above operation is
repeated.
6. The end is drawn down to the
required length.
7. It is important to keep the faces
square during the operations.

1. Write out operations sheets for each of the following description

A black mild steel square bar has to be drawn down to a circular taper. The tools
required are an anvil, vee-bit tongs and a ball-pein hammer. The end which is
being forged must be kept at a bright red heat throughout the operation. The
procedure is as follows. One end of the square bar is forged to a square taper. The
work is placed on the anvil face so that a corner of the tapered portion is touching
the anvil and the faces of the tapered portion are at 45 o to the top of the anvil. The
opposite faces are forged to produce an octagonal pyramid shape. All corners of
the bar are lightly hammered to produce a conical taper. The result is a square bar
drawn down to a circular taper, having a conical shape.

OPERATIONS SHEET FOR JOB

TO DRAW DOWN A SQUARE TAPER TO A CIRCULAR TAPER
MATERIAL REQUIRED Black mild steel bar
TOOLS REQUIRED Anvil, tongs, ball-pein hammer
CIRCULAR

PROCEDURES

1. Throughout the operation. end

which is being forged must be
kept at a bright red heat
2. One end of the square bar is
forged to a square taper.
3. The work is placed on the anvil
face so that a corner of the
tapered portion is touching the
anvil and the faces of the
tapered portion are at 45o to the
top of the anvil.
4. The opposite faces are forged to
produce an octagonal pyramid
shape.
5. All corners of the bar are lightly
hammered to produce a conical
taper.
In order to manufacture a cold chisel, one piece octagonal bar 0f 0.8% high
carbon steel is required. The tools required are an anvil, a ball-pein hammer,
tongs, a quenching bath and an off-hand grinding machine. Throughout the
operation the bar is heated to a bright red. The procedure is as follows. The bar is
held at a slight angle on the anvil face. One face is drawn down to form a wedge
shape. The bar is turned through 180o and the opposite face is drawn down to a
wedge shape. The bar is reversed and a chamfer is forged on the striking end. The
bar is allowed to cool slowly and the cutting edge is roughly ground. The chisel is
then hardened and tempered. Finally, the cutting edge is finish-ground on the
grinding machine, and the cutting quality of the chisel tested on a mild steel block.

OPERATIONS SHEET FOR JOB

TO MANUFACTURE A COLD CHISEL
MATERIAL REQUIRED Octagonal bar
Anvil, tongs, ball-pein hammer, quenching bath, off-hand grinding
TOOLS REQUIRED
machine
CHISEL
COLD

PROCEDURES

1. In order to manufacture a cold

chisel, one piece octagonal bar
0f 0.8% high carbon steel is
required.
2. Throughout the operation the
bar is heated to a bright red.
3. The bar is held at a slight angle
on the anvil face.
4. One face is drawn down to form
a wedge shape.
5. The bar is turned through 180o
and the opposite face is drawn
 down to a wedge shape.
6. The bar is reversed and a
chamfer is forged on the striking
end.
7. The bar is allowed to cool slowly
and the cutting edge is roughly
ground.
8. The chisel is then hardened and
tempered.
9. Finally, the cutting edge is finish-
ground on the grinding machine,
and the cutting quality of the
chisel tested on a mild steel
block.

WRITING A REPORT OF AN EXPERIMENT

Here are a set of instructions for a simple experiment. Change the instructions into a
report of the experiment as in the first example, and write the report in your notebook.

Instruction
1. Pivot a meter stick at its center
point O so that it balances
2. Attach a cord to a 1 kg mass and
suspend it from a point P on the
side OX, 200 mm from the centre
point
3. Note what happens (the meter stick
turns in an anti-clockwise
direction).
4. Suspend a second mass of 1 kg
mass from a point on the side OY
5. Adjust the distance between O and
the mass until the stick remains in a
horizontal position.
6. Measure the distance between O
and the second mass.
7. Replace the second 1 kg mass with
a 0-5 kg mass.
8. Note what happens (the meter stick
turns anti-clockwise).
9. Move the 0-5 kg mass along OY
until the stick again balances
Report
1. A meter stick was pivoted at its
center point so that it balanced
2. A cord has been attached to a 1
kg mass and it had been
suspended from a point P on the
side OX, 200 mm from the
centre point
3. It was noted the meter stick has
been turned in an anti-clockwise
direction
4. A second mass of 1 kg mass has
been suspended from a point on
the side OY
5. The distance between O and the
mass has been adjusted until the
stick remains in a horizontal
position
6. The distance between O and the
second masshas been measured
10. Measure the distance between O
and the point S where the 0-5 kg
mass is suspended
10. The distance between O and the
and was found to be 200 mm
7. The second 1 kg mass has been
replaced with a 0-5 kg mass
8. It was noted that the meter stick
has been turned anti-clockwise
9. The 0-5 kg mass has been moved
along OY until the stick again
balances
point S has been measured where
the 0-5 kg mass is suspendedand
was found to be 400 mm