Inspection & Test Plan: Disciplin REV Legend H: Steel Structure B W: SW: KE: NO Description Inspection Methode

KOP BBI
INSP
Legend
DISCIPLIN
REV H :
W :
STEEL STRUCTURE B SW :
KE :
NO DESCRIPTION INSPECTION METHODE
STEEL STRUCTURE
1 Material Inspection N/A
2 Procedure/Methode of Instalation N/A
3 Initial Preparation For Column Insallation
a.
Check Hole Diameter Of Column And Leveling Inspect
Adjuster Level Of Each Column Location
b. Welding (If Any) Inspect
- WPS & PQR Inspect
-WPQ
4 Foundation Check
a. Centerline, Elevation, Anchor Bolt Location Inspect
b. Padding Level Check Inspect
5. Erection
a.
Check Structure For Line, Level & Dimension As Inspect
Required
b. Welding Fit Up Inspect
c.
Inspect
Visual Inspection (Before, During, After Welding)
d. NDT Inspect
e. Plumbness / Vertically Check Inspect
f. Bolt Tightening Check Inspect
6 Painting / Touch Up
a. Check Paint Spec, Type, Cover, Etc Inspect
b.
Inspect
Check Equipment & Tool For Painting Application
c.
Inspect
Check Surface Confition Before Applied Paint
d.
Visual Check After Paint / Touch Up Paint Inspect
Completion
e. DFT Check Inspect
7 Grouting Work
a. Material Inpection Inspect
b. Mixing Proportion Inspect
c. Form-Work Inspect
d. Anchor Bolt / Embeded N/A
e. Cleaning Prior to Placing Inspect
f. Placing of Grouting Inspect
g. Apprearance of surface after from removal Inspect
h.
Mortar Finishing (Level, Chamfer, Crack, and Inspect
Mortar Proportion)
8 Steel Structure Instalation Acceptance
a. Final Punch List Inspect
b.
All Inspection as per ITP has been done and Inspect
report already been generated and sign
c. All NCR or any Deviation already Closed Inspect
d.
All Drawing Changes already updated in as build Inspect
Drawing
Project Name : Blas Furnance Krakatau Steel Project
Project No : -
Main Contractor : PT KRAKATAU Engineering Date
Sub-Contractor : PT. PUSAKA GEMILANG TEKNINDO Report No.
Project Owner : KRAKATAU STEEL (PERSERO) TBK Page.
Document No. : PGT ITP KE
INSPECTION & TEST PLAN
Hold Point A : Document Approval M :

100% Witness R : Document Review P :
Spot / Random V : Document / Data Verification I :
PT. Krakatau Enginering KS : Krakatau Steel TPI :
RESP
REF.DOCUMENT ACCPTANCE CRITARIA VERIFIED DOCUMENT
PGT
N/A N/A N/A W

N/A N/A N/A P
KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME

V/P
KE & KS Spec Comply with Spec QAQC-PGT/GF-FIR/ME V/P
KE & KS Spec API 650 & ASME IX BY PT.KE V/P
KE & KS Spec ASME IX PGT-P P
KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME P&W


P&W
P&W
KE & KS Spec Comply with Spec & Dwg TPI P&W
KE & KS Spec Comply with Spec & Dwg N/A P&W

KE & KS Spec Comply with Spec & Dwg N/A
P
P
P
KE & KS Spec Comply with Spec & Dwg N/A P
N/A N/A N/A -
P&W
KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME V/P

V/P
KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME V/P
V/P
:
Report No. :
:
Monitoring
Prepare
Information
Third Party Inspection
RESPONSIBILITY
KE AMYTHAS KS
W SW W
R A A
P&W R/W R
P&W R/W A
P&W R/W A
R/W A A
W A A
W W A
W A A
W W A
W A A
W A A
W A A
W A A
W W A
W A A
W A A
W W A
W W A
W SW W
W SW SW
W W SW
- -
W SW SW
W W W
SW SW SW
W W W
R&W R/W R
R&W R/W R
R&W R/W R
R&W R/W A
KoP INSPECTION & TE
Project : Blast Furnace PT Krakatau Steel Legend :
KS :
KE :
Job No : 3703 S/C :
Client : PT Krakatau Steel X :
Inspection & Test Description : Steel Structure AMYTHAS :
Scope of Inspecti
No Inspection & Test ( Activity )
S/C
Document Reviewed
1 Design Drawing & Data -
2 Engineering Design
- Compiling, Understanding, Clarification -
3 Detail Drawing -
4 QA/QC Procedure I
- Compiling, Understanding, Clarification I
5 Approval
- Reviewed Subcontractor ITP -
- Submited Qualified Welder Procedure I
- Submited Welder Qualifications I
- Prepared weld procedure and Welder Qualification Register I
6 Inspection Material
- Quantities I
- Conformance to Requirement I
- Dimensional I
- Visual check I
- Material Certificate I
7 Material Preparation
- Check Material type and Identification I
- Mark Number Identification I
- Quantity Identification I
8 Steel Work Fabrication and Erection
- Approved WPS PQR and Work Instruction Available I
- Check Material Identification I
- Calculate NDT Required Per Facility I
- Consumable Welding Check I
- Check Fit Up, Configuration, Dimension and Orientation I
- Welder Qualification Check I
- Welder Parameter Check I
- Final Dimension Check I
- Levelness Check I
- Vertically Check I
- Straigthness Check I
- Bolt Tigtened Check I
- Completion Part, Bold and Nut Check I
9 Final Inspection and Testing I
- Visual Welding Quality I
- Dimensional I
- Check for Distortion I
- Missed Bold Hole I
- Correct Part Number I
10 Non Destructive Testing (NDT) if Required
- Magnetic Particle Test I
- Penetran Test I
- Ultrasonic Test I
- Radiographic Test I
11 Documentation
All documents required as per contract shall be collected and submit to
owner if :
All inspection as per this ITP has been done & inspection report has
already been generated and sign all NCR already closed and
documented, all drawing changes already update in as built or martk up
drawing
ITP No. :
ECTION & TEST PLAN Revision :
Date :
I :
PT Krakatau Steel W :
PT Krakatau Engineering (W) :
SUB-Contractor R :
Report, Record, Documents to be supplied by H :
vendor / Subcontractor
Third Party etc
Scope of Inspection by : Records Referenced Documents (s)

Required
KE AMYTHAS PT.KS Applicable Specification
R - R - Contract Document, Company Spesification standard and Code

- Approved General Specification, Owner Specification
- Project Quality Plan, Company Specifitaion, Technical specification
R - R - Approved General Specification, Owner Specification
I - R - Company Specification, Technical Specification, AFC Drawing
- Approved General Specification, Owner Specification, Code Spesification
I R R - Project Quality Plan, Company Specification, Technical Specification
I R R X - Standard and Code
X
R R R - Project Quality Plan, Company Specification, Technical Specification
R R R - Owner Speciication, Standard and Code
R R R
R R R
X
W - W - Approved General Specification, Owner Specification, AFC Drawing
W W W - Approved General Specification, Owner Specification, AFC Drawing
R R R - Approved General Specification, Owner Specification, AFC Drawing
X
X
R R R - Approved General Specification, Owner Specification, AFC Drawing
(W) (W) (W) - Approved General Specification, Owner Specification, AFC Drawing
X
R R R X Approved General Specification, Owner Specification, AFC Drawing
- Approved General Specification, Owner Specification, AFC Drawing
- Contract Project
3703
A
41560
Do & Inspection required
Witness (Notification of Inspection required)
Random Witness
Review
Hold Point Notification required and activity shall not proceed
without prior instruction
Referenced Documents (s)

Applicable Specification
ntract Document, Company Spesification standard and Code

proved General Specification, Owner Specification
oject Quality Plan, Company Specifitaion, Technical specification
proved General Specification, Owner Specification
mpany Specification, Technical Specification, AFC Drawing
proved General Specification, Owner Specification, Code Spesification
oject Quality Plan, Company Specification, Technical Specification
andard and Code
oject Quality Plan, Company Specification, Technical Specification

wner Speciication, Standard and Code
proved General Specification, Owner Specification, AFC Drawing




ntract Project
KOP BBI
INSPECTION
Legend
DISCIPLIN
REV H :
W :
STEEL STRUCTURE 0 SW :
KE :
NO DESCRIPTION INSPECTION METHODE
DUCTING/HOPPER FABRICATION
1 Design
Approval of Drawing and Design Calculation N/A
Material Certification & Material Identification Inspection
2 Welding Spesification
a WPS & PQR Inspection
b WPQ Inspection
3 Procedure Document / Preparation Inspection
a
Inspection
Edge Preparation Inspection (Incl. Back Chipping
b Fit-Up & Welding Inspection Inspection
c Visual and Dimensional Inspection Inspection
4 Surface Preparation of Painting
a Surface Preparation Inspection
b Wire Brush or Post Blasting Cleaning Inspection
c Visual after Wire Brushing or Sand Blasting Inspection
5 Painting Application of Fabrication Activity
a 1st Coating Inspection
b 2nd Coating Inspection
c Final Coating Inspection
d Visual & Dry Film Thickness Check Inspection
6 Manufacturer's Data Report
a. Manufacturer's Data Report Inspection
Project Name : Blast Furnance Krakatau Steel Project
Project No : -
Main Contractor : PT KRAKATAU Engineering Date
Sub-Contractor : PT. PUSAKA GEMILANG TEKNINDO Report No.
Project Owner : KRAKATAU STEEL (PERSERO) TBK Page.
Document No. : PGT ITP KE
INSPECTION & TEST PLAN
Hold Point A : Document Approval M:

100% Witness R : Document Review P:
Spot / Random V : Document / Data Verification I :
PT. Krakatau Enginering KS : Krakatau Steel TP:
RESPONSIBIL
REF.DOCUMENT ACCPTANCE CRITARIA VERIFIED DOCUMENT
PGT
KE & KS Spec. KE & KS Spec. App. Dwg & Calc. P

Mill Certification Material N/A N/A P
KE & KS Spec. AWS D1.1 & ASME IX BY PT. KE P

KE & KS Spec. ASME IX PGT-P P
KE & KS Spec. Comply with Spec & DWG QAQC-PGT/FB-FIR/ME

P
KE & KS Spec. Comply with Spec & DWG QAQC-PGT/FB-FIR/ME P


KE & KS Spec. Comply with Spec QAQC-PGT/FB-FIR/ME V/P

:
Report No. :
:
Monitoring
Prepare
Information
Third Party Inspection
RESPONSIBILITY
PGT AMYTHAS
P SW/A
P SW/A
P A
P W/A
P R/A
P SW/A
P W/A
P SW/A
P SW/A
P W/A
P SW/A
P SW/A
P SW/A
P W/A
V/P R
Contract No :
Job No. : c 2002
Client : KRAKATAU ENGINEERING
Project : SINTER PLANT
Location : KRAKATAU STELL CILEGON BANTEN
Description :
NO ITEM ACTIVITIES
SPECIFICATION + PROCEDURE + CONTRACT DOCUMENT REVIEW

1.0 FABRICATION AND ERECTION SPECIFICATION
1.1 Technical Specification
1.1.1. Review Client's approved technical Specification
1.1.2. Finalise deviation, Amendments or Queries.
1.2 Drawing Control

1.2.1 Review Client's approved drawings
1.3 Material Control

Material Receiving, Handling and Storage Procedure
1.3.1
Check compliance witch specification, generate new procedure
if required
1.3.2
Check materials received are in line with delivery note, P.O,
Packing List ( Mat'l spec/size/quantity), Visualy inspect for
irregularities or surface
1.3.3 Check mill certificate againts material received
1.3.4
Material without mill certificate or without any correlation
between mill certificate and material shall be considered
irrelevant material than report to client
1.3.5 Check Visual Condition
1.3.5 Check Dimension According to Specification / Drawing
1.4 Welding Control

Welding Procedure
1.4.1
Check compliance with specification, generate new WPS and
qualify PQR if required (WPS & PQR are provided by KE)
Welder Qualification
1.4.2
Check compliance with specification, validity if required qualify
welder
Welding Consumables
1.4.3 Check compliance with specification, mill certificate
1.4.4 Control Issuance & Return of Welding Consumable
1.4.4 Welding Equipment Performance
PT CEMARA SEMITAMA
WORK PROCEDURE & QUALITY PLAN
ACTIVITY CHECK LIST
LEGEND
A : Approved H : Hold Point
I : Inspection V : Verification
W : Wittness SW : Spot Witness
R : Review
ITP HOPPER
REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT
QA Manual / Code & Standard QA Manual / Code & Standard Approved Tech. Spec.
QA Manual / Contract Doc QA Manual / Contract Doc App. Construction Drawing
QA Manual / Contract Doc QA Manual / Contract Doc Approved Mat'l Receiving

Handling Storage Proc.
No Defect
Mat'l Receiveing, Handling & (MRR, OSDR / Advise or Release
Storage Proc./Tech Spec. Notes)
Orientation As Per Drawing
Material Receivin Non

Conformance Report
QA Manual / Contract Doc No Defect App. Construction Drawing

QA Manual / Contract Doc Orientation As Per Drawing App. Construction Drawing
QA Manual / Contract Doc & AWS
D1.1 AWS D1.1 Approved WPS & PQR
QA Manual / Contract Doc & AWS Approved Welder Qualification &

D1.3 AWS D1.1 Certification
QA Manual / Contract Doc & AWS D1.1 Test Certificate of Consumable

AWS D1.1
AN
Sheet No.
Revision No
Date : 41883
Prepared By : Zainal A
INSPECTION APPROVAL
PT CEMARA SEMITAMA
MCC CERI PT. KE AMYTHAS PT.KS REPR.
CONST SIGN QA/QC SIGN
R R R R R/A
R R R R R
I I R R R
I I W W SW
I I W W SW
I I W W SW
I I R/V R/V R/V
I I R/V R/V R/V
R R R/V R/V R/A
I I R R R/A
R R R R R/A
V V R/V R/V R/A
V V R R R/A

Inspection & Test Plan: Disciplin REV Legend H: Steel Structure B W: SW: KE: NO Description Inspection Methode

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Inspection & Test Plan: Disciplin REV Legend H: Steel Structure B W: SW: KE: NO Description Inspection Methode

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KOP BBI

NO DESCRIPTION INSPECTION METHODE

INSPECTION & TEST PLAN

Hold Point A : Document Approval M :

N/A N/A N/A W

KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME

KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME P&W

KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME

KE & KS Spec Comply with Spec & Dwg N/A P&W

KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME V/P

KE & KS Spec Comply with Spec & Dwg QAQC-PGT/GF-FIR/ME

Inspection & Test Description : Steel Structure AMYTHAS :

Scope of Inspection by : Records Referenced Documents (s)

R - R - Contract Document, Company Spesification standard and Code

- Approved General Specification, Owner Specification, AFC Drawing

Referenced Documents (s)

ntract Document, Company Spesification standard and Code

oject Quality Plan, Company Specification, Technical Specification

proved General Specification, Owner Specification, AFC Drawing

proved General Specification, Owner Specification, AFC Drawing

proved General Specification, Owner Specification, AFC Drawing

proved General Specification, Owner Specification, AFC Drawing

proved General Specification, Owner Specification, AFC Drawing

NO DESCRIPTION INSPECTION METHODE

INSPECTION & TEST PLAN

Hold Point A : Document Approval M:

KE & KS Spec. KE & KS Spec. App. Dwg & Calc. P

KE & KS Spec. AWS D1.1 & ASME IX BY PT. KE P

KE & KS Spec. Comply with Spec & DWG QAQC-PGT/FB-FIR/ME

KE & KS Spec. Comply with Spec & DWG QAQC-PGT/FB-FIR/ME P

KE & KS Spec. Comply with Spec & DWG QAQC-PGT/FB-FIR/ME P

KE & KS Spec. Comply with Spec QAQC-PGT/FB-FIR/ME V/P

SPECIFICATION + PROCEDURE + CONTRACT DOCUMENT REVIEW

1.2 Drawing Control

1.3 Material Control

1.4 Welding Control

REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT

QA Manual / Contract Doc QA Manual / Contract Doc App. Construction Drawing

QA Manual / Contract Doc QA Manual / Contract Doc Approved Mat'l Receiving

Orientation As Per Drawing

Material Receivin Non

QA Manual / Contract Doc No Defect App. Construction Drawing

QA Manual / Contract Doc & AWS Approved Welder Qualification &

QA Manual / Contract Doc & AWS D1.1 Test Certificate of Consumable

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