TSP ADAPTATION

Document : GPT-ITP-002
Project No: Q3510 Revision N° : 0

Inspection and test plan of shop fabricated Stainless steel tanks

Inspection by & Degree

No Description du point de contrôle Applicable standard and code Acceptance criteria Reference document Remarques
Groupement JESA OCP

1 General

1.1 Verification of drawings API 650 H W -

1.2 Approved WPS/PQR & Weld plan API 650, ASME Sec. IX API 650, ASME Sec. IX WPS&PQR W A -

1.3 Qualification of welders WPS, ASME Sec. IX ASME SEC VIII Div 1 WPQR W A -

1.4 RT, PT, Hydrostatic test, Painting, Vacuum box test procedures API 650 & ASME V Approved NDE procedures H A -

1.5 Certificate of NDE personal API 650 & ASME V NDE personnel certificate R R R

2 Material receiving inspection

Drawings
Raw material inspection (Visual, quantity, conformance to requirement, Heat Approved Drawing / MTC
2.1 Material test certificate (MTC) H W -
No,Dimensional,,,) Material spec Material traceability sheet
PO, Packing list
2.2 Welding consumable receiving inspection WPS SPEC MTC R R -

2.3 Receiving inspection for bought out material at shop fabrication Drawings SPEC MTC / inspection report H W -

3 Dimensional inspection
3.1 First shell roundness inspection API650 API 650 Roundness inspection report H W -
3.2 Plumbness of top shell relative to the bottom API650 API 650 Plumbness inspection H W -
3.3 Peaking and banding inspection ( At vertical and horizontal joints) API650 API 650 Peaking and banding inspection report H W -
3.4 Flatness check of bottom shell API650 API 650 Flatness inspection report H W -

3.5 Manholes and nozzles location and orientation inspection API650 API 650 Location and orientation report H W -

4 Welding inspection

4.1 Fit-up inspection API650, WPS, Drawings API 650 Fit-up inspection report H RW -

4.2 Visual welding inspection API 650, WPS API 650 Visual inspection report H RW -

4.3 Liquid Penetrant test for : Fillet weld, nozzles joint .. Approved PT procedure, API 650 & ASME V API 650 & ASME V PT Report W R -

4.4 Radiographic test for butt weld Approved RT procedure, API 650 & ASME V API 650 & ASME V RT Report & RT flims W R - Review of RT Films with RT Sketch

4.5 Vacuum test for bottom shell & Bottom plate Vacuum procedure, API 650 API 650 Vacuum Report W RW -

4.6 Roof plate leak test Leak test procedure, API 650 API 650 leak test Report W RW -

4.7 Pressure test for reinforcing pad pressure test procedure, API 650 API 650 Pressure test Report W R -

5 Final insepction (prior to Hydrotest)

Final dimensional and visual inspection including flatness check of bottom shell
5.1 Drawings, WPS, API650, ASME VII div 1 Final inspection report H W -
and completeness check
6 Hydrotest inspection

6.1 Water fill up test Approved Hydrotest test procedure, API 650 API 650 Water fill up report H W -

6.2 Hydrotest report Approved Hydrotest test procedure, API 650 API 650 Hydrotest report H W -

8 Passivation inspection for SS Tanks

8.1 Passivation inspection for SS Tanks and Painting in CS Surfaces Pickling and passivation procedure DFT inspection report H W -
 9 Quality Dossier

9.1 Submission of final quality document Project spec Quality dossier H R -

9.2 Release of final inspection certificate Project spec Inspection certificate H H -

Legend : H – Hold Point W – Witness Point R – Document Review TPI - Third-Party Inspector

MTC - Material test certificate PT - Pentrant test RT - Radiographic test DFT - Dry film thickness