DOHAT AL KHALEEJ LLC

Inspection and Test Plan for Structural Steel

Activity By Remark
No. Inspection and Test Plan Reference Document Acceptance Criteria Verifying Document
Contractor TPI Client ‐

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Documentation Control

2 Receiving Material Check AWS D1.1,BS5950 -1&2 AWS D1.1,BS5950, Related Forms H W A ‐
ASTM A 36, ASTM A 36,
ASTM A123, ASTM A123,
ASTM A307, ASTM A307,
ASTM A325, ASTM A325,
Approved Drawing, Approved Drawing
Spec.

Material Certificate ASME SEC II, ASME SEC II,

3 ASTM A 36, ASTM A 36, Certificates H W A ‐
Control
ASTM A123, ASTM A123,
ASTM A307, ASTM A307,
ASTM A325, Spec. ASTM A325

4 WPS ASME IX,AWS D1.1, ASME IX, AWS D1.1 WPS H R ‐ ‐

Spec.
5 PQR ASME IX,AWS D1.1, ASME IX, AWS D1.1 PQR H R ‐
Spec.
6 WPQ ASME IX,AWS D1.1, ASME IX, AWS D1.1 WPQ Records H R ‐ ‐
Spec.

7 NDT Operator Certificate ASME Sec V, Spec ASME Sec V Certificates H H A ‐

R

Calibration Certificate
8 ASME B31.3, Spec Spec. Records H R ‐
Control R

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FABRICATION OF STRUCTRAL STEEL (SHOP)

Cutting ,Beveling and AWS D1.1/D1.1M/

9 identification of Approved Drawing AWS D1.1/D1.1M - H SW R ‐
Structural Steel /Approved
Procedure /Spec.

10 Fit up of Structural Steel WPS/Spec. AWS D1.1/D1.1M/ Daily Fit‐Up Report H W R ‐

BS 5950

11 Monitoring of Welding WPS/Spec. AWS D1.1/D1.1M/ Daily Welding Report H R R ‐

BS 5950

12 PWHT (If Any) WPS/Spec. AWS D1.1/D1.1M/ PWHT Report H W R ‐

BS 5950

13 NDT (If Any) AWS D1.1/D1.1M / AWS D1.1/D1.1M / NDT Request Report,
BS 5950 / Approved BS 5950 RT Test Report, PT Test
Drawing /Approved Report, MPT Test H W R ‐
Procedure /Spec Report, UT Test Report

14 Final Inspection of WPS/Spec. AWS D1.1/D1.1M/ Final Inspection Report H H R ‐

Structural Steel (Welding, BS 5950
Dimensional, distortion,
Straightness, squareness,
chamber, Flatness,
Verticality)

AWS D1.1/D1.1M/
15 Approved Drawing/ ‐ H W R ‐
Identification of Fabricated BS 5950
Approved Procedure
Structures ( Tagging or
/Spec.
Punching)

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Painting of Spools (Primer)

Daily Surface
16 Surface Preparation SSPC, Spec. SSPC H W R ‐
Preparation Report
Daily Painting
17 Primer Coating Inspection SSPC, Spec. SSPC H W R ‐
Inspection Report
(DFT Measurement)

ERECTION OF STRUCTURAL STEEL

18 Storage of Fabricated Approved Procedure/ AWS D1.1/D1.1M/ - H W R ‐

Structural steel members Spec BS 5950
at Site area
18 Foundation should be Approved Drawing AWS D1.1/D1.1M/ - H W R ‐
Checked for level and /Spec BS 5950
Coordinates
19 Handling, Lifting and Approved Procedure / AWS D1.1/D1.1M/ - H W R ‐
Fixing of Structural steel Spec BS 5950

20 Installation of Structural Approved Schedule / Approved Procedure/ - H W R ‐

steel Members Erection Procedure/ AWS D1.1/D1.1M/
Approved Drawing BS 5950
/Spec

21 Bolting of Structural Approved Drawing Approved Drawing / - H W R ‐

Steel /Approved Procedure/ AWS D1.1/D1.1M/
Spec BS 5950
22 Alignment of Structural Approved Procedure/ AWS D1.1/D1.1M/ - H W R ‐
Steel Approved Drawing BS 5950
AWS D1.1/D1.1M/
BS 5950

23 Final Inspection of Approved Procedure/ AWS D1.1/D1.1M/ - H W R ‐

Structural steel members Approved Drawing/ BS 5950
( Alignment, Bolting, AWS D1.1/D1.1M/
Primer damage) BS 5950

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Final Field Coat

24 Inspection of Primer Daily Painting

SSPC, Spec. SSPC H W R ‐
coating (On Damaged Inspection Report
Area)
Daily
25 Intermediate Painting SSPC, Spec. SSPC Painting H H R ‐
Inspection Inspection Report
(DFT Measurement)
Daily
26 Final Painting Inspection SSPC, Spec. SSPC Painting H H R ‐
(DFT Measurement) Inspection Report

Abbreviations:

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test

W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on
his discretion and informs TPI Inspector accordingly.
R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

A: Approval

SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for
whole UT tests or one or two visits for whole surface preparation works for painting.

MOM: Minute of Meeting

P.O: Purchase Order