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ACADEMIC QUALIFICATION:-
SUMMARY:-
BE Mechanical, DME with 12 year experience in leading fabrication as well as Inspection companies.
Having experience of Managing QA-QC & Welding activities for Pressure vessel, Heat exchangers, Valves,
Structures & Machined components. Materials handle like Carbon Steel, Low alloy Steel, Stainless Steel, and
Nonferrous material for different services.
KEY SKILL:-
Able to review Project & Welding construction and contract requirement.
Able to perform the task of Technical review of product for Material, Manufacturing Process &
welding construction.
Able to specify requirements and assessment protocol, to supervise, implementation and monitor
subcontracting activities.
Able to specify, supervise and manage welding personnel and related personnel needs &
competences/ skills according to ASME section IX, EN ISO 9606, AD 2000- Merkblatt HP3.
Able to specify, validate & manage the equipment, including the calibration if needed.
Able to specify, develop, validate and manage manufacturing, welding & quality assurance and
control plan.
Able to specify, develop, evaluate, validate and manage Welding procedure needed for
construction according to ASME Section IX, EN ISO 15614-1, and AD2000-Merkblatt
HP2/1.
Able to specify, develop, evaluate, and manage working instruction.
Able to specify, validate & manage base material and consumables.
Able to specify, develop, evaluate, validate and manage Heat Treatments.
Able to specify, supervise and manage welding personnel and related personnel needs &
competences/ skills
Able to specify, review, develop, evaluate, validate & manage corrective action to solve
construction non-conformities.
Able to specify, develop, evaluate, validate, and manage process identification and traceability for
material and welding.
Conversant in GTAW, SMAW, GMAW, FCAW & SAW welding processes.
Conversant Supplier evaluations & Audits.
Workplace safety requirements.
NDT Level II in (RT, PT, UT,MT).
Conversant of NACE/TEMA/API/IBR requirement.
Conversant of Shot Blasting and Painting requirement.
ORGANIZATIONAL EXPERIENCE, AREA OF EXPOSURE & EXPERTISE:-
ORGANIZATION: - Teknoflow Green Equipment Pvt. Ltd.
Designation: - QA Manager
Duration: -02/12/2018 to till date
Teknoflow Green Equipment Pvt Ltd. is an ISO 9001:2015,ISO-3834-2, ISO14001:2015 and OHSAS 18001:2007
certified organization, accredited for ASME Code U, R & NB stamped pressure vessel fabrication. Currently
working on AD2000 HP0 & EN15085 Class 1 shop certifications. It’s leading fabrication company in Nasik, Serving
oil & Gas industries, Power plant and Petrochemical industries. The major products of the company are all the
process plant equipment like, Pressure Vessels and Heat Exchangers, Intake and Exhaust silencers, Water
Treatment and Acoustic Products.
To oversee all Quality assurance and Quality control activities for the project covering Design/ Engineering,
Procurement, Inspection/ Testing & Welding.
Responsible for advising and guiding project line management on all Quality and verification activities and
related technical matters along with Welding.
Responsible for Establishment, implementation, operation and maintenance of Quality Management System
for projects & welding (ISO 3834-2) in accordance with applicable standard.
Responsible for Identification, allocation of quality resources and implement Quality training for all project
personnel and overseeing all personnel understand and effectively deliver their responsibilities as per quality
plan and procedures.
Management of Non conformity process, Implement corrective and Preventive action & monitor its
effectiveness.
Conduct Project Quality System review meeting regularly with project team.
Managing Quality Assurance by preparation and submission of quality documents for client approval such as
Quality Assurance Plan/Inspection Test Plan, Quality Control procedures, Welding Procedures, NDT procedures
and Surface preparation and painting procedures as per client’s specification and Code requirements.
Detail drawing study, Specification, codes, standards and method of work execution & Welding
Ensuring inspection activities of receiving material, fabrication, Welding and assembly and testing.
ASME/TEMA/ IBR /API & Owner specification for special requirement pressure vessels & Heat exchangers
Preparing WPS & developing PQR as per requirement of CS, SS, LAS, NF, dissimilar material also preparing weld
plan for shop equipment’s and Inspection of incoming consumables.
Monitoring & controlling of consumable storage, handling, backing & holding requirement.
Welder training and Welder Performance Qualification & certification.
Ensuring NDT as per applicable Code/Specification for equipment’s.
Ensure inspection of externally fabricated components at sub vendors works.
Resolve issues including initiating / proposing solutions and implementation of the same with focus on zero
delay.
Ensuring compliance to Quality Management Systems of the division with data of inspection and fabrication
processes.
Ensuring avoidance of rework in Inspection and Fabrication and bring around improvements with focus on
time and cost effective methods
Maintain all Inspection documentation on line and submit final documents to client with zero delay in
documentation.
Coordinate with all departments for all project related execution.
Carry out Supplier evaluations & Audits.
Calibration of measuring instruments as per the decided frequency.
Ensure safety requirements in company.
SPECIAL ASSIGNMENTS:-
1. Successfully organized ASME certification audit for renewal for U, U2, UM, R & NB stamps during 2013
and U, R & NB stamps during 2016, 2019 and obtained the Renewal.
2. Successfully organized ISO 9001:2008 Surveillance audits during 2014, 2015(TUV-NORD) and in
2016,2017 for ISO 9001:2015 ( Lloyds Register )
3. Implemented ASME QC Program for ASME Code Stamped Pressure Vessels/Heat Exchanger, fabrication
and maintenance of ASME accreditation & handled more than 700+ equipment for ASME code stamp.
4. Implemented QMS for all our Manufacturing operations and maintenance of ISO 9001:2015
certification as MR.
5. Leading a strong and dedicated team of 6 QA/QC & 10 Welding professionals(Welders)
PERSONAL SKILL:-
Dedication, integrity, loyalty, un-bounding enthusiasm, time-bound, sincere and my peculiarity is
to create win-win condition.
Smart working and motivated, Positive ‘can do’ attitude.
The ability to communicate in written and oral formats with diplomacy and tact.
Successful leadership of subcontractors and project teams in support of quality endeavors.
Competent in using Microsoft Office products, email systems, and Windows.
12 years of work experience in a position directly related to QA_QC & Welding.
Familiarity with workplace health and safety concepts.
ADDITIONAL QUALIFICATIONS:-
NDT Level II in RT,PT,UT,MT
“Internal Auditor Course”-‘TUV-SUD’.
“How to Maintain ASME U Stamp “from ‘Insight Quality Services’.
Welding Qualifications from ‘TUV-SUD’.
From,
Mayur Tulsidas Kasar.