RESUME

Name: Sathyananda Prabhu

Date of Birth: 10.02.1979

Nationality: Indian

Email:satyanand_prabhu@yahoo.co.in

Mobile no.:9986754904

Passport Number: M7398000 Valid upto: 11.03.2025

Language(s) Known: English, Hindi, Kannada and Konkani

Address: #506, Shreka residency, Near st. Dominic charch, Urwa store, Mangalore-575006

Educational Background: B.E (Industrial Production) – First class with distinction-Completed in 2001
MTech (Engineering Mgt) - First class with distinction- completed in 2003

Additional Qualification: ASNT LEVEL II (Non destructive testing) in RT, UT, MPT, and PT.
ISO 9001 Lead Auditor course.

Work Location : India and Abroad

Brief Summary of experience:

Total 17 years of experience in QA/QC, Expediting, Process development, Supplier quality development, New
product development, Customer quality improvement in the field of Oil & Gas projects(Offshore and Onshore
Projects), Manufacturing shops and Power project sites.
Main skills involved are Welding, NDT, Heat treatment, Material verification, Painting & Coating.

Total 17 years of experience includes the following:

- Organising meetings and conference for discussing the daily activities, project plans and solving the issues.
- Managing the team by proper utilizing the people to meet the organization target as well as customer requirements.
- Coordination with third party inspection teams and client representatives.
-Approval /review of QAP, WPS, PQR, NDT procedures, PWHT procedures against codes and specification
requirements.
- Qualification of welding procedure specification and Welder qualification test.
-Witnessing of Non destructive and Destructive tests.
- Advising for Process development, New product developments, ality improvement, material selection, welding
procedures, inspection & testing requirements.
- Providing training and organizing the knowledge sharing sessions.
- Ensuring proper implementation of QMS and HSE procedures. Conducting internal audits and coordinating with
external auditors.
- Reporting to Project mananger, Project coordinator about site activities on timely basis.
- Familiar with material types like carbon steel, stainless steel, low alloy steel, Monel, Hastelloy, Inconel, Stelite,
colomony, cast iron etc.
- Knowledge in reading of general assembly/Sub assembly drawings/ Isometrics, data sheets for various equipments.
-Conversant with international codes and standards like ASME, API, TEMA, NACE, ISO codes and specifications.
- Experience in inspection of Storage tanks, Plates, Pressure vessels, Heat exchangers, Compressors, Piping,
Pipelines, Mounded Bullets, Packaged items,Pumps, Air dryers, Condensers, Valves, Structurals(Pipe racks, Mud mats,
ILT(In Line Termination),Spool base fabrication and reeling, Piles, Jackets, Decks, Extension modules), Pipe
manufacturing, Pipe coating, Pipe bends, Forgings, machineries, Oil and gas platforms(Green and Brown field), Wind
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turbine components(Nacelle, Hub, Blades, Towers, Gearboxes, Mainframe castings, Hub castings) and Wind farm
installation.

Employment History:

Present Assignment:
1. Organization : DNV GL AS India Ltd.
Position Held : Senior Surveyor
Period : July 2016 to till date.
Nature of Job: DNV is a multinational company. It provides services of Inspection, Project consultancy and Certification
services.

Job Description and Responsibilities:

• Inspection and certification of ASTM and IS grade carbon steel , Stainless steel and Alloy steel Plates(A36,
A516 Gr70, A517Gr60/70, A572Gr50, IS2062, A240Gr304 &316, A387 GrF9 &F22) at various sites such as
CICB Chemicon Ltd Mangalore, JSW Ltd Bellary, MRPL Manalore for Pressure vessels, Pipes, Heat
exchangers manufacturing for Reliance project, HPCL Project, MRPL projects and JBF petrochemicals
Project.
• Inspection and certification of oil and gas offshore platforms such as topside structural modification, piping
work, Installation of new platforms, Installation of new machineries and equipments, Subsea pipeline and
Sub sea survey at various locations of ONGC platforms.
• Inspection of Mudmats for Pipeline end termination(PLET) , Spool base fabrication and Reeling and Suction
piles for manifolds(PLEM) at M/s LnT Katupalli for ONGC Project.
• Inspection and certification of Jackets, Decks, Piles, Conductors, Piping and Static equipments at M/s LnT
Hazira for ONGC project.
• Approval /review of QAP, WPS, PQR, NDT procedures, PWHT procedures against codes and requirements.
• Organising meetings and conference for discussing the daily activities,project plans and solving the issues.
• Inspection and certification of Wind turbine rotor blades at M/s Suzlon energy Ltd.
• Inspection and certification of Gearboxes, Yaw drives, Pitch drives, Mainframe castings, Hub Castings at M/s DHHI Ltd,
M/s DCW Ltd and M/s KSK Dalian Ltd, China.

Past Assignments:
2. Organization : Bell O Seal (BOS)Valves Pvt. Ltd.
Position Held : QC Manager and MR
Period : April 2015 to July 2016.
Nature of Job: Bell O Seal is an ISO, PED and API certified Company, It manufactures valves such as the Isolation
Valve, 3 valves Manifold, Gate Valve and Globe Valves and Castings at JRG Foundries(Sister concern of BOS).

Job Description and Responsibilities:

• Approval /review of QAP, WPS, PQR, NDT procedures, PWHT procedures against codes and
requirements.
• Organising meetings and conference for discussing the daily activities,project plans and solving the issues.
• Assigning job to right person and providing training & guidance to the engineers and Workmen.
• Ensuring the proper implementation and development of quality management system in the organization.
• Coordinating and managing all activities related to QA/QC such as Inspection, Audits, Documentation, Mechanical
testing, Non destructive testing, Sub contracting, Arranging third party inspection.
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• Preparation of quality related documents such as Procedures, QAP, WPS, Weld map, PQR, WPQ and other quality
inspection reports as per project requirement.
• Driving continual improvement initiatives for reducing the rejection & customer complaints by finding the root cause
analysis and taking proper corrective/preventive action.

3. Organization : CICB-Chemicon Pvt. Ltd.

Position Held : Assistant Manager &MR
Period : December 2011 to March 2015.

Nature of Job: CICB Chemicon is an ISO &ASME “U” stamp certified company which fabricates Pressure vessels,
Heat exchangers, Compressors, Air Dryers, Surface condensors, Air receivers, Piping and structural platforms.

Job Description and Responsibilities:

• Coordinating ASME audit with authorized inspectors, Prepared ASME manual, Coordinated for ASME NDT
qualification.
• Coordinated more than 10 ASME U stamp projects. Provided job oriented training on ASME coded vessel
to many engineers.
• Coordinating and managing all activities related to QA/QC such as Inspection, Audits, Documentation, Arranging third
party inspections, Mechanical testing, Non destructive testing, Sub contracting,
• Coordinating in inspection activities with Third party Inspectors.
• Preparation of quality related documents such as Procedures, QAP, WPS, Weld map, PQR, WPQ and other quality
inspection reports as per project requirement.
• Ensuring effective implementation and development of QMS &HSE, Performing internal audits & coordinating in
external audits.
• Driving continual improvement initiatives.
• Monitoring, Analyzing and reporting the project process performance.
• Expediting the activities for speedup.
• Providing training to the engineers &workmen.

4. Organization : GERMANISCHER LLOYD – GARRAD HASSAN INDIA PVT LTD.

Position Held : Senior Inspection Engineer
Period : July 2010 to December 2011

Nature of Job: GERMANISCHER LLOYD-GARRAD HASSAN is a multinational company; it provides services of Inspection,
Project consultancy and Certification services.

Job Description and Responsibilities:

• Inspection and certification of ASTM and IS grade carbon steel , Stainless steel and Alloy steel
Plates(A36, A516 Gr70, A517Gr60/70, A572Gr50, IS2062, A240Gr304 &316, A387 GrF9 &F22) at various
sites such as CICB Chemicon Ltd Mangalore, JSW Ltd Bellary, MRPL Manalore for Pressure vessels, Pipes,
Heat exchangers manufacturing for Reliance project, MRPL projects and Cairn Energy projects
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• Refinery Project inspection, It includes inspection of materials, Fabrication, Erection, testing,NDT, Painting of Storage
Tanks constructed by M/s L&T for M/s Cairn Energy India Pty Ltd at Barmer, Rajasthan site.
• Refinery Project Coordination and Inspection of 48” Pipe line work for M/s HPCL-Vishaka refinery at Vizag site.
• Project supervision and Monitoring of wind power generating machines erection and commissioning work at Rajasthan
and Gujarat site for M/s Caparo Energy.
• Project Coordination and Inspection of Wind Turbines during In process, Testing, and Pre dispatch stage such as
incoming material inspection, Visual and Dimensional inspection, Functional testing, final pre dispatch inspections at M/s
Suzlon, Padubidri.
• QMS system build up and Inspection of wind towers such as guiding for preparing QA/QC procedures, QAP, Inspection
format and In process &Final inspection such as Cutting, Beveling, Welding, NDT and coating at M/s UBI Tower Sole
Member Co. Ltd, Vietnam.

5. Organization : Germanischer Lloyd Industrial Services, GmbH

Position Held : Inspection Engineer
Period : Oct. 2005- June 2010

Nature of Job: Germanischer Lloyd Industrial Services is a multinational company; it provides services of
Inspection, Project consultancy and Certification services.

Job Description &Responsibilities:

• Inspection of piping work to ANSI B31.3 (Dia. 2” to 16”), documentation review and final test for Fabtech engineering
at MRPL site, Mangalore.
• Inspection of Wind rotor blades at M/s Suzlon energy, Padubidri.
• Refinery Project expediting such as material procurement, Fabrication, Inspection &Erection of mounded bullets- (3 x
3000 Cubic Meters capacity- 8 Meters dia.x 63 meters long x 46 mm thick) constructed by M/s Fabtech Engineers at
MRPL site, Mangalore.
• Offshore platform Jackets, Decks, Piles, Conductors, clamp-on piping, static Equipments inspection and
certification.
• Worked at M/s Technip, UAE as an inspection engineer through GLIS for structural &pipe racks fabrication,
inspection, NDT and painting activities.
• Refinery Project expediting such as material procurement, Fabrication, Inspection &Erection of Storage Tanks
constructed by M/s Bridge and Roof at MRPL site, Mangalore.
• Refinery Project expediting such as material procurement, Fabrication, Inspection &Erection of fabricated pipe Racks
for M/s Cairn Energy India Pty Ltd at Barmer, Rajasthan site.
• Refinery Project expediting such as material procurement, Fabrication, Inspection &Erection of Pipe line laying work
for M/s Cairn Energy India Pty Ltd at Barmer, Rajasthan site.
• Vendor Inspection of Valves for various clients at Bell-O-Seal valves Ltd, BDK Valves Ltd, Microfinish Valves Ltd, and
PK Steel Valves Ltd.

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• Project Coordination &Inspection of LSAW Pipes, PU Coating, 3LPE coating, CWC Coating and CTE Coating for M/S
Punj Lloyd, Reliance &Essar Ltd. at Jindal saw Ltd, Gujarat.

6. Organization : Welspun Gujarat Stahl Rohren Ltd, Gujarat.

Position Held : QC Engineer
Period : 02.07.2002 to 30.09.2005

Nature of Job: Welspun Gujarat Stahl Rohren Ltd is an ISO certified company it fabricates SAW, ERW, Spiral,
Coating and Bends.

Job Description and Responsibilities:

• Conducting Mechanical testing such as Tensile, Impact, Bend, Nick Break, Micro/Macro, DWTT, and Hardness&
Chemical testing of test samples.
• Coordinating with Inspectors from various inspection agencies.
• Preparation & Maintaining quality related documents.

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