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Quickest way is to hire someone with a

IWS/IWT/IWE or European equivalent,


as the RWC needs to have necessary If your customers do not require you to
knowledge of welding in THEORY and follow the NSSS 5th Edition requirements,
Hire a full-time or a part-time relevant standards also in the UK, there the necessary WPS and accompanying
responsible welding coordinator are several courses for training an WPQR can be acquired from welding
(RWC) or nominate one employee RWC, and these have been accepted machine manufacturers as they currently sell
for this job by some NBs ”EN 1090-1 WPS & WPQR packages” -
before buying these, make sure that they
Welding procedure qualification suit your activities - ASK THE RWC to check
Welding records (WPQR) the scope of each package.
Welding procedures - this is done
by the RWC
Welding procedure
specifications (WPS)
Get welder qualifications EN 287-1
If you weld steel S355 or harder —>
EXC2
Learn the requirements of 1090-2 and its
reference standards in EXC1/2 to understand
If you do not weld and/or weld only what is required with regards to manufacturing
Choose the execution class steel <S355 and fabricated - this is covered by our FPC documentation in
structures do not pose danger to Other activities easy-to-understand terms
people, you might be able to go
with EXC1 - before choosing EXC1
consult us at info@innoveruk.com
1. Understanding the requirements
and develop necessary documents
Made by
InnoverUK Write FPC documentation/templates: You need to tailor the pre-made
info@innoveruk.com EN 1090-1, EN 1090-2 and ISO 3834-3 documents if you use our FPC
SKYPE juhani.innover - covered by our FPC documentation documentation
Design done by pre-qualified employees only

Use only programs that support Eurocodes


Structural design (and you preferably have a verification of this)

Make sure you check the results and have a mark of


the verification (preferably someone who didn’t do the
design but this is not a requirement)
Audit by Notified body Steps to CE marking according Internal activities
to BS EN 1090-1
You may have to add information
into the customer provided
component specification or draw If you are responsible, then do the
one yourself, if necessary design as you have always done but:

Component specification is nothing


Design - only if you’re more but instructions on how to
responsible for it or prepare the fabrication e.g.
participate in it! Component specification drawings.

Defines the required inspections e.g.


geometrical tolerances in plain terms,
and if necessary, NDT testing of welds

Type of the CE marking depends on


who is responsible for the component
specification and structural design.
Make sure EVERYONE reads the
working instructions specific to
their work and watches the
YouTube tutorials
Check the documentation when the products
arrive and compare them with the delivery

Make sure everyone understands Remember to save and store the


the day-to-day process required for When ordering metallic products, documents! The NB wants to see these
CE marking - this can be done by remember to ask for and to check
follow the working instructions the required Test Certificates For other constituent products, ask
DoP from the supplier and store it DoP is the ’proof’ of CE marking

If subcontracting from non 1090-1 You need to ask for their inspection documents
certified company, YOU need to and verify them and/or do the inspections yourself
verify that the delivered product - this can be easy for other products (e.g. coating)
meets the requirements of 1090-1 and extremely difficult for other (e.g. welding).

2. Implementation
Make sure that you know the Mark the grade onto the steel with
mechanical characteristics of each a felt pen
Store the components and
constituent products so that you steel product —> you know e.g.
know what is where - DO NOT which product is S355J0 and which Have different labelled ’physical’
REMOVE THE PRODUCTS FROM is S275K2 and so on. For example, you can location for each different grade
THEIR ORIGINAL PACKAGES,
UNLESS NECESSARY Store welding consumables Only order a specific grade e.g. all your
according to manufacturer’s I-beams are S355J0 and that’s it!
instructions

Do the actual manufacturing Welds only according to appropriate


according to working instructions - WPS by qualified welders
This takes care of the requirements
of 1090-2 if you use our documents Write down if there have been
inspections e.g. measurement of
essential geometrical tolerances

Draw the Declaration of performance according to


the required Method - instructions in our documents

Make sure that all the previous Attach the CE marking to the
steps have been completed accompanying documentation

Ship the product and profit

List personnel, machines and


measuring equipment

Determine responsibility, authority and relationships of employees


e.g. an organization chart, or an organogram of your company

Determine the appropriate maintenance procedures


Other activities - ready templates in for machines and equipment e.g. ”Maintenance is
our documentation done once a year by a subcontractor”

E.g. We manufacture structural


3. Maintenance and verification of Perform the initial type testing and calculation if you steel fabrications in EXC1 & 2 with
functionality - ready made checklist do any design - this basically means that you evaluate base materials and working
with ”yes” and ”no” questions that what your manufacturing capabilities are (in terms of methods compliant with BS EN
cover all the requirements. constituent products, welding processes and 1090-2. We do welding with
execution class) and what kind of structural design process 135 and do not perform
you can do. structural design.

Make sure there is no extra documents


in your FPC documentation - if you
yourself do not do coating —> remove
all unnecessary references to coating
from your FPC documentation

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