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SHRI RAMDEOBABA COLLEGE OF ENGINEERING AND

MANAGEMENT, NAGPUR

Subject- Work Measurement Value Engineering


Semester: V
Course Code: 353
Session: 2020-21

Guided by: Dr. Priya M. Khandekar

Name- Aman sharma


Roll No.-18
Batch-I1
Branch- Industrial
PMTS
A predetermined motion time system (PMTS) is frequently used to perform Labor Minute Costing in
order to set piece-rates, wage-rates and/or incentives in labor (labour) oriented industries by
quantifying the amount of time required to perform specific tasks under defined conditions. Today
the PMTS is mainly used in work measurement for shorter cycles in labour oriented industries such
as apparel and footwear. This topic comes under wider industrial and production engineering.

One of such a system is known as "Work Factor" and more popular Methods-time measurement,
(MTM) released in 1948 exist today in several variations and used in some commercial applications.

New legislation in developed markets following sustainability issues, Living Wage movement and the
2013 disaster in Rana Plaza, Bangladesh have brought labor costing and standards back to the focus
of activists and global fashion retailers. Occupational safety and health (OSH, OHS), Ergonomics,
Skills development and job satisfaction are some of the other factors influenced by Labor Standards
Act (Japan).

Predetermined Motion Time Standard and Predetermined Time standards (PTS), Pre-determined
Time Systems are other terms that describe same concept by different authors. Main outcome of
PMTS application is quantifying labor inputs in terms of SMV (Standard Minute Value) or SAM
(Stranded Allocated Minute).

MTM
One of the major PMTS systems is MTM (Methods-Times Measurement) which is a 'family' of
systems operating at different levels and applicable to different types of work. MTM1 - the 'highest-
level' or most detailed member of the family - was developed in the 1940s by analysing large
numbers of repetitive cycles of manual work on film.

MTM gives values for such basic hand/arm motions as: Reach, Move, Turn, Grasp, Position,
Disengage, and Release, together with a small set of full body motions. The time taken to Reach to
an object is then given by a table based on the kind of Reach (e.g. whether the object is in a fixed
location - such as a tool in a tool holder - or is a single object located on a bench, or jumbled
together with other objects, etc.) and the distance to be Reached.

MTM-1
 Operates at the basic motion element level
 Most MTM-1 basic motions involve hand and arm movements and includes
elements for eye, leg, foot, and body actions
 Many of the basic motion elements correspond to the original therbligs
developed by Frank Gilbreth
 More appropriate for tasks that are highly repetitive and cycle times are less
than 1 min
 Elements of MTM-1 table:
o Reach (R)
o Move (M)
o Turn (T)
o Apply Pressure (AP)
o Grasp (G)
o Position (P)
o Release (RL)
o Disengage (D)
o Body (leg-foot, horizontal, and vertical) motions
o Eye motion

CONTINUED AHEAD…….
CASE 1: Balloon filling assembly by teenager in holi
Youtube link: https://youtu.be/A7y2RAic6YY

This is a balloon filling assembly by teenager boy during holi sessions


of mass production.During this time lots of mass production is
carried out for balloons for the sake of local wars.By calculating this i
calculate TMU for 100 balloons making and by that I get an idea of
how much time it would time it would take meto mass produce say
5000 balloons so that I can instruct my skilled operator and enjoy
holi!!!!!!!!
DESCRIPTION LHD TMU RHD
Reach tube initial by 2” R2A 4
Grasp it G1A 2
Move it up by 2” to tap M2C 5.2
Position it to tap P2SE 16.2
Release tube RL1 2
Move to balloons by 12” 15.2 M12C
Grasp them 2 G1A
Move balloons to tube terminal by 2” 5.2 M2C
Grasp tube G1A 2
Position balloons to tube terminal 16.2 P2SE
Release balloons 2 RL1
Release tube RL1 2
Reach to tap by 10” R10A 8.7
Grasp tap G1A 2
Turn tap 45 degrees twice to open T45S 7
Reach balloons by 10” 8.7 R10A
Grasp them 2 G1A
Move them under tap above bucket by 10” 11.3 M10A
Eye travel time to let ballons grow 5.06
Eye focus time 7.3
Turn tap 45 degrees twice to close T45S 7
Disengage balloon from sticks D2E 7.5
Release the leftover sticks of detatched RL1 2
balloons
TOTAL 142.56 TMU

CONCLUSON
TOTAL TIME= 142.56 TMU=5.13216 seconds = 0.085536min
o

CASE 2:Insert three wires in plug

Sr. Description L.H. TMU R.H.


No.

1 Reach to bunch wires R16A 11.4

2 Grasp the bunch wire G1A 2

3 Move wires to working area16” M16C 18.7

4 Reach to fixture 11.4 R16A

5 Grasp the fixture 2 G1A

6 Move fixture to working area16” 18.7 M16C

7 Position the fixture into the bunch wires 9.1 P1SSE

8 Release the fixture 2 RL1

9 Reach to bottom body of plug 11.4 R16A

10 Grasp the bottom body 2 G1A

11 Move body to working area 16” 18.7 M16C

12 Position the bunch wires and fixture into the bottom body 9.1 P1SSE

13 Release the bunch wires 2 RL1


14 Position the screw driver 9.1 P1SSE

15 5-75 turn to open 24 5*t75

16 Position individual wire 14.7 P1SSD

17 Position the screw driver 9.1 P1SSE

18 5-75 turn to close 24 5*t75

19 Similar process for the second individual wire 80.9

20 Similar process for the third individual wire 80.9

21 Reach to upper body of plug 11.4 R16A

22 Grasp the upper body 2 G1A

23 Move body to working area 16” 18.7 M16C

24 Position upper body above bottom body 9.1 P1SSE

25 Reach to bolt 11.4 R16A

26 Grasp the bolt 2 G1A

27 Move bolt to working area 16” 18.7 M16C

28 Position bolt on upper body 9.1 P1SSE

29 Position the screw driver 9.1 P1SSE

30 5-75 turn to close 24 5*t75

31 Similar process for second bolt 74.3

Calculations :
Total time = 722.4 TMU
= 26.0064 sec 1TMU = 0.036 seconds

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