Permanent Magnet Motor Surface Drive System

Maximize safety and energy efficiency of progressing cavity pumps (PCPs)

Temperature: How it works

–40 to 55 degC [–40 to 131 degF] The system comprises a direct-drive
permanent magnet synchronous motor that
provides the driving force for a PCP; a control
Where it is used system that enables starting, stopping, and
Oil and gas wells that use surface-drive full forward and backward management of the
progressing cavity pump (PCP) systems motor; a clamp to transmit the power from the
for artificial lift motor shaft to the polished rod, sucker rod,
and rotor of the PCP; and a braking resistor
How it improves wells
cabinet that dissipates the kinetic backspin
■ Enhances safety and simplifies maintenance
energy as heat.
with fewer exposed moving parts and with
no belts or sheaves What it replaces
■ Saves energy by incorporating permanent Standard 3-phase asynchronous induction
magnet motor (PMM) technology with up to motor and conventional PCP drive head
96% efficiency as compared with traditional
induction motors with only 85% efficiency What else I should know
The system is operated by either basic control
■ Delivers power factor up to 0.94 to panel or multifunction KUDU Pump Manager*
eliminate power spikes on startup well optimization unit. The control panel can
■ Reduces mechanical energy transfer loss, be outfitted to display the input current from
even at low speed and nonrated loading, an independent ampere meter and the speed
by eliminating belts, pulleys, and gears by revolution meter.
■ Maximizes production by monitoring well
conditions and making speed changes Direct-drive permanent magnet motor for progressing
cavity pumps.
■ Improves operations safety with backspin
braking protections, which also enable safer
stops and starts in midbackspin to restart
production more rapidly
■ Enables low-temperature operation
for Atmosphères Explosives
(ATEX), optionally
■ Extends service life of sucker rods and
polished rods by enabling “soft starts” and
“soft stops” that reduce mechanical shock
■ Reduces noise below 80 dB

Permanent magnet motor with variable frequency drive and braking resistor cabinets.
Permanent Magnet Motor Surface Drive System

Permanent Magnet Motor Specifications

Motor model 45-360 55-500 85-500 112-500
Rated power, kW [hp] 45 [60] 55 [74] 85 [114] 112 [150]
Rated speed, rpm 360 500 500 500
Rated voltage, V AC 380 or 460 380 or 460 380 or 460 380 or 460
Rated frequency at maximum speed, Hz 60 83.33 83.33 83.33
Rated torque, N.m [lbf.ft] 1,194 [881] 1,051 [775] 1,624 [1,198] 2,139 [1,578]
Overload torque for 60 s, N.m [lbf.ft] 1,791 [1,322] 1,577 [1,163] 2,436 [1,797] 3,209 [2,367]
Efficiency, % 95.6 94.2 96.5 96.8
Power factor 0.928 0.925 0.934 0.947
Motor pole 10 pairs 10 pairs 10 pairs 10 pairs
Protection grade IP54† IP54† IP54† IP54†
Insulation class H, 180 degC H, 180 degC H, 180 degC H, 180 degC
Cooling method IC410 (without a fan) IC410 (without a fan) IC410 (without a fan) IC410 (without a fan)
Noise level, dBa <80 <80 <80 <80
Height × diameter, mm [in] 1,075 × 725 [42.3 × 28.5] 1,075 × 725 [42.3 × 28.5] 1,075 × 725 [42.3 × 28.5] 1,075 × 725 [42.3 × 28.5]
Weight, kg [lbm] 1,040 [2,295] 980 [2,162] 1,120 [2,471] 1,360 [3,001]
Operating temperature, degC [degF] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131]
Thermal class c-CSA-us, Class 1 Div. 2 c-CSA-us, Class 1 Div. 2 c-CSA-us, Class 1 Div. 2 c-CSA-us, Class 1 Div. 2
and Zone 2‡ and Zone 2‡ and Zone 2‡ and Zone 2‡
Axial loading capacity, T 13.7 13.7 22.8 22.8
†
P rotected against dust and water splashing
‡
Optional ATEX Ex n

Variable Frequency Drive (VFD) and Braking Resistor Cabinet Specifications

Model 45-480 55-480 90-480 110-480
Combination cabinet (VFD and braking 985 × 900 × 2,185 985 × 900 × 2,185 1,563 × 900 × 2,850 na‡
resistor) width × depth × height,† mm [in] [38.8 × 35.4 × 86.02] [38.8 × 35.4 × 86.02] [61.5 × 35.4 × 112.20]
Combination cabinet weight, kg [lbm] 670 [1,478] 680 [1,500] 620 [1,368] na
VFD cabinet width × depth × height,† na na na 1,300 × 600 × 2,400
mm [in] [51.2 × 23.6 × 94.49]
VFD cabinet weight, kg [lbm] na na na 345 [761]
Brake cabinet width × depth × height,† na na na 1,200 × 1,000 × 2,400
mm [in] [47.3 × 39.4 × 94.49]
Brake cabinet weight, kg [lbm] na na na 365 [805]
Cooling Forced air Forced air Forced air Forced air
Mounting Pad or floor Pad or floor Pad or floor Pad or floor
Color Tan or off-white Tan or off-white Tan or off-white Tan or off-white
†
W ithout lifting rings
‡
N
 ot available

Control System Specifications

Model 45-480 55-480 90-480 110-480
Rated power, kW [hp] 45 [60] 55 [74] 90 [120] 110 [150]
Rated voltage, V AC 380 to 480 380 to 480 380 to 480 380 to 480
Rated frequency, Hz 50 or 60 50 or 60 50 or 60 50 or 60
Certification c-CSA-us† c-CSA-us† c-CSA-us† c-CSA-us†
Operating temperature, degC [degF] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131] –40 to 55 [–40 to 131]
Length × width × height, mm [in] 803 × 803 × 1,784 803 × 803 × 1,784 1,200 × 500 × 1,900 1,200 × 500 × 1,900
[31.6 × 31.6 × 70.2] [31.6 × 31.6 × 70.2] [47.2 × 19.7 × 74.8] [47.2 × 19.7 × 74.8]
†
Optional ATEX certification

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